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Ergonomics Checklist

Page 1 of 6

Latin America Native Population


Program: ___________________________ Job/Operation Description: ____ _______________________
Analysis Type: ___Design ___Mock-up ___Pre-Production ___Other (list:__________________ )

Stressor

1 Repetition

Analyst: ______________________

Date: ________________
Outside
OK Guidelines N/A

Graphics
0

5 10 15 20 25 30 35 40 45 50 55 60

Operator cycle time (seconds)

Seconds

Repetitive

Non-Repetitive*

Repetitive

45

*If job is > 30 seconds, indicate the


percentage of cycle time where same
motion(s) is repeated or sustained:

2 One Hand Force


Neutral Wrist

N/A 10

3 Finger Force/Pinch Grip


Neutral Wrist
Deviated Wrist
( the force of neutral wrist)

4 Vertical Hand Height:


Heavy Work, > 10 lbs. (5 kg)

33

40

50

Non-Rep.

lbs. 0

kg. 0

lbs. 0

12

15

Repetitive:
30

14

16

18

Non-Repetitive

2
2

Rep.

kg. 0
lbs. 0

90 100

Non-Repetitive:

Non-Repetitive

lbs. 0

80

10

Repetitive

kg. 0

60 70
Repetitive

Repetitive

Deviated Wrist
( the force of neutral wrist)

20

1
1

Rep.

4.5
5
5

Non-Repetitive

kg. 0

+/-5

-30
30

10

Non-Repetitive

2.3

+/-5

-30
30

Measured from standing surface to where


the work is performed (hand height).
in. 29

30 31

cm. 74

76 79

in. 35

36 37

cm. 89

91

32

33

81

34

35

84 Preferred

38

39

40

41

36

37

91

94

42

43

Light Work, <= 10 lbs. (5 kg)


in. 38

39

94 96

99

40 41

101 Preferred
42

43

44

45

Precision Work, < 2 lbs. (1kg)


cm. 96
February, 2002

99

101 Preferred

109 112 114

There are no ergonomics


guidelines for cycle time. Cycle
times should be based on lean
manufacturing principles. Cycle
time is, however, classified:

109
Precision

Light

Heavy

Ergonomics Checklist
Latin America Native Population

Page 2 of 6
Page 3 of 6

Ergonomics Checklist

Latin America Native Population


Program: ___________________________ Job/Operation Description: ____________________________
Analyst:_______________________
Program: ___________________________ Job/Operation Description: ______________________________ Analyst: _______________________
Analysis Type: ___Design ___Mock-up ___Pre-Production ___ Other (list: ________________)
Date: _______________
Outside
OutsideN/A
Analysis Type: ___Design ___Mock-up _X__Pre-Production ___Other (list:__________________ ) Date: ________________
OK Guidelines
Stressor
Graphics
#
OK Guidelines
Graphics
Stressor
# N/A
Left Hand:
5 Horizontal Reach (Measured from front of table to where hands perform work.)
See Delphi-A
Sound Level Specifications or
http://apollo.delphiauto.net/health_safety/
9 Noise
Industrial Hygiene for further information.
Optimal Work Area for Repetitive
and Infrequent Reaches

Infrequent Reaches Only

60 in. [152cm]

Optimal Zone

Non-Rep.

in.

18

cm. 46

13
33

10
25

10

Left Hand
13

procedur.htm

Non-Rep.

Right Hand
13

Right
Hand

Left
Hand

18

13

R25 in. [64cm]

Picture
available
Would internal machine lighting
aidnot
operator
in
10Lighting
operation, changeover, set-up, P.M., etc.?
19 in. [48cm]
15 in. [38cm]

R21 in. [53cm]

Optimal Work Area


(Both Hands)

Right Hand:

Should be placed at approximately the same


Single Controls (whisker
vertical location as where hands are11
performing
switch, wobble stick, etc.)
work. Vertical hand height _______ in. or cm.

6 in. [15cm]

25

33

46

10 in. [26cm]

10
Operator
7 in. [18cm]

6 Monitors

Vertically
Horizontally
Tilt

Monitors should be easily accessible.


Is monitor location adjustable?
* If not adjustable, vertical location
of monitor should be standing eye
height (measured from standing
surface to top of screen).

Clearances for Stand Only

in.

52

cm. 132

in. 32

Swing Arm
Not applicable
Not adjustable*

53

54

55

56

135

137

140

142

57

59

145
147
Preferred

150

15

15

Leg Width

Side View, Vertical Viewing Angles

6+

in.

4 Minimum

cm.

10cm Minimum 13

15+

30

in.

5 Minimum

7+

Knee
Clearance

cm.

13cm Minimum 15

18+

Foot Height

in.

4 Minimum

6+

cm.

23
Top View, Lateral Viewing Angles

10cm Minimum 13

15+

in.

24 Minimum

25

26+

in.
cm.

61cm Minimum 64

66+

21

22+

51cm Minimum 53

56+

20 Minimum

Top or
Front
OK

Positive/
Self Align

Foot Depth

35
Preferred

Vertical Location:

12

4
15

Horizontal Location:
4

Optimal
(Measured
fromRight
center
of
controls)
Not in Range
Hand:

OK

cm.

