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Innovative PowerTM

ACT364 DESIGN GUIDE


Jun 2014

Innovative LED Solutions

AC/DC LED Lighting

PRODUCT SELECTION GUIDE


LED Lighting
Reference
Rev3.1
Apr 2011 Designs

June 2014

Copyright 2014 Active-Semi International, Inc.

- -

www.active-semi.com

www.active-semi.com

LED DESIGN GUIDE

Innovative PowerTM

Jun 2014

Table of Contents
ACT364 1W 350mA(3.5V) E27....3
ACT364 1W 350mA(3.5V) E27 Non-isolated..............5
ACT364 3W 700mA(4V) GU10........7
ACT364 3W 700mA(4V) GU10 Non-isolated...9
ACT364 3W 350mA(12V) GU10...11
ACT364 3W 350mA(12V) GU10 Non-isolated......13
ACT365 7.8W 350mA(26V) PAR30 .........15
ACT365 7.8W 350mA(26V) PAR30 Non-isolated.........17
ACT512 16.8W 700mA(24V) PAR38 .......19
ACT111A 4.8-30VDC (up to 1.5A) MR16.....21

Copyright 2014 Active-Semi International, Inc.

-2-

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

E27 1x1W LED Lighting


Input Voltage

Device

LED(s)

Output Voltage

Power Output

Topology

85 - 264VAC

ACT364

3.5V

1W

Flyback

can provide drivers for one (min), or two (max) LED


lights in series due to the wide VDD operation
ranges.

Key Component Selection


The turn ratio of the primary turn and the secondary
turn (NP/NS), together with the R7 sets the
maximum output current value as shown in formula
(1.1). The voltage setting is through the flyback
voltage of auxiliary winding and the feedback
resistor R5, R6 as shown in formula (1.2).
NP/NS/NAUX (160/10/23) must be designed correctly
to make sure it operates in DCM mode and it can
supply either one to two LEDs in same circuit. A
design value VOUTCV equal to 3.5V and IOUTCC-MIN
equal to 350mA are used to do the design.

Operation and Application


Figure 1 is the schematic of an offline LED driver
using ACT364 to provide a power output of 3.5V,
350mA. This circuit is a typical flyback type power
supply which includes the AC rectified circuit (BD1,
C1), power drive circuit (BD pin, Q1), secondary
rectified circuit (D3, C4) and the IC(ACT364) control
circuit. ACT364 is a Primary Side Regulator (PSR)
so that the power supply unit can regulate current
and voltage without opto-coupler. Pin 4 and Pin 2
are the VDD and ground pins to provide power for
the IC. Pin 3 is the base driver for the NPN
transistor. Pin 1 is the switching pin. Pin 5 is the
feedback pin that senses the output current and
output voltage. Pin 6 is the peak current sense pin.
Through a patented PSR technology, this circuit

IOUTCC

0.396 0.9

1
FSW

LP

2
R
CS

OUTCV

(1.1)

NS and NAUX are numbers of transformer secondary


and auxiliary turns, and VSEC-R is the rectifier diode
forward drop voltage at approximately 0.1A bias.
VREF ( 1

VOUTCV

NS
R5
)
VSEC _ R
R6
N AUX

(1.2)

The peak current limit is set by (0.3960.9) /RCS.

Figure 1:
Schematic of LED Lighting Driver
L1

FR1 10/1W

T1 EE10

1.5mH
*R1
300k

1
4

BD1
MB6S

V+

*C2
100pF

C1
4.7F
400V

D3 SB240
R8
3k

*D1 GS1M

GND
D2
LL4148

R2
10M

Q1
D13003X
TO-92

N
R3
22

R4 22
C3
4.7F
25V

VDD

R5
52.3k

BD
4

Note: The *R1,*C2,*D1 is optional

Copyright 2014 Active-Semi International, Inc.

C4
47F/
10V

SW
U1
ACT364
SOT23-6

GND
2

FB

CS
6

R7
2.8

-3-

R6
9.2k

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

Bill of Materials

PCB Top and Bottom Layers


26mm

DESCRIPTION

MFTR.

C1

Capacitor,Electrolytic,4.7F/400V,812mm

KSC

C2

Capacitor,Ceramic,100pF/500V,1206,SMD

POE

C3

Capacitor,Ceramic,47F/25V,1206,SMD

POE

C4

Capacitor,Ceramic,10F/10V,1206,SMD

POE

BD1

Bridge Rectifier,600V/0.5A, MBS06, SDIP

PANJIT

D1

Diode,U1tra Fast,GS1M,1000V/1.0A,SMA

PANJIT

D2

General Rectifier, LL4148, 100V/1A

PANJIT

D3

Diode,schottky,40V/2A,S240,SMA

PANJIT

L1

Axial Inductor,1.5mH,0410,Dip

14mm

REF.

Jintong

FR1

Wire Round Resistor,1W,10ohm,KNP,5%

TY-OHM

Q1

Transistor,HFE 15-25,NPN,D13003,TO-92

Huawai

R1

Chip Resistor, 00K ohm,0805,5%

TY-OHM

R5

Chip Resistor,52.3K ohm,0805,1%

TY-OHM

R6

Chip Resistor,9.2K ohm,0805,1%

TY-OHM

R7

Chip Resistor,2.8 ohm,1206,5%

TY-OHM

R8

Chip Resistor, 3K ohm, 0805, 5%

TY-OHM

T1

Transformer, Lp=4.2mH, EE10

U1

IC, ACT364US-T, SOT23-6

3kVAC

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

P1 Inductance

Inductance between pin 4 4.2mH


and pin 1 at 1VAC & 1kHz
7%

P1 Leakage
Inductance

Inductance between pin 4


and pin 1 with pins 3-2
and 8-5 shorted

75H

Typical performance Characteristics


Efficiency vs. Input Voltage
70.00

69.20

Efficiency (%)

Chip Resistor,22 ohm,0805,5%

LIMITS

ACT364-001

TY-OHM

CONDITION

TY-OHM

Chip Resistor,10M ohm,1206,5%

R3,4

ITEM DESCRIPTION

SoKa

PCB1 PCB,L*W*T=25.5141.6mm,Rev:A

R2

Electrical Specifications

68.40

67.60

66.80
115VAC
230VAC

66.00
90

ACT

110

130

150

170

190

230

210

250

Input Voltage

Transformer Specification
Pin4

Pin8
Pin7

S1

NC
Pin2

SH1
P1

Pin4
Pin1

P2

340

Reverse

SH1

S1

P1
4

Build Up
TERMINAL
WINDING

START FINISH

Core(SH2)

WIRE
TURNS

TYPE

SIZE
QTY

ACT364-002

Pin2
Pin3

P2

Output Current (mA)

Pin4

Output Current vs. Input Voltage

NC

INSULATION
LAYER THICK/WIDE

LAY
ER

330
320
310
300
VIN 85VAC
VIN 115VAC
VIN 230VAC
VIN 264VAC

290

P1

160

2UEW

0.11

25/8.5mm

SH2

Open

16

2UEW

0.13

25/8.5mm

S1

10

TEXE
0.351
Reverse

25/8.5mm

P2

23

2UEW

0.12

25/8.5mm

EVALUATION KITS

Copper
0.181
Wire

25/8.5mm

ACT364-LED01

SH2

Core

280

90

110

130

150

170

190

210

230

250

270

Input Voltage

VIN

I0

85-264VAC 300-350mA

LED(s)
1 or 2

Note: P1 and P2 are Primary, S1 is Secondary (Bobbin: EE-10


Horizontal).

Copyright 2014 Active-Semi International, Inc.

-4-

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

E27 1x1W LED Lighting Non-isolated


Input Voltage

Device

LED(s)

Output Voltage

Power Output

Topology

85 - 264VAC

ACT364

3.5V

1W

buck

drivers for one (min), or two (max) LED lights in


series due to the wide VDD operation ranges.

Key Component Selection


The turn ratio of the primary turn and the secondary
turn (NP/NS), together with the R7 sets the
maximum output current value as shown in formula
(1.1). The voltage setting is through the flyback
voltage of auxiliary winding and the feedback
resistor R5, R6 as shown in formula (1.2). NP/NAUX
(160/23) must be designed correctly to make sure it
operates in DCM mode and it can supply either one
to two LEDs in same circuit. A design value VOUTCV
equal to 3.5V and IOUTCC-MIN equal to 350mA are
used to do the design.

