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INTRODUCTION
The requirement for safety testing medical electronic (ME) equipment is regarded as
essential to ensure that apparatus does not pose any danger to users or patients. To
meet this need, many different standards have been published to describe what is
considered safe for the patients and operators of ME equipment.
The most widely used standard is IEC 60601. Although this is a type standard
associated with the design and development of ME equipment, most biomedical
engineering departments continue to use it as the basis for the regular testing of medical
devices, and/or after service or repair
LEARNING OBJECTIVES
The objectives of this unit are to:
1. Introduce Standard, Act and Regulation use in medical devices
2. Recognize hazard / risk that may arise from medical devices
3. Recognize safety aspect in managing medical devices
LEARNING OUTCOMES
After completing the unit, students should be able to:
1. Explain different type of standard used in medical devices
2. Identify hazard/risk produce by medical devices
3. Describe leakage current in relation to electrical safety standard
4. Describe safety aspect in managing medical devices
1.1
INTRODUCTION TO STANDARDS
Standards are published documents setting out specifications and procedures
designed to ensure products, services and systems are safe, reliable and
consistently perform the way they were intended to. They establish a common
language which defines quality and safety criteria.
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Some standards are national, others are international. Some national standard
are slightly alter versions of international ones.
Figure 1.1 Some National Standard are adopted from International Standard
Standards can be guidance documents including:
Malaysian Standards; eg MS
Codes;
Specifications;
Handbooks; and
Guidelines.
These documents are practical and don't set impossible goals. They are based
on sound industrial, scientific and consumer experience and are constantly
reviewed to ensure they keep pace with new technologies.
They cover everything from consumer products and services, construction,
healthcare, engineering, business, information technology, human services to
energy and water utilities, the environment and much more.
In general, Standard are documents which are usually prepared by expert in the
field, including from industry, which define the perceived best practice for the
equipment to which they relate.
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Standard are NOT usually legal document but can be made so by Governments
or by them being made part of a contract between buyer and seller.
Benefit of standard
Standard boost production and productivity save time and money, cut
production costs, use of common parts and specification.
Many standards are concerned with SAFETY, others with PERFORMANCE and
others still with PROCESS (usually the process of supplying goods or services
Quality Assurance Standards)
Most of the standards relating to Medical Equipment are concerned with SAFETY
and QUALITY. Only a few are concerned with PERFORMANCE
Contact with device may be directly to internal tissue that conducts well
(e.g. through natural orifices or breaks in the skin)
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1.2
MALAYSIAN STANDARD
The Department of Standards Malaysia (STANDARDS MALAYSIA) is the
national standards and accreditation body of Malaysia established under
Standards of Malaysia Act 1996.
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governed by the Standards of Malaysia Act 1996 (Act 549). Malaysian Standards
are reviewed periodically. The use of Malaysian Standards is voluntary except in
so far as they are made mandatory by regulatory authorities by means of
regulations, local by-laws or any other similar ways.
Figure 1.2
SIRIM Berhad
international
standards bodies
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Regulating Agencies: Malaysia has two regulatory bodies for medical devices:
The Medical Device Bureau, and the Atomic Energy Licensing Board of the
Malaysian Ministry of Science, Technology, and Innovation. The Medical Device
Bureau administers the Voluntary Registration of Medical Devices Establishments
(MeDVER) program, which will likely become mandatory under the Medical
Device Act. The licensing board exclusively regulates medical devices which emit
radiation.
Laws and Regulations: In August 2007, Malaysia issued a draft Medical Device
Act which indicated an intention to follow Global Harmonization Task Force
guidance documents. In November 2011 the Medical Device Act already table
into the parliament and being gazette in February 2012.However, the issuance of
implementing regulations will determine whether adherence to the Act will be
easy or problematic for medical device importers.
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The IEC is one of three global sister organizations (IEC, ISO and ITU) that
prepare International Standards for the world.
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covers certification of
personnel
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1.2.2 MS 838
MS 838:2007 -- Code of Practice for Radiation Protection -- Medical X-Ray
Diagnosis (First Revision), published by Standards Malaysia.
Part two of the code book, under the heading Radiological Safety, states that: "A
basic principle of protection in diagnostic radiology is that an X-ray examination
should not be performed unless the benefits accruing to the patient outweigh any
radiation risk.
1.2.3 ECRI
ECRI stand for Emergency Care Research Institute is an independent, nonprofit
organization that researches the best approaches to improving the safety, quality,
and cost-effectiveness of patient care. ECRI provide unbiased, evidence-based
healthcare research, information, and advice enable user to do:
Assess and address patient safety, quality, and risk management
Select the safest, most effective medical devices, procedures, and drugs
Procure healthcare technology in the most cost-effective manner
Develop evidence-based health coverage policies
Align hospital and health facility capital investments with user strategic
technology needs.
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Currently ECRI have more than 5,000 member and client list includes hospitals,
health systems, public and private, federal and state government agencies,
ministries of health, associations, and accrediting agencies worldwide.
