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Derive Bowrings correlation explaining the theory of dry out and DNB in flow
boiling in brief.
Critical heat flux is that value of heat flux at which boiling crisis occurs. Boiling crisis in
flow boiling is of two types, as follows,
i)
Departure from Nucleate boiling: - This phenomenon is observed at high heat flux
and low quality. Here due to high heat flux number of bubble nucleation sites
are high. After reaching a certain heat flux value this density becomes so high that
adjacent bubbles coalesce to form a continuous film on the wall, preventing
further nucleation. Due to this reason cooler water from surroundings cannot
come in contact with hot wall causing wall temperature to rise and heat transfer
coefficient to fall.
ii)
Dry out:- This phenomenon is observed at relatively lower heat flux and very high
quality. This is because in higher vapour mass fluxes, the flow regime becomes
annular and at a certain tube length water dries out from the walls.
d = tube diameter;
p = system pressure
ME11M037
Page 1
q c d Z =m
( h ( z )h i)
b)
m
( h f + x h fg hi )
q c d Z =m
C pl T + m
x hfg
hi
h( z)
is quality at Z,
m=Mas
s flow rate=G /4 d 2
x =
q c Z 4 C pl T
G d h fg
hfg
qc Z 4 C pl T
)
G d h fg
hfg
C T
Z 4
)=C1C 2 pl
G d hfg
h fg
q c (1C2
C
C pl T
( 1C 2
)
h fg
Z 4
(1C2
)
G d h fg
qc =
ME11M037
x in equation i) we get
q c=
C1
hfg C pl T
C2
hfg Z 4
C2 G d
Page 2
qc=
(B h GZ d4 )
fg
A=
Where
( A hfgC pl T )
C1
C2
B=
1
C2
F1
1+0.0143 F 2 d G
F 3/(hfg )
B=0.308
1+0.347 F 4 (
G
)
1356
Q2.
F2=0.662,
F3=0.4,
F4=0.0166,
d2
4
0.1
kg
=203.72 2
2
0.25 0.025
m s
ME11M037
Page 3
qc=
(h fg A+ h )
4
(hfg B+ Z
)
G d
Where
h fg =2013.6 KJ /kg
B=0.308
qc =
F1
0.478
=2.317
=0.848
1+0.0143 F 2 d G
1+0.0143 0.662 0.025 203.72
0.4 /(2013.6 103 )
=0.308
=6.117 108
n
1.9275
G
203.72
1+0.347 F 4 (
)
1+0.347 0.0166 (
)
1356
1356
F 3/( hfg )
(2013 10 6.11710 +1
4
)
203.72 0.025
=2.03 MW /m2
a)
q c d Z =m
( h ( z )h i)
c)
=
x =
m
( h f + x h fg hi ) =mC
x h fg
pl T + m
h fg
m
h fg
0.1 2013.6 103
2013.6 103
hnb=S hFZ
0.00122 T sat 0.24 Psat 0.75 P sat 0.75 C pl 0.45 l0.49 k l0.79
Here h FZ =
0.5 h fg0.24 l0.29 g0.24
ME11M037
Page 4
Now
2 =l F
Where
l =
1.25
G
203.72
( 1x ) d=
( 10.725 ) 0.025=4949
l
28.3 105
1x
X tt =
x
0.9
l
g
0.1
g
l
0.5
) ( ) ( ) (
From F vs
1/ X tt
10.725
0.725
0.9
) (
28.3 10
6
12.06 10
0.1
0.5
) ( )
0.6
958
=0.0143
2 graph we get S 0
hnb
h2 =h convection =F h conv
1.750.4
W
0.8
0.68
0.023
4949
=706.52 2
=
0.025
m K
KW
m2K
3
In this case the heat flux will be less than the critical heat flux. Thus to get the
same quality 2nd arrangement is safer from design considerations.