Operation and Application


Figure 1 is the schematic of an offline LED driver
using ACT364 to provide a power output of 3.5V,
350mA. This circuit is tapped buck power supply
which includes the AC rectified circuit (BD1, C1),
power drive circuit (BD pin, Q1), secondary rectified
circuit (D3, C4) and the IC(ACT364) control circuit.
ACT364 is a Primary Side Regulator (PSR) so that
the power supply unit can regulate current and
voltage without opto-coupler. Pin 4 and Pin 2 are
the VDD and ground pins to provide power for the
IC. Pin 3 is the base driver for the NPN transistor.
Pin 1 is the switching pin. Pin 5 is the feedback pin
that senses the output current and output voltage.
Pin 6 is the peak current sense pin. Through a
patented PSR technology, this circuit can provide

0.396 0.9

1
FSW

LP

2
RCS

OUTCV

IOUTCC

(1.1)

NS and NAUX are numbers of transformer secondary


and auxiliary turns, and VSEC-R is the rectifier diode
forward drop voltage at approximately 0.1A bias.
VREF ( 1

VOUTCV

NS
R5
)
VSEC _ R
R6
N AUX

(1.2)

The peak current limit is set by (0.3960.9) /RCS.

Figure 1:
Schematic of LED Lighting Driver
L1

FR1 10 1W

V+

L
1.5mH
*R1
300k

1
4

BD1
MB6S

*C2
100pF

C1
4.7F
400V

R3
22

R2
10M

VDD

R4 22
C3
4.7F
25V

Copyright 2014 Active-Semi International, Inc.

-5-

GND

R5
52.3k

BD
4

C4
47F
10V

Q1
D13003X
TO-92

Note: The *R1,*C2,*D1 is optional

R8
3k

T1 EE10

*D1 GS1M

D2
LL4148

D2
SB240

SW
U1
ACT364
SOT23-6

GND
2

FB

CS
6

R7
2.8

R6
9.2k

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

Bill of Materials

PCB Top and Bottom Layers


DESCRIPTION

MFTR.

C1

Capacitor,Electrolytic,4.7F/400V,812mm

KSC

C2

Capacitor,Ceramic,100pF/500V,1206,SMD

POE

C3

Capacitor,Ceramic,47F/25V,1206,SMD

POE

C4

Capacitor,Ceramic,10F/10V,1206,SMD

POE

BD1

Bridge Rectifier,600V/0.5A, MBS06, SDIP

PANJIT

D1

Diode,U1tra Fast,GS1M,1000V/1.0A,SMA

PANJIT

D2

General Rectifier, LL4148, 100V/1A

PANJIT

D3

Diode,schottky,40V/2A,S240,SMA

PANJIT

L1

Axial Inductor,1.5mH,0410,Dip

Electrical Specifications
ITEM

SoKa

PCB1 PCB,L*W*T=25.5141.6mm,Rev:A

Jintong

FR1

Wire Round Resistor,1W,10ohm,KNP,5%

TY-OHM

Q1

Transistor,HFE 15-25,NPN,D13003,TO-92

Huawai

R1

Chip Resistor, 00K ohm,0805,5%

TY-OHM

R2

Chip Resistor,10M ohm,1206,5%

TY-OHM

Chip Resistor,22 ohm,0805,5%

TY-OHM

R5

Chip Resistor,52.3K ohm,0805,1%

TY-OHM

R6

Chip Resistor,9.2K ohm,0805,1%

TY-OHM

R7

Chip Resistor,2.8 ohm,1206,5%

TY-OHM

R8

Chip Resistor, 3K ohm, 0805, 5%

TY-OHM

T1

Transformer, Lp=4.2mH, EE10

U1

IC, ACT364US-T, SOT23-6

R3,4

26mm

14mm

REF.

DESCRIPTIO
N

CONDITION

LIMITS

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

3kVAC

P1+P2 Inductance

Inductance between pin 8


and pin 1 at 1VAC & 1kHz

4.2mH
7%

P1+P2 Leakage
Inductance

Inductance between pin 4


and pin 8 with pins 3-2 .

75H

Typical performance Characteristics

Figure 1
ACT

Transformer Specification
Pin4
NC

Pin4

Pin4(SH2)
Pin2
Pin3
NC
Pin2
2

P3
SH1

Pin8
Pin4

P2

P3

SH1

P1

P2

P1

Pin4
Pin1
4
Core(SH2)

Build Up
TERMINAL
WINDING

WIRE
TURNS

START FINISH

TYPE

SIZE
QTY

INSULATION
LAYER THICK/WIDE

LAY
ER

Figure 2

P1

150

2UEW

0.11

25/8.5mm

P2

10

2UEW

0.31

25/8.5mm

SH1

NC

16

2UEW

0.13

25/8.5mm

P3

23

2UEW

0.12

25/8.5mm

EVALUATION KITS

SH2

Core

Copper
0.181
Wire

25/8.5mm

ACT364-LED02

VIN

I0

85-264VAC 300-350mA

LED(s)
1 or 2

Note: P1,P2 ,and P3 are Primary (Bobbin: EE-10 ;Vertical).

Copyright 2014 Active-Semi International, Inc.

-6-

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

GU10 1x3W LED Lighting


Input Voltage

Device

LED(s)

Output Voltage

Power Output

Topology

85 - 264VAC

ACT364

4V

3W

Flyback

technology, this circuit can provide drivers one 3W


LED lights in series due to the wide VDD operation
ranges.

Key Component Selection


The turn ratio of the primary turn and the secondary
turn (NP/NS), together with the R7 sets the
maximum output current value as shown in formula
(1.1). The voltage setting is through the flyback
voltage of auxiliary winding and the feedback
resistor R5, R6 as shown in formula (1.2).
NP/Ns/NAUX (160/7/22) must be designed correctly to
make sure it operates in DCM mode and it can
supply one LEDs in same circuit. A design value
VOUTCV equal to 4V and IOUTCC_MIN equal to 650mA
are used to do the design.

Operation and Application


Figure 1 is the schematic of an offline LED driver
using ACT364 to provide a power output of 4V,
650mA. This circuit is a typical flyback type power
supply which includes the AC rectified circuit (BD1,
L1, C1), primary snubber circuit (D1, R1, C2),
power drive circuit (BD pin ,Q1), secondary rectified
circuit (D3, C4) and the IC control circuit. ACT364 is
a Primary Side Regulator (PSR) so that the power
supply unit can regulate current and voltage without
Opto-couple. Pin 4 and Pin 2 are the VDD and
ground pins to provide power for the IC. Pin 3 is the
base drive for the NPN transistor. Pin 1 is the
switching pin. Pin 5 is the feedback pin that senses
the output current and output voltage. Pin 6 is the
peak current sense pin. Through a patented PSR

IOUTCC

0.396 0.9

1
FSW

LP

2
RCS

VOUTCV

(1.1)

NS and NAUX are numbers of transformer secondary


and auxiliary turns, and VSEC-R is the rectifier diode
forward drop voltage at approximately 0.1A bias.
VREF ( 1

VOUTCV

R5
NS
)
VSEC _ R
R6
NAUX

(1.2)

The peak current limit is set by (0.3960.9) /RCS.

Figure 1:
Typical Application Circuit
L1

FR1 10/1W

T1 EE10

L
1.5mH 0410
BD1
MBS06 SMD
4

*C2
101/500V 1206

*R1
300K/
0805

*D1 GS1M SMA

C1
4.7F/400V
812

V+
5
8

D2
LL4148

R3
22R/0805
R4 22R/0805

C3
4.7F/25V
1206

Copyright 2014 Active-Semi International, Inc.

R8
2K/0805

C4
47F/10V
GND

Q1
2
D13003X
TO-92

R2
10M/1206

D3 S240 SMD
4

VDD

R5
51.6K/0805

BD

SW
U1
ACT364
SOT23-6

GND

FB

CS
6

R7
2R/1206

-7-

R6
9.88K/0805

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

Bill of Materials

PCB Top and Bottom Layers


DESCRIPTION

MFTR.

C1

Capacitor,Electrolytic,4.7F/400V,812mm

KSC

C2

Capacitor,Ceramic,100pF/500V,1206,SMD

POE

C3

Capacitor,Ceramic,4.7F/25V,1206,SMD

POE

C4

Capacitor,Ceramic,10F/10V,1206,SMD

POE

BD1

Bridge Rectifier,600V/0.5A,MBS06,SDIP

PANJIT

26mm

14mm

REF.

