Building Services - HVAC - Specification

20.
BUILDING SERVICES
Thai Binh 2 Thermal Power Plant
20.2.1
Air Conditioning and Mechanical Ventilation
20.2.1.1
General
This specification covers the detailed design, supply, and delivery to site, installation, testing,
commissioning and acceptance testing of the air conditioning and mechanical ventilation system. The
Contractor shall furnish labor, materials, equipment, certificates, drawings, temporary work and carry
out design, engineering, supply, manufacture, erection, installation, inspection, testing, commissioning
to complete the work.
20.2.1.2
Scope of Work
The work covered under this specification shall include the complete air-conditioning and mechanical
ventilation (ACMV) systems for buildings/areas, as well as details, accessories, electrical and other
associated services required for the complete installation to operate safely, reliably and properly.
Equipment and/or accessories not specifically mentioned in this Specification, but which are
necessary for a safe, reliable and proper operation of the ACMV system, shall be deemed to be
included in the package.
The scope of work shall include but not be limited to the following:
Detailed design of ACMV systems for buildings, including cooling load calculating by E-20-II
software or other approved software, cooling load calculation shall be meet current Ashrae
standard if it is achieved by calculation sheets, ACMV equipment sizing, pipe sizing
calculations, duct sizing, ductwork pressure loss calculations, electrical voltage drop
calculations, cable sizing calculations, isometric drawings, pipe support design, pipe stress
analysis and design report.
Supply and installation of ACMV equipment inclusive of air cooled chillers, chilled water
pumps, air cooled roof top package units, air handling units, air cooled split condensing units,
direct-expansion air handling units, supply ventilation fans and extract ventilation fans.
Supply and installation of chilled water distribution system inclusive of pipes, pipe fittings,
valves, and pipe supports, expansion tanks and piping instrumentation.
Supply and installation of thermal insulation to chilled water distribution systems inclusive of
vapor barrier and pipe cladding.
Supply, installation of air distribution system inclusive of ductwork, duct fittings, balancing
dampers, fire dampers, volume control dampers, air grilles and diffusers, fresh air louvers,
split dampers, duct support and duct instrumentation.
Supply and installation of thermal insulation to air distribution system inclusive of vapor
barrier.
Supply and installation of acoustic duct lining, vibration isolation to rotating equipment, sound
attenuators and other acoustic measures.
Supply and installation of electrical power distribution system to ACMV equipment inclusive of
starter panels, motor control centers, cabling and wiring, conduit, trunking and cable support
system for the ACMV System units electrical and instrumentation control loads.
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BUILDING SERVICES
Electrical and structural earthing of the entire ACMV System.
Supply and installation of instrument and control equipment inclusive of building local control
panel, distributed control system, intelligent outstations, control valves, field devices, sensors
and transmitters, gauges and flow meter.
Water and air balancing of ACMV system.
Testing and commissioning of the ACMV system inclusive of ductwork air pressure test,
hydraulic pressure test for piping installation, loop test, polarity test, meggar test for cabling
system and function test of control system.
Cleaning and flushing of the completed water distribution system.
Submission of shop drawings, as-built drawings, method statements, installation procedures,

material specification, catalogues and datasheets, samples, quality control procedures,
health, safety and environment procedures and work procedures.
Engage a Professional Engineer to carry out the following ACMV work:

-
Design in detail
Endorse on calculations, drawings and certificates
Submission to local authorities and to obtain approval/clearance for the ACMV system
The Contractor shall furnish documentation including provision of full warranty for defects
arising during the defects liability period.
The Contractor shall provide submission drawings in electronic format (AutoCAD and PDF) as
well as hard copy for submission to local authorities.
The Contractor shall provide AutoCAD native files as well as in PDF format for drawing
submissions for review and approval. This shall include but not limited to shop drawings,
authorities submission drawings and as-built drawings.
The Contractor shall provide As-Built drawings and two electronic copies of the drawings
(one in AutoCAD format, one in pdf format) after completion of work.
Submission of Operation & Maintenance Manual, both hard-copy and electronic copy in pdf
format.
Supply and delivery of spare parts.
Training of Operating staff.
20.2.1.3
Codes, Standards, Specifications and Regulatory Requirements
The ACMV System shall be provided in accordance with the following local / international codes and
standards:
TCVN 4088- 1985 Climatic data in construction design Standard, design requirements are
applied with following standards:
TCVN 5687 -1992 Air ventilation, conditioning and heating design standard
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BUILDING SERVICES
TCVN 5938 - 1995 Air quality. Maximum permissible concentration of some toxic matters in
surrounding environment.
TCVN 5940 -1995 Air quality. Industrial waste air for organic matters.
TCVN 4605 - 1988 Thermal technical. Enclosure structure. Technical standard.
TCVN 5945 -1995 Industrial waste water. Waste standard
TCXD 188 - 1996 urban waste water. Waste standard.
TCXD 232 - 1999 Air ventilation, conditioning and cooling system. Fabrication, installation and
taking over.
TCVN 2622 - 1995 Fire fighting and protection for house and work. Standards and regulations
for commissioning mode
TCVN. 3993 - 1985 Anti-corrosion in construction International standards and codes
NFPA 90A Installation of air conditioning and ventilation system
ASHRAE 70 Methods of testing for rating the air flow performance of outlet and
inlets
ASHRAE Standard 62 Ventilation for Acceptable Indoor Air Quality
The codes, standards and specifications referenced in the Specification shall include addenda and
amendments and shall govern in all cases where references to them are made.
The precedence applying for use of the Codes, Standards, Specifications and Regulatory
requirements for this project is as follows:
Regulatory requirements
Project specific requirements
Vietnam standards
International standards
The Contractor shall comply with rules and regulations of Vietnam and any other International
Standards and Codes of Practice relevant to the type of system in similar Power Plants.
In case of any conflict between these codes and standards and the Specification, the more stringent
standard shall prevail to the extent of such difference.
20.2.2
Design Requirements
20.2.2.1
General
Air conditioning or mechanical ventilation shall be provided within the areas/rooms to prevent the
accumulation of stale air and the build up of dangerous fumes, to reduce the temperature rise caused
by items of electrical equipment and to maintain a comfortable environment for working.
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BUILDING SERVICES
20.2.2.2
Design Services
The Contractor shall perform design functions necessary for the development, procurement,
installation, testing and commissioning of the ACMV system and components to provide a complete
and safe ACMV system. Design functions shall include but not be limited to the following:
Cooling load calculation using computer software such as E20-II, Trace 700 or equivalent,
cooling load calculation sheets shall be meet current Ashrae standard.
Building material U-value calculation.
Equipment sizing. 10% safety margin shall be allowed for in equipment sizing.
Pipe stress analysis to verify adequacy of piping design.
Hydraulic calculation of pipe sizing, flow rates and pressure drop calculation for pump sizing.
Fan static pressure loss calculation.
Voltage drop and cable sizing calculation.
Preparation of drawings which clearly illustrate the system concept of chilled water distribution
system, air distribution system, refrigerant piping system, electrical power and control system.
Drawings shall include floor layout plans, schematic flow diagrams, process flow diagrams,
process and instrument (P&I) diagrams, single line diagram, control logic diagram and system
architecture drawing.
Preparation of piping general arrangement drawings and piping isometric drawings.
Preparation of detail duct routing general arrangement.
Preparation of electrical and control cable routing plans.
Preparation of construction details shop drawings which clearly illustrate pipe fabrication
details, pipe support details, duct fabrication details, cable termination details and
construction/installation details.
Submission to local Authorities and obtaining their approval.
Supervise the installation work and certify fitness of use upon completion of ACMV work.
Toilet, kitchen, battery room and laboratory shall have a slight negative pressure.
Each air-handling unit and exhaust fan shall be interlocked with and shut down by the
appertaining smoke detectors, via fire alarm panel.
Unless otherwise specified, equipment and materials within the scope of this Specification shall be of
a standard proven design. Designs incorporating components which may be considered prototype will
not be accepted.
Equipment and components shall be designed and supported to permit free expansion and
contraction without causing leakage, excessive strain and distortion.
20.2.2.3
Design Criteria
Air conditioning, mechanical ventilation and natural ventilation shall be provided in accordance with
the following table:
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BUILDING SERVICES
Building Name
Air
Conditioning
Mechanical
Ventilation
Natural
Ventilation
Turbine-generator House
Boiler House
Central Control House
Administration Building
Common Service House
Reception house at main gate
Switchyard Control House
CHP Control House
ESP House
10
Fuel Oil Pumping Equipment
11
Diesel Generator House
12
Hydrogen Generation Plant
13
Water
House
14
Chlorination Plant
15
Return Water Pump House
16
Bulldozer Garage
17
Mechanical
Warehouse
18
Treatment
System
Cooling Water Pump House
19
H.F.O Unloading Jetty
20
Limestone Storage and Milling
21
Maintenance Workshop
22
International
and
Consultant Office
23
Electrical and I&C warehouse
24
Coal Milling Station
25
Other
House
20.2.2.4
Auxiliary
Equipment
Local
Equipment
External Design Criteria
The ACMV system shall be designed based on the following external conditions:
Outdoor design ambient conditions:
38C DB maximum air temperature
37C WB with 93% max. monthly avg. relative
humidity
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BUILDING SERVICES
20.2.2.5
Internal Design Criteria Air Conditioning System
Air-conditioned areas shall be designed to maintain the following internal conditions with appropriate
duty and standby provision:
Indoor Condition
Building/Level
Room
No.
Relative
Humidity/
%
Dry Bulb
Temp0C
Noise
Criteria
(NC)
Working Room
13
555%
2310C
45
Redundancy
Administration
Building
Ground Floor
Duty &
Room
1st Story
2nd Story
3RD Story
Service
555%
231 C
45
Guest Room
555%
2310C
45
Operator Room
555%
2310C
45
Document Room
555%
231 C
45
Storage Room
555%
2310C
50
Health Room
555%
231 C
45
Store Room
555%
2310C
50
Working Room
16
555%
2310C
45
Meeting Room
555%
231 C
45
Guest Room
555%
2310C
45
Secretary Room
555%
231 C
45
Director Room
555%
2310C
45
Vice Director Room
555%
2310C
45
Director
Room
555%
2310C
45
Working Room
23
555%
2310C
45
Meeting Room
555%
2310C
45
Working Room
21
555%
2310C
45
Small
Room
555%
2310C
45
555%
2310C
45
Meeting
Meeting
Library
Traditional Room
555%
231 C
45
Hall
555%
2310C
45
Hall
Hall
Central
Control
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BUILDING SERVICES
Indoor Condition
Building/Level
Dry Bulb
Temp0C
Noise
Criteria
(NC)
Redundancy
555%
2310C
45
N+1
555%
2310C
50
N+1
555%
2310C
50
N+1
Breaker
&
LV
Distribution Room
555%
2810C
50
N+1
Marshalling Room
555%
2810C
45
N+1
Main
Room
555%
2310C
45
N+1
System & Test

Developing Room
555%
2310C
50
N+1
Computer Room
555%
2310C
45
N+1
Relative
Humidity/
%
Laboratory
HP
Room
Distribution
AC
Room
Distribution
Room
No.
Building
Ground Floor
3rd Floor
4th Floor
Control
Shift-handling
Room
555%
231 C
45
N+1
SCADA Room
555%
2310C
50
N+1
Control Cubicle
555%
2310C
45
N+1
Working Room 1
555%
231 C
45
N+1
Working Room 2
555%
2310C
45
N+1
Document
&
General Storage
555%
231 C
45
N+1
Communication
Room
555%
2310C
50
N+1
Dining Room
555%
2310C
45
N+1
Meeting Room
555%
2310C
45
N+1
Working Room 3
555%
231 C
45
N+1
Working Room 4
555%
2310C
45
N+1
Warehouse
555%
2310C
50
N+1
Dining Room
555%
2310C
45
N+1
Relay Room
555%
2310C
50
N+1
Electrical and I&C

Warehouse
Common
House
Service
Switchyard Control
House
Ground Floor
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BUILDING SERVICES
Indoor Condition
Building/Level
2ND Floor
Dry Bulb
Temp0C
Noise
Criteria
(NC)
Redundancy
555%
2310C
45
N+1
555%
2310C
50
N+1
Relative
Humidity/
%
Control Room
DC Room
Room
No.
Duty Room
555%
231 C
45
Communication
Room
555%
2310C
45
N+1
Working Room
555%
2310C
45
Meeting Room
555%
2310C
45
Small
Room
555%
2310C
45
555%
2810C
50
Working
CHP Control House

Electrical Room
Control Room
555%
Control
Cubicle
and
Equipment
Room
555%
Guest Room
555%
Shift Handling Over

House
231 C
45
N+1
45
N+1
2310C
45
555%
2310C
45
Security Reception
Room
555%
2310C
45
Office
555%
2310C
45
Electrical Room
555%
2810C
50
N+1
Control Room
555%
2310C
45
N+1
Control Room
555%
2310C
45
N+1
Control Room
555%
2310C
45
N+1
Control Room
555%
2310C
45
N+1
2810C
Reception House at
Main Gate
International
and
Local
Consultant
Office
ESP Control House
Fuel Oil
House
Diesel
House
Pumping
Equipment
Hydrogen House
Water
House
Treatment
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BUILDING SERVICES
Indoor Condition
Building/Level
Relative
Humidity/
%
Dry Bulb
Temp0C
Noise
Criteria
(NC)
Electrical House
555%
2810C
50
Control Room
555%
2310C
45
Room
No.
Redundancy
N+1
Office
555%
231 C
45
Laboratory
555%
2310C
45
N+1
Control & Electrical