ME11M037
Page 5
Q4.
corresponding CHF.
g ( l g) g d
1
Fr=x cr G
3
( l g) g d=
0.6 (9580.6) 9.81 0.025=0.036
1000
g
Fr
x cr =
G
qc=
Gd
10 3 0.025 (
( C pl T + x h fg ) =
4.18 50+0.036 2257 ) 103=1.81 MW /m2
4Z
41
b) Stratification is avoided at Fr 7
g ( l g) g d
1
Fr=x cr G
( l g) g d=
qc=
ME11M037
7
0.6 (9580.6) 9.81 0.025=0.083
1000
g
Fr
x cr =
G
Gd
10 3 0.025 (
( C pl T + x h fg ) =
4.18 50+0.083 2257 ) 10 3=2.48 MW /m2
4Z
41
Page 6
Q5.
F2=0.506,
F3=0.4,
F4=0.0346
h fg =1938.5 KJ /kg
A=2.317
B=0.308
F1
0.478
=2.317
=0.1456
1+0.0143 F 2 d G
1+0.0143 0.506 0.1 103
0.4 /(1938.5 103 )
=0.308
=6.313 108
n
1.887
G
1000
1+0.347 F 4 (
)
1+0.347 0.0346 (
)
1356
1356
F 3/( hfg )
q c d Z =m
C pl T + m
x hfg .here x* = 0
qc=
m
C pl T
=7.85 h
dZ
Now,
qc =
q c=
(h fg A+ h )
=7.85 h
4
(hfg B+ Z
)
G d
( 1938.5 10 3 0.1456+ h )
4
(1938.5 10 6.313 10 + 1
)
1000 0.1
3
=7.85 h
ME11M037
h 24029.08
=
=5.34 K
C pl 4.5 103
Page 7
Q6.
F2=1.782,
F3=0.4,
F4=0.0004
h fg =2257 KJ /kg
A=2.317
B=0.308
F1
0.478
=2.317
=0.22
1+0.0143 F 2 d G
1+0.0143 1.782 0.025 103
3
F 3/( hfg )
0.4/(2257 10 )
=0.308
=5.45 108
n
1.99275
G
1000
1+0.347 F 4 (
)
1+0.347 0.0004 (
)
1356
1356
qc =
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
4
)
1000 0.025
=2.05 MW /m
G d
( C pl T +x h fg )
4Z
3
ME11M037
10 0.025 (
4.18 103 20+0.2 2257 103 )=3.34 MW /m2
41
Page 8
qx
=3.34 MW /m2
x =
Q7.
4 q x H C pl T
G d h fg
hfg
4 3.34 103 0.3156
4.18 103 20
=0.038
1000 0.025 2257 103
2257 103
Water is flowing through a uniformly heated vertical tube of 1 m length with mass
flux of 10^3 kg/m^2-s. Degree of inlet sub cooling 50K. Find out the tube diameter
required to avoid dry out if saturated steam is to be obtained at outlet. System
pressure = 5 bar.
F2=1.019,
F3=0.4,
F4=0.0053
h fg =2107 KJ /kg
A=2.317
ME11M037
F1
0.478
1.107526
=2.317
=
3
1+14.57
d
1+0.0143 F 2 d G
1+0.0143 1.019 d 10
Page 9
F 3/( hfg )
0.4/(2107 10 )
B=0.308
=0.308
=5.84 108
n
1.99275
G
1000
1+0.347 F 4 (
)
1+0.347 0.0053 (
)
1356
1356
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
G d
103 d (
( C pl T + x h fg )=
4.316 50+2107 ) 103
4Z
4 1
6
580.7 10 d
qc =
1.107526
+4.18 103 20
1+14.57 d
=580.7 106 d
4
2257 103 5.45 108 +1
1000 d
2257 103
di
d i+1
1
2
3
4
5
6
1
4.4110^-3
3.41810^-6
6.61610^-5
6.35410^-5
6.36410^-5
4.4110^-3
3.41810^-6
6.61610^-5
6.35410^-5
6.36410^-5
6.36410^-5
ME11M037
Page 10
Q8.