Electrical Specifications
ITEM DESCRIPTION

CONDITION

LIMITS
3kVAC

D1

Diode,U1tra Fast,GS1M,1000V/1.0A,SMA

PANJIT

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

D2

General Rectifier,LL4148,100V/1A

PANJIT

P1 Inductance

Inductance between pin 1


and pin 4 at 1VAC & 1kHz

3.2mH
7%

D3

Diode,schottky,40V/2A,S240,SMA

PANJIT

L1

Axial Inductor,1.5mH,0410,Dip

P1 Leakage
Inductance

Inductance between pin


1 and pin 4 with pins 3-2
and 7-8 shorted

75H

SoKa

PCB,L*W*T=25.5141.6mm,Rev:A

FR1

Wire Round Resistor,1W,10ohm,KNP,5%

TY-OHM

Q1

Transistor,HFE 15-25,NPN,D13003,TO-92

Huawai

R1

Chip Resistor,300K ohm,0805,5%

TY-OHM

R2

Chip Resistor,10M ohm,1206,5%

TY-OHM

Chip Resistor,22 ohm,0805,5%

TY-OHM

R5

Chip Resistor,51.6K ohm,0805,1%

TY-OHM

R6

Chip Resistor,9.88K ohm,0805,1%

TY-OHM

R7

Chip Resistor,2 ohm,1206,5%

TY-OHM

R8

Chip Resistor,2K ohm,0805,5%

TY-OHM

T1

Transformer,Lp=3.2mH,EE10

U1

IC,ACT364US-T,SOT23-6

Typical Performance Characteristics


Efficiency vs. Input Voltage
70.00

69.20

Efficiency (%)

R3,4

Jintong

ACT364-001

PCB
1

68.40

67.60

66.80

66.00

115VAC
115VAC
230VAC
230VAC

3 LEDs
90

110

130

150

ACT

170

190

210

230

250

Input Voltage

Transformer Specification
Pin4

Pin8
Pin7

S1

NC
Pin2

SH1
P1

Pin4
Pin1

P2

720

Reverse

SH1

S1

P1
4

Build up
TERMINAL
WINDING

START FINISH

Core(SH2)

WIRE
TURNS

TYPE

SIZE
QTY

VOUT1 = 1.8V

INSULATION
LAYER THICK/WIDE

LAY
ER

P1

160

2UEW

0.11

25/8.5mm

SH2

NC

16

2UEW

0.13

25/8.5mm

TEXE
0.351
Reverse

S1

25/8.5mm

P2

22

2UEW

0.12

25/8.5mm

SH2

Core

Copper
0.181
Wire

25/8.5mm

ACT364-002

Pin2
Pin3

P2

Output Current (mA)

Pin4

Output Current vs. Input Voltage

NC

700

680

660
85VAC
115VAC
230VAC
264VAC

640

620
90

110

130

150

170

190

210

230

250

270

Input Voltage

EVALUATION KITS
ACT364-LED03

VIN

I0

85-264VAC 650-750mA

LED(s)
1

P1 and P2 are Primary, S1 is Secondary (Bobbin: EE-10 Vertical)

Copyright 2014 Active-Semi International, Inc.

-8-

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

GU10 1x3W LED Lighting Non-isolated


Input Voltage

Device

LED(s)

Output Voltage

Power Output

Topology

85 - 264VAC

ACT364

4V

3W

buck

technology, this circuit can provide drivers one 3W


LED lights in series due to the wide VDD operation
ranges.

Key Component Selection


The turn ratio of the primary turn and the secondary
turn (NP/NS), together with the R7 sets the
maximum output current value as shown in formula
(1.1). The voltage setting is through the flyback
voltage of auxiliary winding and the feedback
resistor R5, R6 as shown in formula (1.2). NP/NAUX
(160/22) must be designed correctly to make sure it
operates in DCM mode and it can supply one LEDs
in same circuit. A design value VOUTCV equal to 4V
and IOUTCC_MIN equal to 650mA are used to do the
design.

Operation and Application


Figure 1 is the schematic of an offline LED driver
using ACT364 to provide a power output of 4V,
650mA. This circuit is tapped buck power supply
which includes the AC rectified circuit (BD1, L1,
C1), primary snubber circuit (D1, R1, C2), power
drive circuit (BD pin ,Q1), secondary rectified circuit
(D3, C4) and the IC control circuit. ACT364 is a
Primary Side Regulator (PSR) so that the power
supply unit can regulate current and voltage without
Opto-couple. Pin 4 and Pin 2 are the VDD and
ground pins to provide power for the IC. Pin 3 is the
base drive for the NPN transistor. Pin 1 is the
switching pin. Pin 5 is the feedback pin that senses
the output current and output voltage. Pin 6 is the
peak current sense pin. Through a patented PSR

0.396 0.9

1
FSW

LP

2
RCS

VOUTCV

IOUTCC

(1.1)

NS and NAUX are numbers of transformer secondary


and auxiliary turns, and VSEC-R is the rectifier diode
forward drop voltage at approximately 0.1A bias.
VREF ( 1

VOUTCV

R5
NS
)
VSEC _ R
R6
NAUX

(1.2)

The peak current limit is set by (0.3960.9) /RCS.

Figure 1:
Typical Application Circuit
L1

FR1 10/1W

V+

L
1.5mH
*R1
300k

1
4

BD1
MB6S

C1
4.7F
400V

Note: The *R1,*C2,*D1 is optional

R3
22

R2
10M

R4 22
C3
4.7F
25V

Copyright 2014 Active-Semi International, Inc.

-9-

GND

R5
51.6k

BD
VDD

C4
47F
10V

Q1
D13003X
TO-92

R8
2k
T1 EE10

*D1 GS1M

D2
LL4148

D3
SB240

*C2
100pF

SW
U1
ACT364
SOT23-6

GND
2

FB

CS
6

R7
2

R6
9.88k

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

Bill of Materials

PCB Top and Bottom Layers


DESCRIPTION

MFTR.

C1

Capacitor,Electrolytic,4.7F/400V,812mm

KSC

C2

Capacitor,Ceramic,100pF/500V,1206,SMD

POE

C3

Capacitor,Ceramic,4.7F/25V,1206,SMD

POE

C4

Capacitor,Ceramic,10F/10V,1206,SMD

POE

BD1

Bridge Rectifier,600V/0.5A,MBS06,SDIP

PANJIT

26mm

14mm

REF.

Electrical Specifications
ITEM DESCRIPTION

CONDITION

LIMITS
3kVAC

D1

Diode,U1tra Fast,GS1M,1000V/1.0A,SMA

PANJIT

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

D2

General Rectifier,LL4148,100V/1A

PANJIT

P1+P2 Inductance

Inductance between pin 1


and pin 8 at 1VAC & 1kHz

3.2mH
7%

D3

Diode,schottky,40V/2A,SB240,SMA

PANJIT

L1

Axial Inductor,1.5mH,0410,Dip

SoKa

P1+P2 Leakage
Inductance

Inductance between pin


1 and pin 8 with pins 2-3

75H

PCB1 PCB,L*W*T=25.5141.6mm,Rev:A

Jintong

Wire Round Resistor,1W,10ohm,KNP,5%

TY-OHM

Q1

Transistor,HFE 15-25,NPN,D13003,TO-92

Huawai

R1

Chip Resistor,300K ohm,0805,5%

TY-OHM

R2

Chip Resistor,10M ohm,1206,5%

TY-OHM

Chip Resistor,22 ohm,0805,5%

TY-OHM

R5

Chip Resistor,51.6K ohm,0805,1%

TY-OHM

R6

Chip Resistor,9.88K ohm,0805,1%

TY-OHM

R7

Chip Resistor,2 ohm,1206,5%

TY-OHM

R8

Chip Resistor,2K ohm,0805,5%

TY-OHM

T1

Transformer,Lp=3.2mH,EE10

U1

IC,ACT364US-T,SOT23-6

R3,4

Typical Performance Characteristics

Average Efficiency Vs Vin


Efficiency

FR1

NC

P3

SH1

P1

P2

2
8

P2
Pin4
Pin1

4
Core(SH2)

TERMINAL

WIRE
TURNS
TYPE

P1

153

2UEW

0.11

25/8.5mm

LAYER THICK/WIDE

P2

2UEW

0.351

25/8.5mm

NC

16

2UEW

0.13

25/8.5mm

P3

22

2UEW

0.12

25/8.5mm

EVALUATION KITS

Copper
0.181
Wire

25/8.5mm

ACT364-LED04

Core

160

230

264

Figure 2

LAY
ER

SH1

SH2

115

Input Voltage

INSULATION

SIZE
QTY

START FINISH

235

740
735
730
725
720
715
710
705
700
695
690
685
680

90

Build up
WINDING

210

Output Current VS.Load

Pin4(SH2)
Pin2
Pin3
NC
Pin2

P1

185

Figure 1

Output Current(mA)

Pin8
Pin4

160

Vin

Pin4

SH1

135

ACT

P3

Efficiency Vs Vin
115V,230"

110

Transformer Specification
Pin4

78.00%
76.00%
74.00%
72.00%
70.00%
68.00%
66.00%

VIN

I0

85-264VAC 650-750mA

LED(s)
1

Note: P1,P2, and P3 are Primary (Bobbin: EE-10; Vertical).

