400KV GT Tech Data

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER
DOCUMENT REVIEW STATUS

REJ
ROC
RWC
CFC
By
Date..
Comment Note No
D
C
B
-
2004-08-24
Rev. :
2004-04-20
THIRD ISSUE
SECOND ISSUE
FIRST ISSUE
PRELIMMINARY ISSUE
TANVI
TANVI
MKK
MKK
MVK
MVK
MVK
MVK
Date :
Description :
Prepared :
Reviewed:
2004-08-11
2004-06-11
Released :
Project Doc.No.
GVK INDUSTRIES LIMITED

JEGURUPADU PHASE II 228 MW CCPP (KA13E2 1)
Responsible Department :
abcd
Take over Department:

Project
ALSTOM Projects India Ltd
PS
Language:
KKS
en
No. of Sheets
GVJ
21
28BAT10
Document No.
GVJ 02 E ---- P13 DS 202
Sheet
1
abcd
ALL DIMENSIONS ARE IN
MILLIMETERS UNLESS
OTHERWISE SPECIFIED
NAME
SIGN.
TANVI
MVK
MVK
TRQF : 04505.C
ALSTOM Limited , NAINI ALLAHABAD

SCALE : NTS
INDENT No.
TITLE
Technical Particulars
STEAM TURBINE GENERATOR TRANSFORMER
CUSTOMER
ALSTOM Projects India Limited for GVK
T-6591
DRAWING No.
A421447
ISSUE-D
(1)
SL No.
Particulars
Units
A.
GENERATOR
TRANSFORMER
1.0
General
1.1
Make
ALSTOM
1.2
Type
OUTDOOR
1.3
Number of Windings per

phase
TWO
1.4
Number of Phases
1.5
Service
1.6
Reference Standard
2.0
Rating
2.1
Type of Cooling
2.2
Rated Power
Generator Transformer
:
IS 2026 and CBIP

Manual on Transformer
OFAF
MVA
120
:
2.2.1
Transformer
outputs
(continuous kVA ratings at
different
ambient
temperature to limit the hot
spot temperature to 98C
5 C
10 C
15 C
20 C
25 C
30 C
35 C
40 C
45 C
50 C
28BAT10
MVA
MVA
MVA
MVA
MVA
MVA
MVA
MVA
MVA
MVA
Page 2 of 21
141
137
132
128
123
119
113
108
103
97
A421447/D
(2)
SL No.
Particulars
2.3
Rated Voltage (No-Load)
2.4
Units
kV
H.V.
400
L.V.
11.5
H.V.
173.4
L.V.
6031.6
Rated Current
2.5
Rated Frequency
2.6
Connection
Hz :
50
H.V.
STAR
L.V.
DELTA
2.7
Vector Group designation
YNd1
2.8
Voltage withstand Time

a. 110% of rated voltage
Continuos
b. 125% of rated voltage
1 minutes
c. 140% of rated voltage
5 Seconds
d. 150% of rated voltage
1 Seconds
1.1 :
Continuos
b.
1.25 :
1 minutes
c.
1.4 :
5 Seconds
2.9
Overfluxing Capability
a. For Overfluxing Factor
2.10
28BAT10
HV Neutral Earthing
Solid
Page 3 of 21
A421447/D
(3)
SL No.
Particulars
3.0
Temperature
3.1
Reference ambient temperature
3.2
Temperature rise over reference

ambient Deg. C :
a. Of Top oil by thermometer
C :
50
b.
Of winding by resistance
measurement
C :
55
Maximum continuous over loading

capacity of the transformer without
exceeding the specified winding
temperature
3.3
3.4
Thermal time constant
4.0
Tappings
4.1
Units
49
As per IS 6600
h :
3 (Approx)
Type
Reversing
4.2
Capacity
FULL
4.3
Range Steps x % variation
+10% to 10% x 1.25%
4.4
Taps provided on HV/LV Winding
On HV
5.0
Insulation Level
5.1
Separate
source
power
frequency voltage withstand
28BAT10
kV
RMS
Winding
Bushing
Winding
Bushing
H.V
38*
38*
L.V.
50
70
H.V. Neutral
38
Page 4 of 21
105
A421447/D
(4)
SL No. Particulars
5.2
5.3
5.4
Unit
s
kVrms
Induced overvoltage withstand
Winding
H.V
L.V.
570*
630
(Test as per method II)
50
70
H.V. Neutral
38
Full wave lightning

withstand voltage
impulse
Winding
kVpeak
38
Bushing
H.V
1300
1425
L.V.
125
170
H.V. Neutral
Switching surge withstand voltage