Water is flowing through a uniformly heated vertical brass tube ( 1 m length, inlet
diameter 25 mm) with mass flux of 10^3 kg/m^2-s. Degree of inlet sub cooling 50K.
Determine the maximum degree of sub cooling required to avoid dry out if
saturated steam is to be obtained at outlet. System pressure = 10 bar. Heat transfer
coefficient = 10KW/m^2 and melting point of brass = 930 oC.
F2=1.019,
F3=0.4,
F4=0.0053
h fg =2107 KJ /kg
A=2.317
B=0.308
F1
0.478
=2.317
=0.335
1+0.0143 F 2 d G
1+0.0143 1.019 0.025 103
3
F 3/( hfg )
0.4/(2107 10 )
=0.308
=5.84 108
n
1.96375
G
1000
1+0.347 F 4 (
)
1+0.347 0.0053 (
)
1356
1356
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
Again minimum heat flux required to raise the wall temperature to 930 is
ME11M037
Page 11
qx=
Now,
(T w ( z )T 1)
(T ( z ) + T )
=
4
4
(1/h+ Z
) (1/h+ Z
)
G d C pl
G d C pl
q c =q x
(2107 10 5.84 10
3
+1
4
1000 0.025
) (
( 750+ T )
1
4
+1
4
10
1000 0.025 4.316 103
T =373.8 K
Q9.
G d
10 0.025 (
qx=
( C pl T + x h fg )=
4.18 50+2257 ) 103=2.717 MW / m2
4Z
4 1
For the given problem we have to find out the operating pressure at which
q x = 2.717 MW/m^2 is the CRITICAL HEAT FLUX
ME11M037
Page 12
A=2.317
B=0.308
F1
1+0.0143 F 2 d G
F 3/(hfg )
G n
1+0.347 F 4 (
)
1356
n=20.00725 P
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
1
5
2.83
F1
0.478
0.478
0.478
F2
1.782
1.019
1.433
F3
0.4
0.4
0.4
F4
0.0004
0.0053
0.0026
4
0.22
0.335
0.261
B10^-8
5.45
5.84
5.67
h fg
qc
KJ/kg
MW/m^
2
2.49
3.256
2.74
2257
2107
2170
2
Linearly interpolating between P = 2.83 and P = 1 bar we get q c =2.717 MW /m
at P = 2.66 bar.
Q10. Saturated water flows through a vertical tube of 1m length and ID of 25 mm. Mass
flux is 1000kg/m^2-s. Calculate
a) Exit quality at critical heat flux.
b) Heat transfer coefficient at DNB.
ME11M037
Page 13
F2=1.782,
F3=0.4,
F4=0.0004
h fg =2257 KJ /kg
A=2.317
B=0.308
F1
0.478
=2.317
=0.22
1+0.0143 F 2 d G
1+0.0143 1.782 0.025 103
0.4/(2257 103 )
=0.308
=5.46 108
n
1.99275
G
1000
1+0.347 F 4 (
)
1+0.347 0.0004 (
)
1356
1356
F 3/( hfg )
qc=
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
x =
Again,
4
)
1000 0.025
=1.753 10 6 W /m2
4 q x H C pl T
4 1.753 106 1
=
0=0.124
3
G d h fg
hfg
1000 0.025 2257 10
For saturated boiling heat transfer coefficient is given by the sum of nucleate boiling and
h2 =h nb+ hconv
convection, as follows
Convective coefficient can be determined by Dittus-Boelter equation
Nu=
hconv
d =0.023 0.8 Pr 0.4
kl
Where =
ME11M037
G
1000
( 1x ) d=
( 10.124 ) 0.025=77385.16
l
28.3 105
Page 14
0.4
0.4
Pr
1.75
=0.6804 0.023 77385.160.8
d
0.025
= 6378.13 W/m^2-K
h2
=29 0.3 Fr0.2
hnb
Where Fr=
G
10
2
2
( 1x ) =
( 10.124 )
2
2
l g d
958 9.81 0.025
2
0.3
hnb=
29
Fr
0.2
h2
29 77385.160.3 3.4090.2
= 3.409
=0.79 h2
h2 =0.79 h2 + 6378.13
>h 2=
Q11.