Copyright 2014 Active-Semi International, Inc.

- 10 -

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

GU10 3x1W LED Lighting


Input Voltage

Device

LED(s)

Output Voltage

Power Output

Topology

85 - 264VAC

ACT364

12V

3W

Flyback

peak current sense pin. Through a patented PSR


technology, this circuit can provide drivers for two
(min), or three (max) LED lights in series due to the
wide VDD operation ranges.

Key Component Selection


The turn ratio of the primary turn and the secondary
turn (NP/NS), together with the R7 sets the
maximum output current value as shown in formula
(1.1). The voltage setting is through the flyback
voltage of auxiliary winding and the feedback
resistor R5, R6 as shown in formula (1.2).
NP/NS/NAUX (160/20/24) must be designed correctly
to make sure it operates in DCM mode and it can
supply either two or three LEDs in same circuit. A
design value VOUTCV equal to 12V and IOUTCC MIN
equal to 300mA are used to do the design.

Operation and Application


Figure 1 is the schematic of an offline LED driver
using ACT364 to provide a power output of 12V,
350mA. This circuit is a typical flyback type power
supply which includes the AC rectified circuit (BD1,
C1, L1), primary snubber circuit (D1, R1, C2),
power drive circuit (BD pin, Q1), secondary rectified
circuit (D3, C4) and the IC control circuit. ACT364 is
a Primary Side Regulator (PSR) so that the power
supply unit can regulate current and voltage without
Opto-coupler. Pin 4 and Pin 2 are the VDD and
ground pins to provide power for the IC. Pin 3 is the
base drive for the NPN transistor. Pin 1 is the
switching pin. Pin 5 is the feedback pin that senses
the output current and output voltage. Pin 6 is the

IOUTCC

0.396 0.9

1
FSW
LP

2
RCS

VOUTCV

(1.1)

NS and NAUX are numbers of transformer secondary


and auxiliary turns, and VSEC R is the rectifier diode
forward drop voltage at approximately 0.1A bias.
VREF ( 1

VOUTCV

NS
R5
)
VSEC
R6
NAUX

_R

(1.2)

The peak current limit is set by (0.3960.9)/RCS.

Figure 1:
Schematic of LED Lighting Driver
L1

FR1 10/1W

T1 EE10

L
1.5mH
BD1
MB6S

V+

*C2
100pF

*R1
300k

D3 SB2B0

R8
10k

*D1 GS1M
3

C5
2.2F
400V

C1
4.7F
400V

Note: The *R1,*C2,*D1 is optional

GND
D2
LL4148
R3
22

R2
10M

Q1
D13003X
TO-92

BD
4

R4 22

VDD

- 11 -

R5
52.3k

SW
U1
ACT364
SOT23-6

GND

C3
4.7F
25V

Copyright 2014 Active-Semi International, Inc.

C4
10F
16V

FB

CS
6

R7
1.4

R6
9.2k

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

Bill of Materials
REF.

PCB Top and Bottom Layers


DESCRIPTION

26mm

MFTR.

Capacitor,Electrolytic,4.7F/400V,812mm

KSC

C2

Capacitor,Ceramic,100pF/500V,1206,SMD

POE

C3

Capacitor,Ceramic,4.7F/25V,1206,SMD

POE

C4

Capacitor,Ceramic,10F/16V,1206,SMD

POE

Electrical Specifications

C5

Capacitor,Electrolytic,2.2F/400V,6.212mm

KSC

ITEM DESCRIPTION

14mm

C1

CONDITION

LIMITS

Bridge Rectifier,600V/0.5A,MBS06,SDIP

PANJIT

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

D1

Diode,U1tra Fast,GS1M,1000V/1.0A,SMA

PANJIT

P1 Inductance

Inductance between pin 1


and pin 4 at 1VAC & 1kHz

D2

General Rectifier, LL4148, 100V/1A

PANJIT
3

P1 Leakage
Inductance

Inductance between pin 1


and pin 4 with pins 2-3 and
7-8 shorted

D3

Diode,schottky,100V/1A,S100,SMA

L1

Axial Inductor,1.5mH,0410,Dip

PANJIT
SoKa

PCB1 PCB,L*W*T=25.5141.6mm,Rev:A
FR1

2.1mH
7%
75H

Typical Performance Characteristics

Wire Round Resistor,1W,10ohm,KNP,5%

TY-OHM

Transistor,HFE15-25,NPN,D13003,TO-92

R1

Chip Resistor,300K ohm,0805,5%

TY-OHM

R2

Chip Resistor,10M ohm,1206,5%

TY-OHM

Efficiency vs. Input Voltage


76

Huawai

Chip Resistor,22 ohm,0805,5%

TY-OHM

R5

Chip Resistor,52.3K ohm,0805,1%

TY-OHM

R6

Chip Resistor,9.2K ohm,0805,1%

TY-OHM

R7

Chip Resistor,1.4 ohm,1206,5%

TY-OHM

R8

Chip Resistor,10K ohm,0805,5%

TY-OHM

T1

Transformer,Lp=2.1mH,EE10

U1

IC, ACT364US-T, SOT23-6

ACT364-001

Q1

R3,4

3kVAC

Jintong

Efficiency (%)

BD1

74

72

70
230VAC
115VAC
115VAC
230VAC

68
90

110

130

150

170

190

230

210

250

Input Voltage

ACT

Transformer Specification
Pin4

P2

Pin8
Pin7

S1

NC
Pin2

SH1
P1

Pin4
Pin1

P2

360
Reverse

SH1

S1

P1
4

Build Up
TERMINAL
WINDING

START FINISH

Core(SH2)

WIRE
TURNS

350

TYPE

SIZE
QTY

Output Current (mA)

Pin2
Pin3

INSULATION
LAYER THICK/WIDE

ACT364-002

Pin4

Output Current vs. Load

NC

LAY
ER

340
330
320
310
300

264VAC
230VAC
115VAC
264VAC
230VAC
110VAC
85VAC
85VAC

290

P1

160

2UEW

0.11

25/8.5mm

SH1

Open

16

2UEW

0.13

25/8.5mm

S1

20

TEXE
0.251
Reverse

25/8.5mm

P2

24

2UEW

0.12

25/8.5mm

EVALUATION KITS

Copper
0.181
Wire

25/8.5mm

ACT364-LED05

SH2

Core

280
90

110

130

150

170

190

210

230

250

270

Input Voltage

VIN

I0

85-264VAC 280-350mA

LED(s)
2 or 3

Note: P1 and P2 are Primary, S1 is Secondary (Bobbin: EE-10


Vertical).

Copyright 2014 Active-Semi International, Inc.

- 12 -

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

GU10 3x1W LED Lighting No-isolated


Input Voltage

Device

LED(s)

Output Voltage

Power Output

Topology

85 - 264VAC

ACT364

12V

3W

buck

peak current sense pin. Through a patented PSR


technology, this circuit can provide drivers for two
(min), or three (max) LED lights in series due to the
wide VDD operation ranges.

Key Component Selection


The turn ratio of the primary turn and the secondary
turn (NP/NAUX), together with the R7 sets the
maximum output current value as shown in formula
(1.1). The voltage setting is through the flyback
voltage of auxiliary winding and the feedback
resistor R5, R6 as shown in formula (1.2). NP/NAUX
(160/24) must be designed correctly to make sure it
operates in DCM mode and it can supply either two
or three LEDs in same circuit. A design value VOUTCV equal to 12V and IOUTCC MIN equal to 300mA are
used to do the design.