1.2.4 AMMI
AAMI, the Association for the Advancement of Medical Instrumentation, is a
nonprofit organization founded in 1967. It is a unique alliance of more than 6,000
members from around the world united by one mission to increase the
understanding
and
beneficial
use
of
medical
instrumentation
Figure 1.5
AAMI is the primary source of consensus and timely information on medical
instrumentation and technology.
AAMI is the primary resource for the industry, the professions, and
government for national and international standards.
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contain costs
AAMI provides a unique and critical forum for members who cover a
complete range of interests, from clinical and biomedical engineers and
technicians, physicians, nurses, and hospital administrators, to educators
and researchers, manufacturers, distributors, government representatives
and other healthcare professionals with an interest in medical devices.
These diverse groups have been instrumental in making AAMI the leading
source of essential information on medical devices and equipment since
1967.
the publication
of
technical
documents,
periodicals,
books,
software.
1.2.5 FDA/CE
Figure 1.6
FDA is an agency within the U.S. Department of Health and Human Services. It
consists of six product centers, one research center, and two offices:
FDA is responsible for
Protecting the public health by assuring that foods are safe, wholesome,
sanitary and properly labeled; human and veterinary drugs, and vaccines
and other biological products and medical devices intended for human
use are safe and effective
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Helping the public get the accurate science-based information they need
to use medicines, devices, and foods to improve their health
FDA regulates
foods, except for most meat and poultry products, which are regulated by
the U.S. Department of Agriculture
food additives
infant formulas
dietary supplements
human drugs
electronic products that give off radiation, such as microwave ovens and
X-ray equipment
cosmetics
feed, drugs, and devices used in pets, farm animals, and other animals
tobacco products
CE MARKING
The CE marking (an acronym for the French "Conformite Europeenne") certifies
that a product has met EU health, safety, and environmental requirements, which
ensure consumer safety.
Figure 1.7
Manufacturers in the European Union (EU) and abroad must meet CE marking
requirements where applicable in order to market their products in Europe. A
manufacturer who has gone through the conformity assessment process, may
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affix the CE marking to the product. With the CE marking, the product may be
marketed throughout the EU. CE marking now provides product access to 32
countries with a population of nearly 500 million.
Table 1.1 CE Marking Countries
Austria
Hungary
Poland
Belgium
Iceland
Portugal
Bulgaria
Ireland
Romania
Cyprus
Italy
Slovakia
Czech Republic
Latvia
Slovenia
Denmark
Liechtenstein
Spain
Estonia
Lithuania
Sweden
Finland
Luxembourg
Switzerland
France
Malta
Turkey
Germany
Netherlands
United Kingdom
Greece
Norway
1.3
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Mechanical Hazards
All types of medical electrical equipment can present mechanical hazards. These
can range from insecure fittings of controls to loose fixings of wheels on
equipment trolleys. The former may prevent a piece of life supporting equipment
from being operated properly, whilst the latter could cause serious accidents in
the clinical environment.
Figure 1.9
Such hazards may seem too obvious to warrant mentioning, but it is unfortunately
all too common for such mundane problems to be overlooked whilst problems of
a more technical nature are addressed.
Risk of fire or explosion
All mains powered electrical equipment can present the risk of fire in the event of
certain faults occurring such as internal or external short circuits. In certain
environments such fires may cause explosions. Although the use of flammable
anaesthetics is not common today, it should be recognised that many of the
medical gases currently in use, such oxygen or nitrous oxide, vigorously support
combustion. Wherever there is an elevated concentration of such gases, there is
an increased risk of fire initiated by electrical faults.
Figure 1.10
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Absence of Function
Since many pieces of medical electrical equipment are life supporting or monitor
vital functions, the absence of function of such a piece of equipment would not be
merely inconvenient, but could threaten life.
Medical equipment that has been inadequately decontaminated after use may
cause infection through the transmission of microorganisms to any person who
subsequently comes into contact with it. Clearly, patients, nursing staff and
service personnel are potentially at risk here.
Figure 1.11
Misuse
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All electrical equipment has the potential to expose people to the risk of spurious
electric currents. In the case of medical electrical equipment, the risk is potentially
greater since patients are intentionally connected to such equipment and may not
benefit from the same natural protection factors that apply to people in other
circumstances. Whilst all of the hazards listed are important, the prevention of
many of them require methods peculiar to the particular type of equipment under
consideration. For example, in order to avoid the risk of excessive output of
surgical diathermy units, knowledge of radio frequency power measurement
techniques is required. However, the electrical hazards are common to all types
of medical electrical equipment and can minimised by the use of safety testing
and inspection regimes which can be applied to all types of medical electrical
equipment.
Figure 1.12
1.4
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Figure 1.13
Electric current can flow through the human body either accidentally or
intentionally. Electrical currents are administered intentionally in the following
cases.
a. For the measurement of respiration rate by impedance method, a small
current at high frequency is made to flow between the electrodes applied
on the surface body.
b. High frequency currents are also passed through the body for the
therapeutic and surgical purpose.
c. When recording signal like ECG, the amplifiers used in the preamplifier
stage may deliver small currents due to defect in design.
