Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
General Instructions
Production Engineering
Some functions
1. Exp
Shear angle
2. ln
3. log
4. logyx
5. ex
6.
10x
7.
xy
8.
Shear strain
Velocity relations
Merchant Circle
Force Relations
Turning
Specific Energy
Linear Interpolation
Tool life equation
9.
Linear regression
10.
Economics
11.1/x
Metrology
Rolling
Forging
tanh-1
Extrusion
Wire Drawing
Sheet Metal Operation
Casting
Welding
Machine Tools
ECM Calculation
Strength of Materials
Elongation
Thermal Stress
Principal stresses
Deflection of Beams
Bending stresses
Torsion
Spring
Theories of column
Theories of Failure
Theory of Machines
Frequency
Transmissibility ratio
Thermodynamics
SFEE
Entropy Change
Available Energy
Heat and Mass Transfer
Conduction
Unsteady Conduction
Heat Exchanger
Radiation
Industrial Engineering
Forecasting
Regression Analysis
Optimum run size
2|Page
General Instructions
B Bracket
O Order (Power and roots)
D Division
M Multiplication
A Addition
S Subtraction
For answer must click on =
[= means you have to click on this = button]
For writing sin30 first write 30 and then click on sin (same procedure should be
follow for all trigonometric calculations)
[ sin means you have to click on this sin button]
Here mod button is simply a showpiece never press mod button. It is indicating
calculator is in deg mode or in rad mode. For changing degree mode to radian
mode you have to press radio button.
Some functions
1. Exp
It is actually power of 10
102
Made Easy
1 Exp 2 =
100
By: S K Mondal
3|Page
200 GPa
200 Exp 9 =
2. ln
ln2
2 ln =
0.6931472
2 * 2 ln =
1.386294
3ln5
3 * 5 ln =
4.828314
Made Easy
By: S K Mondal
4|Page
3. log
log100
100 log =
5 * 50 log =
8.494850
4. logyx
log10100
100
logyx
10 =
Note: you have to first type value of x then logyx button then value of y. Logically
value of x should be given first then value of y.
Made Easy
By: S K Mondal
5|Page
log550
50 logyx 5
7log550
7 * ( 50 logyx 5 ) =
2.430677
17.01474
5. eX
e2
2 eX
7.389056
5 * 2 eX
36.94528
4 e(5 x 3.4 1)
4 * ( 5 x 3.4 1 ) eX =
3.554444e+7
6. 10X
102
2 10X
100
Made Easy
By: S K Mondal
6|Page
5 x 102
5 * 2 10X
105/3
(5/3) 10X
10
1.41
1.4
(1.41)
)
1.4
10(
500
46.41592
1.930698
10
1.41
1.4
0.4
10(1.4)
(0.4/1.4)10X =
1.930698
7. Xy
23
2 xy
3 =
Note: you have to first type value of x then xy button then value of y. Logically
value of x should be given first then value of y.
Made Easy
By: S K Mondal
7|Page
2
1
1.4
1.41
(5/3) xy 1.4/(1.4 1) =
8.
5.111263
32
32
5 =
Note: you have to first type value of x then button then value of y. Logically
value of x should be given first then value of y.
32 = 321/5 = 32 xy (1/5) =
But in this case (1/5) is must you cant use 32 xy 1/5 wrong
9.
5
Made Easy
5 +/- =
By: S K Mondal
8|Page
10.
5
2.236068
32 + 42
= ( 3 x2 + 4 x2 )
But
=
=
1
2
1
2
1 2
+ 2 3
97.74 22.96
+ 3 1
+ 22.96 20
+ 20 97.74
Made Easy
By: S K Mondal
9|Page
x2 =
97.74 22.96
5592.048
22.96 20
x2 =
8.7616
20 97.74
x2 =
6043.508
97.74 22.96
+ 22.96 20
+ 20 97.74
76.30309
97.74 22.96
+ 22.96 20
+ 20 97.74
= 76.30309
11. 1/x
This is generally used at middle of calculation.
0.4512
1 0.4512
We first calculate 1 0.45sin12 then use 1/x button.
1 0.45 * 12 sin
Made Easy
0.9064397
By: S K Mondal
10 | P a g e
12. sin
cos
1.103217
0.4855991
tan
Made Easy
By: S K Mondal
11 | P a g e
sin30
30 sin
0.5
cos45
45 cos
tan30
30 tan =
Made Easy
0.707
0.577
By: S K Mondal
12 | P a g e
sin230
(30 sin ) x2
0.25
cos245
(45 cos ) x2 =
0.5
tan230
(30 tan ) x2 =
0.3333333
0.3338
0.729565
0.128103
2.0
= 2 20 = 2.0/(20 sin ) x2
13. sin-1
cos-1
17.09726
tan-1
sin-10.5
Made Easy
0.5 sin-1
30
degree
By: S K Mondal
13 | P a g e
cos-10.5
0.5 cos-1
60
tan-10.5
0.5 tan-1
26.565 degree
degree
3!