Phase to earth
H.V
kV
250
Winding
Peak
1050
L.V.
6.0
Bushing
N.A.
Bushing
1050
N.A.
6.1
Impedance at Rated Frequency

and 75 C winding temperature
with 100% rating :
Impedance at principal tap
% :
12.5 (+ IS Tol)
6.2
Impedance at maximum voltage tap
% :
13.0 (Approx.)
6.3
Impedance at minimum voltage tap
13.0 (Approx.)
6.4
Reactance at
principal tap
% :
12.49 (Approx.)
6.5
Resistance at 75 C.
0.28 (Approx.)
6.6
Zero Sequence Impedance at 75 C

at principal tap
% :
10.3 (Calculated)
6.7
Capacitance of Windings
a. H.V. Earth
pF/ph. :
4000 (Calculated)
rated
current
for
b. L.V. - Earth
7800 (Calculated)
c. H.V - L.V
1700 (Calculated)
28BAT10
Page 5 of 21
A421447/D
(5)
SL
No.
7.0
Particulars
Units
7.1
No load losses at rated voltage and

at rated frequency and without any
+ve tolerances
kW :
80 Max
7.2
Load Losses at rated current without

any +ve tolerances
kW :
335 Max @75C and

Principal Tap
7.3
Cooler losses
tolerances
+ve
kW :
25 Max
8.0
8.1
Efficiency at 75 C and 0.8

Power Factor Lag and at unity
power factor
At full load
% :
8.2
At 3/4 full load
% :
8.3
At 1/2 full load
% :
8.4
Maximum efficiency
% :
8.4.1
9.0
Load and Power Factor at which it

occurs
Regulation at Full Load at 75 C
9.1
At unity power factor
% :
1.06
9.2
At 0.85 power factor lagging
% :
7.37
9.3
At 0.8 power factor lagging
% :
8.2
10.0
No Load Current referred to HV at

rated frequency
10.1
At 90% rated voltage
A :
0.5 Approx.
10.2
A :
1.0 Approx.
10.3
A :
2.0 Approx.
Guaranteed Losses at Principal

Tap, Full Load and 75 C.
28BAT10
without
any
Page 6 of 21
0.8 p.f.
0.85 p.f. 1.0 p.f.
99.570
99.595
99.655
99.629
99.650
99.703
99.660
99.680
99.728
99.728
48.868 , Unity p.f.
A421447/D
(6)
SL
No.
11.0
Particulars
Units
11.1
Approximate Maximum Flux

Density at rated frequency in the
core
11.2
11.3
12.0
Maximum Current Density at

rated load
12.1
H.V. Winding
12.2
L.V. Winding
12.3
Maximum Current Density under

short circuit
12.3.1
H.V. Winding
L.V. Winding
13.0
Withstand Time without injury

for
Three phase dead short circuit at
terminal
with
rated
voltage
maintained on the other side.
Single phase short-circuit at
terminal
with
rated
voltage
maintained on other side
Cooling System
13.2
14.0
14.1 (a) Number of unit coolers and rating as