Room
555%
2310C
45
N+1
Rest Room
555%
2310C
50
MCC Room
555%
2310C
45
N+1
Office
555%
2310C
45
N+1
Office
555%
2310C
45
N+1
Electrical Room
555%
2810C
50
N+1
Control Room
555%
2310C
50
N+1
Rest Room
555%
2310C
50
Control Room
555%
2310C
50
N+1
Electrical
Equipment Room
555%
2810C
50
N+1
C&I Room
555%
2310C
50
N+1
Welding Equipment
Room
555%
2310C
50
Laboratory
555%
2310C
45
Chlorine House
Return Water Pump

House
Bulldozer
Garage
Mechanical
Equipment
Warehouse
Cooling Water Pump

House
H.F.O.
Jetty
Unloading
Limestone storage
and milling
Maintenance
Workshop
Meeting Room
555%
231 C
45
Electric Technician
Room
555%
2310C
50
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BUILDING SERVICES
Indoor Condition
Building/Level
Relative
Humidity/
%
Dry Bulb
Temp0C
Noise
Criteria
(NC)
Electrical
Equipment Room
555%
2310C
50
Manager Room
555%
2310C
45
Room
No.
Storage Room
555%
231 C
50
Locker
555%
2310C
50
Laboratory
555%
2310C
50
Redundancy
Turbine
Building
N+1
Note:
N+1 means a HVAC system in which N units have at least one independent backup component to
ensure system functionality continues in the event of a system failure. To be at a level of N+1, the
overall system integrity should not be impacted by the failure of any one component, and should
continue to function at acceptable performance levels after the loss of any component.
20.2.2.6
Internal Design Criteria for Mechanical Ventilation System
The mechanical ventilated space shall be designed to maintain the following internal condition with
appropriate redundancy provisions:
Room
Air Change per Hour
Noise
(NC)
HVAC Room
Minimum 6 or to be calculated by
heat load calculation to main room
temperature not more than 40C or
not more than +5C above ambient
temperature whichever higher.
50
Toilet
12
50
(N+1);
1st Story
Toilet
12
50
(N+1)
2nd Story
Toilet
12
50
N+1
HVAC Room
50
Toilet
12
50
Building/ Level
Criteria
Remarks
Administration
Building
Ground Floor
3Rrd Story
N+1
Central Control
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BUILDING SERVICES
Building/ Level
Room
Air Change per Hour
Noise
(NC)
Criteria
Toilet
12
50
Battery Room
60
N+1
Cable-room
60
N+1
HVAC Room
50
Toilet
12
50
Antechamber
Toilet
12
50
Mechanical Room
12
50
Kitchen
20
60
Women Toilet
12
50
Man Toilet
12
50
Man
Room
12
50
Woman Changing
Room
12
50
Man Bath Room
12
50
Woman
Room
12
50
Battery Room
50
Toilet
12
50
Remarks
House
Ground Floor
2nd Floor
4th Floor
N+1
Natural Ventilated
Common
Service House
Changing
Bath
N+1
N+1
Switchyard
Control House
Ground Floor
N+1
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BUILDING SERVICES
Building/ Level
Room
Air Change per Hour
Noise
(NC)
Criteria
2ND Floor
Toilet
12
50
Toilet
12
50
Toilet
12
50
Coal Milling House
50
N+1
Maintenance Area
50
N+1
Remarks
International and
Local Consultant
Office
Electrical
and
I&C Warehouse
Coal
Station
Milling
Fuel Oil Pump

House
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BUILDING SERVICES
Reception
House at Main
Gate
Toilet
50
Toilet
12
50
Mechanical
Equipment
Warehouse
Storage Area
Natural Ventilated
Toilet
12
50
Hydrogen
House
temperature whichever higher..
50
N+1
Rectifier Room
50
N+1
Toilet
12
50
Toilet
12
50
Chemical Room
heat load calculation to be not more
than
+5C
above
ambient
50
Maintenance
area
12
50
Equipment
Storage
50
Electrical
Equipment Room
temperature whichever higher..
50
Hydrogen House
CHP
House
Plant
Control
Return
Water
Pump House
H.F.O Unloading
Jetty
N+1
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BUILDING SERVICES
Limestone
Storage
Milling
Pump Room
50
Limestone storage
area
than
+5C
above
ambient
50
Pump house area
than
+5C
above
ambient
60
Fire Pump House
than
+5C
above
ambient
60
Diesel
Room
than
+5C
above
ambient
50
Ash Slurry Pump

House
than
+5C
above
ambient
60
Turbine House
To be calculated by heat load

calculation to be not more than
+5C above ambient temperature
whichever higher.
60
Deaerator House
Coal
House
N+1
and
Cooling Water
Pump House
Fire
House
Pump
Diesel Generator
Room
Generator
Ash Slurry Pump

House
Turbinegenerator House
Bunker
N+1
Natural Ventilated
Natural Ventilated
Maintenance
Workshop
Fabricating
60
N+1
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BUILDING SERVICES
Machine Room

than
+5C
above
ambient
Toilet
12
50
Note:
N+1 means a ventilation system in which N units have at least one independent backup component to
ensure system functionality continues in the event of a system failure. To be at a level of N+1, the
overall system integrity should not be impacted by the failure of any one component, and should
continue to function at acceptable performance levels after the loss of any component.
Indoor air quality shall be in accordance with Vietnam standards.
pressurized as necessary to prevent the ingress of dust.
20.2.2.7
Areas shall be positively
Fresh Air and Internal Load
Fresh air to air conditioned space shall be provided based on 8 liters/s/person. Laboratory shall be
provided with 100% fresh air.
Internal heat gain from occupant, lighting, office equipment, electrical equipment shall be considered
in the cooling load calculation. For those areas where internal heat gain is not available, 30 W/m2
shall be allowed for miscellaneous equipment load.
20.2.2.8
General Requirement
Standardization of the major items of equipment and their constituent components is required where
practicable.
Refrigerants supplied with all equipment shall be 'ozone friendly' refrigerants as approved by the
Montreal Protocol.
Duty and standby units shall be provided for the room with important equipment such as control room,
power cubicle room, control cubicle, electrical room and key areas.
Fresh air supply ventilation shall be designed to ensure that the indoor environment is positively
pressurized to prevent the infiltration of dust laden outside air.
Mechanical ventilation shall be provided where necessary to remove heat gains from equipment or
hazardous fumes.
The extract fans shall be suitably protected against the corrosive marine environment and located so
ease of maintenance is achieved.
20.2.2.9
Noise Limits
In general, equipment noise levels shall not exceed 85 dB(A) at a distance of one meter from the
equipment.
The far-field noise level shall be designed to meet 60 dB (A) at the project property boundary.
Noise levels shall be measured in accordance with appropriate ISO Standards. Background noise
generated from ACMV equipment, air grilles and ductwork shall not exceed the value as specified in
the internal design criteria.
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20.2.3
SYSTEM DESCRIPTION
20.2.3.1
Administration Building
Three air cooled chillers (2 duty, 1 standby) with matching chilled water pumps (2 duty, 1 standby)
shall be provided at the roof to distribute chilled water to various air-side equipments for air
conditioning purposes.
Chilled water pipes shall be arranged in single primary loop manner with gravity feed and expansion
tank located at 1.5 m above the highest water side equipment to prevent air lock.
Modulating control valves shall be provided at cooling coils for proper control of space air temperature
or supply air temperature as required.
Air constant air volume air handling units with appropriate duty and standby redundancy shall be
provided at each HVAC room. Proper zoning shall be designed and each zone shall be equipped with
electric duct re-heater for part-load space temperature control. Digital thermostat with manual
adjustable set point shall be provided in air condition space for control purposes.
Ducted return shall be used and fresh air shall be connected at the return plenum before the air filter.
Air filter shall be provided upstream of the cooling coil to provide 95% up to 5 micro filtration efficiency.
Toilet exhaust shall be ducted to the roof for centralize exhaust. Duty and standby toilet exhaust fan
shall be provided.
For HVAC rooms, N (N duty without redundancy) unit exhaust fan and ducted supply fan c/w supply
grilles shall be provided.
20.2.3.2
Central Control Building
Three numbers of air cooled chillers (2 duty, 1 standby) with matching chilled water pumps (2 duty, 1
standby) shall be provided at the roof to distribute chilled water to various air-side equipment for air
conditioning purposes.
Chilled water pipes shall be arranged in single primary loop manner with gravity feed and expansion
tank located at 1.5 m above the highest water side equipment to prevent air lock.
Modulating control valves shall be provided at cooling coils for proper control of space air temperature
or supply air temperature as required.
Air constant air volume air handling units with appropriate duty and standby redundancy shall be
provided at each HVAC room. Proper zoning shall be designed and each zone shall be equipped with
electric duct re-heater for part-load space temperature control. Digital thermostat with manual
adjustable set point shall be provided in air condition space for control purposes.
Air constant air volume chilled water precision air conditioning units with appropriate duty and standby
redundancy shall be provided for main control room and control cubicle room. Digital thermostat with
manual adjustable set point shall be provided in air condition space for control.
Laboratory shall be equipped with its own duty and standby air handling units using 100% fresh air.
Proper zoning shall be designed and each zone shall be equipped with electric duct re-heater for part-
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20.
BUILDING SERVICES
load space temperature control. Digital thermostat with manual adjustable set point shall be provided
in laboratory for control purposes.
Laboratory exhaust via fume cupboards and air grilles shall be ducted to the roof for air discharge.
Exhaust duct shall be of stainless steel grade 314. Constant air volume air valve shall be provided at
each fume cupboard connection. Duty and standby laboratory exhaust fan shall be provided.
Battery room shall be equipped with its own duty and standby mechanical ventilation system.
Exhaust duct of the battery room shall be made of stainless steel grade 314 and shall be ducted to the
roof for air discharge. Fresh air shall be filtered and taken from side of the room. Fans and
equipments shall be explosion proof.
Toilet exhaust shall be ducted to the roof for centralize exhaust. Duty and standby toilet exhaust fan
shall be provided.
Ducted mechanical ventilation system shall be provided to HVAC rooms and cable room respectively.
20.2.3.3
Common Service House
Localized air-cooled direct expansion units c/w wireless remote control shall be provided to serve the
dining room and other space require air conditioning. Indoor units shall be ceiling cassette type c/w
fresh air intake kit.
Ducted mechanical ventilation system shall be provided for toilet, male shower room, female shower
room, male locker room, female locker room, male toilet and female toilet respectively.
For kitchen, the intake air shall be transferred from dining room. Kitchen exhaust shall be ducted to
the roof by exhaust fan. Duty and standby exhaust fan shall be provided.
Grease intercepting filters shall be provided at kitchen exhaust air grilles. Grease filters media to be
woven aluminum with expanded metal cover on both sides.
20.2.3.4
Switchyard Control House
Duty and standby localized air-cooled direct expansion units c/w wireless remote control shall be
provided to serve the Control room, relay room, communication room and AC/DC room respectively.
working rooms, meeting room and working reception room respectively.
Indoor unit shall be wall mounted type.
Ducted exhaust shall be provided for the toilet. Make up air shall be through the door louver.
Battery room shall be equipped with its own duty and standby mechanical ventilation system. Supply
and exhaust ducts installed shall be made of stainless steel grade 314. Exhaust shall be at high level
and make up air at low level. Intake air shall be filtered and taken from side of the room. Fans and
equipments shall be explosion proof.
20.2.3.5
CHP Control House
Duty and standby units localized air-cooled direct expansion units c/w wireless remote control shall be
provided to serve the control room and control equipment room respectively.
electrical equipment room.
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20.2.3.6
Reception House at Main Gate
bedroom, general office and waiting room respectively. Indoor unit shall be wall mounted type.
Ducted mechanical ventilation system shall be provided toilet and changing room respectively.
20.2.3.7
ESP Control House
provided to serve the Control room.
electrical equipment room.
20.2.3.8
Fuel Oil Pumping House
provided to serve the MCC room. The indoor unit shall be wall mounted type.
Ducted mechanical ventilation system shall be provided to toilet.
20.2.3.9
Car Garage
drivers room. The indoor unit shall be wall mounted type.
Ducted mechanical ventilation system shall be provided to toilet.
20.2.3.10
Diesel Generator House
provided to serve the Control and Electrical room. Indoor unit shall be wall mounted type.
Mechanical ventilation system shall be provided for diesel generator room.
20.2.3.11
Hydrogen Generation Plant
provided to serve the Control room. Indoor unit shall be wall mounted type.
Rectifier room and hydrogen plant house shall be equipped with its own duty and standby mechanical
ventilation system. Supply and exhaust ducts installed shall be made of stainless steel grade 314.
Exhaust shall be at high level and make up air at low level. Intake air shall be filtered and taken from
side of the room. Fans and equipments shall be explosion proof.
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20.2.3.12
Water Treatment House
equipment room, laboratory and office respectively. Indoor unit shall be wall mounted type.
Laboratory shall be equipped with its own duty and standby direct expansion air conditioning units
using 100% fresh air. Wireless remote control shall be provided for each indoor unit.
Mechanical ventilation system shall be provided for toilet.
20.2.3.13
Limestone Storage and Milling
provided to serve the electrical equipment room and C&I room respectively. Indoor unit shall be wall
mounted type.
Roof ventilator with appropriate duty and standby redundancy shall be provided mechanical
ventilation area. Make up air shall be through the weatherproof louver c/w insect screen and filter with
dust spot 65% efficiency and approved by BS 6540.
20.2.3.14
Cooling Water Pump House
provided to serve the electrical room and Control room respectively. Indoor unit shall be wall mounted
type.
Roof ventilator with appropriate duty and standby redundancy shall be provided for mechanical
ventilation space. Make up air shall be through the weatherproof louver c/w insect screen and filter
with dust spot 65% efficiency and approved by BS 6540.
20.2.3.15
H.F.O Unloading Jetty
provided to serve the Control room and rest respectively. Indoor unit shall be wall mounted type.
Duty and standby mechanical ventilation system shall be provided for electrical equipment room,
equipment storage and pump house respectively.
20.2.3.16
Mechanical Equipment Warehouse
office. Indoor unit shall be wall mounted type.
20.2.3.17
Fire Pump House
Ducted mechanical ventilation system shall be provided for fire pump house.
20.2.3.18
Ash Slurry Pump house
Ducted mechanical ventilation system shall be provided for the ash slurry pump house.
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20.2.3.19
Return Water Pump House
provided to serve the MCC room.
rest room.
Ducted mechanical ventilation system shall be provided for toilet and maintenance area.
Chemical room shall be equipped with its own duty and standby mechanical ventilation system.
Supply and exhaust ducts installed shall be made of stainless steel grade 314. Exhaust shall be at
high level and make up air at low level. Intake air shall be filtered and taken from side of the room.
Fans and equipments shall be explosion proof.
20.2.3.20
Emergency Generator Room
Ducted mechanical ventilation system shall be provided for the Emergency Generator room.
20.2.3.21
Chlorination Plant
provided to serve the Control and Electrical room. Indoor unit shall be wall mounted type. The
Contractor shall provide ventilation fans and ducting for the Chlorination Plant including the
neutralizing room.
20.2.3.22
Bulldozer Garage
office. Indoor unit shall be wall mounted type.
20.2.3.23
Coal Milling Station
Roof ventilator with appropriate duty and standby redundancy shall be provided mechanical
ventilation area. Make up air shall be through the weatherproof louver c/w insect screen and filter with
dust spot 65% efficiency and approved by BS 6540.
20.2.3.24
Maintenance Workshop
Duty and standby centralized ducted air-cooled packaged units c/w control shall be provided to serve
the meeting room, manager room, corridor and other space require air conditioning. The outdoor
condensing unit c/w condenser enclosure shall be mounted outside the building.
Laboratory shall be equipped with its own duty and standby air-cooled direct expansion units using
100% fresh air. Wireless remote control shall be provided for each indoor unit. Laboratory exhaust
duct shall be of stainless steel grade 314 and shall be ducted to the high level for air discharge.
ACMV equipments shall be explosion and acid proof.
For mechanical ventilation system, duty and standby ducted supply and exhaust fan c/w supply and
exhaust grilles shall be provided for mechanical ventilation space. Ducted exhaust fan c/w exhaust
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grilles shall be installed for female toilet and male toilet. The exhaust air shall be ducted to the high
level for air discharge. Supply air taken by infiltration through the louver.
20.2.3.25
Electrical and I&C Warehouse
Duty and standby centralized ducted air-cooled packaged units c/w control shall be provided to serve
the warehouse and other space require air conditioning. The outdoor condensing unit c/w condenser
enclosure shall be mounted outside the building.
Ducted exhaust fan c/w exhaust grilles shall be installed for female toilet and male toilet. The exhaust
air shall be ducted to the high level for air discharge. Supply air taken by infiltration through the
louver.
20.2.3.26
International and Local Consultant Office
office and other space require air conditioning. Indoor unit shall be wall mounted type.
20.2.3.27
Turbine Generator House
Laboratory shall be equipped with its own duty and standby direct expansion air conditioning units
using 100% fresh air. Wireless remote control shall be provided for each indoor unit.
Roof ventilator with appropriate duty and standby redundancy shall be provided for turbine building
generator building.
Make up air shall be through the weatherproof louver c/w insect screen and filter with dust spot 65%
efficiency and approved by BS 6540.
The ventilation shall be adequately sized to ensure that the turbine generator house is slightly
pressurized.
20.2.4
Material and Workmanship
Equipment, material, installation, workmanship, testing and commission of the ACMV system shall
comply with this Specification.
20.2.5
Air-Conditioning System
20.2.5.1
Centrifugal Type Chillers
General
The air cooled centrifugal liquid chiller shall be completely assembled with refrigerant piping and
internal wiring, ready for field installation. The unit shall be pressure tested, evacuated and fully
charged with refrigerant R134a or other equally acceptable Ozone friendly refrigerant and includes an
initial oil charge. After assembly, an operational test shall be performed with water flowing through the
cooler to check that each refrigeration circuit operates correctly. The unit structure shall be heavy
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gauche, galvanized steel, coated with backed-on enamel. Based rails shall be of formed double
thickness, painted galvanized plate steel.
Each chilling unit shall be mounted on vibration isolators under feet. Isolators shall be proportioned
for the loads at points and isolators for one unit shall be mounted on floating concrete base extending
under the entire unit and isolating the building construction from any vibrations.
Compressor
The compressor shall be single stage centrifugal type powered by an open drive electrical motor. The
housing shall be fully accessible with vertical circular joints, with complete operating assembly
removable from the compressor and scroll housing. Compressor castings shall be designed for the
highest working pressure and hydrostatically tested in accordance with the design standard. The
rotor assembly shall consist of a heat-treated alloy steel drive shaft and impeller shaft with a cast
aluminum, fully shrouded impeller. The impeller shall be designed for balanced thrust, dynamically
balanced and over speed tested for smooth, vibration-free operation. Insert-type journal and thrust
bearings shall be fabricated of aluminum alloy, precision bored and axially grooved.
Internal single helical gears with crowned teeth shall be designed so more than one tooth is in contact
all the times to provide even distribution of compressor load and quiet operation. Each gear shall be
individually mounted in its own journal and thrust bearings to isolate it from impeller and motor forces.
The shaft seal shall be a spring loaded carbon ring with precision lapped collar cooled by oil during
operation. A gravity-fed oil reservoir shall be build into top of the compressor to provide lubrication
during coast down in the event of a power failure.
Capacity Control
Capacity control shall be achieved by use of pre-rotation vanes to provide fully modulating control
from full load to minimum load. Pre-rotation vane position shall be automatically controlled by an
external electric actuator to maintain constant leaving chilled water temperature.
Compressor Motor
The compressor motor shall be an open squirrel cage induction motor. The open motor shall be
provided with a D-flange, bolted to the cast iron adapter mounted on the compressor to allow the
motor to be rigidly coupled to the compressor to provide factory alignment of motor and compressor
shafts. Motor drive shaft shall be directly connected to the compressor shaft with a flexible disk
coupling. The coupling shall be of metal construction with no wearing parts and no lubrication
requirements.
Lubrication
Lubrication oil shall be force-fed to bearings, gears and rotating surfaces by an oil pump which
operates prior to start-up, continuously during operation and during coast down. An oil reservoir,
separate from the compressor shall contain a submersible oil pump and immersion-type oil heater,
thermostatically controlled to remove refrigerant from the oil. Oil shall be filtered in an externally
mounted 0.5 m replaceable cartridge oil filter equipped with service valves. An automatic oil return
system to recover any oil that may have migrated to the evaporated shall be provided. Oil piping shall
be completely factory installed and tested. The lube oil system shall be designed so sufficient oil is
supplied during coast down and in the event of power failure.
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Power and Control Panel