3 n!
5!
5 n!
120
25!
25 n!
Made Easy
By: S K Mondal
14 | P a g e
1.8 0.8
2.0 0.8
= 10 + 60 10
1.8 0.8
2.0 0.8
Made Easy
51.66667
By: S K Mondal
15 | P a g e
= +
. . ()
= + 2
. . ()
x
1
2
3
= 6
For 1 + 2 + 3 = 6
y
1
2
3
= 6
xy
1 x1
2x2
3x3
= 14
x2
12
22
32
2 = 14
For 1 + 2 + 3 = 6
For 1 * 1 + 2 * 2 + 3 * 3 = 14
For 2 Use M+ button
12
1 x2 M+
22
2 x2 M+
32
3 x2 M+
6 = 3 + 6
Made Easy
. . ()
. . ()
By: S K Mondal
16 | P a g e
and = + 2
or
14 = 6A + 14 B
. . ()
. . ()
Made Easy
By: S K Mondal
17 | P a g e
Production Engineering
Theory of Metal Cutting
Shear angle ()
= 1 =
=
0.45 12
10.45 12
0.4855991
Then find
Just press button tan-1
25.901
Shear strain ()
= + tan
( )
= 17.3 + tan
(17.3 10)
1
= 17.3 + tan
(17.3 10)
It is a long calculation; we have to use M+
1
17.3
= 1 / 17.3 tan
tan
(17.3 10) = (17.3 - 10) tan
3.210630
=
0.1281029 M+
Then find
Just press button MR
3.338732
( ) = 17.3 + tan
(17.3 10) = 3.34
Made Easy
By: S K Mondal
18 | P a g e
Velocity relations
10
=
2.5 22.94 10
= 2.5
10
22.94 10
2.526173
Merchant Circle
(i)
= = 285
30.51
20.15
(ii)
1265.824
= +
=
1265.8
=
+
20.15 + 33 10
[We have to use extra bracket for denominator]
1735.005
Force Relations
=
= 900 30 600 30
900 * 30 cos - 600 * 30 sin
Made Easy
479.4229
By: S K Mondal
19 | P a g e
Turning
(i)
= = 0.32 75
0.32 * 75 sin
(ii)
=
=
0.3091
800
75
800 / ( 75 sin )
828.2209
Specific Energy
= 1000 =
800
1000 0.22
1.8 0.8
2.0 0.8
= 10 + 60 10
1.8 0.8
2.0 0.8
Made Easy
51.66667
By: S K Mondal
20 | P a g e
1 1 = 2 2
or 100 10 = 75 30
or
100
or
75
30
10
= 3
or
or =
= 3
3
4
3
(4/3) ln / ( 3 ln )
(ii)
0.2618593
Find C
C = 100 x 1200.3
100 * 120 xy 0.3 =
(iii)
3 = 1
= 30
420.4887
60 0.204
30
30 * ( 60 / 30 ) xy 0.204 =
(iv)
90 0.45
>
60 0.3
90 0.45
or
or
90 0.3
Made Easy
34.55664
=
=
60 0.3
60 0.45
By: S K Mondal
21 | P a g e
or
0.45
0.3
or
0.15
60 0.45
900.3
60 0.45
900.3
or = 1.636422
= 60 xy 0.45
/ 90 xy 0.30 = 1.636422
1
0.15
26.66667
= +
. . ()
= + 2
. . ()
X
1
2
3
= 6
For 1 + 2 + 3 = 6
y
1
2
3
= 6
xy
1 x1
2x2
3x3
= 14
x2
12
22
32
2 = 14
For 1 + 2 + 3 = 6
For 1 * 1 + 2 * 2 + 3 * 3 = 14
For 2 Use M+ button
Made Easy
By: S K Mondal
22 | P a g e
12
1 x2 M+
22
2 x2 M+
32
3 x2 M+
6 = 3 + 6
. . ()
. . ()
and = + 2
or
14 = 6A + 14 B
. . ()
. . ()
6.5
0.5
1 0.2
0.2
= +
= 3 +
64 min
Now =
or 64
0.2
= 60
60
or = 64 0.2
60 / 64 xy 0.2 =
Made Easy
26.11 m/min
By: S K Mondal
23 | P a g e
Metrology
3
= 0.45 + 0.001
3
+ 0.001 * 97.98
2.172535
Rolling
cos = 1
5
= 1
600
= 1 - 5 / 600
cos-1
7.40198o
If you want in radian after calculating 7.40198 just press * /180 and you will
get = 0.129189
Forging
(i)
12
4
1 =
2 = 1
22
4
1
50
= 100
= 100 2
2
25
100 * ( 50 / 25)
or 100 * 2
(ii)
= 48
141.4214
141.4214
6
20.25
1
20.25
48 (6 / 2 / 0.25 ) * (1 / 2 / 0.25 ) ln
(iii)
= 2
39.68223
Made Easy
By: S K Mondal
24 | P a g e
= 2 +
= 2 +
2
2
= 2 + 2
4.04
6
39.682
510418.2
= 510418.2
= 2
= 4
= 4
=
=
4
2
2 4.04 150 6
0.25
29088
Made Easy
1.000372
By: S K Mondal
25 | P a g e
29098.82
= 29098.82
= + = 510418.2 + 29098.82 = 539517 = 539.52
Extrusion
= 2
82
5
= 2 400
4
4
It is a long calculation, after some part we press
multiplication is done .