6378.13
KW
=30.384 2
10.79
m K ..Ans
l=958 kg/m3 ;
h fg
q c d Z =m
C pl T + m
x hfg
ME11M037
Page 15
= 2257 KJ/kg
x =
q c d Z m
C pl T 3 10 6 0.05 1 0.1 4.18 103 30
=
=0.153
6
hfg
m
0.1 3 10
g ( l g) g d
1
Fr=x cr
d2
Again,
0.153
0.1
1
2
0.6 (9580.6)9.81 0.025
0.05
= 4.65
3 < Fr < 7
Q12. R113 is flowing through a uniformly heated vertical tube ( 1 m length, inlet diameter
25 mm) with mass flux of 100 kg/m^2-s. Degree of inlet sub cooling 50K. Determine
CHF. System pressure = 1 bar.
Given,
g =7.38 kg /m3 ;
g =1.1 105
kg
ms ;
l=1511 kg/m3 ;
l=5.14 104
h fg
kg
ms ;
=15.9 103 N /m
ME11M037
= 147 KJ/kg
Page 16
C pl
= 983.8 J/kg;
Here we use Ahmads scaling law. We assume the tube dimensions to be same.
g
l
g
l
( ) ( )
i)
water
=4.884 103
refr
g
l
( )
( Tsat = 173.4
F1=0.478,
F2=0.681,
F3=0.4,
F4=0.0125
lw =890 kg /m
;
4
lw =1.54 10
ii)
h
h fg
kg
ms ;
h
hfg
water
w =0.05 N /m
refr
h
hfg
( )
( [(
refr
l
Gd
=
l
d l
(
ME11M037
kg
ms ;
( ) ( )
=
> ( h )water =
iii)
gw =7.55 105
[(
2 /3
1 /5
) ( )
g
]) ( [(
l
G d
=
l
d l
refr
) ( ) ])
2
( 5.14 104 )
3
100 0.025
1.1
4
3
51.4
5.14 10
15.9 10 0.025 1511
Page 17
2 /3
1/ 5
) ( )
1
5
refr
])
water
[(
) ( ) ])
2
( 1.54 104 )
3
G 0.025
7.55
4
0.05 0.025 890
15.4
1.54 10
Gwater =134.23
1
5
water
kg
2
m s
iv)
A=2.317
B=0.308
F1
0.478
=2.317
=0.918
1+0.0143 F 2 d G
1+0.0143 0.681 0.025 134.23
3
F 3/( hfg )
0.4 /(2257 10 )
=0.308
=6.05 108
n
G
134.23 1.99275
1+0.347 F 4 (
)
1+0.347 0.0125 (
)
1356
1356
( q c ) water=
(h fg A+ h )
4
(hfg B+ Z
)
G d
( q c ) refr =( q c ) water
iv)
q c=
4
)
134.23 0.025
=5.20 10 W /m
( G h fg ) refr
( 100 147 )refr
=5.20 105
( 134.23 2036.2 )water
( G h fg) water
Q13. Water is flowing through a uniformly heated vertical tube ( 1 m length, inlet
diameter 25 mm) with mass flux of 1000 kg/m^2-s. Degree of inlet sub cooling 50K.