The severity of electric shock depends on the current flowing through the body.
I=V/R to find out how much current will flow through the body.
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Figure 1.14
According to IEEE Std. 80, you can determine the maximum safe shock duration
by the formula, T=0.116/(VR),
For a 120V circuit, maximum shock duration =0.116(120V1,000)=1 sec
For a 277V circuit, maximum shock duration =0.116(277V1000)=0.43 sec
The effects of AC on the body depend to a great extent on the frequency: lowfrequency currents (50 60 Hz) are usually more dangerous than high-frequency
currents. AC causes muscle spasm, often 'freezing' the hand (the most common
part of the body to make contact) to the circuit. The fist clenches around the
current source resulting in prolonged exposure with severe burns. Burns from
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electricity are the result of extremely high temperatures (up to 5000 C) generated
at the point of skin contact with the conductor. They usually involve the skin and
the tissues beneath and may be of almost any size and depth. Generally the
higher the voltage and the amperage, the greater the damage from either type of
current.
DC Current
Tends to cause a convulsive contraction of the muscles, often forcing the victim
away from further current exposure.
Figure 1.15
1.4.1
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a. A patient may not be usually able to react in the normal way. He is either
ill, unconscious, anaesthetized or strapped on the operating table. He may
not be able to withdraw himself from the electrified object, when feeling a
tingling in his skin, before any danger of electrocution occurs.
b. The patient or the operator may not realize that a potential hazard exists.
This is because potential differences are small and high frequency and
ionizing radiations are not directly indicated.
c. A considerable natural protection and barrier to electric currents is
provided by human skin. In certain applications of electromedical
equipments, the natural resistance of the skin may be by-passed. Such
situations arise when the tests are carried out on the subject with a
catheter in his heart or on large blood vessels.
d. Electromedical equipments, e.g. pacemakers may be used either
temporarily or permanently to support or replace functions of some organs
of the human body. An interruption in the power failure of the equipment
may give rise to hazards, which may cause permanent injuries or may
even prove fatal for the patient.
e. Medical instruments are quite often used in conjunction with several other
instruments and equipment. These combinations are often adhoc. Several
times there are combinations of high power equipment and extremely
sensitive low signal equipments. Each of these devices may be safe in
itself, but can become dangerous when used in conjunction with others.
f.
The factor listed above indicate that the electromedical equipments may be used
in different places and under different circumstances. It is also obvious that an
optimum level of safety can only be achieved when efforts are made to include
safety measures in the equipment, in the installation as well as in the application.
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Figure 1.16
Figure 1.17
Microshock
In micro current shock, the current passes directly through the heart wall. This is
the case when cardiac catheters may be present in the heart chambers. Here,
even very small amounts of currents can produce fatal results.
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This often happens when cardiac catheters are intact with the patient.
Even small amount current can produce fatal injuries.
This makes microshock is more dangerous than macroshock with limits of 1uA
and 1mA respectively.
Figure 1.18
Macroshock
In macro current shock, the current flows through the body of the subject. E.g. as
from arm to arm.
Figure 1.19
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Tissue Resistance
Skin - 5000 ohms/cm2
Blood - 100 ohms/cm2
Muscle - 200-400 ohms/cm2
Fat - 2000-3000 ohms/cm2
Bone - 3000+ ohms/cm2
a) Electrolysis
The movement of ions of opposite polarities in opposite directions through
a medium is called electrolysis and can be made to occur by passing DC
current through body tissues or fluids. If a DC current is passed through
body tissues for a period of minutes, ulceration begins to occur. Such
ulcers, while not normally fatal, can be painful and take long periods to
heal.
b) Burns
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e) Cardiac arrest
The ventricles of the heart are the chambers responsible for pumping
blood out of the heart. When the heart is in ventricular fibrillation, the
musculature of the ventricles undergoes irregular, uncoordinated twitching
resulting in no net blood flow. The condition proves fatal if not corrected in
a very short space of time.
Ventricular fibrillation can be triggered by very small electrical stimuli. A
current as low as 70 mA flowing from hand to hand across the chest, or
20A directly through the heart may be sufficient. It is for this reason that
most deaths from electric shock are attributable to the occurrence of
ventricular fibrillation.
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Electrical currents passing through surface electrodes from one arm to the other
have serious physiological effect consequences. At 60 Hz, such currents above
5mA are considered dangerous
Table 1.2
Type of
Current range
current
(mA)
Threshold
1-5
Tingling sensation
Pain
5 8
Physiological effect
Let go
8 20
Paralysis
>20
Fibrillation
80 1000
Defibrillation
1000 10,000
Sustained
myocardial
contraction
and
Figure 1.22
Let go current
It is maximum current at which a person is still capable of hanging on to a
conductor by using his muscles that is directly stimulated by the current shock
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Hold on current
It is minimum current before a person losses ability to control his own muscle
actions and he is viable to grip on the electrical conductor
1. In the vicinity of the patient, use only apparatus or appliances with threewire power cords.
2. Provide isolated input circuits on monitoring equipment.
3. Have periodic checks of ground wire continuity of all equipment.
4. No other apparatus should be put where the patient monitoring equipment
is connected.