The unit shall be supplied complete with a microprocessor based control system in a lockable
enclosure, factory-mounted, wired and tested. The control system includes a 40 character alphanumeric display showing all system parameters with numeric data in S.I. units.
Digital programming of essential set points through a color coded keypad includes:
Leaving chilled water temperature.
Percent current limit.
Pull down demand limiting.
Seven-day time clock for starting and stopping chiller.
Remote reset temperature range.
20.2.5.2
Screw Type Chillers
General
The air cooled screw liquid chiller shall be completely assembled with refrigerant piping and internal
wiring, ready for field installation. The unit shall be pressure tested, evacuated and fully charged with
refrigerant R134a or other equally acceptable Ozone friendly refrigerant and includes an initial oil
charge. After assembly, an operational test shall be performed with water flowing through the cooler
to check that each refrigerant circuit operates correctly. The unit structure shall be heavy-gauche,
galvanized steel, coated with backed-on enamel. Base rails shall be of formed double thickness,
painted galvanized plate steel.
Compressors
The rotary twin-screw compressor shall be engineered and constructed to meet the exacting
requirements of the industrial refrigerating market, utilizing the latest technology to provide the most
reliable and energy efficient compressor available at all operating conditions. The compressor shall
be driven by an electrical motor via a gear speed control for increased capacity and improved
volumetric efficiency. The compressor housing shall be made of cast iron, precision machined to
provide minimal clearance for the rotors. The design pressure shall be in compliance with the chiller
as well as the cooling medium conditions.
The rotors shall be manufactured from forged steel and use asymmetric profiles. The compressor
shall incorporate a complete anti-friction bearing design for reduced power and increased reliability.
Four separate, cylindrical, roller bearings handle radial loads. Angular-contact ball bearings handle
axial loads. Together they shall maintain rotor positioning at all pressure rations thereby minimizing
leakage and maintaining efficiency.
Capacity Control
The compressor motor shall preferably be an open squirrel cage induction type motor. The motor
stator is of epoxy bonded core construction with glass-served windings, and insulation for maximum
durability. The terminal boxes are rain-tight. Heat sensing thermistors are an integral part of the motor
of reliability protection.
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Lubrication
The compressor shall have a closed coupled oil separator with no moving parts to minimize oil carryover for optimum heat exchanger efficiency. Impingement, direction change, and low velocity provide
effective separation over a wide range of operating conditions. The main oil reservoir shall be located
in the oil separator. The compressor also shall have an oil reservoir located at the rotor bearings to
provide lubrication during start-up, coastdown and in the event of power failure. During operation,
system pressure differential provides proper oil flow without the need of an oil pump.
An immersion oil heater shall be located in the oil separator reservoir and compressor. It shall be
temperature-actuated to effectively remove refrigerant from the oil during shutdown. Power wiring
shall be provided to the control centre. An external, replaceable-cartridge oil filter shall be provided
with manual isolation stop-valves.
Oil cooling, when required, shall be provided by liquid injection into the compressor and discharge
temperatures for all conditions. The control center provides consistent oil temperature to ensure
proper oil viscosity independent of system conditions
Economizer
An economizer shall be included in each refrigerant circuit to enhance the overall system
performance. The refrigerant to refrigerant plate type economizer shall be constructed of acid
resistant stainless steel. The heat exchangers shall be designed according to the requirements of the
system. The temperature limits are -195oC to +185oC.
Refrigerant Circuit
Independent refrigerant circuits shall be furnished on each unit. Piping is ACR copper, with brazed
joints. The liquid line includes:
A shutoff valve with charging port
Sight glass with moisture indicator
Thermal expansion valve
Solenoid valve
Filter-drier
Power and Control Panel