Operation and Application


Figure 1 is the schematic of an offline LED driver
using ACT364 to provide a power output of 12V,
350mA. This circuit is tapped buck power supply
which includes the AC rectified circuit (BD1, C1,
L1), primary snubber circuit (D1, R1, C2), power
drive circuit (BD pin, Q1), secondary rectified circuit
(D3, C4) and the IC control circuit. ACT364 is a
Primary Side Regulator (PSR) so that the power
supply unit can regulate current and voltage without
Opto-coupler. Pin 4 and Pin 2 are the VDD and
ground pins to provide power for the IC. Pin 3 is the
base drive for the NPN transistor. Pin 1 is the
switching pin. Pin 5 is the feedback pin that senses
the output current and output voltage. Pin 6 is the

IOUTCC

0.396 0.9

1
FSW

LP

2
RCS

VOUTCV

(1.1)

NS and NAUX are numbers of transformer secondary


and auxiliary turns, and VSEC R is the rectifier diode
forward drop voltage at approximately 0.1A bias.
VOUTCV VREF (1

NS
R5
)
VSEC _ R
R6
NAUX

(1.2)

The peak current limit is set by (0.3960.9)/RCS.

Figure 1:
Schematic of LED Lighting Driver
L1

FR1 10/1W

V+

L
1.5mH
BD1
MB6S

*C2
100pF

*R1
300k

D3
SB2B0

R8
10k

T1 EE10

*D1 GS1M
3

C5
2.2F
400V

C1
4.7F
400V

Note: The *R1,*C2,*D1 is optional

D2
LL4148

R2
10M

R3
22

R4 22
C3
4.7F
25V

Copyright 2014 Active-Semi International, Inc.

- 13 -

R5
52.3k

BD
VDD

GND

Q1
D13003X
TO-92

C4
10F
16V

SW
U1
ACT364
SOT23-6

GND
2

FB

CS
6

R7
1.4

R6
9.2k

www.active-semi.com

ACT364 DESIGN GUIDE

Innovative PowerTM

Jun 2014

Bill of Materials

PCB Top and Bottom Layers

REF.

DESCRIPTION
Capacitor,Electrolytic,4.7F/400V,812mm

KSC

C2

Capacitor,Ceramic,100pF/500V,1206,SMD

POE

C3

Capacitor,Ceramic,4.7F/25V,1206,SMD

POE

C4

Capacitor,Ceramic,10F/16V,1206,SMD

POE

C5

Capacitor,Electrolytic,2.2F/400V,6.212mm

KSC

Bridge Rectifier,600V/0.5A,MBS06,SDIP

14mm

C1

BD1

26mm

MFTR.

Electrical Specifications
ITEM DESCRIPTION

PANJIT

CONDITION

LIMITS

D1

Diode,U1tra Fast,GS1M,1000V/1.0A,SMA

PANJIT

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

D2

General Rectifier, LL4148, 100V/1A

PANJIT

P1+P2 Inductance

Inductance between pin 1


and pin 8 at 1VAC & 1kHz

2.1mH
7%

D3

Diode,schottky,200V/1A,SB2B0,SMA

PANJIT
3

P1+P2 Leakage
Inductance

Inductance between pin 1


and pin 8 with pins 2-3 .
shorted

75H

L1

Axial Inductor,1.5mH,0410,Dip

SoKa

PCB1 PCB,L*W*T=25.5141.6mm,Rev:A

Jintong

FR1

Wire Round Resistor,1W,10ohm,KNP,5%

TY-OHM

Q1

Transistor,HFE15-25,NPN,D13003,TO-92

Huawai

Typical Performance Characteristics

Average Efficiency Vs Vin


86.00%
84.00%
82.00%
80.00%
78.00%
76.00%
74.00%
72.00%
70.00%

Chip Resistor,300K ohm,0805,5%

TY-OHM

R2

Chip Resistor,10M ohm,1206,5%

TY-OHM

Chip Resistor,22 ohm,0805,5%

TY-OHM

R5

Chip Resistor,52.3K ohm,0805,1%

TY-OHM

R6

Chip Resistor,9.2K ohm,0805,1%

TY-OHM

R7

Chip Resistor,1.4 ohm,1206,5%

TY-OHM

Vin

R8

Chip Resistor,10K ohm,0805,5%

TY-OHM

Figure 1

T1

Transformer,Lp=2.1mH,EE10

U1

IC, ACT364US-T, SOT23-6

Pin4(SH2)
Pin2
Pin3
NC
Pin2

SH1

Pin8
Pin4

P3

SH1

2
8

P2
P1

P1

Pin4
Pin1

P2

Output Current(mA)

Pin4

P3

135

90

WINDING

START FINISH

TURNS

TYPE

SIZE
QTY

235

115

160

230

264

Figure 2

INSULATION
LAYER THICK/WIDE

210

Input Voltage

Build Up
WIRE

185

350
345
340
335
330
325
320
315
310
305
300

Core(SH2)

TERMINAL

160

Output Current VS.Load

NC

Efficiency Vs Vin
115V,230"

110

ACT

Transformer Specification
Pin4

Efficiency

R1

R3,4

3kVAC

LAY
ER

P1

140

2UEW

0.11

25/8.5mm

P2

20

2UEW

0.31

25/8.5mm

SH1

NC

16

2UEW

0.13

25/8.5mm

P3

24

2UEW

0.12

25/8.5mm

EVALUATION KITS

SH2

Core

Copper
0.181
Wire

25/8.5mm

ACT364-LED06

VIN

I0

85-264VAC 280-350mA

LED(s)
2 or 3

Note: P1 and P2 and P3 are Primary (Bobbin: EE-10 ;Vertical).

Copyright 2014 Active-Semi International, Inc.

- 14 -

www.active-semi.com

ACT365 DESIGN GUIDE

Innovative PowerTM

Jun 2014

PAR30 7x1W LED Lighting


Input Voltage

Device

LED(s)

85 - 264VAC

ACT365

Output Voltage Power Output Transformer


26V

7.8W

Topology

EE16

Flyback

Key Component Selection


The maximum output current is decided by
formula (1).
1
0.9 * 0.396 2 FSW
LP (
) (
)
2
RCS
VOUTCC

IOUTCC

(1)

Lp is the transformer inductance value, Rcs


is the current sense resistor, which is shown
as R9 in the schematic. Fsw is the switching
frequency, which design value is 75kHz. is

Operation and Application


Figure 1 is the schematic of LED lighting using ACT365 to provide output power of
26V300mA with PF>0.77.This circuit is a typical
flyback power supply which includes the AC
rectified circuit(BD1,C2, C3),power drive circuit
(BD pin, Q1),power factor rectified circuit (D1D3,C2,C3),secondary rectified circuit (D6,
C7,C8) and the IC control circuit. ACT365 is a
Primary Side Regulator (PSR) so that the
power supply unit can regulate current and voltage without Opto-coupler. Pin 4 and Pin 2 are
the VDD and ground pins to provide power for
the IC. Pin 3 is the base drive for the NPN transistor. Pin 1 is the switching pin. Pin 5 is the
feedback pin that senses the output current
and output voltage. Pin 6 is the peak current
sense pin. Resistance of R10 determines the
output DC cord compensation percentage.
Through a patented PSR technology, this circuit can provide drivers for five(min), or seven
(max) LED lights in series due to the wide VDD
operation ranges.

the overall system efficiency, which value is


approximately equal to 75%. Voutcc is the
output voltage, which setting is through the
flyback voltage of auxiliary winding and the
feedback resistor R5, R6 as shown in formula (2).
VOUTCC VREF (1

R5
NS
)
VSEC _ R
R6
NAUX

(2)

Np/Ns/Naux (102/23/13) must be designed


correctly to ensure it operates in DCM in all
conditions. A design value Voutcc equal to
26V and Ioutcc_min equal to 300mA are
used to do the design. Ns and Naux are
number of turns of secondary and auxiliary of
the transformer. VSEC_R is the forward voltage drop of the output rectifier diode at approximately 0.1A bias. The peak current limit
is set by (0.3960.9)/Rcs.