5. Staff should be trained to recognize potentially hazardous conditions.
6. Connectors for probes and leads should be standardized so that currents
intended for powering transducers are not given to the leads applied to
pick up physiologic electric impulses.
7. The functional controls should be clearly
marked and the operating instructions be
permanently and prominently displayed so
that they can be easily familiarized.
8. Many of the portable medical equipment
such as dialysis unit, hypothermia units,
physiotheraphy apparatus, respirators and humidifiers are used with
adapter plugs that do not ensure a proper grounding circuit. Particular
care should be taken in such cases.
9. The operating instructions should give directions on the proper use of the
equipments. In fact, for electromedical equipment, the operating
instructions should be regarded as an integral part of the unit.
10. The mechanical construction of the equipment must be such that the
patient or operator cannot be injured by the mechanical system of the
equipment, if properly operated.
11. A potential difference of not more than 5mV should exist between the
ground point at the outlet and the ground point at any of the outlets and
any conductive surface in the same area. If there is no voltage difference
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Figure 1.23
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otherwise flow. Again, a patient does not necessarily enjoy the same degree of
protection. The resistance of the skin may intentionally have been lowered in
order to allow good connections of monitoring electrodes to be made or, in the
case of a patient undergoing surgery, there may be no skin present in the current
path.
The absence of natural protection factors as described above highlights the need
for stringent electrical safety specifications for medical electrical equipment and
for routine test and inspection regimes aimed at verifying electrical safety.
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For medical electrical equipment, several different leakage currents are defined
according to the paths that the currents take.
1.5.2 Earth leakage current
Earth leakage current is the current that normally flows in the earth conductor of a
protectively earthed piece of equipment. In medical electrical equipment, very
often, the mains is connected to a transformer having an earthed screen. Most of
the earth leakage current finds its way to earth via the impedance of the
insulation between the transformer primary and the inter-winding screen, since
this is the point at which the insulation impedance is at its lowest (see figure 1.24)
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a low earth leakage current. In other words, if the earth leakage current is low
then the risk of electric shock in the event of a fault is minimised.
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Table 1.3 shows the symbols and definitions for each type classification of
medical electrical equipment.
Type
Symbol
Definition
BF
CF
1.6.2 Class
Class I Equipment
Class I equipment has a protective earth. The basic means of protection is the
insulation between live parts and exposed conductive parts such as the metal
enclosure. In the event of a fault that would otherwise cause an exposed
conductive part to become live, the supplementary protection (i.e. the protective
earth) comes into effect. A large fault current flows from the mains part to earth
via the protective earth conductor, which causes a protective device (usually a
fuse) in the mains circuit to disconnect the equipment from the supply.
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Figure 1.29
It is important to realise that not all equipment having an earth connection is
necessarily class I. The earth conductor may be for functional purposes only such
as screening. In this case the size of the conductor may not be large enough to
safely carry a fault current that would flow in the event of a mains short to earth
for the length of time required for the fuse to disconnect the supply.
Figure 1.30
Class I medical electrical equipment should have fuses at the equipment end of
the mains supply lead in both the live and neutral conductors, so that the
supplementary protection is operative when the equipment is connected to an
incorrectly wired socket outlet.
Further confusion can arise due to the use of plastic laminates for finishing
equipment. A case that appears to be plastic does not necessarily indicate that
the equipment is not class I.
There is no agreed symbol in use to indicate that equipment is class I and it is not
mandatory to state on the equipment itself that it is class I. Where any doubt
exists, reference should be made to equipment manuals.
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The method of protection against electric shock in the case of class II equipment
is either double insulation or reinforced insulation. In double insulated equipment
the basic protection is afforded by the first layer of insulation. If the basic
protection fails then supplementary protection is provided by a second layer of
insulation preventing contact with live parts.
In practice, the basic insulation may be afforded by physical separation of live
conductors from the equipment enclosure, so that the basic insulation material is
air. The enclosure material then forms the supplementary insulation.
Figure 1.32
Reinforced insulation is defined in standards as being a single layer of insulation
offering the same degree of protection against electric shock as double
insulation.
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Hot (L1)
Class II Double
Insulated
System
Neutral (L2)
Figure 1.33
Class II medical electrical equipment should be fused at the equipment end of the
supply lead in either mains conductor or in both conductors if the equipment has
a functional earth.
The symbol for class II equipment is two concentric squares illustrating double
insulation as shown below.
Figure 1.34 Symbol for class II equipment double insulation (all plastic case)
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To ensure the medical equipment is safe to be used for all even the faulty
happen to the machine.