Controls and motor starting equipment necessary for unit operation shall be factory wired and function
tested. Components shall be mounted on galvanized steel back plates and enclosed in the relevant
power or control compartment of the galvanized steel enclosure. On the main control panel door a
further door, with Perspex viewing window shall be located on the exterior of the control compartment
door to house the microcomputer keypad and display. Doors shall be hinged and lockable and include
door stays. The control panel shall be designed to IP65 for outdoor weather protection and finished in
zinc phosphate pre-treated bake enamel.
Each power compartment shall contain:
Star/delta compressor starting contractors, if required
Fan fuses
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Control interface relays
Incoming mains terminal block per compressor
Incoming mains bus bars
Control circuit (220/230V) serving compressor solenoids
Compressor heaters
Compressor and fan contractor coil with residual current circuit breaker
The 24V compartment contains:
Auto/off switch mounted on the door
Microprocessor board
Power supply board
Keypad
Display mounted under a Perspex door
20.2.5.3
Reciprocating type Chillers
General
Hermetic reciprocating air-cooled chiller sets shall be supplied and installed where required. Each set
shall be a complete one packaged system with multiple serviceable compressors, two condensers
having built-in sub-coolers, a direct expansion chiller with two refrigerant circuits, one for each
condenser and a control console.
The refrigerant shall be of a type recommended by the Montreal protocol. A full change of refrigerant
necessary for efficient operation of the chiller system shall be provided by the Contractor. The chiller
shall be capable of working at reduced load to at least 15% of its design cooling capacity.
The chiller sets shall be basically standard arrangements as supplied by individual manufacturers, if
detailed items on standard equipment differ from those specified, it shall be the Contractor's
responsibility to ensure controls are supplied and installed as part of this Contract.
The complete unit shall be factory assembled and tested to conform to ANSI B9.1 Safety Code for
Mechanical Refrigeration, The chillers shall be ARI certified.
Internal wiring of controls shall be complete to terminal strips and shall be designed for installation in a
tropical climate.
Tenders shall be accompanied by evidence of ready availability of all spare parts, for immediate and
future supply including availability of complete components such as compressor and motor and the
duration of replacement in the event of a major breakdown. Names of local suppliers shall be
included.
Compressors
Each chiller set shall incorporate at least four reciprocating compressor/motor assemblies as specified
hereunder:
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The compressor shall be of the reciprocating, serviceable hermetic type of modern design and shall
be fully equipped in accordance with the latest practice. Such equipment shall include shut-off valves,
refrigerant strainer/dryers and all necessary safety-controls including over-temperature protection for
motors.
Compressor speed shall not exceed 1450 rpm. The number of cycles per hour permitted per
compressor shall not exceed 6. Lead-lag selection shall be provided for the compressors of each
chiller set. Also, hour-rated meter shall be incorporated for every compressor.
Compressors shall be mounted on spring vibration isolators to minimize sound and vibration
transmission to the unit frame and the building structure. Hot-gas mufflers shall be installed to give
smooth and quiet operation. Each compressor motor shall have internal motor protection against
overheating, provided by quick-sensing elements embedded m motor windings. Compressor
crankcase heaters shall be provided for protection against refrigerant migration and oil dilution, and
shall be on during compressor off cycle.
Compressor castings shall be completely sound and free from porosity.
Evaporators
The chiller shall be of the uni-shell construction and in accordance with ASME Boiler and Pressure
Vessel Code Section VIII and TEMA.
The chiller shall be a shell-and-tube type and shall have four direct expansion refrigerant circuits.
Each refrigerant circuit shall have its own thermostatic expansion valve. Flow of refrigerant from
condenser to the chiller shall be monitored by the sight-glass provided. Eliminators shall be provided
to prevent carry-over of liquid refrigerant to the compressors. The shell of the chiller shall be covered
with a layer of closed cell foam plastic insulation with a vapor barrier. The shell safety devices shall
conform to the latest appropriate codes.
Seamless copper tubes shall be rolled into the tube sheets. Taps shall be provided in the shell heads
for thermometers, control bulbs and gauges.
The fouling factor for the chiller shall be suitable for the conditions of service. Minimum quality shall be
1 x 10-4 m2 K/W.
Condensers
The air-cooled condensers coils shall be complete with integral sub-coolers. They shall have copper
fins mechanically bonded to seamless copper tubes, cleaned, dehydrated sealed; leak tested at 1034
kPa and pressure tested at 3103 kPa. The condenser fan motors shall have inherent overcurrent
protection.
Noise Level
Each chiller shall be of low noise type. The measured sound pressure level (dBA) at a distance of
5m from each chiller shall not exceed 67.5 measured according to ISO 3746 International Standard.
Controls
Each chiller set shall be provided with control console which shall contain indication lamps, gauges,
manual controls and automatic controls and safety cutouts as required to ensure safe operation of the
machine.
The controls shall Include but not be limited to the following:
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Pressure gauge, oil pressure gauge, condenser pressure gauge, evaporator pressure gauge,
ammeter, operation indicators, safety control indicators, control switches and start-stop
indicator flush mounted on the control panel
A multi-step controller shall be provided for optimum control of chilled water temperature for
closer capacity control.
Manual transfer switch shall be provided which changes the lead compressor in the stopping
sequence to assure balanced wear on compressors.
Other accessories to be included shall be high-low pressure switch, low temperature cut-out
switch, chilled water thermostat, solenoid valve, moisture indicator, filter drier and time delay
relay to have a minimum of 5 minutes between each start-stop of the compressor.
The console shall be factory wired to a terminal strip ready for connection to remote controls
and interlocks.
Accessories and Equipment
One set of special tools and equipment required for service, maintenance and repair shall be provided
and handed over together with the air conditioning system.
The Contractor shall provide full charge of oil and refrigerant for the satisfactory operation of the
chillers. The refrigerant shall be pure and free from moisture.
The Contractor shall replace at his own cost all refrigerant lost, during the period from completion to
handover and during the Defects Liability Period, due to mechanical failure of any part, faulty design,
and all other leakages in the refrigerant system.
At the completion of the Defects Liability Period, the Contractor shall fully charge the system with
refrigerant to the maximum running level
Chemicals used in the chilled water treatment system shall also be fully topped up upon expiry of the
Defects Liability Period.
The Contractor shall submit details of the chilled water treatment system for approval.
Vibration Isolation
The Contractor shall consult with the chiller manufacturer to determine the exact requirements for
vibration isolation of the chiller' sets. The final selection .of vibration isolators shall be based on at
least 97% efficiency of the predominant frequency. Water and refrigerant pulsation through the chiller
sets must be considered during final selection.
Operation of the Reciprocating Chiller Units
The starting of each reciprocating chiller unit shall be arranged so that any compressor will only start
when no adverse conditions are present.
The reciprocating unit and its auxiliary equipment shall be started in the following sequence:
1.
AHU blowers
2.
Any chilled water pump
3.
First duty compressor
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After the first set of chilled water pump and chiller set is in operation, the second and third sets shall
come into operation when the control system senses that additional cooling capacity is required. The
sets will be automatically rotated weekly so each set experiences approximately equal running hours.
The Contractor shall submit details of his proposed control system for approval before
implementation.
Corrosion Control
The Contractor shall supply and install the equipment in the pump room, for a complete automatic
water treatment system for the chilled water circuit. The proposed scheme shall be approved before
implementation.
Nitrate based chemicals shall be used and the Contractor shall engage specialists to provide water
treatment and water analysis to control corrosion. The Contractor shall supply chemicals for testing
and commissioning and operation of the installation during the period after completion to handover
and during the Defects Liability Period.
The quantity of chemical shall be delivered on a regular interval of no more than 3 months to site to
avoid deterioration and storage problems and shall be sufficient for continuous water treatment of the
system for three months. The storage of chemicals delivered shall be confined to the space
designated.
Packaging, storage and handling of chemicals shall be in accordance with manufacturer's
recommendation and shall comply with the practice and requirements stipulated by the relevant local
Authority.
The chemicals used shall have no detrimental effect on non-metallic materials such as rubber, epoxy
anti-corrosive lining etc. which may be used in the piping system. It shall be compatible and neutral to
the pipe material.
The Contractor shall ensure the chemicals and the end products of the water treatment program do
not have adverse effect on the environment. The discharge of the said chemicals into any sewer shall
comply with the requirements stipulated by the local Authority. The chemicals used for treatment and
the methods used to feed the chemicals shall comply with the local health codes. The Contractor shall
carry out monthly water analysis and submit monthly reports with comments and recommendation on
remedial action for chilled water circuits. This shall be done throughout the period between
completions to the end of the Defects Liability Period. The Contractor shall also carry out all the
necessary remedial actions.
20.2.5.4
Air Handling Units
General
Air handling units shall be certified in accordance with ARI Standard or approved equivalent standard
by an independent testing laboratory. These units shall include, but not be limited to the following
components:
Sheet metal housing coated with baked enamel finish to BS 3830 or approved equivalent
standard;
Fans, drives and motors;
Cooling coils;
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Insulation - acoustic as well as thermal in accordance with this Specification;
Drain pans and drain piping;
Air filters;
Vibration isolators and flexible connections;
Supports and brackets.
The air handling units shall be the standard draw-through single outlet type with an internally mounted
motor unit. The units shall be mounted on vibration isolators and properly sloped to facilitate drainage
of condensate.
Access doors shall be air tight and provided to each AHU for maintenance purpose.
Draw-Through Type Air Handling Units
Unit Casing and Fan Sections
Component modules shall be constructed of sectionalized heavy gauge, galvanized steel formed
panels, rigidly reinforced with external hat channels. Casing panels shall be removable for easy
access to the unit.
The casing panels shall be constructed so they shall comprise of two layers of galvanized metal sheet
sandwiching the insulation in-between.
Casings, housings, plenums and chambers in low and medium pressure systems, having greatest
dimensions between 1000 mm and 1500 mm shall no be less than 1.3 mm thick galvanized sheet
metal.
Casings, housings, plenums and chambers in low and medium pressure systems which exceed
1500 mm in any dimensions shall be no less than 1.6 mm thick.
Casings, housings, plenums and chambers in high pressure systems which have greatest dimensions
between 1000 mm and 1500 mm shall be no less than 1.6 mm thick,
Casings, housings, plenums and chambers in high pressure systems which exceed 21,500 mm in any
dimensions shall be no less than 2.0 mm.
Coil and fan section panels shall have 1.4 kg density glass fiber insulation which shall be secured to
casing with waterproof adhesive and permanent fasteners and shall meet NFPA 90A flame spread
and smoke generation requirements.
The condensate drain pan shall have double wall construction with threaded drain connections on
both sides and shall extend under the complete long coil section of the horizontal draw-through units.
On single coil horizontal draw-through units with short coil sections, drain pan shall extend under
complete fan and coil section.
Condensate drain pan shall be made of stainless steel material constructed to prevent water leakage
and rust. It shall be insulated with 16mm thick iso-cyanurate foam faced with an additional aluminum
foil vapor barrier and cemented between the steel outer pan and the heavy gage steel inner pan.
Inner pan shall be coated with corrosion-resistant elastromeric based material. Insulation, adhesive
and inner coating shall comply with NFPA-90A flame spread and smoke generation requirements.
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Coil sections shall be constructed of galvanized steel, and have a formed channel base for integral
mounting of fan, motor and casing panels. Fan scroll and bearings shall be mounted on an A or H
frame rigidly secured to the channel base. Internally mounted motor shall be factory installed on slide
rails which have 2 adjusting screws. A removable panel located on the drive side of the unit, of
adequate size to permit removal of the fan wheel, motor and drive shall be provided.
Bearings
Bearings shall be self-aligning, heavy duty pillow block regreaseable ball types selected for an
average life of 300,000 hours at design operating conditions. Bearings shall have a grease line
extending to one side of fan scroll. Shafts shall be solid steel, turned, ground and polished.
Fans
Fans shall be of the centrifugal type backward curved with non-overloading characteristics. Fan
wheels shall be keyed to the shaft and designed for continuous operation at the maximum rated fan
speed and motor horsepower. Fans and shafts shall be selected to operate at least 25% below the
first critical speed. Fan wheels and shafts shall be statically and dynamically balanced as an
assembly. After final assembly, the entire unit shall be given final vibration test.
Low and medium pressure fans (for total static pressures up to 140 mm wg) shall be double width,
double inlet type with backward curved blades. Wheels shall be bonderized steel painted with bakedon enamel or galvanized steel.
Medium and high pressure fans (for total static pressures to 230 mm w g) shall be double width,
double inlet type with backward curved airfoil blades. Wheels shall be painted with a zinc-chromate
primer and an enamel finish coat.
Motors
Units shall be supplied with factory-installed motors of-totally enclosed fan-cool type with protection to
IP 55.
Coils
Coils shall be of the cartridge type, removable from coil connection side of casing and supported in
tracks over the entire length of the coil.
Chilled water coils shall be of aluminum plate fins on 13 mm OD staggered copper tubes. Fins shall
have belled collars and shall be bonded to tubes by mechanical expansion. Chilled water coils shall
have galvanized steel casings and steel header. Maximum working pressure shall be
2.07 MN/m2 (G). Chilled water coils shall be drainable and have non-trapping circuits. Each coil unit
shall be fitted with an automatic air vent with vent line leading to the floor drains system. Chilled water
supply to coil shall be complete with petcocks for pressure gauges connection and provisions for dial
type thermometers at supply and return sides of pipes.
Air Filters
Air filters shall be 50 mm thick of the steel wire type. Each filter shall consist of a holding frame and a
complete filter cell, equipped with spring clips to hold it securely in the holding frame. The frame
material shall be aluminum.
A tap point shall be provided with basin for washing the filters. The size of the basin should be large
enough for washing the filters.
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Operation of The Air Handling Units

