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Damaged
Faults?
PAUL S. HAMER,
BARRY M. WOOD,
During Ground
MEMBER, IEEE
1150
PHASE
V M ETR
+ ANGLE
TO
IM
E:
NNECTION
AT CABLE
.19
~-CLAMP
_t
ON CT
--------_
"NON-FAULTED" '
PHASE SHIELDS
,_
tIT
LOW-VOLTAGC J
+
run.
Q
_-------"-------r--+
---------F----___________A_f_
20 FEET
BOLTED
FAULT
HIGH-CURRENT AC
SOURCE
ground wire-conduit configurations demonstrated otherwise with the 120-V winding connected to the low-voltage source
for through ground faults.
output and the 2400-V winding connected to the phase-angle
CURRENT DISTRIBUTION AND IMPEDANCE TESTS
meter input.
The following configurations were tested.
cable
of
various
made
Previous measurements have been
search
our
literature
but
and conduit configurationis [4], [5],
I) 4/0 AWG copper 15-kV cable (133-percent insulation)
did not reveal any study of cable, ground wire, and conduit
with a 5-mil-thick copper-tape shield.
systems or protection practices commonly employed in indusa) 5-in PVC conduit: 1) without ground wire, 2) with
trial systems with low-resistance grounded systems. We
2/0 AWG copper ground wire, and 3) with #6 AWG
constructed test samples using 20-ft lengths of polyvinylcopper ground wire.
chloride (PVC), rigid-aluminum, and rigid-steel conduit. A
b) 4-in rigid-aluminum conduit: 1) without ground
21-ft long section of three single-conductor 4/0 AWG copper
wire, 2) with 2/0 AWG copper ground wire, and 3)
1 5-kV cables, and a 2/0 AWG copper ground wire (and a #6
with #6 AWG copper ground wire.
AWG copper ground wire for later tests) were tie-wrapped
c) 5-in rigid-steel conduit: 1) without ground wire, 2)
together in a bundle in the configuration shown in Fig. 2. The
with 2/0 AWG copper ground wire, and 3) with #6
tie wraps were employed to fix the -geometry of the cables so
AWG copper ground wire.
that comparison with the Appendix calculations could be
II) 4/0 AWG copper 15-kV (100-percent insulation) with
made.
six #18 AWG shield wires; the tests were the same as
The cable assembly was pulled into each conduit, and a
for I) a, b, and c, except the #6 AWG copper ground
"bolted fault" was simulated at the far end by connecting the
wire test was omitted.
phase A conductor, the metallic shields, the ground wire, and
the conduit together with heavy-gauge wire or braid. One end Voltages, currents, and phase angles were recorded for all
of the low-voltage high-current source was connected to the defined ground return paths (metallic shields, ground wire,
faulted phase conductor, and the other side of the source was and conduit) at each of the fault current levels.
connected to all metallic shields, the ground wire, and the
TEST RESULTS AND DISCUSSION
conduit. When measurements without a ground wire were
The results of the tests are given in Tables I and II. Table I
made, the ground wire was disconnected at the fault end of the
the percentage of the total ground fault current
summarizes
setup.
the
conduit. See Fig. 3 for a diagram of test
return paths at a total fault level of 400 A.
various
the
through
were
and
current
magnitudes
of
voltage
Measurements
quite closely to work done previously [4]
compare
results
The
A
clamp-on
multimeters.
digital
with
peak-holding
made
1000:1 ratio current transformer (CT) was used to allow rapid at higher fault-current levels (5000-10 000 A).
The percentage of current in each path does not vary with
changes in points of measurement. A digital phase-angle meter
the magnitude of the total fault current, except in the case of
was used to measure the phase relationship between the
applied voltage and the return currents. During the measure- the steel conduit. In the case of the steel conduit without an
ments, all currents were applied for a 1.5-s duration spaced 1 internal ground wire the percentage of current returned
min apart with the cable at ambient temperature. Prior to through the conduit ranged from 79 percent at a total fault
taking data, the current was pulsed three times (1.5-s duration) current of 50 A to 64 percent at a total fault current of 570 A
at -min intervals to preheat the shields. Load current was not (for the wire-shield case). This means that the apparent
impedance of the conduit return path increased throughout the
flowing in the cable during the tests.