2 * 400 * ( * 8 x2 / 4) =
Now 40212.38 * (5 / 4) ln
it gives 40212.38
=
8973.135 N
Wire Drawing
(i)
1+
1 + 1.7145
5
= 400
1
1.7145
6.25
21.7145
It is a long calculation,
First calculate, 400
1+1.7145
1.7145
633.3040
Then calculate,
1
5
6.25
21.7145
= (1 (5 / 6.25) xy (2 * 1.7145)) =
0.5347402
338.65 MPa
[At that time in your calculator 0.5347402 is present just multiply it with
previous value 633.3040]
Made Easy
By: S K Mondal
26 | P a g e
(ii)
1+
400 = 400
Let
or
1 + 1.7145
1
1.7145
6.25
21.7145
6.25
21.7145
6.25
21.7145
50
400 = 400
Calculate, 400
or
1+1.7145
1.7145
1+1.7145
1 + 50
1.7145
633.3
400 = 633.3 1 + 50
633.3400
or =
633.350
0.4 =
or = 6.25 0.4
21.7145
6.25
1
21.7145
4.784413 mm
= 0.0032
= 0.0032 1.5 294
0.0032 * 1.5 * 294
(ii)
0.08230286 mm
=
= 2 + = 2 100 + 50 5 300
2 * (100+50) * 5 * 300
(iii)
450000 N = 450 KN
= 2 + 4
=
252 + 4 25 15
( 25 x2 + 4 * 25 * 15)
Made Easy
46.09772 mm
By: S K Mondal
27 | P a g e
(iv)
1 2
1.5
0.05 0.09
Casting
(i)
=
=
2
4
0.1202
0.180 11300 1600 9.81
4
(ii)
193.7161 N
Welding
(i)
+ = 1
45
500
+
=1
. . ()
55
400
+
=1
. . ()
or OCV = 95 V
Now from equation (i)
Made Easy
By: S K Mondal
28 | P a g e
45 500
+
=1
95
500
45
or = 1 95
or =
500
45
95
500 / ( 1 45 / 95)
(ii)
950 V
450 J
Machine Tools
(i)
Turning time ( T ) =
++
(L+A+O) / (f *N)
(ii)
Drilling time ( T ) =
+++
L = 50 mm
=
15
=
= 15/ (2 59 tan ) = 4.5
2
2 59
A = 2 mm
O = 2 mm
f = 0.2 mm/rev
N = 500 rpm
=
50 + 4.5 + 2 + 2
0.2 500
Made Easy
0.585 min
By: S K Mondal
29 | P a g e
ECM Calculation
(i)
0.7
8.9
0.2
7.19
0.05
7.86
0.05
4.51
First calculate
0.7 / 8.9 +0.2 / 7.19 +0.05 / 7.86 +0.05 / 4.51 =
0.1239159
=
=
1 1
1
0.72
58.71
2 2
0.22
51.99
3 3
3
4 4
0.052
55.85
0.053
47.9
First calculate
0.7 * 2 / 58.71+0.2 * 2 / 51.99+0.05 * 2 / 55.85+0.05 * 3 / 47.9 =
0.03646185
First calculate
0.7 * 2 / 58.71 =
0.02384602
0.03153981
0.03646185
Made Easy
By: S K Mondal
30 | P a g e
= 27.42593
Alternate Method 2: Use M+ button
0.7 * 2 / 58.71 =
Made Easy
By: S K Mondal
31 | P a g e
Strength of Materials
(Only for the type of equations which are not yet covered)
Elongation
(i)
or =
or =
1010 3 1000
5 2
20010 3
4
1004
52 2
[After cancelling common terms from numerator and denominator and one extra
bracket in the denominator has to be put]
100 * 4 / ( * 5 x2 * 2)
2.546480 mm
Thermal Stress
(ii)
0.512.510 6 20
1+
500.5
0.01 2
200 10 6
4
First calculate
500.5
0.01 2
4
20010 6
500.54
0.012 20010 6
0.001591550
Then add 1
0.001591550 + 1
1.001592
Made Easy
By: S K Mondal
32 | P a g e