Knee Depth

12

Optimal

Foot Height

Knee Depth

84

Bench, Rotary Table,


(Measured from
standing surface)
cm.
Assy
86
89
91 Line, Etc.
94
97
Left Hand:
Center

cm. 38

Foot Depth

8 Clearances for Sit/Stand

in.

40

34

81

58

Top View

12
36Dual Controls
37
38

33

18 min.
23
15 max. 15 max.
CL

38

Not Good
Component
Placement
into
13
Picture
not
available
Under
or
Side
Under
or
Fixture - Visual Access
Bottom (not

Bottom
(guided)

guided)

Component Alignment
14 Not Good
Picture
not
available
Guided/
Rough
Operator
Options
into Fixture
Locators

Judgment

(Further analysis using gmenergy.xls


required
if an operator
Energy
Expenditure
15 must...)
1.

Walk, carry, push or pull a >5 lbs. (2 kg.) object more than 50
(15 m) in a one minute period.
Activity or
is
2.
and8 vertical
partfeet
of the
Climb up and/or down repeatedly more than
per
normal work
minute (2 m/min).
cycle. or
Knee Depth
Further
analysis
needed:
3.
Bend down to reach below the knees 4 or more times per minute.
Yes
No
Leg Width feet

Ergonomics Checklist

Page 4 of 6

Latin America Native Population


Program: ___________________________ Job/Operation Description: ______________________________ Analyst: _______________________
Analysis Type: ___Design ___Mock-up _ __Pre-Production ___Other (list:__________________ )

Stressor

16 Line of Sight Obstructions


17 Power Tools, Torque

Graphics
Is it possible to see the fixture or perform task
without having to stoop or bend?
ft.lb. 0

.25

In-Line

.5

.75

1
0

ft.lb.
Nm.

ft.lb. 0

Right Angle

ft.lb.

1.5

Vibration
Exhaust

Weight/Force

Static Muscle Loading/


Mechanical Stress

4
10

15

20

5.4
25

30

34

40

Non-repetitive

10

15 20

10

Non-repetitive

6 7

Repetitive
Nm.

check the appropriate line:

2 2.25

Repetitive
Nm.

18 Power Tools General,

1
4

Picture not available

Non-repetitive

Repetitive

Clutched Device

1.25 1.5 1.75

Repetitive
Nm. 0

Pistol

Date: ________________

16

22

28
30

44

Non-repetitive
20

40

60

Is the tool in question designed such that the transmission


of vibration is minimized (i.e. vibration not noticeably
transmitted to the hand)?

Is air exhaust directed away from operator?


Is an overhead balancer needed? Use when tool is
greater than 6 lbs. (3 kg.) or if multiple tools are used
at the workstation.
Is push-to-start activation feasible? If not, refer to
MEEG for trigger guidelines.

Handle should
be located near
the tools center
of gravity.

Outside
OK Guidelines N/A

Ergonomics Checklist

Page 5 of 6

Latin America Native Population


Program: ___________________________ Job/Operation Description: ______________________________ Analyst: _______________________
Analysis Type: ___Design ___Mock-up ___Pre-Production ___Other (list:__________________ )

Date: ________________

Outside
Page 6N/A
of 6
OK Guidelines

Ergonomics Checklist
Graphic

Stressor & DesignIn Range


#
19 Two Handed Lifting Moment

Latin America Native Population


s

This is calculated by multiplying the Horizontal - H (in. or mm.) x Load Force - W (lbs. or kg.).

Program:
___________________________
______________________________
Analyst: _______________________
If the product
is >245 in-lbs. (2828 mm-kg.) and theJob/Operation
task is repetitive,Description:
further analysis
is needed
One Hand Forc e (lbs .)

(e.g. NIOSH, 3D-SSPP).

Analysis Type: ___Design ___Mock-up ___Pre-Production


___Other (list:__________________
)
245
410
in-lbs. 0

25

50

75

100 125 150 175 200 225

577

1155

Non Repetitive

Repetitive
mm-kg. 0

1732

2309

Date: ________________

275 300 325 350 375

2828 3175

3752

Further analysis needed:


Yes
No

4329 4733

20 Carry, Push, Pull Force


Vertical Hand Height:

If the force is > 10 lbs. (5 kg.) and the task is repetitive, further analysis is required (e.g. Snook
Tables).
lbs.

10

20

Repetitive
kg.

30

Non-Repetitive
4

Further analysis needed:


Yes
No

14

Fill in the explanation where needed. Leave blank if item is OK and requires no explanation.

21 One
Handed
Lifting
Corrective
Action or Justification:
#

Responsible:

If the force is > 6 lbs. (3 kg.) and the task is repetitive, further analysis is required (e.g. 3DSSPP).
2

3
lbs.

4
kg.
5

Repetitive
1
2

10

15

20
Further analysis needed:
Yes
No

Non-Repetitive
3

Circle
item(s) that fall outside design-in guidelines: 2
6

10

11

12 13

14

15

For each item circled, indicate by writing on page 6 either


7
a. Why it is acceptable to have that particular item outside of the guidelines. OR
b. What the plan is to make the item fall within the design-in guidelines.
8

Is the equipment or process design ergonomically acceptable? Yes No


9

(If No detail corrective action on page 6.)

Note: The above analysis is based on People Focus Practice sheets dated: _______________________
10

Date:

16

17

18

19

20

21

11
12
13
14
15
16
17
18
19
20
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