For each set of data the test set was adjusted to a low current fault current range of 50-570 A.
To investigate the contradiction between our results and that
(50-200 A) and increased in steps to the maximum current
of
a previous paper [6] predicting a decrease in conduit
depending
A,
capability of the low-voltage source (400-700
with increasing current, we set up a temporary loop
impedance
measurements
most
Since
on the total circuit impedance).
4/0 AWG cable within the 5-in rigid-steel
a
step-up
with
single
volts,
a
or
two
one
of
only
voltage
a
source
involved
voltage transformer (VT) was required to obtain accurate conduit. The low-voltage source was connected between the
phase-angle measurements. A 2400:120 ratio VT was used cable and the conduit at the source of the conduit, and the 4/0
1151
TABLE I
MEASURED CURRENT DISTRIBUTION DURING 400-A GROUND FAULT TESTS FOR VARIOUS CONDUIT AND GROUND WIRE
CONFIGURATIONSa
Conduit, Cable,
and Metallic Shield Type
Faulted
Phase Shield
Conduit
33
9
18
4
4
4
12
6
9
33
7
18
3
2
3
11
5
8
N/A
81
48
N/A
26
8
N/A
55
26
N/A
N/A
N/A
91
67
84
68
35
51
33
9
4
3
14
7
33
7
3
2
13
5
N/A
81
N/A
22
N/A
55
N/A
N/A
92
73
64
31
Sum of currents add to over 100 percent due to phase-angle differences in individual currents.
TABLE II
ZERO SEQUENCE IMPEDANCE (ZO) IN mQ/1000 FT FOR VARIOUS CONDUIT AND GROUND WIRE CONFIGURATIONS AS
MEASURED DURING A 400-A GROUND FAULTa
Conduit
System/Cable Type
ZO (mQ/1000 ft)
460 +j48
130 +j90
260 +j68
440 +j42
140 +j90
90+j62
83 +j60
88+j60
98 +j58
92 +j58
200+j89
210+j96
120+j92
110+j87
160+j79
AWG cable was connected directly to the conduit at the far 275 A during our tests, we conclude that the 400-A total fault
end. The resulting impedances, resistance, and reactance are level values listed in Tables I and II represent all cases (PVC,
aluminum, and steel conduits) well from a shield-withstand
plotted as a function of current in Fig. 4.
This figure shows that for the fault-current levels measured evaluation point of view.
Reviewing Table I, very little difference exists between the
using the test setup of Fig. 3 (570 A maximum) and the
of current returned on the faulted or nonfaulted phase
amount
of
current
returned
the
conduit
(64
percent
through
proportion
of 570 A, or 365 A), the peak value of circuit impedance had metallic shields. The return current is essentially dividing
just been passed. Mutual impedance effects may shift the among the metallic shields according to their resistance.
maximum impedance point slightly to the right (Fig. 4) for the Measurements made of the self-impedance of the metallic
actual fault case. Thus we would expect the apparent impe- shield (with respect to the phase conductor enclosed by the
dance of the conduit to decrease at fault-current levels higher shield) for all the configurations resulted in resistance-tothan 570 A. Since the proportion of current returned through reactance ratios ranging from six to 14, validating the
the metallic shield remained constant for fault currents above foregoing statement.
1152
35-
.1
IMPEDANCE
. 300
0
LXJ
0~
RES ISTANCE
2S5
(,) .;20-/
REACTANCE
5-
--
1V00
200
300
4UU
bUU
AMPERES
TABLE III
COMPARISON OF MEASURED CURRENT AND CALCULATED CURRENT WITH 400-A GROUND FAULT FOR VARIOUS CONDUIT AND GROUND WIRE
CONFIGURATIONS"
Conduit, Cable,
and Metallic Shield Type
4/0 AWG 15-kV cable with tape shield
(5-mil copper)
5-in PVC without ground wire
With 2/0 AWG ground wire
4-in aluminum without ground wire
With 2/0 AWG ground wire
5-in steel without ground wire
With 2/0 AWG ground wire
4/0 AWG 15-kV cable with wire shield
(six #18 AWG)
5-in PVC without ground wire
With 2/0 AWG ground wire
4-in aluminum without ground wire
With 2/0 AWG ground wire
5-in steel without ground wire
With 2/0 AWG ground wire
Faulted
Phase Shield
Calculated
Measured
Conduit
Calculated
Measured
33
8
3
3
12
6
33
7
3
2
11
5
33
7
2
2
12
5
N/A
81
N/A
26
N/A
55
N/A
82
N/A
21
N/A
57
N/A
N/A
91
67
68
35
N/A
N/A
94
76
64
32
33
9
4
3
14
7
33
9
4
4
13
7
33
7
3
2
13
5
33
7
3
2
13
5
N/A
81
N/A
22
N/A
55
N/A
80
N/A
20
N/A
56
N/A
N/A
92
73
64
31
N/A
N/A
93
75
61
32
33
9
4
4
12
a Sum of currents add to over 100 percent due to phase-angle differences in individual currents.