% of transformer cooling equipment
14.1 (b) Temperature range over which
cooler control is adjustable
14.2
Mounting
28BAT10
1.53 Approx.
A/ :
cm2
A/ :
cm2
:
3.15
A/ :
cm2
A/ :
cm2
12.3.2
13.1
Wb/ :
m2
Wb/ :
m2
Wb/ :
m2
:
Page 7 of 21
1.70 Approx.
1.87 Approx.
At rated Tap
3.48
8 times of above
Approx
s :
3 Sec
s :
3 Sec
5 x 25 %
:
50C to 110 C
Vertical
A421447/D
(7)
SL No.
Particulars
14.3
Fan motor data
Units
I) Number per cooler and rating

as % of cooler requirement
ii) Type
iii) Rating
Axial flow type

kW : 1.6 kW (Approx)
iv) Locked rotor current

14.4
: 2 x 50 %
Oil pump motor data

I) Number per cooler and rating
as % of cooler requirement
: 1 x 100 %
ii) Type
Centrifugal radial flow
iii) Rating
kW : 3.2 kW (Approx)
iv) Locked rotor current
vi) Insulation class
14.6
28BAT10
25 Amps
F
vii) Motor speed at rated voltage

14.5
15 A approx.
rpm
1400
Duration
for
generator
transformer withstand capability
after failure of forced cooling
under the following conditions:
I)
Full load
min
10
ii)
Partial load(50%)
min
20
iii)
No load
min
60
Whether generator transformer is

capable of withstanding for 1
hour without load current after
failure of forced cooling?
Page 8 of 21
Yes
A421447/D
(8)
SL No.
Particulars
15.0
Details of Tank
15.1
Material
15.2
Thickness of sides
mm : 10 approx.
15.3
Thickness of bottom
mm : 20 approx.
15.4
Thickness of cover
mm : 20 approx.
15.5
Tank Designed for :
15.5.1
Vacuum withstand capability for

main tank and accessories
15.5.2
Vacuum leak rate of transformer
15.5.3
Pressure
15.6
Tank cover - Conventional or bell

type?
16.0
Core
16.1
Type of construction- Core or shell
: Core
16.2
Core material used
: CRGO
16.3
Thickness of lamination
16.4
Insulation of lamination
16.5
Equivalent cross-sectional area of

core
16.6
Type of joint between core and yoke
Fully Mitred
16.7
Percentage silicon content
0.2 % Approx.
28BAT10
Units
Steel
mm : Full Vacuum
of Hg
N/A
kN/ m2 : 96
Bell
mm : 0.27 Approx.
: Inorganic Coating
Page 9 of 21
cm : 5378 (Approx)
A421447/D
(9)
SL No. Particulars
17.0
17.1
Units
Coils
Type of Coil :
a. H.V
: Interleaved Disc
b. L.V.
: Helical
17.2
Conductor Material
: Electrolytic copper
17.3
Insulating Material :
a. H.V Turn
: Paper + Oil Duct
b. L.V - Earth
c. L.V. Earth
d. H.V. - L.V.
17.4
Magnetising inrush current
17.5
Magnetising
current
at
frequency and at rated voltage
17.6
Conductor area approx
rated
Pressboard Wrap +Oil

Duct
: Pressboard Wrap +Oil
Duct
: Pressboard Wrap +Oil
Duct
A
Approx. 10 times of Rated
Current
A
Pl refer Cl. No. 10
HV
mm2
55
LV
mm2
1000
18.0
On-load Tap Changer details
18.1
Make
18.2
Type
18.3
Rated Voltage class of tap changer
18.4
Rated Current
: High Transition
Resistance Type
kV : Suitable for 420 kV
Neutral Winding
A : 350
18.5
Auxiliary Power
kW : 1.0 kW approx.
18.6
Step voltage
28BAT10
: BHEL
Page 10 of 21
2886
A421447/D
(10)
SL No.
Particulars
Units
18.7
Number of steps
16
18.8
Control
Auto/Manual
18.9
Voltage Control :
Automatic/Non-automatic
: Automatic
Auxiliary supply details
: 415 V, 3F
18.10
18.11
Maximum Short Circuit