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Mains Voltage
o
Current Consumption
o
Insulation Resistance
o
Leakage Current
o
Earth Leakage
A range of electrical safety analyzers are commercially available for testing both
medical facility power systems and medical equipment. They vary in complexity
from simple volt-ohm-meter to computerized automatic measurement systems
that generate hard copies of test results.
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Terminology
Figure 1.35
ANALYSERS
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Figure 1.36
1.7.1 Normal condition and single fault conditions
A basic principle behind the philosophy of electrical safety is that in the event of
a single abnormal external condition arising or of the failure of a single means of
protection against a hazard, no safety hazard should arise. Such conditions are
called "single fault conditions" (SFCs) and include such situations as the
interruption of the protective earth conductor or of one supply conductor, the
appearance of an external voltage on an applied part, the failure of basic
insulation or of temperature limiting devices.
Where a single fault condition is not applied, the equipment is said to be in
"normal condition" (NC).
Many electrical safety tests are carried out under various single fault conditions in
order to verify that there is no hazard even should these conditions occur in
practice. It is often the case that single fault conditions represent the worst case
and will give the most adverse results. Clearly the safety of the equipment under
test may be compromised when such tests are performed.
Many electrical safety tests are carried out under single fault condition since
these represent the worst case and will give the most adverse results.
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Normal condition: condition in which all means for protection against hazards
are intact.
Single fault condition: condition in which one means for protection against
hazard is defective. If a single fault condition results unavoidably in another single
fault condition, the two failures are considered as one single fault condition.
The resistance of the protective earth conductor is measured between the earth
pin on the mains plug and a protectively earthed point on the equipment
enclosure (see figure 6). The reading should not normally exceed 0.2 at any
such point. The test is obviously only applicable to class I equipment.
In IEC60601, the test is conducted using a 50Hz current between 10A and 25A
for a period of at least 5 seconds. Although this is a type test, some medical
equipment safety testers mimic this method. Damage to equipment can occur if
high currents are passed to points that are not protectively earthed, for example,
functional earths. Great care should be taken when high current testers are used
to ensure that the probe is connected to a point that is intended to be protectively
earthed.
HEI 95 and DB9801 Supplement 1 recommended that the test be carried out at a
current of 1A or less for the reason described above.
Where the instrument used does not do so automatically, the resistance of the
test leads used should be deducted from the reading.
If protective earth continuity is satisfactory then insulation tests can be performed.
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Applicable to
Limit:
0.2
Notes:
230V
50Hz
230V
Fuses
10 Ohm
1,1-450 mA
225-230 V
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230V
50Hz
230V
Fuses
10 Ohm
~22 A
~11 V
0,5 Ohm
~22 A
,055-22 mA
IEC 60601-1 (second edition), clause 17, lays down specifications for electrical
separation of parts of medical electrical equipment compliance to which is
essentially verified by inspection and measurement of leakage currents. Further
tests on insulation are detailed under clause 20, "dielectric strength". These tests
use AC sources to test equipment that has been pre-conditioned to specified
levels of humidity. The tests described in the standard are type tests and are not
suitable for use as routine tests.
HEI 95 and DB9801 recommended that for class I equipment the insulation
resistance be measured at the mains plug between the live and neutral pins
connected together and the earth pin. Whereas HEI 95 recommended using a
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Applicable to
Limits:
Notes:
The leakage current measuring device recommended by IEC 60601-1 loads the
leakage current source with a resistive impedance of about 1k resistor in
parallel with the series combination of a 15nF capacitor and 10k resistor. This is
equivalent circuit that simulates impedance of the human body. Figure 11 shows
the arrangements for the measuring device. The millivolt meter used should be
true RMS reading and should have input impedance greater than 1 M. In
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practice this is easily achievable with most good quality modern multimeters. The
meter in the arrangements shown measures 1mV for each A of leakage current.
For class I equipment, earth leakage current is measured as shown in figure 12.
The current should be measured with the mains polarity normal and reversed.
The earth leakage current is measured in normal condition (NC) and single fault
condition, neutral conductor open circuit.
Applicable to
Limits:
Notes:
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Applicable to
Limits:
Notes:
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Applicable to
Limits:
Notes:
Figure 1.43 Measurement of patient leakage current with applied parts connected
together
Applicable to
Limits:
Notes:
Figure 1.44 Measurement of patient leakage current for each applied part in turn
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Applicable to
Limits:
Notes:
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to a patient who for some unspecified reason is raised to a potential above earth
due to the connection of the applied parts of the equipment under test. The
standard requires that the leakage current limits specified are not exceeded.
There is no guarantee that equipment performance will not be adversely affected
by the performance of the test. In particular, caution should be exercised in the
case of sensitive physiological measurement equipment. In short, the test is a
"type test".
Most medical equipment safety testers refer to this test as "mains on applied
parts", although this is not universal. One manufacturer refers to the test simply
as "Patient leakage - F-type". In all cases there should be a hazard indication
visible where the test is selected.