1153
TABLE IV
Condition
No load
200-A Load
9
10
7
8
7
7
0.8
OT+AE-R F-EEDERS
SECONO
CABLE
4 )0
FEEDER NO.2
4 -SFCN
DISTRIBUTION SUBSTATION
80
81
0.1 SECONO
OTHER FEEDERS
MAIN SWITCHGEAR
OCR
AMBLE FEEDER
NO .1
-J
(2)
z
cr-
T.
1100
T
(I)
I
100
11.1.
'i I's"t-
1
10
TIME (CYCLES @ 60 HZ)
11
M.1110
100
1154
where
LOAD
ZL
conductor resistance,
GMR conductor geometric mean radius in inches,
earth resistivity in meter ohms,
p
f
frequency in cycles/s.
Next we find that
RCN
zL
IrT-,ZVL
+IC
g
* loglo
Q/1000 ft
EARiTH
EPATH
X
Vp/f
+0.2335
DI
EC
0
0
0
o
ZA,A
ZA,B
ZAGC
ZA ,SA
ZA,SB
ZA,SC
ZA ,GW
ZA ,CD
ZA,B
ZB,B
ZB,C
ZB,SA
ZB,SB
ZB,SC
ZB,GW
ZB,CD
ZA,C
ZB,C
zC,C
ZC,SA
ZC,SB
zC,SC
ZC,GW
ZC,CD
ZA ,SA
ZB,SA
ZC,SA
ZSA ,SA
ZSA ,SB
ZSA ,SC
ZSA,GW
ZSA,CD
ZA ,SB
ZB,SB
ZC,SB
ZSA ,SB
ZSB,SB
ZSB,SC
ZSB,GW
ZSB,CD
ZA,GW
ZB,GW
ZC,G W
ZSA ,G W
ZSB,GW
ZSC,GW
ZGW,GW
ZG W,CD
ZA,SC
ZB,SC
ZC,SC
ZSA,SC
ZSB,SC
ZSC,Sc
ZSC,GW
ZSC,CD
ZA ,CD
ZB,CD
ZC,CD
ZSA ,CD
ZSB,CD
ZSC,CD
ZGW,CD
ZCD,CD
IA
IB
IC
ISA
'SB
'SC
IGW
ICD
where
self-impedance with earth
for the phase conductor,
ZSA,SA, ZSB,SB, ZSC,SC self-impedance with earth
for the cable shield,
self-impedance with earth
ZGW,GW
for the ground wire,
self-impedance with earth
ZCD,CD
return
return
Zjj=O0.0128+] (0.0529
return
return
* loglo
D,J
+0.2335
9/1000 ft
1155
1979.
To examine different configurations, the appropriate neutral [2] Aug.
"Optimization of the design of metallic shield-Concentric conductors
and/or load impedances are added, and the equations which do
of extruded dielectric cables under fault conditions," Electric Power
Res. Inst., Palo Alto, CA, EL-3014, Res. Project 1286-3 Final Rep.,
not apply are deleted. Solution of the matrix then gives the
1983.
current distributions. For example, consider a 400-A ground [3] Apr.
D. R. Smith and J. V. Barger, "Impedance and circulating current
fault on phase A of the 4/0 AWG cable with 2/0 AWG ground
calculations for UD multi-wire concentric neutral circuits," presented
at the Underground Distribution Conf., Detroit, MI, Sept. 27-30,
wire in aluminum conduit and no load. The neutral grounding
1971.
resistor (RN) is added to the elements indicated earlier. Since [4] C.