On completion of one operating cycle, the duty unit(s) shall be automatically shut down by a timer
which shall then start the standby AHU, where standby is provided. Changeover of chilled water flow
and air outlet dampers for this operation shall also be automatic and shall be interlocked with the AHU
fan motors. Additionally the AHU fan motors shall be interlocked with the smoke detector at the return
air duct to shut down the units in the event of fire occurring in any of the conditioned areas, a manual
selector shall be provided for overriding the timer when manual selection of the AHU Is desired.
20.2.5.5
Chilled Water Fan Coil Units
General
Each chilled water fan coil unit shall comprise cabinet, fans, filter, heating/cooling coils and all
necessary wiring and controls.
The fan coil unit shall be rated to ARI standard and sized for the room design cooling loads including
fan heat.
The fan coil unit shall incorporate an effective thermal and acoustic insulation with self extinguishing
characteristics to BS 2972 Class 2.
Units shall be provided with supply and return air openings with grilles made from die-cast non-ferrous
metal.
The drive motor shall be of the variable speed totally enclosed squirrel cage type with twin drive
shafts and shall comply with the appropriate parts of BS 4999, BS 5000 Part 10, Part II, and Part 99.
Coils shall be manufactured from solid, drawn copper tube to BS 2871 Part 1 Table 'X' with aluminum
fins which shall be bonded onto the tubes. The tubes shall terminate in copper or steel headers that
are screwed BSP female parallel thread or flanged.
The coil shall be designed to permit movement of the tubes during expansion and contraction.
Secondary drip trays shall also be provided and arranged to catch drips from the whole of the fan coil
unit and control valves. They shall be manufactured from hot dipped galvanized heavy gauge sheet
steel 1.2 mm thick, heavily protected against moisture by bitumen coating, insulated and provided with
a drain connection. A drain pipe shall be taken to the nearest gully.
The fan coil units shall be provided with a washable foam filter. The filter media shall be germicidally
treated and easily removable from the unit.
Each fan coil shall have isolating and automatic chilled water supply "on/off" valves.
Fan coil units shall be securely fixed to the building structure. Vertical units shall be fixed to the rear
wall and horizontal units to the soffit. The proposed method of fixing shall be submitted for approval.
20.2.5.6
Chilled Water Precision Air Conditioning Unit
General
Chilled Water Precision Air Conditioning Unit shall comprise cabinet, fans, filter, heating/cooling coils
and all necessary wiring and controls.
The precision air conditioning unit shall be rated to ARI standard and sized for the room design
cooling loads including fan heat.
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The precision air conditioning unit shall incorporate an effective thermal and acoustic insulation with
self extinguishing characteristics to BS 2972 Class 2.
Units shall be provided with supply and return air openings with grilles made from die-cast non-ferrous
metal.
The drive motor shall be of the variable speed totally enclosed squirrel cage type with twin drive
shafts and shall comply with the appropriate parts of BS 4999, BS 5000 Part 10, Part II, and Part 99.
Coils shall be manufactured from solid, drawn copper tube to BS 2871 Part 1 Table 'X' with aluminum
fins which shall be bonded onto the tubes. The tubes shall terminate in copper or steel headers that
are screwed BSP female parallel thread or flanged.
The coil shall be so designed as to permit movement of the tubes during expansion and contraction.
Secondary drip trays shall also be provided and arranged to catch drips from the whole of the fan coil
unit and control valves. They shall be manufactured from hot dipped galvanized heavy gauge sheet
steel 1.2 mm thick, heavily protected against moisture by bitumen coating, insulated and provided with
a drain connection.
The fan coil units shall be provided with a washable foam filter. The filter media shall be germicidally
treated and easily removable from the unit.
Each fan coil shall have isolating and automatic chilled water supply "on/off" valves.
Fan coil units shall be securely fixed to the building structure. Vertical units shall be fixed to the rear
wall and horizontal units to the soffit. The proposed method of fixing shall be submitted for approval.
20.2.5.7
Chilled Water Expansion Tank
General
The Contractor shall supply one pressed steel Chilled Water Expansion Tank complete with
accessories for a fully functioning system.
The Contractor shall completely design the expansion tank and associated piping to suit the chilled
water systems. Any raised platform including a platform for maintenance (with safety railings) and its
support structures shall be in the Contractor's supply.
Tank Construction and Accessories
Construction
The chilled water expansion tank shall be made from pressed steel sections. The steel tank shall be
made from hydraulically pressed steel sectional plates with external flanges and shall be supplied and
erected complete with internal bracings, cleats, nuts, and bolts, washers, jointing compound, cover
bearers, stiffeners and piping. The tank shall be roofed with steel plates. Vents shall also be
provided.
The 1.22 m square panels shall be pressed from BS 4360 M.S. plates of 4.78 mm and 0.35 mm thick.
The plates shall be pressed with a combined double flange at an angle of 45 and 90 to the face of
the plate.
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The stays and cleats shall be designed to give complete rigidity to the tank under the imposed loads.
The stays shall be constructed of angle sections and the box section cleats shall be fabricated from
mild steel plates conforming to BS 4360.
Non-contaminating and non-toxic bituminous compound shall be supplied for jointing between flanges
and for finishes.
Painting
The external surfaces of the tank and supports and other appurtenances shall be prepared for
painting by power wire brushing. Grease and oil shall be removed by wiping with clean cloth soaked in
Xylol. The surface shall be clean and dry before application of the primer. The primer shall-be a zinc
chromate iron oxide primer.
The interior surfaces of the tank shall be cleaned by wiping with dry cloth soaked in Xylol, shot blasted
to remove residual plate-scale and then painted with two coats of epoxy paint as approved by the
local Authority.
As soon as possible after the completion of the erection and painting of the pressed steel tank, the
Contractor shall remove all dirt, debris, materials and shall wash and brush down all internal surfaces.
After cleaning and when water for filling becomes available to the Contractor, the tank shall be
gradually filled to the intended working level.
After the tank has been filled to the intended working level the surface level of the water shall be
measured by an approved means, and if after a period of three days there is no measurable drop in
level nor any sign of leakage from any point in the tank or any pipe and fittings, the tank shall be
deemed to be watertight.
If any leaks or defects are observed, these shall be made good at the expense of Contractor, and
testing of the tank shall be repeated.
Design
In addition, the expansion tank shall be insulated with polyurethane of 50 mm thickness and 49 kg/m3
density minimum, and covered with weatherproof aluminum cladding of 0.6 mm minimum.
Ancillary Work
The Contractor shall include in the price quoted for the tank, the supply and installation of the
following:
1.
Access manhole in the roof of the tank complete with hinged cover and padlock.
2.
Roof vent sized to prevent collapse of the tank.
3.
Galvanized access ladder with cage.
4.
A level indicator of approved material.
20.2.5.8
Centrifugal Pumps
Chilled water centrifugal pumps shall be supplied where required.

The manufacture, inspection and testing of the pumps supplied shall comply with the appropriate
standards of the Hydraulic Institute Standards or governing specification. The pumps selected shall be
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able to handle the capacities as required. The Contractor shall guarantee the performance of the
pumps and to submit for approval the hydraulic calculations and the characteristic curve of the pump
offered. Any curve indicating excessive shut-off head will not be approved. The pumps supplied shall
be the non-overloading type.
The pumps shall be of approved manufacture of the centrifugal end suction type, and-shall be directly
coupled to the drive.
The pumps shall be for horizontal mounting and shall be complete with motor, common base plate,
anti-vibration devices and all accessories necessary for the proper functioning of the units. Suction
and discharge connections shall be flanged.
The pumps shall incorporate shaft wearing sleeves, mechanical seals and drip wells with screwed
outlets.
The stuffing boxes provided shall have the primary function of protecting the pumps against leakage
at the point where the shaft passes out through the pump casing.
The pumps shall be of adequate strength to withstand the hydraulic and other forces encountered.
The impellers are to suit the performance duty specified. The speed shall not exceed 1450 rpm.
The pumps shall have cast iron casings and pedestals, bronze impellers and stainless steel shafts.
The pumps shall be direct coupled to the motors by means of rubber sheathed pin type flexible
couplings sized to suit the horsepower of the motors. The couplings shall be guarded-in accordance
with the appropriate code requirements.
The Contractor shall ensure all pumps are adequately primed at ail times,
Pumps shall also be fitted with mechanical seals.
Each pump casing shall have ample space to take an impeller one size larger than that capable of
performing the required duty.
The automatically controlled pumps shall be provided with a 20 mm relief valve set slightly below the
shut-off pressure and arrange to permit circulation of sufficient water to prevent the pump from overheating, when operating with a closed discharged valve.
The following fittings shall be required for the pump installed:
1.
Automatic air relief valve
2.
Circulation relief valve
3.
Flexible connections at pump suction and discharge
4.
Approved strainer at suction
5.
Approved check valve at discharge
6.
Gate valves at suction and discharge
7.
Pressure gauges
8.
Eccentric tapered reducer at suction
9.
Globe valves
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20.2.5.9
Air-Cooled Split Units
General
The unit shall contain an outdoor compressor-condenser section and a direct expansion fan coil
section. Components shall be factory assembled and tested, pre-charged and with all necessary
controls pre-wired.
Compressor
The compressor shall be external spring mounted serviceable hermetic type with automatic
reversible oil pump, suction and discharge service valves.
Fan Coil Unit (FCU)
The evaporator fan shall be capable of delivering the desired quantity of air. The fan shall be a
centrifugal blower driven by a permanently lubricated motor. The fan is required to be silent and free
of all vibrations during operation. The fan speed shall be variable by means of a Hi-Med-Lo switch.
In general, the sound pressure level at 1 m away from the fan-coil shall not exceed 54.
The fan-coil cabinet shall be constructed of galvanized steel, bonderized and finished with epoxy
powder coatings. The side and bottom shall be fully insulated to prevent external condensation and
muffle noise. There shall be a provision for draining the base pan through heavy duty UPVC drain
pipe to the nearest floor trap. Panels shall be easily removable for servicing and maintenance.
Coils shall be non-ferrous, with aluminum plate fins mechanically bonded to seamless copper tubing
with joints brazed.
Controls
The electrical control assembly shall incorporate a compressor motor timer circuit to prevent the
restarting of the compressor more than once every four minutes. Compressor protection devices
shall be of the auto-reset type.
A built-in thermostat shall be incorporated into the controls to de-energize the condensing unit when
the return air is at a set temperature. The controls shall give a temperature tolerance of 0.5C.
The wall mounted fan-coils shall be provided with remote control switch-cum-thermostat with at least
3 m control wiring.
The system shall be protected by high and low pressure stats and temperature sensitive compressor
motor overloads. A liquid line dryer shall be provided.
Condensing Unit (CU)
The condensing unit shall be for outdoor installation.
The casing shall be made of epoxy powder coated galvanized steel plates.
The compressor shall be hermetically sealed type.
The condenser shall be fitted with coils construction from copper tubes with aluminum fins and be
for outdoor installation and corrosive/aggressive environment.
The condenser fan shall be of the direct driven axial type with vertical or side discharge for low
power consumption and quiet operation.
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20.2.5.10
Air-Cooled Packaged Units
General
The air-cooled packaged units shall contain a fan coil unit/packaged unit and an outdoor packaged
condensing unit which shall be factory assembled and tested with all necessary electrical controls
pre-wired, ready be installed and operated. The Contractor shall propose a minimum coefficient of
performance (COP) of the equipment as per local codes and regulations.
Packaged Condensing Unit (PCU)
The packaged condensing unit shall consist of compressor(s), condenser and condenser fan
enclosed in a single weatherproof casing.
The condenser coil shall be of non-ferrous construction with aluminum plates mechanically bonded
to seamless copper tubing with all joint brazed. The condenser shall be for outdoor installation and
corrosive/aggressive environment.
The condenser fan shall be of the propeller type direct-driven by a drip-proof permanently lubricated
motor.
The packaged condensing unit casing shall be constructed of galvanized steel bonderized and
finished with epoxy powder coatings. Panel shall be easily removable to provide access for
servicing.
The compressors shall be of the serviceable hermetic or semi-hermetic type with built-in reversible
oil pump and mounted on external spring isolators. The compressor shall be of the same
manufacture as the unit. Units above 28 kW cooling capacity shall be the twin-compressor type.
Fan-Coil Unit/Packaged Unit (PU)
The fan coil unit shall consist of compressor(s), direct-expansion evaporator coil, blower fan and
motor enclosed in a water-proof casing.
The evaporator coil shall be of the same construction as the condenser coil. The fan coil unit
casing, shall be of the same construction as the condensing unit casing. Top, bottom and side shall
be fully insulated to prevent sweating and to muffle noise. The blower fan shall be of centrifugal
forward curve type, belt driven by a permanently lubricated motor. The evaporator fan shall be
capable of delivering the rated quantity of air against the total external system static pressure.
The fan coil unit shall have a fabricated drip tray complete with a drainage system incorporated.
Controls
The built-in electrical controls shall contain a low voltage control circuit transformer compressor
relay, fan relay and a compressor motor timer circuit. The timer circuit shall prohibit starting of the
compressor motor more than once every six minutes. The system shall be protected by high and
low pressure and temperature sensitive compressor overloads.
The control panel shall be provided with the following control and indicating devices:
Circuit breakers of suitable ratings for short-circuit protection;
Thermal overload relays for overcurrent protection;
Unit selector switch, where necessary;

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Unit start/stop flush mounted push buttons;
"Emergency Stop" mushroom-type pushbutton with reset;
Motor Run/Stop/Trip/Outdoor PCU Emergency Stop indicating lights;
Unit voltmeter, ammeter and hour-run meter;
Lamp test flush mounted push button;
Power "On indicating lights;
'Smoke Detector Trip" indicating light;
Crankcase heater "On" and 'Off' indicating lights;
Alarm bell silence pushbutton.
Refrigerant and Condensate Drain Pipework

Refrigerant piping shall be copper. The suction line shall be insulated with 50 mm thick Armaflex
or approved equivalent insulation. The copper pipes shall be sized in accordance with the
recommendation of the air-conditioning equipment manufacturer. A liquid line dryer and sight glass
shall be provided for each circuit.
The condensate drain pipe shall be 25 mm diameter heavy duty UPVC type and run to the nearest
drain floor trap. The condensate drain pipe shall be insulated with 25 mm thick Armaflex or
approved equivalent insulation.
Refrigerant pipes shall be run in high impact UPVC and electrical wiring shall be run in conduits.
The UPVC shall be secured to the wall and floor by brackets which are corrosion/rust-resistant.
UPVC subject to ingress of water shall be sealed tight with approved sealing compound.
Thermostat
Thermostat of approved type shall be supplied and installed. In case where there are two
compressors in the condensing unit, the thermostat shall be of two stages. The thermostat shall be
of the on/off type and operating range of 15C - 30C with a differential of 1C suitably mounted in
the respective Plant Room(s) to sense the return air temperature to cycle the compressor for
temperature control. A built-in thermometer shall be incorporated too. This thermostat shall be for
operation on 24 VAC.
20.2.5.11
Ductwork, Dampers and Accessories
Sheet Metal Ductwork