Figure 1:
Schematic of LED Lighting Driver

D4 FR107

R11

C6

10

1000pF

10

D6 HER104

V+
R13
10k

R7 5M
R8 5M

C9
102/400VAC

C8 47F/50V

D3 1N4007

C4
1000pF/
1KV

Q1 13003

D2 1N4007

R4 22

DB1
B6S

R3
300k

D5 FR102

L2 680H

C1-2 0.1F

C1-1 0.1F

L1 1.5mH

C3 22uF/400V

C2 22F/400V

T1 EE16

C7 47F/50V

R12 4k

D1 1N4007

F1 1A 250V
L

LED1
LED7
GND

R10 330k
8

BD
6

VDD

R5
51.1k

SW
U1
ACT365

FB

R1 22
GND
2,4,7

C5
10F/
35V

Copyright 2014 Active-Semi International, Inc.

CS
3

R9
0.67

- 15 -

R6
8.66k

www.active-semi.com

ACT365 DESIGN GUIDE

Innovative PowerTM

Jun 2014

Electrical Specifications

Bill of Materials
REF DESCRIPTION

MFTR

C1-1/2

X1 Capacitor,0.1F/400V,13x6x11mm

USE

C2,C3

Capacitor,Electrolytic, 22F/250V, 10x14mm

KSC

C4

Capacitor,Ceramic,1000pF/1KV, DIP

POE

C5

Capacitor,Electrolytic,10F/35V, 5x11mm

KSC

C6

Capacitor,Ceramic,1000pF/50V,1206

POE

Capacitor,Electrolytic, 47F/50V, 6.3x12mm

KSC

C7,C8
C9

Y cap,1000pF/275V,Dip

BD1

USE

Bridge,B6S,600V/0.5A,MDI,SMD
Fast Recovery Rectifiers,1N4007, DO-41

Good-Ark

Fast Recovery Rectifier ,FR107,DO-41

Good-Ark

D5

Fast Recovery Rectifier ,FR102,DO-41

Good-Ark

D6

Efficiency Rectifiers, 300V/1A ,HER104, DO-41

Good-Ark

L1

Axial Inductor,1.5mH, 5x7mm,Dip

L2

I-shaped Inductor,680H,0410,Dip

Q1

Transistor, HFE 20-25 NPN, D13003, TO-126

Huawei

PCB, ACT365_LED_01,Rev:A

Jintong

F1

R3

Chip Resistor, 300k, 1W, 5%

TY-OHM

R5

Chip Resistor, 51.1k, 0805,1%

TY-OHM

R6

Chip Resistor, 8.66k, 0805, 1%

TY-OHM

R7,R8

Chip Resistor, 5M, 0805 , 5%

TY-OHM

R9

Chip Resistor, 0.67, 1206,1%

TY-OHM

R10

Chip Resistor, 330k, 1/4W, 5%

TY-OHM

R11

Chip Resistor, 10, 0805, 5%

TY-OHM

R12

Chip Resistor, 4.0k, 0805, 5%

TY-OHM

R13

Chip Resistor, 10k, 0805, 5%

TY-OHM

T1

Transformer, Lp=1.0mH, EE16, Vertical

U1

IC, ACT365SH-T ,SOP-8

P1 Inductance

Inductance between pin 2 1.0mH


and pin 5 at 1VAC & 1kHz
7%

P1 Leakage
Inductance

Inductance between pins


2 and pin 5 with pins 4-1
and 8-10 shorted

75H

EFFICIENCY
CV Regulation
380
360
340
320
300
280
260
240
220
200
115

230

264

Input voltage(V)

Pin4
5

LINE AND LOAD REGULATION

Core

Reverse

P1

10

10
8

S1

90

Transformer Specifica-

SH2

50Hz, 1 minute, from


Primary and Secondary

walter
TY-OHM

NC
Pin4
Pin5

Electrical Strength

Typical performance Characteristics

Chip Resistor, 22, 0805, 5%

P2

3kVAC

SoKa

Fuse:3.15A 250V 3.6*10mm With Pigtail

Pin4
Pin1

LIMITS

SoKa

R1,R4

Pin4

CONDITION

PCB Layout

PANJIT

D4

PCB1

DESCRIPTION

Io(mA)

D1~D3

ITEM

2
NC

S1

NC

P2

SH1

SH2

Pin2
NC
Pin4

SH1

P1

Build up

Core
SH3

TERMINAL
WINDING

WIRE
TURNS

START

FINISH

SH1

NC

P1

INSULATION

TYPE

SIZE
QTY

LAYER

THICK/WIDE

LAYE
R

14

2UEW

0.12*4

0.025*8.5W

102

2UEW

0.23*1

0.025*8.5W

0.12*4

0.025*8.5W

SH2

NC

14

2UEW
Reverse

S1

10

23

TEX-E

0.35*1

0.025*8.5W

P2

13

2UEW

0.12*2

0.025*8.5W

SH3

core

conductor 0.15*1

0.025*10

Note: SH1,SH2,and SH3 are shielding; P1 and P2 are Primary,


S1 is Secondary (Bobbin: EE-16, Vertical).
Copyright 2014 Active-Semi International, Inc.

- 16 -

PFC TEST

HARMONIC CURRENT

EVALUATION
KITS

VIN

ACT365-LED01 85-264VAC

VO

Io

26V

300-400mA

www.active-semi.com

Innovative PowerTM

ACT365 DESIGN GUIDE


Jun 2014

PAR30 7x1W LED Lighting Non-isolated


Input Voltage

Device

LED(s)

85 - 264VAC

ACT365

Output Voltage Power Output Transformer


26V

7.8W

Topology

EE16

Flyback

Key Component Selection


The maximum output current is decided by
formula (1).
1
0.9 * 0.396 2 FSW
IOUTCC LP (
) (
)
(1)
2
RCS
VOUTCC
Lp is the transformer inductance value, Rcs
is the current sense resistor, which is shown
as R9 in the schematic. Fsw is the switching
frequency, which design value is 75kHz. is

Operation and Application


Figure 1 is the schematic of LED lighting using
ACT365 to provide output power of 26V300mA
with PF>0.77.This circuit is a typical flyback
power supply which includes the AC rectified
circuit(BD1,C2, C3),power drive circuit (BD pin,
Q1),power factor rectified circuit (D1D3,C2,C3),secondary rectified circuit (D6,
C7,C8) and the IC control circuit. ACT365 is a
Primary Side Regulator (PSR) so that the
power supply unit can regulate current and voltage without Opto-coupler. Pin 4 and Pin 2 are
the VDD and ground pins to provide power for
the IC. Pin 3 is the base drive for the NPN transistor. Pin 1 is the switching pin. Pin 5 is the
feedback pin that senses the output current
and output voltage. Pin 6 is the peak current
sense pin. Resistance of R10 determines the
output DC cord compensation percentage.
Through a patented PSR technology, this circuit can provide drivers for five(min), or seven
(max) LED lights in series due to the wide VDD
operation ranges.

the overall system efficiency, which value is


approximately equal to 75%. Voutcc is the
output voltage, which setting is through the
flyback voltage of auxiliary winding and the
feedback resistor R5, R6 as shown in formula (2).

VOUTCC VREF (1

R5
N
) S VSEC _ R
R6 NAUX

(2)

Np/Ns/Naux (102/23/13) must be designed


correctly to ensure it operates in DCM in all
conditions. A design value Voutcc equal to
26V and Ioutcc_min equal to 300mA are
used to do the design. Ns and Naux are
number of turns of secondary and auxiliary of
the transformer. VSEC_R is the forward voltage drop of the output rectifier diode at approximately 0.1A bias. The peak current limit
is set by (0.3960.9)/Rcs.

Figure 1:
Schematic of LED Lighting Driver
R12 4k

D3 1N4007

C7
47F
50V

R13
10k

C8
47F
50V

LED7

GND

D4 FR107
T1 EE16
R7 5M
R8 5M
R10 330k
8

BD
6

R1 22R
C5
10F/
35V

Copyright 2014 Active-Semi International, Inc.