Applicable to
Limit:
Notes:
reverse
mains.
Caution
required,
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current have been increased in the third edition of the standard as discussed
above.
The values stated are for d.c. or a.c. (r.m.s), although later amendments of the
standard included separate limits for the d.c. element of patient leakage and
patient auxiliary currents at one tenth of the values listed below. These have not
been included in the table since, in practice, it is rare that there is a problem
solely with d.c. leakage where that is not evidenced by a problem with combined
a.c and d.c. leakage.
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Figure 1.47
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test is carried out before a new medical device is authorized for use, and is
undertaken to ensure correct and complete delivery. Acceptance testing is often
not limited to electrical safety tests, with some basic function tests being applied
to verify correct performance.
Routine
testing
also
referred
to
as
PPM,
preventive
product
maintenance. This form of testing is often conducted at fixed intervals, which vary
among types of equipment, manufacturers' recommendations, and riskassessment procedures undertaken by individual biomed or medical physics
departments. Routine testing is not limited to safety testing and often includes the
verification of correct functionality.
adaptation, or product upgrade. It is often part of a service carried out by inhospital mechanical or clinical engineering teams. In many cases, more rigorous
electrical safety testing is needed after the replacement of components or
reconfiguration of medical devices.
Visual inspection
In most cases, up to 70% of all potential faults in an item of ME equipment can be
detected during visual inspection. Although visual inspection is not clearly defined
in IEC 60601, its inclusion is a fundamental requirement of all routine test and
maintenance procedures.
Visual inspection is a relatively easy procedure to ensure that the medical
equipment in use still conforms to the manufacturers' specifications and has not
suffered from any external damage and/or contamination.
The following are typical visual checks that should be made:
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Cabling (supply, applied parts, etc)look for cuts, wrong connections, etc;
that the mains parts are adequately insulated from ground (Class I) or the
enclosure (Class II).
Figure 1.47a: Insulation EUT on Class I Figure 1.47b : Insulation EUT on Class 2
equipment
equipment
Insulation between applied parts and groundthis test is used to verify that
the applied parts are adequately insulated from ground (Class I) or the enclosure
(Class II). It is designed for Class I and Class II, BF, and CF equipment only.
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II equipment
that the applied parts are adequately insulated from the mains parts and is
applicable to Class I and Class II BF and CF equipment only.
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exposed to those currents that do not form part of the functional operation of the
device. These are called leakage currents.
In the interests of helping to guarantee safer practice and the repeatability of test
measurements, IEC 62353 defines different types of leakage current testsone
for total equipment leakage and another for applied parts leakage currents.
IEC 62353 specifies three methods direct, differential, and alternativethat can
be used to determine the leakage of EM equipment.
a) Direct Leakage Method
The direct leakage method included in IEC62353 is the same as that in IEC
60601, measuring the true leakage through a body model measuring device to
ground.
The main benefits of this method include the ability to measure both AC and DC
components, allowing direct comparison with the manufacturer's IEC 60601-1
tests, and measuring lower leakage values typically of less than 100A.
However, one of the main disadvantages of this method is that the 1KV body
model resistor is connected in series with the protective ground conductor that
will form an "equal" parallel connection with the human body, thus presenting a
potential hazard to the operator.
Another disadvantage is that secondary ground connections will produce a lower
reading, thus potentially allowing faulty equipment to pass the test. The direct
method does therefore require a fully isolated device under test and must be
performed on a terre neutral supply and in each polarity of the incoming mains
supply to guarantee measurements are taken at the maximum potential leakage
current.
Keeping It Safe
Follow this checklist for safety testing and keep all the bases covered.
Ensure that the operator of safety test equipment is properly trained on both the
safety analyzer and the device under test to prevent unneccessary danger during
the safety test.
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Always ensure that the device under test does not pose any danger to the user
and/or people within the vicinity of the safety test. Stay aware of moving parts,
open conductors, live components, heat, etc.
Ensure that leakage measurements are performed while the equipment is in full
operation mode, including its subsystems and components.
Ensure that contact resistance is taken into account when measuring the ground
continuity at low currents (<8A). Contact resistance can influence the readings
and cause unnecessary failures of the device under test.
When determining the correct means of testing a specific medical device, ensure
that the chosen safety test procedures are applicable to the device under test and
are clearly documented for future use.
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(enclosure Class II) are grouped together and connected to ground via the 1k
measuring device (body model).
Measurements are done in both polarities of the incoming mains, excluding
alternative method.
The IEC 62353 equipment leakage can be performed using a direct, differential,
or alternative method.
Figures 1, 2, and 3 provide a schematic representation of the equipment leakage
test on Class I (grounded) ME equipment.
Figure
1.51b:
Equipment
Leakage
Differential Class I
1.51c:
Equipment
Leakage
Alternative Class I
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This test is applicable to floating-type (BF and CF) applied parts onlyeither
Class I or II. All patient connections of a single function within an applied part
shall be connected together (BF and CF) and measured one at a time.