q0
and system pressure = 1 bar. Amount of heat flux
= 500KW/m^2. Due to some
failure in the control system heat flux starts to increase uniformly by
ME11M037
Page 18
F3=0.4,
F4=0.0004
Where
A=2.317
F1
0.478
=2.317
=0.22
1+0.0143 F 2 d G
1+0.0143 1.782 0.025 103
0.4/(2257 103 )
=0.308
=5.46 108
n
1.99275
G
1000
1+0.347 F 4 (
)
1+0.347 0.0004 (
)
1356
1356
F 3/( hfg )
B=0.308
qc=
ME11M037
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
t=
b)
x 0=
=1.753 10 6 W /m2
q
1
1
1.753
c 1 =
1 =31.38 min
0.08 q 0
0.08
0.5
( )
5
q0 Z 4
5 10 1 4
C pl T =
4.18 103 50 =0.056
Gd
1000 0.025
)(
Page 19
x c =
6
qc Z 4
1.753 10 1 4
C pl T =
4.18 10 3 50 =0.0315
3
G d
10 0.025
)(
xc x 0
100 =156
x 0
G d
G 0.025
3
( C pl T + x h fg )=
( 4.18 30+ 0.9 2257 ) 10 = 13.48 G
4Z
41
F2=1.782,
F3=0.4,
F4=0.0004
h fg =2257 K J /kg
A=2.317
h fg B=0.308
F1
0.478
1.107526
=2.317
=
1+0.0143 F 2 d G
1+0.0143 1.782 0.025 G 1+4.03 103 G
F3
1+0.347 F 4
G
( 1356
)
=0.308
1.99275
1+0.347 0.0004
4
4
160
=1
=
G d
G 0.025 G
ME11M037
0.4
Page 20
G
( 1356
)
0.1232
11
2
1+7.94 10 G
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
0.1232
160
+
)
11
2
G
1+7.94 10 G
q c =q x
Given,
1.107526
2257 10
+ 125400
(
) =13.48 10 G
1+ 4.03 10 G
0.1232
160
(
+
)
11
2
G
1+ 7.94 10 G
ME11M037
2.5 10 6
103 /4.03
2031.4+1.66 Gi
Gi
Gi+1
103
-80.09
2
3
4
5
6
7
8
-80.09
78.68
38.8
47.85
45.75
46.23
46.12
78.68
38.8
47.85
45.75
46.23
46.12
46.15
Mass flux is G =
46.15
kg
m2 s
Page 21
When G = 2 G=92.30
kg
m2s
1.107526
+125400
1+4.03 103 92.30
q c=
0.1232
160
+
3
11
3 2
1+ 7.94 10 ( 92.30 10 ) 92.30 10
2257 103
x c =
W/m^2
= 1.04 10
W/m^2
6
qc Z 4
1.04 10 1 4
C pl T =
4.18 103 30 =0.74
G d
92.3 0.025
)(
G d
( C pl T +x h fg )
4Z
G 0.025
( 4.18 30+0.05 2257 ) 10 3=1.49 103 G
4 1
ME11M037
Page 22
F2=1.782,
F3=0.4,
F4=0.0004
h fg =2257 KJ /kg
A=2.317
F1
0.478
1.107526
=2.317
=
1+0.0143 F 2 d G
1+0.0143 1.782 0.025 G 1+4.03 103 G
F3
h fg B=0.308
1+0.347 F 4
G
( 1356
)
0.4
=0.308
1.99275
1+0.347 0.0004
4
4
160
=1
=
G d
G 0.025 G
q c=
(h fg A+ h )
4
(hfg B+ Z
)
G d
2257 10
Given,
q c =q x
qc=
1.107526
+ 125400
3
1+ 4.03 10 G
3
=1.49 10 G
0.1232
160
(
+
)
11
2
G
1+ 7.94 10 G
2257 10
ME11M037
Page 23
G
( 1356
)
0.1232
1+7.94 1011 G2
Gi+1=
Starting with
2.5 10
103 /4.03
113+0.1836 Gi
Gi=1000 @i=1
Mass flux is G =
1415
When G = 2 G=2830
kg
2
m s
1.107526
2257 10
+125400
(
)
1+4.03 10 2830
q=
3
x c =
0.1232
160
+
3
11
3 2
1+7.94 10 ( 2830 10 ) 2830 10
6
= 1.82 10 W/m^2
qc Z 4
1.82 106 1 4
C pl T =
4.18 103 30 =0.01
G d
2830 0.025
)(
ME11M037
Page 24