Current withstand capability :
a. Current
A : 6 kA
b. Time
s : 3 sec
Local indicator furnished for :

a. Tap position
b. Operation counter
: Yes
18.12
Number of revolutions to complete

one step
: 33 approx
18.13
Time to complete one step on Auto /

Manual operation
s : 6 Sec (Approx)
18.14
Rated voltage of drive motor
V : 415, 3 F
18.15
Power required
18.16
Approximate overall weight
18.17
Approximate overall dimensions
kW : 1.0 approx.
kg
Length
(MM)
Dia
(MM)
Ltr.
18.18
Approximate overall quantity of oil
18.19
Is vacuum filling required? If so, mm of

state absolute pressure.
Hg.
28BAT10
Yes
Page 11 of 21
310 Approx.
2700 (Approx.)
740 (Approx.)
170 Approx.
Yes, 1 Torr
A421447/D
(11)
SL No. Particulars
Units
19.0
Insulating Oil
19.1
Approximate volume required for first

filling
19.2
10% excess oil furnished ?
: Yes
19.3.1
Oil conforms to :
: IS:335
Ltr. : 56 Kl
IS:1866
Before commission
19.3.2
19.4
Details of oil furnished
I)
Moisture content
ppm
ii)
Max tan delta value at 90C
iii)
Resistivity at 90C
iv)
Interfacial tension at 27C
50
O-cm
v)
Breakdown strength
a. Oil preservation system provided ?
N/m
kVrms
b. Type of oil preservation system
10
0.002
0.01
35 x 1012
6 x 1012
0.04
0.035
30
: Yes
60
20.0
Bushings (for HV / LV / HVN)
: Flexible Seperator +
Silicagel
: HV
HVN
LV
20.1
Make
: BHEL
20.2
Type
20.3
Reference Standard
20.4
Voltage Class
20.5
Creepage Distance
20.6
Free space required for bushing mm

removal
Whether test tap for tan delta
measurements for H.V bushing are
provided ?
One minute power frequency
kVrms
withstand voltage
Impulse withstand voltage
kVPeak
20.7
20.8
20.9
28BAT10
---------- OIP------
-----------IS:2099--------
kV : 420
mm : 10500
Page 12 of 21
ALSTOM TELK
: 10250
: Yes
52
36
1300
900
7100
6600
Yes
No
: 630
105
70
: 1425
250
170
A421447/D
(12)
SL
No.
Particulars
Units
20.10 Rated current
20.11 Rated short circuit current and duration

20.12 Cantilever strength of the bushing
20.13 Weight of the assembled bushings
kA/
s
kg
kg
21.2
1250
1250
1250
LV
12500
49
155
-----------Outdoor-------
20.15 Whether CTs are included as per

specific requirements?
21.0 Minimum Clearances
Between Phases :
a. In air
I.
HV
II.
LV
b. In oil
I. HV
ii. LV
Between Phase & Earth :
HVN
31.25kA 31.25kA 100 kA

--------------2 sec----------
2.5 kN
1.25kN 3.15kN
20.14 Mounting arrangement of the bushing
21.1
HV
Yes
mm :
mm :
4000
330
mm : As per Alstom Practices

mm :
a. In air
I. HV
ii. LV
mm : 3500
mm : 230
b. In oil
21.3
I. HV
ii. LV
Clearance between core and coil
mm : As per Alstom Practices

mm :
mm
As per Alstom Practices
21.4
Clearance between coils
mm
21.5
Clearance between neutral to ground

in air
mm
230 (As per CBIP)
22.0
Terminal Connections
22.1
H.V.
: Outdoor Bushings
22.2
L.V
: Suitable for Bus Duct
22.3
H.V. Neutral
: Outdoor Bushing
28BAT10
Page 13 of 21
A421447/D
(13)
SL No. Particulars
Units
23.0
Marshaling Box
23.1
23.2
Weatherproof, suitable for outdoor

duty
Degree of protection
23.3
Painting shade
24.0
Terminal Blocks
24.1
Make
: Phoenix
24.2
Type
24.3
20% spare terminals furnished?
: Clip-on (disconnecting type