The test is conducted by applying a current limited (3.5mA) mains potential
sinusoidal 50Hz or 60Hz signal between the applied part and the enclosure and
ground connection of the EUT connected to real ground.
Measurements are done in both polarities of the incoming mainsdirect method
only.
The IEC 62353 applied part leakage test can be performed using a direct or
alternative method.
Figures 4 and 5 provide a schematic representation of the applied part leakage
test on Class I (grounded) ME equipment.
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1.52b:
Applied
Part
Leakage
Alternative Class I
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Conclusion
Table 1.5
The electrical safety testing of ME equipment is a crucial part of the overall safety
validation of medical devices and requires specialized test equipment.
The introduction of the new IEC 62353 standard will provide:
Although the onus will remain on the manufacturers of medical devices to advise
on appropriate tests for their equipment, the new standard will clearly have a
significant impact on medical service companies and clinical engineering, EBME,
medical physics, and other technical departments.
In all cases, when choosing a suitable electrical safety analyzer, care should be
taken to ensure that it can be used to test in accordance with IEC 62353
requirements and that it is capable of performing accurate and repeatable test
routines.
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i.
ii.
iii.
iv.
This showed that no current is perfectly safe and there is a near linear
relationship between log (I) and probability of ventricular fibrillation incident.
Evaluating the findings, IEC60601 extends the results down to an effective
probability of 0.001 for zero current. With a minimum normal condition current of
10uA in a small electrode, there is a probability of 0.2% or 2 patient in a 100 that
could be at risk to fibrillation.
Studies by Stramer and Whelan looks into the effect of electrode size on current
required to produce ventricular fibrillation, the current density required. They
found that as the area of electrode is reduced by 100:1, the current is only
reduced by 10:1. Stramer and Whelan kept the electrode spacing constant and
measured the voltage applied to electrode size, approximately 0.4V. In short,
they minimize variables and maximize constant to obtain a valid and reliable
outcome. The followings are further findings of their studies:
i.
ii.
iii.
iv.
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The above two statistical conditions has been referred in setting the safe level
assessments of IEC60601. Current limits permitted in the standard are based on
currents needed to cause ventricular fibrillation with smaller electrodes. It is
concluded that larger electrodes are statistically safer. Table IV in IEC60601
defines allowable values of leakage current as follows:
Current
Earth Leakage Current Earthed Metal
Enclosure (Class I)
Earth Leakage Current No Accessible Earthed
Parts, but Earthed Internal Screens (Class I)
Earth Leakage Current Permanently Installed
Equipment (Class I)
Enclosure Leakage Current. Maybe Class I, II or
Internal Power Source
Normal
Single Fault
Condition (mA)
Condition (mA)
0.5
2.5
10
0.1
0.5
Table 1.6
These leakage current as per the above table, in the worst case would be flowing
through the thorax, not directly through the heart. In which case, type CF is
necessary. In IEC60601, for each amp of current flowing through the thorax,
approximately 5mAcm-2 will flow through cardiac tissue. This is the basis of
estimating the probability of ventricular fibrillation for the limits quoted in the
standard.
It can be seen that the limits quoted for different patient circuit types fit with the
general philosophy of negligible risk. Taking an example of the patient leakage
current for Type B and Type BF patients;
5mA when 240V is applied to either a single socket (Type B) or the patient
(Type BF)
If applied to the chest:
Produces 25uAcm-2 (above the negligible level), with a probability of 0.8.
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However, the probability of this particular type of fault condition, i.e. the
patient touching something at 240V and the current flowing through the
chest is regarded as very low.
Thus, the overall risk is negligible.
For Type CF, by definition, all currents flow through the heart. The limit is further
reduced to 50uA when mains are applied to the patient in normal and single fault
condition. This produces a probability of approximately 0.01 for ventricular
fibrillation which is again negligible.
R=1,5m
Bed
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1.9 SAFETY
ASPECT
EQUIPMENT
OF
INTERCONNECTION
OF
Equipment may be safe by itself but when there are connected together, there is a
risk that must be acknowledge. IEC60601 outlined permitted ways of equipment
interconnecting in its collateral standard, IEC60601-1-1 as per the following:
i.
Digital signals can be easily isolated by way of optical coupled. Other collateral
standards of IEC60601 include IEC60601-1-2 which is for Electromagnetic
Compatibility and IEC60601-1-4 which is for Software Integrating.
Neutral
Earth
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Live
Neutral
Earth
No current
Live
Neutral
Earth
No current
1.10
Every day workers all over the world are faced with multitude of health
hazards, such as:
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Dust
Gases
Noise
Vibration
Extreme temperatures.
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SAFETY - The condition of being safe from undergoing or causing hurt, injury
or loss.
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Occupational Safety and Health Act 1994 is aimed to foster and promote safety
awareness among health workers and also create organization with effective
safety and health regulations.
This is done through self-regulation scheme that relevant to the industry or
related organizations.
OSHA 1994 Requirement
For high risk industries (i.e. construction, ship building, gas etc.)