Landinger and L. D. Cronin, "Fault tests on embedded copper wire
phase conductors B and C are open-circuited with zero current,
and copper tape shielded single conductor cables," presented at the
IEEE PES Winter Meeting, New York, NY, Jan. 28-Feb. 2, 1973.
the elements relating to phase conductors B and C are removed
[5] M. A. Martin, D. A. Silver, R. G. Lukac, and R. Suarez, "Normal and
from the impedance matrix (rows and columns two and three).
short circuit operating characteristics of metallic shielded solid dielecThe matrix can then be solved to give the current distribution.
tric power cable," presented at the IEEE PES Summer Meeting and
EHV/UHV Conf., Vancouver, BC, Canada, July 15-20, 1973.
The current distributions for a 400-A ground fault with
[6] A. J. Bisson and E. A. Rochau, "Iron conduit impedance effects in
various conduit/ground wire configurations are calculated by
ground circuit systems," presented at the AIEE Winter General
computer. The conductor resistance, dimension, and geometMeeting, New York, NY, Jan. 18-22, 1954.
ric mean radius data were obtained from the cable manufactur- [7] R. H. Kaufmann, "Some fundamentals of equipment-grounding circuit
design," presented at the AIEE Summer and Pacific General Meeting,
er's literature. Measured values were used for the tape shield
Los Angeles, CA, June 21-25, 1954.
resistance and the aluminum conduit resistance. For calcula- [8] National Electrical Code 1984, NFPA Standard 70-1984, National
Fire Protection Association, 1983.
tions with the steel conduit the effect of resistance dominates
the current distribution through the conduit. Thus the magnetic
and saturation effects on inductance were neglected for
Paul S. Hamer (S'70-M'74-S'78-M'79) received
purposes of these calculations. The resistance of the steel
the B.S.E.E. degree from the Virginia Polytechnic
conduit also varies with current as shown in Fig. 4. The
Institute and State University, Blacksburg, VA, and
measured conduit resistance at 125 A was used for calculations
the M.S.E.E. degree from Oregon State University,
Corvallis, OR, in 1972 and 1979, respectively.
with the 2/0 AWG ground wire, and the resistance at 225 A
He joined Westinghouse Electric Corporation in
was used for calculations without the 2/0 AWG ground wire.
1972 and held positions as a Service Engineer for
Since the test setup did not include an earth return path, the
the Large Generator Department and as an Industrial Power Systems Engineer and Resident Engiresistance and reactance terms for the earth return were made
neer for the Industry Services Division. Since 1979
sufficiently large so that the earth current was negligible. The
he has been with the Chevron Corporation Engiresults of the calculations and comparison with the measured neering Department where he is currently a Staff Electrical Engineer.
Mr. Hamer is a Registered Electrical Engineer in California.
values are presented in Table III.
A 200-A resistive load was added to the model for the case
of the 4/0 AWG conductor with wire shield and 2/0 AWG
Barry M. Wood (M'73-M'79) received the
ground wire in PVC conduit. The results of these calculations
B.S.E.E. degree from Virginia Polytechnic Institute
and comparison with calculations without the load represented
and State University, Blacksburg, VA, and the
M.S.E.E. degree from the University of Pittsburgh,
are given in Table IV.
PA in 1972 and 1978, respectively.
Pittsburgh,
In summary, the calculated data agree well with the
From 1972 to 1977 he was employed by Wesmeasured data. This paper deals specifically with 4/0 AWG
tinghouse Electric Corporation, Pittsburgh, as a
Power Systems Engineer. In 1978 he joined Mccables and resistance grounded systems. However, the calcuGraw Edison Company, Canonsburg, PA, as a
lation methods shown can readily be applied to investigate
Senior Power Systems Engineer, and in 1981 he
shield currents for other cable sizes, cable configurations, and
joined Electro-Test, Inc., San Ramon, CA, as a
Senior Electrical Engineer. He is currently a Supervisory Electrical Engineer
neutral grounding methods.
ACKNOWLEDGMENT
The authors wish to thank Anaconda-Ericsson Inc. for
providing the cable samples for these tests and for technical
information used in preparing this paper. They also wish to