D6
SB2B0

C4
1000pF/
1kV

Q1 13003

D2 1N4007

R4 22

DB1
B6S

LED1
R3
300k

D5 FR102

L2 680H

C1-2 0.1F

C1-1 0.1F

L1 1.5mH

C3 22uF/400V

C2 22F/400V

V+

D1 1N4007

F1 1A 250V
L

- 17 -

VDD

R5
51.1k

SW
U1
ACT365

GND
2,4,7

FB

CS
3

R9
0.67

R6
8.66k

www.active-semi.com

Innovative PowerTM

ACT365 DESIGN GUIDE


Jun 2014

Electrical Specifications

Bill of Materials
REF
DESCRIPTION

MFTR

C1-1/2

X1 Capacitor,0.1F/400V,13x6x11mm

USE

C2,C3

Capacitor,Electrolytic, 22F/250V, 10x14mm

KSC

C4

Capacitor,Ceramic,1000pF/1KV, DIP

POE

C5

Capacitor,Electrolytic,10F/35V, 5x11mm

KSC

C6

Capacitor,Ceramic,1000pF/50V,1206

POE

Capacitor,Electrolytic, 47F/50V, 6.3x12mm

KSC

C7,C8
C9
BD1

Y cap,1000pF/275V,Dip

ITEM

USE
PANJIT

D1~D3 Fast Recovery Rectifiers,1N4007, DO-41

Good-Ark

D4

Fast Recovery Rectifier ,FR107,DO-41

Good-Ark

D5

Fast Recovery Rectifier ,FR102,DO-41

Good-Ark

D6

Efficiency Rectifiers, 300V/1A ,HER104, DO-41

Good-Ark

L1

Axial Inductor,1.5mH, 5x7mm,Dip

L2

I-shaped Inductor,680H,0410,Dip

Q1

Transistor, HFE 20-25 NPN, D13003, TO-126

Huawei

PCB, ACT365_LED_01,Rev:A

Jintong

F1

CONDITION

LIMITS

3kVAC

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

P1+P2 Inductance

Inductance between pin 2 2.0mH


and pin 8 at 1VAC & 1kHz
7%

P1+P2 Leakage
Inductance

Inductance between pins


2 and pin8 with pins 4-1
shorted

75H

PCB Layout

Bridge,B6S,600V/0.5A,MDI,SMD

PCB1

DESCRIPTION

SoKa
SoKa

Fuse:3.15A 250V 3.6*10mm With Pigtail

walter

R1,R4

Chip Resistor, 22, 0805, 5%

TY-OHM

R3

Chip Resistor, 300k, 1W, 5%

TY-OHM

R5

Chip Resistor, 51.1k, 0805,1%

TY-OHM

R6

Chip Resistor, 8.66k, 0805, 1%

TY-OHM

R7,R8

Chip Resistor, 5M, 0805 , 5%

TY-OHM

R9

Chip Resistor, 0.67, 1206,1%

TY-OHM

R10

Chip Resistor, 330k, 1/4W, 5%

TY-OHM

R11

Chip Resistor, 10, 0805, 5%

TY-OHM

R12

Chip Resistor, 4.0k, 0805, 5%

TY-OHM

R13

Chip Resistor, 10k, 0805, 5%

TY-OHM

T1

Transformer, Lp=1.0mH, EE16, Vertical

U1

IC, ACT365SH-T ,SOP-8

Typical performance Characteristics

Transformer Specification

EFFICIENCY

Pin4
5

LINE AND LOAD REGULATION

Core
Pin4

Pin4
Pin1
NC
Pin4

P1

P3

P2

2
1

8
NC

NC

SH2

8
5

P2

SH1

SH2

Pin5
P1
Pin2
NC
Pin4

P3

SH1

4
Core

Build up

SH3

TERMINAL
WINDING

WIRE
TURNS

PFC TEST

INSULATION

TYPE

SIZE
QTY

LAYER

THICK/WIDE

LAYE
R

14

2UEW

0.12*4

0.025*8.5W

80

2UEW

0.2*1

0.025*8.5W

23

2UEW

0.35*1

0.025*8.5W

NC

14

2UEW

0.12*4

0.025*8.5W

S1

10

23

2UEW

0.35*1

0.025*8.5W

P3

13

2UEW

0.12*2

0.025*8.5W

SH3

core

conductor 0.15*1

0.025*10

START

FINISH

SH1

NC

P1

P2

SH2

Note: SH1,SH2,and SH3 are shielding; P1,P2 and P3 are Primary,


(Bobbin: EE-16, Vertical).
Copyright 2014 Active-Semi International, Inc.

- 18 -

HARMONIC CURRENT

EVALUATION
KITS

VIN

ACT365-LED02 85-264VAC

VO

Io

26V

300-400mA

www.active-semi.com

ACT512 DESIGN GUIDE

Innovative PowerTM

Jun 2014

PAR38 7x3W LED Lighting


Input Voltage

Device

LED(s)

85 - 264VAC

ACT512

Output Voltage Power Output Transformer


24V

16.8W

Topology

EF20

Flyback

Key Component Selection


The maximum output current is decided by
formula (1).
Ioutcc 2.5

R16
R15 R12 // R13

(1)

Its output voltage or number of LED is


roughly decided by formula (2).

Operation and Application


Figure 1 is the schematic of LED lighting using
ACT512 to provide output power of 24V700mA with
PF>0.9.This circuit is a typical flyback power supply which includes the AC rectified circuit(D1D4,C1A, C1),power drive circuit (GATE pin,
Q1),power factor rectified circuit (D9D11,C1A,C1),secondary rectified circuit (D8,
C9,C10) and the IC control circuit. ACT512 is a
CCM & Quasi-Resonant PWM Controller . Pin 4
and Pin 2 are the VDD and ground pins to provide
power for the IC. Pin 3 is the gate drive pin for the
MOSFET. Pin 1 is the Current Sense Pin. Pin 5 is
the Valley Detector Pin. Pin 6 is the Feedback Pin.

R21 R20 R21

Voutcv 2.5 *
* Io * R12 // R13

R
20
R
20

(2)

The transformer design procedure can refer


to the design example section of ACT512
DS. In this design, Np/Ns/Naux is set as
80/36/25 to ensure it operates in CCM to improve efficiency. Independent Output Short
Protection, OTP, OVP, Brown Out Protection,
Rcs Short/Open Protection, Transformer
Winding Short Protection, Output Diode
Short/Open Protection, Open Loop Protection, are integrated to protect damage on circuits and LED die itself.

This circuit can provide drivers for five (min), or


seven (max) LED lights in series due to the wide
VDD operation ranges. Accurate current control is
through R12/R13 and LM358 control circuit.

Figure 1:
Schematic of LED Lighting Driver
D10
D9
D1-D4

C1
22F
250V

C3
R2
510k 1000pF

C8
1000pF/200V

R24 10
Bead T3.5*9
D5
RS1M

R4 100

D8 SB10200

V+

D11
C1A
22F
250V
L1
UU9.8
30mH

R6 1.1

R1
1M

Q1
4N65

TVS
10471
F1
2A
250Vac

NTC
5RS5C

GATE

C9
470F
35V

D6
RS1M

R2
1M

D7
L4148

R9
330

CX1
0.1uF
400V

LF2
200H

L2 3uH

R11
3.3k

U1
5
CS ACT512US-T VDET
SOT23-6
FB

GND

C4
6.8F
35V

U2B

Copyright 2014 Active-Semi International, Inc.