>100 Employees (Order 1997) - Safety & Health Policy + Safety &
Health Committee + a Certified Safety & Health Officer
For low risk industries (other than the above mentioned industries)
>500 Employees (Order 1997) - Safety & Health Policy + Safety &
Health Committee + a Certified Safety & Health Officer
Assist in the development of safety & health rules and safe systems of
work;
Appointment of Committee
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to assist any officer in carrying out his duty under the Act;
Duties of an Employer
To ensure the safety, health and welfare at work of all his employees
and visitors.
Or both
Common Law:
Affected person (employee or public) may take legal action against the
organization under the Civil Law (Common Law).OSHA 1994
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Duties of an Employee
To take reasonable safety and health measure for himself and other
persons;
Or both
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1.11
DISINFECTION / STERILISATION
i.
Cleaning: General removal of debris, i.e. dirt, food, feces, blood, saliva
and other body secretions. It shall reduce the amount of organic matter
that contributes to proliferation of bacteria and viruses.
ii.
iii.
i.
Critical
ii.
Semi-critical
iii.
Non-critical
Critical items would require sterilization which includes items that enter sterile
tissue or the vascular system. Examples include surgical instruments and
accessories, biopsy forceps, cardiac and urinary catheters, implants and needles.
anesthesia
equipment,
laryngoscopes,
bronchoscopes,
GI
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Non-critical items require intermediate level or even low level disinfection where
necessary. This includes items in contact only with intact skin. A straightforward
example includes blood pressure cuffs, stethoscopes and durable mobile patient
equipment.
i.
ii.
Eyewear
iii.
iv.
Gloves
v.
Cap
vi.
Looking into disinfection, the goal is to eliminate or kills most bacteria, many virus
types and some spores. It is a time dependent process with a high, intermediate
or low level of disinfecting. Under the process of disinfection, it is important to
follow the manufacturers recommendations in order to achieve the desired
outcome and avoid from damaging the medical device. The following are
important points that have to be observed:
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ii.
iii.
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The staff should not exceed the exposure limits and is in the know of permissible
exposure levels. The following table illustrates the types of available disinfectant.
Table 1.7
Type
Name
Description
Environmental Phenolics
Quaternary
Ammonium
label!)
Compound
Iodophors
Chlorine
(Bleach)
toxic
(deadly)
if
combined
with
ammonia
Ultraviolet
Radiation
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i.
Steam
ii.
Dry Heat
iii.
Ethylene Oxide
iv.
Peracetic Acid
v.
vi.
i.
ii.
iii.
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Figure 1.58
i.
ii.
iii.
iv.
The following are high touch surfaces in patient rooms that are considered to be
non-critical. It must be cleaned then disinfected on a regular basis.
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i.
Bedrails
ii.
Call bell
iii.
Telephones
iv.
TV remote
v.
IV pump
vi.
IV poles
vii.
Toilet
viii.
Overbed table
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ix.
Light switches
x.
Doorknobs
xi.
xii.
Chairs
Items requiring only cleaning in a patient environment include floors, walls and
windows, chairs and other furniture used by individuals who are clothed, private
offices and other non-public and non-patient care areas.
Under the HICPAC Disinfection and Sterilization Guideline 2008, the use of
microfiber is recommended for cleaning. It shall be of densely constructed
synthetic strands 1/16th the diameter of a human hair. This attracts dust and
cleans approximately 50% better than comparable cotton and easier to use,
lighter and was designed for repeat usage.
i.
ii.
iii.
iv.
1.10.4 Linens
The standard recommended procedure for all linen contaminated with blood or
body fluids are as follows:
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ii.
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i.
ii.
1.12
The Medical Device Act 2012 (Act 737) has been gazetted on 9th February, 2012
by the Malaysian Government. The Act was effective on 1 July 2013 and
undergoes a transition period before it is fully enforced in 2014. The Act specifies
requirements for medical device product registration, establishment licensing and
conformity assessment body (CAB) registration through the Medical Device
Regulations 2012, the subsidiary legislations under the Medical Device Act 2012
that has been approved by the Minister of Health and has been published in the
Gazette on 31st December 2012.
The Act is the product of the efforts of the Ministry of Health to implement a
regulatory framework for medical devices, an area previously not regulated in
Malaysia. The Act seeks to address public health and safety issues and facilitate
medical device trade and industry. The Medical Device Authority Act 2012 (Act
738) which came into effect on 15 March 2012 established the Medical Device
Authority (Authority) which oversees the execution of the Act 737
.
Medical Device Authority (MDA) is charged with the role of regulating medical
device and its industry players.
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EXERCISE
1. Define standard
2. Explain the following standard
i.
Safety Standard
ii.
Performance Standard
iii.
Quality Standard
SUMMARY
In this unit we have studied Medical Device Safety Standard. This chapter provides
information on standard being used in Malaysia and worldwide. Source of leakage
current and its physiological effect together with safety standard applied to protect
patient and user is presented.
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