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- mechanical -
CONTENTS
2
3
Tools ................................................................................................ 7
Disassembly.................................................................................... 8
Battery Cover........................................................................................ 8
Battery................................................................................................... 8
D-Cover ................................................................................................. 9
C-Cover & PBA & PBA Audio Jack FPC ........................................... 10
Cap Screw Cover ................................................................................ 12
Label Touch Circuit ............................................................................ 13
A-Cover ............................................................................................... 14
Display ................................................................................................ 15
Replacement ................................................................................. 18
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Reassembly................................................................................... 77
5.1
5.2
5.3
5.4
5.5
5.6
Display ................................................................................................ 77
Front Assembly .................................................................................. 79
Label Touch Circuit ............................................................................ 80
Cap Screw Cover ................................................................................ 80
C-Cover & PBA & PBA Audio Jack FPC ........................................... 81
D-Cover ............................................................................................... 84
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5.7 Battery................................................................................................. 86
5.8 Battery Cover...................................................................................... 86
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Exterior Views
1.1
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Exterior Views
1.2
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Tools
SPECIAL TOOLS
1. Guitar Pick
2. Flex Film Assembly Tool
3. Front Opening Tool
4. Torque Screwdriver
5. Bits(JCIS No 0)
6. Bits(T5)
For part nos on the tools above, refer to the Tools Catalogue/Matrix!
STANDARD TOOLS
1. Tweezers
2. Nylon Pointer
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Disassembly
3.1
Battery Cover
3.2
Battery
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Disassembly:
3.3
D-Cover
Sliding the guitar pick to unsnap the hooks from the bottom.
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Disassembly
Open the slider and remove the C-Cover and the PBA
together from the Upper Unit gently.
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Disassembly
Separated them.
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Disassembly
Remove the PBA Audio Jack FPC by using the flex film
assembly tool.
3.5
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Disassembly
3.6
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Disassembly
3.7
A-Cover
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Disassembly
3.8
Display
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Disassembly
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Disassembly
Detach the Cushion LCD Shim Black by using the flex film
assembly tool.
Separate them.
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Replacement
4.1
Battery Cover
4.2
D-Cover
4.3
4.4
C-Cover
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Replacement
4.5
4.6
4.7
A-Cover
4.8
Display
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Replacement
4.9
Ant BT/WLAN
REMOVAL
Detach to remove it.
Scrap! Not to be reused!
INSTALLATION
Place a new Ant BT/WLAN.
Note the guiding pole!
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Replacement
REMOVAL
Detach to remove it.
Scrap! Not to be reused!
INSTALLATION
Place a new Ant Main FPC.
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Replacement
REMOVAL
Push against the Bracket Hinge Plug from the back side by
fingers.
INSTALLATION
Insert a new Bracket Hinge Plug into the guiding hole.
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Replacement
4.12 Camera
Follow the 3.1 3.4 Disassembly instructions!
Prepare the new Camera.
Follow the 4.24 Installation instructions!
Follow the 5.5 5.8 Reassembly instructions!
REMOVAL
Disconnect the BtB connector by using a Front Opening
Tool.
INSTALLATION
Place a new Camera in place with proper direction.
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Replacement: Camera
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Replacement
REMOVAL
Push against the Camera Lens by using a Nylon Pointer.
Scrap! Not to be reused!
INSTALLATION
Place the new Camera Lens.
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Replacement
REMOVAL
Pull the Cap Antenna Port Plug by using a pair of Tweezers.
INSTALLATION
Place a new Cap Antenna Port Plug to the hole.
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Replacement
REMOVAL
Detach it by using the flex film assembly tool.
INSTALLATION
Place a new Cap Proximity Grommet to the hole.
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Replacement
REMOVAL
Peer off it by using the Tweezers.
Scrap! Not to be reused!
INSTALLATION
Place a new Conductive Hinge Plug.
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Replacement
REMOVAL
Read the old Core Unit Label and write the information into
the LabelMake program.
INSTALLATION
Check that the label format is properly loaded in the Zebra
printer and write a new Label by using the Label Make
software.
One label only is allowed!
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Press the new Core Unit Label onto the Main PBA.
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Replacement
REMOVAL
Detach it by using a guitar pick.
INSTALLATION
Place a new Cover Plastic SIM Card plug.
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Replacement
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Cushion LCD Shim Black.
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Replacement
REMOVAL
Peer off it by using the Tweezers.
Scrap! Not to be reused!
INSTALLATION
Place a new Foil 0.0 mm Tape Hinge Plug lying the guiding
line.
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Replacement
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Foil Adhesive conductive.
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Replacement
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Foil Adhesive ESD.
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Replacement
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Foil Adhesive Touch Flex.
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Replacement
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Foil Grounding Camera.
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Replacement
REMOVAL
Remove by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new FPC Zeus GPS Antenna align the guiding.
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Replacement
REMOVAL
Peer off it by using the Tweezers.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket Camera.
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Replacement
REMOVAL
Peer off it by using the Tweezers.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket Conductive 1 Golden.
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Replacement
REMOVAL
Peer off it by using the Tweezers.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket Conductive 2 Golden.
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Replacement
REMOVAL
Peer off it by using the Tweezers.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket Conductive 3,8x2,3.
