Lifting Screw Jack:

Material: SUS316
Allowable stress:
Tensile =

100 N/mm2

Shear =

50 N/mm2

Number of spindle =
Tensile

force on spindle =
=

Err:511
71.0 KN

71.0

50.00

dc

L
p
h
d

Load =

7.10 ton =

71.0 KN

Allowable stress =

96 N/mm2 (=1/5 of tensile stress)

required root area =

Err:511

=
provide

740 mm2 =
2.25 in. screw

with

root area =
1758 mm
2.7245 in =
Pitch of thread =
Err:511
=
0.44 in, =
For square thread, d = Err:511
2

1.15 in2
2.25 threads/ inch
2

11.29 mm

dc =
=
h=
=
Lead L =

=
2.03 in, =
Err:511
1.81
in, =
45.86 mm
Err:511
0.222
in, =
5.64 mm
0.44 in (single thread), =

Collar:
Outside diameter =
Inside diameter =

4 in, =
3 in, =

Collar bearing pressure =

51.51 mm

11.29 mm

101.60 mm
76.20 mm

Err:511
=

20.02 N/mm2

Length of nut:
Area of 1 thread =
=

Err:511
913.32 mm2

Allowable bearing stress =

number of thread required =
=
Length =
Err:511
=
2.8 in, =
Thread coeff. of friction f =
Collar coeff. of friction fc=
Torque Tt =Err:511
=
359253 Nmm =

12.4 N/mm2
Err:511
6.27
70.77 mm
0.125
0.125
0.359 KNm

Collar Toque Tc =
=

Err:511
203509 Nmm =

Total torque T =

Err:511
=

562,762 Nmm =

Efficiency of the screw and

collar =
=

203.51 Nm

562.76 Nm
Err:511
23%

Check self locking:

L/d =
=

Err:511
0.070

<

0.125 OK, self locking

Stress in Shaft:
Axial stress =

Err:511
=

40.39 N/mm2

dia. Of root =

Err:511
47.31 mm

=
Applied torque =

562.8 Nm

torsional shear stress

Err:511
=

Combine stress =

27.07 N/mm2

Err:511

33.77 N/mm2

Stress in Thread:
Load Q =
71.00 KN
Major dia. Do =
57.15 mm
Minor dia. Dr =
47.31 mm
width of thread h =
5.64 mm
number of threads in engagement, n =
Shearing stress in screw =

Err:511
=

Shearing stress

6.27

in nut =

13.50 N/mm2
Err:511

=
Bearing pressure on thread =

11.18 N/mm2
Err:511

=
Stroke time =
Traveling distance =

14.03 N/mm2
10 min. =
3.1 m

traveling speed =
=

Err:511

Nos. of turns =

Err:511
274.6 turns

310 mm/min

600 sec.

or rotational speed =
=
Turning torque =

Err:511
27.46 rpm
562.76 Nm

Actuator Sizing:
Actuator rated torque =
=
Rated

speed =

Select

IQxx

Err:511
732 Nm

27.46 rpm

Hoist:
140

4.5 m

89

4 m

65.1

Provide 6x19 IWRC, 1/2" wire rope, s

Load on each wire rope =
=
Use 12dia. 6x19 wire rope,
Dia. of wire rope =
S.F. =
Err:511
=
5.32

Err:511
25.0 KN
breaking load =
12 mm

Max. length of wire rope =

15 m

Diameter of wire rope drum =

0.5 m =

Number of rounds on drum =

Err:511
9.55 round, say

=
Min. width of drum =
=
Wire Drump:

133

Err:511
140 mm

500 mm

10.00

KN

Material:

SM400

Allowable compressive stress =

120 N/mm2
Wall thickness of wire drump =
Err:511
=
14.88 mm
Fleet angle =
Err:511
=
0.01 rad
=
0.53 deg.
<

2 deg.

OK

Shaft Design:
Maximum torque T =
Err:511
=
25000 Nm =
Diameter of shaft d =
120 mm

25000000 Nmm

Yield stress of steel =

275 N/mm2 (for G43a)
allowable stress =
Err:511
=

183.3 N/mm2

Allowable shear stress =

Err:511
=

Torsional

shear stress

91.67 N/mm2

Err:511

73.68 N/mm2

<

91.67 N/mm2

Actuator:
0.318 rpm
r

power = 0.8333
Pulling force =
Max. pulling force =

50.00 KN

Diameter of wire rope drum =

radius =
Design speed =
=
=
Torque =
=

50.00 KN

500 mm =
250 mm =

500 mm/min
Err:511
0.318 rpm

Err:511
25.00 KNm =

25000 Nm

0.5 m
0.25 m

OK

Power =
=

Err:511
0.83 KW

Provide

MTW5 70 Rotok worm gearbox

Input torque =
Output torque =
Mechanical advantage

124 Nm
2847 Nm
=

Err:511
22.96

=
Reduction ratio =

70 :1

Speed of actuator =
=

Err:511
7.31 rpm

Actuator torque =
=

Err:511
1088.87 Nm

Provide

IQ70 rotok actuator:

Output speed =
Rated torque =

43 rpm
1320 Nm, SF =
=

Stroke time =

Err:511
=

30 min

Err:511
1.21

9 IWRC, 1/2" wire rope, strength =