U2A

R14
18k

D9

C7
100pF
50V

R21
88.7k
R20
10k

R8
8.25k

CY1
2200pF
400Vac

- 19 -

GND

U4
TL431A

C11 0.1F

R7
54.9k

VDD

R12 0.22
R13 0.22

R17
5K

R5
4.7

R10
22

C10
470F
35V

8
7
6
5

R23 R19
20k 1k
C12
0.1F
50V

R18 20k
1
OUT1
2
IN1OUT2
VCC

IN2-

IN1+

IN2+

GND

3
4

R22
510
R15
14K
R16
470

U3
LM358

www.active-semi.com

Innovative PowerTM

ACT512 DESIGN GUIDE


Jun 2014

Electrical Specifications

Bill of Materials
REF

DESCRIPTION

MFTR

IC1

IC, ACT512, SOT23-6

Active-Semi

C1A

Capacitor, Electrolytic, 22F/250V, 10 16mm

KSC

C1

Capacitor, Electrolytic,22F/250V, 10 16mm

KSC

C3

Capacitor, Ceramic,1000pF/0.5KV,SMD

POE

C4

Capacitor, Electrolytic,6.8F/35V,5*11mm

KSC

C7

Capacitor, Ceramic, 1000PF/50V,0805,SMD

POE

C8

Capacitor, Ceramic, 1000PF/100V,0805,SMD

POE

C9,C10

Capacitor, Electrolytic,470F/35V,8*16mm

POE

C11,C12

Capacitor, Ceramic,0.1uF/50V,0805,SMD

POE

D1-D4,D9-D11

Diode, 1N4007,1A1000V DO-41

Good-Ark

D5,D6

RS1M SMD

Good-Ark

D7

Diode L4148 SMD

Good-Ark

D8

Diode, Schottky, 200V/10A, SBR10200, DO-220

Good-Ark

LF1

CM Inductor, 20mH, UU9.8

SoKa

LF2

Axial Inductor, 0.55*5T, 5*7,Dip 200uH

SoKa

L2

DM Inductor, 3H, R5

SoKa

Q1

Mosfet Transisor, 04N65, TO-220

ST

PCB1

PCB, L*W*T =49x68x1.6mm, Cem-1, Rev:A

Jintong

F1

Fusible, 2A/250V

TY-OHM

R1,R2

Chip Resistor,1M, SMD 0805, 5%

TY-OHM

R3

metal Resistor,400K ,1206,5%

TY-OHM

R4

Chip Resistor, 100, 0805, 5%

TY-OHM

R5

Chip Resistor,4.7, 0805, 5%

TY-OHM

R6

Chip Resistor,1,1206, 1%

TY-OHM

R7

Chip Resistor, 78K, 0805, 1%

TY-OHM

R8

Chip Resistor, 11.7K, 0805, 1%

TY-OHM

R9

Chip Resistor, 330,0805, 5%

TY-OHM

R10

Chip Resistor, 22,0805, 5%

TY-OHM

R11

Chip Resistor, 6K,0805, 5%

TY-OHM

R12,R13

Chip Resistor, 0.22, 1206, 5%

TY-OHM

R14

Chip Resistor, 18K, 0805, 5%

TY-OHM

R15

Chip Resistor,14K, 0805,5%

TY-OHM

R16

Chip Resistor,510, 0805,1%

TY-OHM

R17

Chip Resistor,5K, 0805, 5%

TY-OHM

R18,R23

Chip Resistor,20K, 0805, 5%

TY-OHM

R19

Chip Resistor,1K, 0805, 5%

TY-OHM

R20

Chip Resistor,10K, 0805,1%

TY-OHM

R21

Chip Resistor,86K, 0805,1%

TY-OHM

R22

Chip Resistor,510, 0805,5%

TY-OHM

R24

Chip Resistor,22, 1206,5%

TY-OHM

T1

EF20

ACT

CX1

X capacitance, 0.1F/400V,X1

NTC

Thermistor, SC053

TVS

Varistor, 7D471

CY1

Y capacitance, 1000pF/400V,Y1

SEC

IC2

Opto-coupler, PC817C CTR=200 dip-4

Sharp

IC3

IC LM358 SOP-8

ST

IC4

Voltage Regulator, TL431A, Vref=2.5V TO-92

ST

ITEM

DESCRIPTION

CONDITION

LIMITS

3kVAC

Electrical Strength

50Hz, 1 minute, from


Primary and Secondary

P1 Inductance

Inductance between pin 2 0.82mH


and pin 3 at 1VAC & 1kHz 7%

P1 Leakage
Inductance

Inductance between pins


2 and pin3 with pins 4-1
shorted

75H

PCB Layout

Typical performance Characteristics

EFFICIENCY

LINE AND LOAD REGULATION

Transformer Specification
2

10
P3

2
5
1
4

9
10
NC

SH1

9
NC

SH1

S1
1
5
3

S1
P1

P3
P2

P2

P1
1

PFC TEST

Build up
TERMINAL
WINDING

WIRE
TURNS

INSULATION

TYPE

SIZE
QTY

LAYER

THICK/WIDE

LAYE
R

0.28*1

0.025*11W

START

FINISH

P1

40

2UEW

SH1

NC

0.9

copper

10mm

0.025*11W

S1

10

36

TEX-E

0.4*1

0.025*11W

P2

25

2UEW

0.15*2

0.025*11W

P3

40

2UEW

0.28*1

0.025*11W

SH2

core

conductor 0.15*1

0.025*10

Note: SH1,SH2are shielding; P1,P2 and P3 are Primary, (Bobbin:


EF-20, level).
Copyright 2014 Active-Semi International, Inc.

- 20 -

HARMONIC CURRENT

EVALUATION
KITS

VIN

ACT512-LED01 85-264VAC

VO

Io

24V

700-720mA

www.active-semi.com

Innovative PowerTM

ACT111A High Efficiency, Low Cost HB LED Lighting


Input Voltage

LED #

Output Current

VFB

Topology

4.8 30VDC

1-6

1.5A

100mV

Buck

Circuit Bottom View

Circuit Top View

Key Component Selection


An inductor with RMS rating greater than load current
and its saturation current at least 30% higher should be
used. Inductance value is selected to make its ripple
current 20-30% of the load current. A Schottky diode
(D5) is usually used for better efficiency as long as the
breakdown voltage can withstand the maximum output
voltage. The forward current rating of the diode must

Design Features

be at least equal to the maximum LED current.

95% Efficiency
4.8V to 30V Input and up to 1.5A Output
1.4 MHz Switching & Small SOT23-6 Package
PWM (0-100%, 0.1-10kHz) Dimming
Thermal Shutdown & Short Circuit Protection

For AC input, if a conventional step-down line trans-

former is used, a low cost IN4001can be used for D1-D4.


However, if a high frequency electronic transformer is
used, a Schottky diode such as SS14 should be used for

Operation and Application

high efficiency operation. For input and output capaci-

The bridge rectifier is for AC input only. The DC input is


directly connected to IN and ground. The ACT111A has an
under-voltage lockout (UVLO) at 4.0V with 250mV hysteresis. When input voltage falls below 4.0V, SW stops

tors, small size and low ESR ceramic capacitor is preferred.

PC Board Layout Guidance

switching. The device is activated as input voltage goes

Place input capacitor (C1) to IN pin, inductor (L1) and

higher than 4.2V.

diode (D5) to SW pin as close as possible to reduce the

The LED output current is sensed by a resistor in series

voltage ringing at these pins. Place the current sense

with the LED. The ACT111A precisely regulates the LED

resistor (R2 ) close to FB pin. Minimize ground noise by

current by the internal EA and 0.1V reference. The aver-

connecting high current ground returns, the input capaci-

age LED current is determined by the equation: ILED =0.1V/

tor ground lead, and the output filter ground lead to a

RSENSE.

single point (star ground configuration). There are two

The ACT111A allows dimming with a PWM signal at the

power loops in normal operation, one is formed when the

DIM pin. A signal level above 1.5V enables switching and

SW is high and the high current flows through input ca-

turns LED on. To turn off the LED current, the signal level

pacitor (C1), internal MOSFET, inductor(L1), LEDs,

has to be below 1.52V. The dimming signal frequency

RSENSE(R2) to ground. The other loop is through inductor

range is from 100Hz to 10kHz.A 200k resistor is needed

(L1), LEDs, RSENSE(R2), ground to diode(D5). Make these

to connect between FB pin RSENSE. A 100pF capacitor is

loop areas as small as possible to minimize noise inter-

recommended to connect from the FB pin to ground.

action.

Copyright 2014 Active-Semi International, Inc.

- 21 -

www.active-semi.com

Innovative PowerTM

ACT111A High Efficiency, Low Cost HB LED Lighting


Schematic ( VIN=12VDC or AC, 3x350mA LEDs )

Bill of Materials

PCB Top Layer

Ref.

Description

Mftr

C1

Capacitor Tantalum,100uF/16V, D Case

AVX

C2

Capacitor, Ceramic,0.01uF/50V,0603

POE

C3

Capacitor, Ceramic,100pF/25V,0603

POE

C4

Capacitor Ceramic,10uF/16V,1206

AVX

D1-D4

Diode shottoky, 40V/1A, SS14, SMA

PANJIT

D5

Schottky Barrier Rectifier,SR24,40V/2.0A,SMB

PANJIT

ZD1

Diode Zener,GLZ13A,13V, 0.5W, MINI-MELF

PANJIT

R1

Meter Film Resistor, 30K,0603, 5%

TY-OHM

R2

Meter Film Resistor, 0.28,1206, 1%

TY-OHM

R4

Meter Film Resistor, 510,1206, 5%

TY-OHM

L1

SMD Power Inductor,SR0604220ML,10uH,20%

QianRu

U1

IC,ACT111,SOT23-6

Active

Typical performance characteristics

PCB Bottom Layer

Copyright 2014 Active-Semi International, Inc.

- 22 -

www.active-semi.com

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