Ductwork shall be constructed of galvanized steel sheet metal and shall be fabricated in the
Contractor's own workshop prior to installation. Ducts shall be straight and smooth on the inside
with all joints neatly finished. Ducts shall be free of waves, buckles or leaks and shall be machine
bent. Ductwork in which the galvanizing of the inside surface has been damaged will not be
accepted. Ducts shall be anchored securely to the structural slab or framing in an approved
manner. Ducts shall be constructed and installed to be free from vibration under all operational
conditions. The Contractor is to take precautions to ensure the air distribution system is reasonably
silent during operation.
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Duct Dimensions
The Contractor shall develop and install ductwork which shall include but not necessarily be limited
to duct sizing, position of duct as is necessary for the installation of the air-conditioning system. The
Contractor shall ensure sufficient bracing is provided to prevent sagging, drumming or vibration of
the ductwork.
The zinc coating on sheet metal shall be in accordance with Clause D of BS EN 10143.
Unless otherwise specified, all changes in duct size shall be made in a gradual manner with a
tapering slope 1: 7 or less, but not exceeding 1:4. Bends shall be made with an inside radius not
less than the width of the duct in the plane of the bend, but where this is not possible due to space
constraint, small radius bends with approved turning vanes may be used. The angle of all branches
shall be no more than 45 degree from the axis of the main duct and shall be fitted with folded metal
splitter dampers fixed in position with a rod and clamp.
At flanged connections, the angle iron shall be riveted to ducts at no more than 65 mm centers and
a mastic material shall be inserted between angle iron and the sheet metal. The flanges shall be
painted with one coat of primer and two coats of anti-corrosive paint before they are bolted together.
Angle iron in flanges shall be welded at the corners. A 3 mm thick continuous rubber insertion
gasket shall be used between flanges.
Ductwork shall be painted externally. Duct surfaces behind registers, diffusers and grilles shall be
painted matt black on the inside.
Sheet metal ductwork shall be earthed.
Fire-Rated Duct
Fire-rated duct shall be provided in accordance with the requirements of the Local Authorities. The
fire rating shall be indicated on the Drawings. The specified fire rating shall be with respect to a fire
inside and outside the duct.
The hangers and fixings shall be capable of supporting the total applied load for the period of the fire
resistance required and the duct, rivets, fixings and hangers shall be of hot-dipped galvanized steel
construction. The fire-rated duct materials and method of construction shall be of a type approved
by the local authority.
Spiral Round and Duct Construction
Spiral round duct shall be formed by continuous galvanized iron strip. The grooved seam (4-ply lock
seam) of duct shall be tightly formed to produce a rigid duct and air tight to the requirement of all
pressure classification without sealant application in the seam.
Material Thickness For Round Duct
Nominal Diameter
G I Sheet Thickness
Up to 205 mm
0.6 mm
Over 205 mm up to 760 mm
0.8 mm
1.0 mm
1.2 mm
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Prefabricated Fitting Construction

Round duct fittings shall be socket and spigot joints. Care shall be taken to ensure dimension of
ducts and fittings are correctly related, so that joints can be effectively scaled.
Duct Supports, Hangers and Openings
Ductwork shall be supported to prevent vibration but shall allow for expansion without distortion of
the ductwork, rupture of insulation or, damage to the supporting structure or insulation.
Ducts are to be supported at approved intervals according to size and construction, with approved
hot-dipped galvanized steel hangers, cradles or angle iron supports. Where ductwork is supported
from below, neat hot-dipped galvanized steel angle supports shall be used. Supports shall be
painted with aluminum or bitumastic paint.
Where ducts pass through floors and walls, the clearance space shall be filled with the local
authority approved fire stop and covered with a close fitting metal angle flange.
The Contractor shall provide a sealed access opening complete with access door to each duct in
which dampers are located. The openings shall be clearly marked.
Support Rod Size
The support rod sizes shall be as follows:
Duct Width
Minimum Rod Size
Up to 450 mm
6 mm diameter
451 mm to 2100 mm
10 mm diameter
Above 2100 mm
12 mm diameter
Support Angles
The support angles shall be as follows:Duct Width
Minimum Angle Size
up to 600 mm
32 x 32 x 3 mm
601 mm 1500 mm
38 x 38 x 3 mm
1501 mm 2100 mm
51 x 51 x 5 mm
2101 mm 2500 mm
51 x 51 x 6.5 mm
Angle supports, hanger rods, cradles and brackets shall be made of hot-dipped galvanized steel,
and bolts, nuts, washers and screws used in the installation shall be of stainless steel.
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Round Duct Support

The supports shall be as follows:-
Max Duct
Dia.
(mm)
Drop Rod
(mm)
Hanger
Strap
(mm)
305
813
Flat
Stir Up
(mm)
Bearer
Round
(mm)
Wrap
Max
Spacing
(mm)
25 x 0.8
25 x 0.8
3000
25 x 3
30 x 4
25 x 3
3500
1016
10
25 x 4
40 x 4
3500
1524
10
25 x 4
40 x 4
3500
Fire Dampers
Fire dampers shall be of the continuous interlocking blade type closed by the action of a stainless
steel spring and operated by a fusible link designed to function at 69 oC. Damper blades over
1000 mm long shall be controlled by two linkage tie rods. Each fire dampers shall be provided with a
casing of the same material and shall be physically built-in or securely bolted to the wall or floor
structure through which the duct penetrates. Damper installations shall be in accordance with a
method approved by the damper manufacturer.
Steel parts used in the construction of the fire dampers shall be galvanized or zinc sprayed.
Fire dampers shall be provided wherever fire compartmentalization is breached by the airconditioning and mechanical ventilation systems in accordance with the local authority requirement.
Access doors shall be provided in the ductwork adjacent to the fire dampers to permit inspection and
replacement of fusible links
Fire dampers shall be designed and installed so they will fully close, when necessary, under full
design flow conditions.
20.2.5.12
Air Diffusion Equipment
The Contractor shall supply and install air diffusion equipment required on the Air-conditioning and
Ventilation System. The air diffusion equipment shall include but not necessarily be limited to grilles,
diffusers, registers and concealed damper units. The type of material and the external finish for the
grilles, diffusers or registers shall be submitted and approved.
Air diffusion equipment shall be selected for quiet operation when handling the specified volume of air
and shall provide uniform velocity across the face. Openings in ducts to receive air diffusion
equipment shall be reinforced around to perimeter. Gaskets shall be used to prevent leaks at the
necks or around the air diffusion equipment.
External Grilles and Insect Screens
Unless otherwise indicated on the Drawings, all external grilles for air intake and air exhaust shall be
supplied and installed by the Contractor. Fresh air louvers shall be of the sand trap type with vertical
fixed blades manufactured from anodized extruded aluminum. The Contractor shall also provide and
fix bird-proof galvanized steel wire screens behind all such grilles.
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Air Grilles
Air grilles shall be anodized aluminum and be of robust construction and be fitted with adjustable
blades. Vanes shall have provision for individual adjustment, and shall be rigidly fitted on spindles so
that they will not vibrate or generate noise. Each register shall be provided with stream splitter
damper. External grilles shall match with the architectural finishes. External air grilles shall be lined
with bird-proof galvanized steel wire mesh.
Construction of Air Diffusion Equipment
Openings in ducts to receive air diffusion equipment shall be reinforced around the perimeter.
Care should be taken and gaskets used when necessary to ensure leaks do not occur at the necks or
from air diffusion equipment.
Fixing of air diffusion equipment shall be of the concealed type.
20.2.5.13
Duct/Pipe Insulation
Thermal Insulation
Thermal insulation with thermal conductivity "K" factor of not greater than 0.035 shall be applied to hot
or cold equipment, ductwork and piping, unless otherwise specified. The Contractor shall supply and
install insulating materials together with all necessary associated materials such as fastenings, vapor
barriers and adhesives which are used in the application of insulating materials when applied to
piping, vessels, ductwork and equipment to reduce heat loss or the prevention of condensation.
Insulation materials and vapor barriers shall be non-flammable and shall be of a type approved by the
local authority for use in this installation. The type and thickness of insulation materials shall be
suitable for the specific type of surface to be covered and shall not harm the surface.
Insulation shall be installed according to the manufacturer's recommendations and by experienced
workmen. Surfaces to be insulated shall be dry, grease-free and cleaned of dirt, scale and rust,
before the insulation is applied.
Special care shall be taken to ensure a complete vapor barrier over the surfaces of the insulation.
The aluminum foil used shall be double-sided and reinforced.
Insulation on Factory Assembled Plant
The factory assembled plant shall be insulated as recommended by the manufacturer and as
specified above. Insulation shall be applied at the manufacturer's factory and where unavoidable be
applied on site.
Duct Insulation
(a)
External Insulation:
Air-conditioning ductwork shall be insulated with fiber glass or mineral have a thermal or factory
applied vapor barrier. The insulation material shall conductivity of not more than 0.0332 W/m K at a
mean temperature of 24C.
The insulation thickness and density shall be 50mm thick, 32 Kg/m 3 density for supply duct and
25 mm thick, 32 Kg/m3 density for return and exhaust duct. The vapor barrier shall consist of doublesided aluminum for with glass fiber reinforcement and kraft paper.
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Duct surfaces shall be cleaned and applied with one generous layer of Flinkote before application of
insulation material. A further layer of Flinkote shall be applied on the insulation before they are
wrapped with vapor barrier. In lieu of Flinkote, other approved adhesive may be used. The vapor
barrier shall have a minimum of 70 mm overlap at all joints and securely sealed with cover strips and
75 mm aluminum adhesive duct tape to form a perfect barrier.
Anti-corrosion steel tape 25 mm wide shall be strapped around the insulated ductwork at maximum
1.2 m centers to prevent insulation from sagging.
(b)
Internal Insulation:
The main supply ducts shall be acoustically lined with 25 mm thick of rigid mineral wool insulation of
140 kg/m3 nominal density indicated in the drawing. The mineral wool shall be fixed behind a
0.46 mm thick perforated aluminum sheet reinforcement. The perforation holes shall be approx 30%
to 40% of the total surface area.
Insulation at duct corners shall be either butt joint or mitered and the aluminum lamination shall
overlap by not less than 80 mm in the direction of air flow and glued securely with an approved
adhesive. The insulation shall be held by galvanized steel studs and clips. Duct walls shall not be
punctured when securing acoustic insulation. Where the insulation terminates, it shall be tapered and
the aluminum lamination shall extend beyond the end of the insulation by at least 150 mm and
securely taped to the duct. The Contractor shall ensure the insulation is odorless and is able to resist
disintegration due to the air-stream.
The centre spacing of studs shall be:
Duct Wall
Min Center Spacing (mm)
Top side
150
Vertical side
250
Bottom side
300
Insulation for chilled water pipe

Insulation for chilled water pipe work shall be of rigid pipe sections of 48 kg/m 3 density and 75 mm
thickness. Self adhesive aluminum foils shall be used to fasten joints. Glass cloth of 200 gm/m 2
density shall be applied over the insulation with adhesive and vapor barrier such as Foster or
equivalent. A further 2 coats of the vapor barrier shall be given over the wrapped up glass cloth. Hard
wood half sectional inserts shall be used where the support clamps are fixed. Exposed chilled water
pipe insulation on roof and other areas shall be provided with 24 gage aluminum cladding. Insulation
for condensate pipes shall be flexible 25 mm thick fiberglass of 24 kg/m 3 density and shall be wrapped
with cotton canvas cloth of 4 oz density. Insulation on pipes and ducts shall not be applied without
adequate application of adhesives on the pipe/duct surfaces.
20.2.5.14
Acoustic and Anti-vibration Requirements
General
This Section of the Specification sets out the minimum precautions to be taken to control sound and
vibration levels throughout the building resulting from the operation of equipment provided under this
Contract. Vibrating mechanical equipment shall be mounted on vibration isolators to prevent
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transmission of vibration and sound to the building structure. Vibration isolators shall be submitted for
approval.
Careful attention shall be paid to rotating equipment for prevention of noise and excessive vibration.
The noise level created by the air-conditioning and mechanical ventilation system throughout the
normally occupied air conditioned area shall not exceed 40. In other areas, the noise level created by
the air conditioning and mechanical ventilation system shall be less than 45. Sound attenuation
devices shall be incorporated wherever required to achieve.
Equipment Mountings
Ceiling mounted Fan Coil Units These shall have spring hangers with neoprene pads at top and
bottom.
Plinth Mounted Roof Top Ventilations Fans Plinth mounted ventilation fans shall be mounted on
spring isolators on non-skid neoprene acoustical isolation pad.
20.2.5.15
Piping Specification
Piping material of the ACMV system shall comply as follow:

Service
Chilled Water
Design pressure
10 bars for chilled water
Nominal Rating
ASME B16.5 Class 150
Pressure/Temp. Limit
20
Bars
at
-10
deg
C
16 Bars at 37.8 deg C to 93 deg C
Nominal corrosion allowance
2 mm minimum. The wall thickness stated below has already

incorporated the required corrosion allowance.
Pipe finishes
Sand blasted and 2 coats of primer
Pipe DN 15 to DN 50
ASTM A 53/A 53M Grade B, seamless, Sch 80,
Pipe DN 65 to DN 350
ASTM A 53/A 53M Grade B, seamless, Sch 40
Fittings DN 50 and below
ASTM A 234/A 234M screw, sch 80
Fittings DN 65 and above
to
37.7
deg
C,
ASTM A 234/A 234M Butt end weld,

DN 65 to DN 600 long radius bend wall thickness to match pipe
Flange for pipes
Slip on flange, ASME B16.5 Class 150, raised face
Gasket
ASME Class 150, Neoprene, 3 mm thick
Bolt, Nuts and strap
Hexagon-Head Machine Bolt, ASTM A307 grade B galvanized

and ASTM A563 grade B nuts, galvanized.
20.2.5.16
Valves
Isolating valves shall be provided on piping services to each item of plant and equipment and on each
main and sub-main.
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Drain cocks and vent cocks shall be provided where necessary on the dead side of isolating valves,
on branch mains and on items of plant in order to facilitate emptying the pipes.
Double regulating valves, in place of isolating valves shall be installed on return piping main branches
to facilitate balancing of the system.
Valves and cocks shall be fitted so they are accessible for operation and maintenance.
Screwed valves shall have heavy hexagon reinforcements at openings, threads of ample length, and
heavy shoulders to prevent over-entry of pipes or adaptors.
Valves and valve components (e.g. seats, packing) shall be for the working pressures and also
operating temperatures of the systems in which they shall be installed. Valves shall be hydraulically
tested to at least 1 times the working pressures of the systems in which they shall be installed.
Body castings of valves and cocks shall be gunmetal, brass or bronze for valves up to 50 mm nominal
bore and of cast iron for valves 65 mm nominal bore and above. They shall be of even thickness
throughout, clean and smooth and free from scale and flaws. Holes in the valve bodies for spindles
shall be machine-sealed to prevent water leakage. Plugs for gland cocks shall be ground in and shall
be operated by a loose key.
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Valves used for the ACMV systems shall comply as follow:

Service
Design pressure
Nominal Rating
Chilled Water
10 bars for chilled water
ASME B16.5 Class 150
Pressure/Temp. Limit
20
Bars
at
-10
deg
C
16 Bars at 37.8 deg C to 93 deg C
Gave Valve DN 15 to DN 50
Gave Valve DN 65 to DN 150
Globe Valve DN 15 to DN 50
Globe Valve DN 65 to DN 150
Check Valve DN 65 and above
to
37.7
deg
C,
Class 150, raised face flanged, bronze body, non rising stem.
Class 150, raised face flanged, Cast iron body, non rising stem.
Class 150, raised face flanged, bronze body, non rising stem.
Class 150, raised face flanged, Cast iron body, non rising stem.
Class 150, wafer type, cast iron body, silent check with bronze
plate
Strainer DN 15 to DN 50
Class 150, y-strainer, raised face flanged, bronze body
Strainer DN 65 to DN 150
Class 150, y-strainer, raised face flanged, cast iron body
Flexible connector all sizes
Class 150, stainless steel convolutions, raised face flanged, cast

iron body with tie-rods.
Butterfly Valve DN 80 and

above
Class 150, Cast iron body, EDPM lined, Worm gear, raised face
flanged, with electrical actuator
For valves installed below ground, valve chambers of approved size complete with cover shall be
provided.
20.2.6
Mechanical Ventilation System
General
The mechanical ventilation provided shall include propeller flow fans, centrifugal flow fans, antivibration mountings, flexible connectors, ductwork, acoustic insulation, fresh and exhaust air grilles,
external louvers and equipment necessary for the efficient operation of the system.
The Contractor shall design, supply and install acoustic internal insulation to the mechanical
ventilation ductwork.
20.2.6.1
Wall Mounted Supply and Extract Fans
The fans shall be the silent running direct driven, axial flow, single stage, aerofoil type with nonoverloading characteristics. Each shall comprise a direct-driven aerofoil cross-sectioned impeller, a
totally-enclosed squirrel-cage induction motor (of short length, aluminum construction, finned for
efficient cooling), a fan casing, an automatic non-return damper, protection guard, grille and a curtain
fire damper, where applicable.
Fans shall be individually controlled from starter switches and cabling from distribution boards to
switches and fans shall be supplied by the Contractor.
Fractional hp fans shall be rated 230 V, single phase and all others shall be rated 400 V, three phase
and as specified in Electrical Work Section.
Parts of the fans shall be resistant to sea-water corrosion, fire resistant and painted gray.
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Fan motors for battery rooms shall be flame-proof type rated for 250 oC operation. The standby fan for
the Battery Room shall operate automatically when the duty fan fails. The fresh air fan shall be deenergized and exhaust fans shall operate in the event of a fire in the room.
The Contractor shall be responsible to provide the cabling and termination from the fans to the SubFire Indicator boards.
20.2.6.2
Exhaust and Supply Fans with Ductwork
Exhaust and supply fan systems, complete with ductwork and grille shall be supplied in accordance
with Specification and Drawings.
The fans, which shall be mounted to metal sheet ducts, shall run at a speed below 1500 rpm. The
fan shall be substantially supported and all supported frames shall be provided by the Contractor.
Fans shall be individually controlled from starter switches and cabling shall be supplied by the
Contractor.
Parts of the fan shall be resistant to sea water corrosion, fire resistant and painted gray.
The material, construction and installation of ductwork, exhaust air grilles and louvers and
accessories to be used shall be in accordance with those specified under the appropriate sections of
the air conditioning system.
20.2.6.3
Centrifugal fans
The fan provided shall be compatible with the air to be handled and suitable to operate at the
ambient conditions listed above. The fan shall be for the hazard classification of the area concerned.
Fan performance shall be tested in accordance with BS 848 Pt 1, 1980 or approved equivalent
standard.
Fan casing shall be of mild sheet steel construction, with the scroll plate seam welded to the volute
sides. Discharge shall be flanged and bolting holes provided. Side plates shall be of mild steel
fabricated construction bolted to permit assembly to any standard discharge angle. A venturi shaped
inlet shall be provided and an inlet spigot fitted. Inspection door shall also be provided.
Impeller shall be manufactured from mild steel and be fitted to the fan shaft by a taper bush, parallel
key and keyway. The blades shall be straight backward inclined or backward curved, flanged and
riveted/plug welded to the backplate and shroud. Impellers shall be dynamically balanced to ISO
1940:1973 and BS5265 Grade G6.3 or approved equivalent standard.
Motors shall be enclosed, fan cooled squirrel cage induction type (or of flameproof enclosure
standard, Ex.d or EX.e Bs 5501, Part 1 or approved equivalent standard), single speed or 2-speed,
as required, continuously rated and sized to BS 4999/5000 or approved equivalent standard.
Winding insulation shall be to Class F specification. Class B winding insulation is acceptable for
fractional power motors.
Motor manufacturers installation, operation and maintenance instructions shall be submitted prior to
commissioning of the fan.
Installation: Motor and steel frame attached to the unit shall be kept out of contact with fumes which
may give rise to corrosion formation. In mildly corrosive environment, metal surfaces of motor and
steel frame shall be given a protective coating of chlorinated rubber paint. The fan unit shall be
mounted away from direct radiant heat which might cause excessive heating of the casing. Prior to
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installation, the manufacturers installation and commissioning instructions shall be submitted for
reference.
In-line centrifugal fans shall be installed in ducted systems as indicated, they shall deliver the
specified flow rates and pressures when tested to BS 848 PT 1:1963 or approved equivalent
standard. The design and manufacture of fans and the quality control standards used shall comply
with BS 5750 Quality Systems or approved equivalent standard.
20.2.6.4
Propeller Fan
The blades shall be made of hot-dipped galvanized, heavy gauge pressed steel for use in
corrosive/aggressive environment and shall be statically and dynamically balanced to give maximum
airflow per watt at minimum noise level. Fan size up to 250 mm shall have six blades, 315 mm to
710 mm to have four blades and sizes 800 mm and above three blades. The impeller shall be
directly coupled to the motor for efficient operation.
Fans shall deliver the specified flow rates and pressures when tested to B.S. 848: Pt 1, or AMCA
standard 210-74 or approved equivalent standard. Sound Power Levels shall be measured in
accordance with B.S. 848: Pt. 2, or AMCA standard 300 or approved equivalent standard to within
one standard deviation of 3. The design and manufacture of fans and quality of control standards
used shall comply with B.S. 5750 and BS EN ISO 9000 to BS EN ISO 9004 Quality Systems or
approved equivalent standard.
For wall mounting, manufacturer supplied aerodynamically designed plastic bell mouth or steel ring
mounting plate shall be provided to ensure the required airflow is achieved. For mounting within
duct section, the fan should be sized for such installation and the Contractor shall ensure the
necessary diaphragm plate shall match the duct section and at the same time accommodate the
recommended opening required for the airflow/fan. Where recommended by the fan manufacturer,
anti-vibration mounts should be used as integral part of the fan installation.
The impellers and motors shall be those designed as completely integrated units delivering
guaranteed performance and electrically, in terms of power, matched to fan duties for each size in
order to achieve higher power factors and efficiency. For motor enclosures to meet flameproof
requirements, standard flameproof, power motors of bulkier construction and thus restricting fan
performance will not be acceptable. Instead fan manufacturer's own specially designed flameproof
motor is preferred. Motors shall be of totally enclosed, squirrel cage induction design, aluminum
construction, finned for efficient cooling and airstream rated for continuous operation at the ambient
conditions listed above. Insulation and rating shall be to BS 5000: Part 11 or BS 5000: Part 99 and
BS EN 60034-1, , with protection to BS EN 60034-5 Group IP44 minimum or approved equivalent
standard.
Single phase motors shall be preferred up to less than 0.70 kW and suitable for capacitor-start-andrun starting. For three phase operation, motors shall be of Direct-On-Line starting type. Where
flameproof motors are required, they shall comply with Exd requirements and are certified to BS 229
and BS 4683: Part 2 for Groups IIA and IIB gases and for Zone 1 and 2 working environments or
approved equivalent standards. For such duties, the start-and-run capacitors supplied with single
phase fans should be sited outside the hazardous area if the capacitor boxes are not rated for such
environment.
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20.2.6.5
Silencers
General
Silencers shall be provided for ventilation fans. Silencers, shall where possible, be provided in
conjunction with the fan manufacturer, in order to ensure both items of equipment are satisfactorily
matched. Silencers installed shall be of approved design and shall be manufactured to a fully
developed design currently in production
Construction
Its casing shall be constructed of 1.2 mm thick galvanized steel sheet and sound absorbent lining
material of non-flammable glass fiber infill with a non-eroding facing material held securely in place
behind perforated galvanized steel sheet of minimum 0.9 mm thickness.
Performance Requirements
Cylindrical silencers shall be tested by the method specified in BS 848 Part 2:1966 or approved
equivalent standard. The pressure losses as a result of air flow through the silencers should be added
to the static pressure requirements indicated for the associated fans given in the fan schedule. The
Contractor shall be responsible for ensuring the fans shall be capable of delivering the required flow
rates against the system resistance as well as that through silencers fitted, without overloading or
exceeding the limits of the fan motors.
The silencers shall provide at least the following dynamic attenuation or insertion loss:
Frequency (Hz)
63
125
250
500
1k
2k
4k
8k
Attenuation
11
10
20.2.6.6
Flexible Connectors for Fans
Flexible Connection
Flexible connections shall be provided to isolate fans and other equipment from ductwork to prevent
transmission of vibration. Flexible connections shall be provided on both suction and discharge side
of fans.
Flexible connections shall be made of approved flame retardant fabric (possessing flame spread
rating not exceeding 25 without evidence of progressive combustion and a smoke developed rating
of not higher -than 50 as determined by 'Method of Test of Surface Burning Characteristics of Build ing Materials' NFPA No 255 ASTM E84 Underwriters' Laboratories Inc Standard), or approved
equivalent standards or shall consist of sleeve joints with packing of non-combustible material. They
shall be of length not less than 100 mm and not longer than 250 mm between parts to be connected
and shall have sufficient slack to compensate for free movement of equipment on vibration isolators.
Flame retardant fabric connections shall be made of fiber glass cloth impregnated with lead loaded
vinyl or other approved material. The surface density shall not be less than 5 kg/m 3
Flexible connections shall be air-tight and shall have 25 mm to 50 mm length free of stress to permit
renewal of fabric without disturbing ductwork or other part of equipment.
Flexible connections shall not be used for connections between ductwork and staircases
pressurization or smoke stop lobby ventilation fans. In such cases flanged joints shall be used.
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20.2.6.7
Roof Extract Fans
Roof extract fans shall run at a speed below 1500 rpm.

