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3, 1998
Translated from Denki Gakkai Ronbunshi, Vol. 117-D, No. 5, May 1997, pp. 565571
SUMMARY
This paper proposes an active common-mode noise
canceler that is capable of eliminating the common-mode
voltage produced by a voltage source PWM (pulsewidth
modulated) inverter. It generates a compensating voltage
which has the same amplitude as, but the opposite phase to,
the common-mode voltage produced by the PWM inverter.
The compensating voltage is superimposed on the inverter
output by a common-mode transformer. As a result, the
common-mode voltage applied to the load is canceled
completely. The design method of the active commonmode noise canceler is also presented in detail.
A prototype has been constructed and tested to verify
the effectiveness for an induction motor drive system of 3.7
kW using an IGBT (insulated gate bipolar transistor) inverter. Some experimental results show that the proposed
active common-mode noise canceler makes a significant
contribution to eliminating the common-mode current or
the ground current, and it prevents an electric shock from
being received by anyone handling it. 1998 Scripta
Technica, Electr Eng Jpn, 124(3): 6472, 1998
Key words: Common-mode current; active common-mode noise canceler; control of electrical appliances.
1. Introduction
The increase in carrier frequencies of the voltagetype PWM inverters arising from recent developments in
the field of high-speed power transistor components has
encountered a number of new problems, such as the following [114]:
High-frequency leakage current flowing to the
ground through the stray capacitance between the
motor windings and frame [14, 13, 14]
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CCC0424-7760/98/030064-09
1998 Scripta Technica
65
3. ACC Design
3.1 Collector losses
The ACC used in these experiments was constructed
as a push-pull emitter follower on complementary transistors (2SA1772, 2SC4615). Specifications of the transistors
are shown in Table 1. In designing the ACC it is necessary
to take into account losses in transistor collectors due to
magnetizing current provided by the transformer.
Figure 3 shows variations in common-mode voltage
and magnetizing current. Maximum collector losses occur
when the switching takes place simultaneously in all three
phases. Since in such a case the common-mode voltage
waveform is square, the magnetizing current waveform is
triangular. This magnetizing current im(t) for a time 0 < t <
T/4 can be expressed as
(1)
where Im is the peak value of magnetizing current.
In regions II, III where magnetizing current is positive, the current flows through Tr1 but not through Tr2.
Similarly, in regions I, IV where the magnetizing current is
negative, the current flows through Tr2 but not through Tr1.
Since in region I common-mode voltage is Ed/2, voltage
between Tr2 emitter and collector is -Ed, thus resulting in
collector losses. However, in region IV where commonmode voltage is Ed/2, the emittercollector voltage is 0
resulting in absence of losses even if the current flows
through the collector. Therefore, Tr2 has collector losses
during the period T only in region 1. Since the PWM period
of the inverter used in this experiment T = 100 ms, and the
inverter dc voltage Ed = 282 V, the average collector losses
Pc of transistor Tr2 are:
(2)
66
VCBO [V]
400
400
VCEO [V]
400
400
IC(dc) [A]
PC [W]
15
15
235
mm2
le
144
mm
AL
13.2 25%
mH/N2
Weight
Wt
172
Bs
mT
mT
(7)
(3)
(8)
is almost the same as the calculated value.
(4)
Specifications of the ferrite core used in the commonmode transformer are shown in Table 2. The core used in
the transformer is of a toroidal configuration having outside
diameter 60 mm, thickness 20 mm, and inside diameter 36
mm; winding is made of a polyvinyl formal insulated
copper wire having a cross section of 2 mm2. If the number
of cores is k, then the maximum magnetic flux density Bmax
can be expressed as:
(5)
which must be lower than the saturation magnetic flux
density Bs = 260 mT. Therefore, the product of the number
of cores k and the number of turns N should be:
(6)
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6. Conclusion
In this paper, an active common-mode noise canceler
(ACC) which is capable of completely eliminating common-mode voltage produced by voltage-type PWM inverters was proposed. Experiments conducted using a
prototype ACC in conjunction with a vector-controlled
system (3.7 kW) comprising an IGBT inverter and an
induction motor also demonstrated that common-mode current (leakage current) generated by common-mode voltage
can be almost entirely suppressed.
The study also covered the ACC effect in the area of
electric shock prevention for nongrounded electrical appliances pursuant to standard safety regulations. The use of
nongrounded motors with high stray capacitance represents
a danger of electric shock from common-mode voltage.
However, it was demonstrated that, as a result of elimination of the common-mode voltage by means of ACC, it is
possible to completely eliminate the danger of electric
shock in nongrounded electrical machines. Since the proposed ACC makes it possible to completely cancel common-mode voltage generated by PWM inverters, it can be
used as an effective means for the suppression of various
interferences produced by high-speed switching.
REFERENCES
1. Kubota and Murai. Circuits for reduction of leakage
current in a high-frequency-carrier inverter feeding
induction motor. 1987, Transactions of the Electrical
Engineering Association of Japanese Universities,
No. 603.
2. Shimizu, Ko, Kimura, and Hirose. Method of attenuation of high-frequency leakage current by suppression of fluctuations of AC neutral point potential.
Materials of Conference of Electrical Engineering
Association on Applications of Semiconductors for
Power Conversion, SPC-95-31 (1995).
3. Ogasawara, Fujita, and Akagi. Modeling and theoretical analysis of high-frequency leakage current
generated by voltage-type PWM inverters. Electrical
Engineering, Vol. 115-D, No. 1, pp. 7783 (1995).
4. Goto, Ishida, and Hori. Equivalent circuit of high-frequency zero-phase of inverter driven induction motors. Electrical Engineering, Vol. 116-D, No. 10, pp.
10181026 (1996).
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Satoshi Ogasawara (member) completed the M.S. course at Nagaoka Technology University in 1981 and joined the
Engineering Department as a tutor in electrical systems. In 1992, he became an assistant in the Electrical and Electronics
Engineering Section of the Engineering Department of Okayama University, and has been an assistant professor there since
1993. His research interests are in power electronics. In 1996 he received an IEEE/IAS Committee Prize Award.
Hideki Ayano (student member) graduated from Okayama University in 1995 and completed the M.S. course in 1997.
He then joined Hitachi, Ltd. During his studies, his research interests were inverter-generated EMI. In 1996 he received an
IEEE/IAS Committee Prize Award.
Hirofumi Akagi (member) received his D.S. degree in electrical engineering from Tokyo University of Technology in
1979. He became an assistant at Okayama Engineering University in 1979, and an assistant professor in 1984. He was a visiting
researcher at MIT during 1987. He has been a professor at Okayama University since 1991. He was a visiting professor at
Wisconsin University and MIT during 1996. His research interests include motor drives, active filters for power applications,
and high-frequency inverters. He received paper awards from the Electrical Engineering Association of Japan in 1985 and 1991;
1980, 1983, 1990, 1995, and 1996 IEEE/IAS Committee Prize Paper Award; 1991 IEEE/IAS Society Prize Paper Award; 1996
IEEE/IAS Fellow.
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