for CT only)
: Yes
25.0
Wiring
25.1
Cable type
25.2
Voltage grade
25.3
Conductor Size
Instrumentation
Stranded
Trip and Alarm Contacts Ratings
26.1
Voltage
26.2
Rated
Power
: PVC shielded
PVC
V : Nominal Uo/U
300/500
2
mm : 2.5 / 4.0
:
: Copper
1100
Yes /
No.
26.0
Yes
2.5
Copper
Yes
V : 220 V DC
:
Making current
A :
Breaking Current
A :
As per
GVJ 02 E ----- P13 TC 216
Accessories
Each transformer furnished with
fittings and accessories as per
specification ?
28BAT10
: IP:55
631 AS PER IS 5
Material
27.0
: Yes
Page 14 of 21
Yes/ : Yes
No.
A421447/D
(14)
SL No. Particulars
Units
28.0
Detail of Conservator
28.1
Volume of Conservator
Ltr. : 7.5 % of Total Oil (Approx.)
28.2
Volume of oil between the highest and

lowest levels
Pressure Release devices
Ltr. :
2500 Ltr. approx.
a. Minimum pressure the device is set

to operate / rupture
kg /
m2
0.49 kg/cm2
29.0
b.Alarm and trip contacts provided?
Yes
30.0
Approximate Overall Dimension
30.1
Length
mm :
10500
30.2
Breadth
mm :
9450
30.3
Height
mm :
8700
30.4
Crane lift (a) for untanking core and coil

assembly (including sling)
mm
31.0
Approximate Weights
31.1
Core with clamps
kg :
63000 kg Approx.
Windings with insulation
kg
20000 kg Approx.
31.2
Tanks, fittings and accessories
kg :
37000 kg Approx.
31.3
Oil
kg :
50000 kg Approx.
31.4
Total Weight
kg :
170000 kg Approx.
32.0
Shipping Data
32.1
Weight of the heaviest package

Core / coil
Bell tank
Dimension of the largest
package (LxBxH)
32.2
28BAT10
Page 15 of 21
kg :
kg
kg
mm :
Not applicable
for Bell Tank
110000 kg Approx.
83000 kg Approx.
22000 kg Approx.
8500 x 3450 x 4240
A421447/D
(15)
SL No. Particulars
Units
32.3
Height for untanking the bell tank
32.4
List parts detached for transport
33
Proposed method of transportation

for the transformer
33.1
Impact recorder / shock recorder

during transportation provided?
28BAT10
Page 16 of 21
mm
9700
Refer document no.
GVJ 02 E-----P13 LE 203
Nitrogen Filled
Yes
A421447/D
(16)
SL No. Particulars
Units
34.0
Tests to be
Transformer
conducted
on
34.1
Routine tests as per specification /

relevant standards will be provided?
34.2
Tank pressure test
As per CBIP Manual
a. Test Pressure at Tank Base

b. Duration
c.
34.3
34.4
Permanent deflection
kN/m2 : 96
(35 +Normal pressure)
h : 1
mm : 19
Tank vacuum test

a.
Vacuum
b.
Duration
c.
Permanent deflection
: Vacuum at Test Place

25 mm of Hg.
h : 1
mm : 19
Oil leakage test on each transformer

a.
Test pressure at Tank Base
b.
Duration
:
kN/ : 96
m2
(35 +Normal pressure)
hours : 8 (As per CBIP)
34.5
Core bolt withstand voltage for 1

minute on each transformer
35
GENERAL
Minimum draw bar pull required to
move the transformer on level track?
28BAT10
: Yes
Page 17 of 21
kV : Bolt less Design as Per

Alstom Technology
4 T/Winch,4 Winches
(1000 mm between
winches minimum)
A421447/D
(17)
SL No. Particulars
Units
36
ACCESSORIES
A.
CURRENT TRANSFORMER
1.0
General
1.1
Make
: Mahindra
1.2
Type
Ring Type, Bar Primary
1.3
Reference Standard
IS 2705
1.4
Use
: Inside Oil
2.0
Rating
2.1
C.T.Ratio
2.2
Class
2.3
Insulation level
2.4
Burden
3.0
Insulation Class
3.1
Temperature rise at rated burden

over top oil temperature
4.0
Characteristics
4.1
Secondary resistance RCT at 75 C
O :
4.2
Knee point voltage Vk
V : -
4.3
Excitation current at V k/2
5.0
Rating
5.1
C.T.Ratio
5.2
Class
28BAT10
Line CT (CT 9 & CT 11)