The fans shall be curb mounted to opening in the building roofs. Concrete curbs around the openings
and frames for curb mounting of the fans shall be provided by the Contractor.
The fans shall be the silent running, direct driven, centrifugal flow, single stage with non-overloading
characteristics. The impellers shall be of steel construction and the hub shall be of either steel or
aluminum construction. Both shall be protected against the effect of the sea water and acidic fallout
from the chimney.
Each fan shall have automatic non-return shutters which open with the fan on and close with the fan
off.
The fan motor shall be mounted in a flame retardant glass reinforced resin body with an integral skirt
for curb mounting. The weather cap for the extract fan shall also be of flame retardant glass fiber
reinforced resin. Fan body and cap shall be painted grey.
The motors shall be horizontally mounted, the totally enclosed, squirrel-cage induction type. The
motors shall be capable of continuous running in ambient temperature of 50C
Fans shall be individually controlled by starters on the control panel located within each building.
Cabling from the distribution board to switches and the fans shall by supplied by the Contractor.
During Installation, the Contractor shall ensure that good workmanship is applied. If leakages occur,
the Contractor shall undertake to repair and also to make good any damages at his own expense.
20.2.7
Electrical System
Electrical System, which is inclusive of sub-distribution board, small power and lighting, and
communication system, shall be furnished in accordance with Section 9 of the technical specification.
20.2.8
Instrumentation And Control
A group fault alarm for each chiller air-conditioning unit shall be wired to the Common DCIS for
monitoring as specified in Section 11.
20.2.9
Shipping, Packing, Storage And Tagging
Equipment, pipe delivered to site shall be new, cleaned, capped, deburred, free from scale, rust,
grease and colored banded to identify different grade.
Piping, valves and fittings shall be given acceptable industry standard protection to prevent damage,
corrosion and entrance of foreign matter during shipment and storage. Equipment/material storage
shall be under the Vendors scope.
Tags for the valves shall be provided and shall be of stainless steel with the identifying numbers and
descriptions embossed or engraved. The tags shall be securely and permanently affixed to the
equipment with screws.
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20.2.10
Piping Installation and Workmanship
General
Pipe runs and locations indicated on the Drawings are approximate and are a guide to indicate the
general runs and locations. The exact runs and locations of all pipes shall be determined by the
Contractor on site and subject to approval.
Pipes shall be installed clear of one another and arranged to provide easy access for maintenance
and repair. Where pipes are runs in parallel to one another or close to walls, floor slabs, beams and
columns, a minimum clearance of 50 mm shall be maintained between the pipes and between the
pipes and all adjacent surfaces.
Pipes shall be handled with care to prevent breakage or damage and shall ensure the inside of the
pipes, particularly at the ends are clean. Where the coating has been damaged by handling, the
Contractor shall make good the coating.
Pipes and fittings shall be thoroughly cleansed internally before pipe laying and jointing. In addition,
the Contractor shall ensure no foreign matter is allowed to enter the pipes after laying and jointing. A
temporary stopper shall be provided to cover each open end of the pipes whenever work is stopped.
Pipes shall be cut in a neat and workman like manner without damage to the pipe. Cutting shall be
done with approved cutters where practicable. Pipe ends shall be reamed to remove burrs. Cutting of
pipes and fittings with gas torch is not acceptable.
Parts subject to wear, corrosion or other deterioration, or requiring adjustment, inspection or repair
shall be accessible and capable of reasonably convenient removal, replacement and repair.
Terminal screws, studs, nuts and bolts shall be of the ISO Metric Thread Standards. Nuts and bolts
shall be of hexagonal heads. Bolt holes shall be spot-faced for nuts. Pipe weld ends shall be to
ASME Standards unless otherwise specified.
Flange faces shall be machined and square with equipment centerline.
Equipment shall be lifted to avoid distortion or deformation. Approved lifting gear and slings shall be
used at all times. Lifting lugs or eyebolts shall be used where provided. Qualified riggers shall carry
out slinging of equipment.
Exposed non-current carrying metal parts of the cold water supply installation shall be effectively
earthed. Earth continuity conductor shall have cross-sectional area of no less than that specified
under local rules and regulations.
Valve chambers of approved design shall be provided for valves installed below ground level.
Where any equipment forming part of the installation is situated outdoor or subject to damp condition,
such equipment shall be of weatherproof design and shall be housed in specially designed enclosure.
Metal surfaces subject to corrosion shall be cleaned and painted.
Interconnecting joints in carbon steel pipes shall be made by butt welding without the use of backing
rings. Butt weld profiles shall be in accordance with ASME B16.25.
The Contractor shall supply the welding rods and inserts used for fabrication. In addition, the
Contractor shall ship to site sufficient consumable insert material, filler wire and electrodes for field
welds.
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Electrodes, filler wire and consumable insert materials shall be selected to match the mechanical and
chemical characteristics of the parent pipe.
Welding materials shall be packed in moisture proof containers until required for use.
Flanges shall only be used for valves, flexible connections, temporary piping service, expansion joints,
and field instrument.
Testing
Upon completion of installation, the Contractor shall arrange in advance for an inspection. No
covering up of installation shall be carried out unless it has been satisfactorily inspected and tested.
The Contractor shall arrange at his own cost the supply of water and power for the testing, flushing
and sterilization of the piping installation.
Upon completion of the installation, pipe shall be tested hydraulically in convenient lengths before
being covered up. The completed pipes and fittings shall be hydrostatically tested at 12.5 bar or 1.5
times the maximum service pressure for 2 hours whichever is greater. The Contractor shall supply
and manage water requirements and the expenses incurred due to tests and inspections shall be
borne by the Contractor.
Water shall be forced into the pipes by a pressure pump fitted with a pressure gauge, which shall be
calibrated by accredited organization, until the air is expelled from the pipeline and joints before
pressure is applied. Air release cocks shall be provided wherever necessary.
The testing apparatus shall be provided with an isolating valve, which, when closed, shall leave the
pressure gauge connected to the length of pipeline under test, and at the same time isolate the pump.
When the specified pressure has reached, the isolating valve shall be closed and remain closed for 30
minutes. At the end of that time, if the pressure has dropped, the isolating valve shall be opened and
the loss of water shall be determined by pumping into the mains a measured quantity of water
sufficient to bring the pressure up again to the initial pressure.
If the loss of water so determined is at a rate less than 10 cc per mm diameter per km of pipeline for
30 minutes, the test shall be considered satisfactory.
Pipe Markers
The Contractor shall supply and apply pipe markers and arrow tapes in accordance with the
manufacturers instructions.
Pipe markers and arrow tapes shall be of durable, dimensionally stable, glossy vinyl film with pressure
sensitive (self-sticking) adhesive and it shall be for outdoor application in an acidic and tropical marine
environment. Product technical data shall be submitted for approval prior to the purchase and
installation.
Pipe markers shall be banded on both ends with arrow tapes of width not less than 50 mm width to
show the flow or process direction of pipe contents.
Pipe markers and arrow tapes shall be applied next to each valve, and adjacent to changes in
direction, branches and where pipes pass through walls, floors and ceilings, and at intervals of
maximum 12 m on straight pipe runs.
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Attention shall be given to visibility with reference to pipe markings. Where pipelines are located
above or below the normal line of vision, the lettering shall be placed below or above the horizontal
centerline of the pipe respectively.
Pipe markers legend of service shall be distinctly marked to identify each pipe and its destination.
20.2.11
Water Treatment
General
The Contractor shall supply and install the equipment for a complete automatic water treatment of
chilled water circuits and engage approved specialists to provide water treatment and analysis to
control organic growth, corrosion and fouling.
Water treatment shall be employed to prevent and minimize:
Scaling of pipes and condenser, by salts of hardness ions, silica or silicates,
Corrosion of the system by oxygen or low pH,
Presence of algae, bacteria or fungi,
Fouling of pipes and condenser internal surfaces by suspended solids and organisms.
Multiple metering pumps and chemical dosage pots shall be provided for feeding the chemicals for
each condenser circuit.
The Contractor shall supply chemicals for testing and commissioning and operation of the installations
in accordance with the contract.
The application of non-chemical treatment technologies for water treatment is preferred. The
increased cost in the associated equipment shall be favorably evaluated in the context of increased
operating efficiency and reduction in water consumption.
Control Limits of Water Condition
The water condition of the condenser water circuits shall achieve, throughout the duration of the water
treatment program, the following control limits (henceforth referred to as the contract control limits):
Control Parameters
Chilled Water/
Unit
of
Measurement
pH Value
79
pH
Total Hardness
0 400
ppm CaCO3
P Alkalinity
0 25
ppm CaCO3
M Alkalinity
0 300
ppm CaCO3
Iron (Fe+2)
0 0.2
ppm Fe + 2
Copper (Cu+2)
0 0.2
ppm Cu + 2
Chloride (CI-)
0 100
ppm CI-
Total Dissolved Solids (TDS)
200 (Max)
ppm
Nitrites (NO2)
600 800
ppm (NO2)
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Control Parameters
Chilled Water/
Unit
of
Measurement
Total Bacteria Count
0 - 10
Per ml water
Legionella Bacteria
Zero
per 10 ml
Corrosion rate(by corrosion coupon test)
Copper : Less than 3

Mile Steel : less than 5
mil per year
Calcium Hardness
0 300
ppm CaCO3
Supply of Chemical
The Contractor shall supply sufficient chemicals for the Defects Liability Period.
The quantity of chemicals shall be delivered on a regular interval of not more than 3 months to the site
to avoid deterioration of chemicals and excessive storage requirements and shall be sufficient for
continuous water treatment of the systems for 3 months.
Handling of Chemicals
Packaging, storage and handling of chemicals shall be in accordance with manufacturer's
recommendation and shall comply with the practice and requirements stipulated by the relevant local
authority. Eye washer and shower facilities shall be installed near the storage room.
Properties of Chemicals
The chemicals used in the water treatment program shall have no detrimental effect on non-metallic
materials such as rubber and epoxy anti-corrosive lining which may be used in the piping system. It
shall be compatible and neutral to the pipe materials.
The Contractor shall ensure the chemicals and the end products of the water treatment program do
not have an adverse effect on the environment. The discharge of the chemicals into any sewer shall
comply with the requirements stipulated by the local authority. The chemicals used for the treatment
program and the methods used to feed the chemicals shall comply with the local health codes.
20.2.12
Testing and Balancing (ACMV Systems)
General
The Contractor shall perform tests and balancing necessary to ensure the systems installed conform
to the specification and that such tests are adequate to demonstrate the equipment will comply with
the requirements of this Specification and meet the guarantees specified. A schedule of the type of
tests, proposed dates and durations shall be submitted for approval prior to the tests.
Testing and measuring equipment shall be supplied by the Contractor and testing and balancing shall
be carried out.
The Contractor shall provide smoke test to the air-conditioning duct system and shall ensure there is
no leakage in the air supply and return ducts.
Inspection and Testing
No covering up of installation shall be carried out unless it has been satisfactorily inspected and
tested. The Contractor shall arrange at his own cost the supply of power for the testing of the ACMV
installation.
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Air Quantity Balancing

Registers, grilles and dampers shall be correctly adjusted to give design air figures as quoted unless
otherwise directed.
Fixed dampers are to be set and the final position shown with a painted arrow, and saw cut.
Test Log Sheets
The Contractor shall submit full detailed test log sheets for inspection and approval.
The test log sheets shall present a clear and precise record of tests carried out during the
commissioning of the project.
The test log sheet shall include, but not be limited to where applicable, the following data:
Fan type, speed, static pressure reading and amps drawn and include the fan curve to
indicate the running condition.
Compressor commissioning data, including control equipment, pressure settings, and the set
point of all safety control pressure-stats.
The commissioning data for the setting of the chiller set, including load limit demand relay and
water thermostat settings, control thermostats setting, and differential and control reset if
applicable.
Zone temperature reading
The testing records for the chilled/low temperature hot water piping, including flow rate,
pressures, temperatures and pump motor power rating.
Other items of equipment shall be recorded and tested in a similar manner to that specified above so
a true indication is given of the plant performance.
The above test log sheet shall form the basis of the plant operators log sheet.
Performance Test
A performance test shall be carried out by the Contractor to show the system specified fulfils all
requirements of the specification.
At 3-month intervals during the maintenance period, the Contractor shall test the air-conditioning
system for maximum capacity and performance and tabulate the results of the tests, The Contractor
shall carry out adjustments of air quantities and controls during this period to ensure areas are
controlled as specified.
The Contractor shall provide temperature and humidity recorders.
20.2.13
Spares and Consumables
One set of pulley and belt per different sizes shall be provided for Air Handling Unit.
The Contractor shall identify spares required during normal servicing and planned outages and
recommend the spare parts to be included in the Schedule of spare parts.
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Spares shall be directly interchangeable with the corresponding parts installed under the contract and
shall meet the requirements of the original specification.
20.1
POTABLE WATER SYSTEM
Potable Water Supply inside the building is specified in Section 20 of the Specification. The work
covers the design, manufacture, supply, delivery to site, installation, testing and commissioning,
maintenance and acceptance testing of the potable water supply systems, including associated civil,
electrical, control and instrumentation work.
Potable Water Supply shall be designed for the following areas in the buildings:
Battery Rooms
Laboratories
Workshop
Toilets/Bath Rooms
Kitchen/Meal Hall
Water Jug locations
Emergency Supply to the CCW Head Tanks in Turbine Building
The Electric Storage Water Heater shall be provided at the Bath Rooms. The Electric Hot Water
Dispensers shall be installed at Mess Room/pantries. Besides, water jugs completed with water
supply points shall be provided at strategically locations in the office area of the building.
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20.

Air Conditioning and Mechanical Ventilation

Electrical and structural earthing of the entire ACMV System.

Water and air balancing of ACMV system.

Cleaning and flushing of the completed water distribution system.

Submission of shop drawings, as-built drawings, method statements, installation procedures,

Engage a Professional Engineer to carry out the following ACMV work:

Endorse on calculations, drawings and certificates

Supply and delivery of spare parts.

Training of Operating staff.

Codes, Standards, Specifications and Regulatory Requirements

TCVN 4605 - 1988 Thermal technical. Enclosure structure. Technical standard.

TCVN 5945 -1995 Industrial waste water. Waste standard

TCXD 188 - 1996 urban waste water. Waste standard.

TCVN. 3993 - 1985 Anti-corrosion in construction International standards and codes

NFPA 90A Installation of air conditioning and ventilation system

ASHRAE Standard 62 Ventilation for Acceptable Indoor Air Quality

Project specific requirements

Building material U-value calculation.

Pipe stress analysis to verify adequacy of piping design.

Fan static pressure loss calculation.

Voltage drop and cable sizing calculation.

Preparation of piping general arrangement drawings and piping isometric drawings.

Preparation of detail duct routing general arrangement.

Preparation of electrical and control cable routing plans.

Submission to local Authorities and obtaining their approval.

Central Control House

Common Service House

Reception house at main gate

Switchyard Control House

CHP Control House

Fuel Oil Pumping Equipment

Diesel Generator House

Hydrogen Generation Plant

Return Water Pump House

Cooling Water Pump House

H.F.O Unloading Jetty

Limestone Storage and Milling

Electrical and I&C warehouse

Coal Milling Station

External Design Criteria

Internal Design Criteria Air Conditioning System

Vice Director Room

System & Test

Electrical and I&C

CHP Control House

Shift Handling Over

ESP Control House

Control & Electrical

Return Water Pump

Cooling Water Pump

Internal Design Criteria for Mechanical Ventilation System

Air Change per Hour

Air Change per Hour

Man Bath Room

Air Change per Hour

Coal Milling House

Fuel Oil Pump

Pump house area

Fire Pump House

Ash Slurry Pump

To be calculated by heat load

Ash Slurry Pump