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Replacement
REMOVAL
Peer off it by using the flex film assembly tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket Home Key.
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Replacement
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket Speaker, Left.
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Replacement
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket Trigger switch gasket.
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Replacement
4.33 Gasket VT
REMOVAL
Peer off it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Gasket VT.
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Replacement
4.34 B-Cover
Follow the 3.1 3.8 Disassembly instructions!
Follow the 4.11, 4.16, 4.20, 4.43, 4.45, 4.46, 4.48
Removalinstructions!
Prepare the new B-Cover.
Follow the 4.48, 4.46, 4.45, 4.43, 4.20, 4.16, 4.11
Installation instructions!
Follow the 5.1 5.8 Reassembly instructions!
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Replacement
4.35 Key 4
REMOVAL
Detach it by using the Flex Film Assembly Tool.
INSTALLATION
Place a new Key 4.
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Replacement
REMOVAL
Detach it by using the Flex Film Assembly Tool.
INSTALLATION
Place a new Key Direction.
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Replacement
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Replacement
REMOVAL
Detach it by using the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Key SSH.
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Replacement
REMOVAL
Detach it by using the Flex Film Assembly Tool.
INSTALLATION
Place a new Key Volume.
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Replacement
REMOVAL
Detach it by using the Flex Film Assembly Tool.
INSTALLATION
Place a new Keyboard Navigation.
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Replacement
REMOVAL
Push it through the hole by using a pair of tweezers.
Scrap! Not to be reused!
INSTALLATION
Place a new Liquid Intrusion.
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Replacement
REMOVAL
Detach it by using the Flex Film Assembly Tool.
Scrap! Foil 0.0 mm Speaker adhesive is not to be
reused!
Remove all remains of the adhesive.
INSTALLATION
Put a new Foil 0.0 mm Speaker adhesive to the back side of
the Loudspeaker in place.
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Replacement
4.43 Magnet
REMOVAL
Detach it by using the Flex Film Assembly Tool.
INSTALLATION
Place a new Magnet.
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Replacement
REMOVAL
Push against the Net Speaker Cloth from the back side by
using a Nylon Pointer.
Scrap! Not to be reused!
INSTALLATION
Place a new Net Speaker cloth.
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Replacement
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Replacement
REMOVAL
Unsnap the ZIF connector by using a Front Opening Tool.
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INSTALLATION
Go through the flex and shift.
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Replacement
REMOVAL
Unsnap the ZIF connector by using a Front Opening Tool.
INSTALLATION
Place a new PBA Top Keypad Flex and connect the ZIF
connector.
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Replacement
REMOVAL
Open the slider as shown.
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INSTALLATION
Place a new PBA Zeus Hinge Flex and fold the both sides.
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Replacement
REMOVAL
Disconnect the BtB connector.
INSTALLATION
Place a new PBA Zeus USD Board and connect the BtB
connector.
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Replacement
REMOVAL
Detach it by using flex film assembly tool.
Scrap! Not to be reused!
INSTALLATION
Put a new Power LED Tape in place.
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Replacement
REMOVAL
Unsnap the corners of the Shield Can Closed Lid BB with
a pair of tweezers and pull upwards to remove it.
Scrap! Not to be reused!
INSTALLATION
Put a new Shield Can Close Lid BB in place.
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Replacement
REMOVAL
Unsnap the corners with a pair of tweezers and pull upwards
to remove it.
Scrap! Not to be reused!
INSTALLATION
Place a new Shield Can Closed Lid BB Tall.
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Replacement
REMOVAL
Detach to remove it.
Scrap! Not to be reused!
INSTALLATION
Place a new Switch Cover Adhesive.
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Replacement
4.53 Washer
REMOVAL
Detach to remove it.
Scrap! Not to be reused!
INSTALLATION
Place a new Washer.
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Replacement
REMOVAL
Detach to remove it.
Scrap! Not to be reused!
INSTALLATION
Place a new Water Indicator Foil 0.34 mm.
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Reassembly
5.1
Display
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Reassembly
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Reassembly
5.2
Front Assembly
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Reassembly
5.3
Place the Label Touch Circuit into socket from the left-upper
corner.
5.4
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Reassembly
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Reassembly
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Reassembly
Open the slider and pull out the PBA Zeus Hinge Flex.
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Reassembly
5.6
D-Cover
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Reassembly
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Reassembly
5.7
Battery
5.8
Battery Cover
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Reassembly
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Revision History
Rev.
1
2
Date
2011-Mar-21
2011-April-18
3
4
5
6
7
8
9
2011-May-3
2011-May-04
2011-Aug-26
2011-Aug-30
2011-Sept-21
2011-Sept-28
2012-Jan-18
Changes / Comments
Initial release
Added Scrap! Not to be reused! on parts Net Speaker Cloth,
Power LED Tape, Shield Can Closed Lid BB Tall, Shield Can Closed Lid
BB
Added 4.53 Washer, updated Screw Torx Len:3.4 Diam:3.0 picture
System error. No updates
Add of Board Swap chapter 4.55
System error. No updates
Changed Torx in Chapter 3.3
Changed to T5 instead of T6
Correct the mix up between Gasket Conductive 1 Golden and Gasket
Conductive 2 Golden
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