A :
250/1
5 P20
V :
VA :
600
30
:
C :
55
mA : Line CT (CT 8)
A :
:
Page 18 of 21
250/1
PS
A421447/D
(18)
5.3
Insulation level
5.4
Burden
6.0
Insulation Class
6.1

7.0
Characteristics
7.1
O : <3V
7.2
V : > 500
7.3
8.0
Rating
8.1
C.T.Ratio
8.2
Class
8.3
Insulation level
8.4
Burden
9.0
Insulation Class
9.1

10.0
Characteristics
10.1
O :
10.2
V : > 150
10.3
11.0
Rating
11.1
C.T.Ratio
11.2
Class
28BAT10
V : 600
VA : :
C :
55
mA : 125
Line CT ( CT 31)
A :
:
250/1
PS
V : 600
VA :
:
C :
55
<3V
mA : 125
Neutral CT ( NCT 32)
A :
:
Page 19 of 21
250/1
PS
A421447/D
(19)
11.3
Insulation level
11.4
Burden
12.0
Insulation Class
12.1

13.0
Characteristics
13.1
O :
13.2
V : > 150
13.3
14.0
Rating
14.1
C.T.Ratio
14.2
Class
14.3
Insulation level
14.4
Burden
15.0
Insulation Class
15.1

16.0
Characteristics
16.1
O :
16.2
V : -
16.3
17.0
Tests
28BAT10
V :
VA :
600
-
:
C :
55
<3V
mA : 125
NEUTRAL CT ( NCT 12)
A :
250/1
5 P20
V :
VA :
600
30
:
C :
55
mA : : As per IS 2705
Page 20 of 21
A421447/D
(20)
SL No. Particulars
Units
TEMPERATURE INDICATORS
(OTI / WTI / RWTI )
Manufacturer
Perfect Control
Range
0-150C
Accuracy
Remote Indicator with 4-20 mA Yes/No

Provided
28BAT10
Page 21 of 21
+/- 1.5% of FSD

Yes (Perfect Control Make)
220 V DC Aux. Supply.
A421447/D
(21)

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GVK INDUSTRIES LIMITED

Take over Department:

ALSTOM Projects India Ltd

GVJ 02 E ---- P13 DS 202

ALSTOM Limited , NAINI ALLAHABAD

ALSTOM Projects India Limited for GVK

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

Number of Windings per

IS 2026 and CBIP

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

Rated Voltage (No-Load)

Vector Group designation

Voltage withstand Time

b. 125% of rated voltage

c. 140% of rated voltage

d. 150% of rated voltage

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

Reference ambient temperature

Temperature rise over reference

a. Of Top oil by thermometer

Maximum continuous over loading

Thermal time constant

Range Steps x % variation

+10% to 10% x 1.25%

Taps provided on HV/LV Winding

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

Induced overvoltage withstand

Full wave lightning

Switching surge withstand voltage

Impedance at Rated Frequency

Impedance at maximum voltage tap

Impedance at minimum voltage tap

Zero Sequence Impedance at 75 C

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

No load losses at rated voltage and

Load Losses at rated current without

335 Max @75C and

Efficiency at 75 C and 0.8

At 3/4 full load

At 1/2 full load

Load and Power Factor at which it

At unity power factor

At 0.85 power factor lagging

At 0.8 power factor lagging

No Load Current referred to HV at

At 90% rated voltage

At 100% rated voltage

At 110% rated voltage

Guaranteed Losses at Principal

0.85 p.f. 1.0 p.f.

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

Approximate Maximum Flux

At 100% rated voltage

At 110% rated voltage

Maximum Current Density at

Maximum Current Density under

Withstand Time without injury

14.1 (a) Number of unit coolers and rating as

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

Fan motor data

I) Number per cooler and rating

Axial flow type