0.9984105
Then multiply with 0.5 12.5 106 20
0.9984105 * 0.5 * 12.5 * 6 +/- 10x * 20 =
0.0001248013
+
2
80 20
2
+ 402
[One bracket for denominator one bracket for square and one for square root]
(((80-20) / 2 ) x2 + 40 x2 )
For
1,2 =
+
2
First calculate
2
2
50 MPa
2
+
+
2
2
2
+
Deflection of Beams
(iv)
4
8
1010 3 54
8781250
10 * 3 10x * 5 xy 4 / (8 * 781250 ) =
Made Easy
1 mm
By: S K Mondal
33 | P a g e
Bending stresses
(v)
9.5710
=
=
0.1
0.10.2
12
Pa
9.57 103 12
0.23
Torsion
(vi)
409.256
32
10.74 4
or
4 =
8010 9
1180
32409.256180
2
10.74 8010 9
2357315
5.99993010 11
5.999930e+11
= 0.000003928904
Spring
(vii)
8 3
Made Easy
By: S K Mondal
34 | P a g e
820010 3 10 6 10
8010 9 84 10 12
8*200*310x 6 +/- 10x 10 /(80* 9 10x 8 xy 4 * 12 +/- 10x ) =
0.04882813 m
= 48.83 mm
Theories of column
(viii)
42
3
10 10 =
4
64
2 21010 9
44 2
or 10 10 4 42 64 = 2 210 10
or 4 =
1010 3 442 64
3 21010 9
= 4.096000e+7
= 6.511319e+12
4.096000e + 7
= 0.000006290584
6.511319 + 12
Theories of Failure
(ix)
=
=
1
2
1
2
1 2
+ 2 3
97.74 22.96
+ 3 1
+ 22.96 20
+ 20 97.74
Made Easy
x2 =
5592.048
By: S K Mondal
35 | P a g e
22.96 20
x2 =
8.7616
20 97.74
x2 =
6043.508
97.74 22.96
+ 22.96 20
+ 20 97.74
=
1
2
76.30309
97.74 22.96
+ 22.96 20
+ 20 97.74
= 76.30309
Made Easy
By: S K Mondal
36 | P a g e
Theory of Machines
(Only for the type of equations which are not yet covered)
Frequency
(i)
4010 3
100
(40 * 10 x3 / 100 ) / 2 /
3.183099
Transmissibility ratio
(ii)
1+ 2 2
1 2 2 + 2 2
1 + 2 0.15 18.85
1 18.852
First calculate 2
(2 * 0.15
PressM+
Next find 1 2
+ 2 0.15 18.85
= 2 0.15 18.85
* 18.85 ) x2
= 1 18.852
(1 18.85 x2 ) x2
125544.4
then press
5.742737
then press
354.3676
0.01620559
TR = 0.01620559 (Answer)
Made Easy
By: S K Mondal
37 | P a g e
Thermodynamics
(Only for the type of equations which are not yet covered)
SFEE
(i)
1 +
12
2000
1000
= 1 +
12
2000
1000
1602 9.81 10
1002 9.81 6
3200 +
+
+ 0 = 2600 +
+
+
2000
1000
2000
1000
M+
3200
M+
=
M+
Press M+
M-
M-
M-
Press M-
1602 9.81 10
1002 9.81 6
= 3200 +
+
2600
2000
1000
2000
1000
Entropy Change
(ii)
= 1.005
M+
Made Easy
300
50
0.287
350
150
M-
By: S K Mondal
38 | P a g e
First calculate
1.005
300
350
50
150
-0.3153016 Press M-
Available Energy
(iii)
2 1
2
1
1250
450
1250
450
490.4397
Made Easy
490439.7 KJ = 490.44 MJ
By: S K Mondal
39 | P a g e
Conduction
(i)
2
1
3
2
+
2 1 1200 600
0.025
0.055
0.01 +
0.025
19
0.2
0.025
0.01
19
0.055
0.025
0.2
3.9905128299999996
Made Easy
944.7186
W/m
2 1 1200 600
= 944.72 /
0.025
0.055
0.01 +
0.025
19
0.2
By: S K Mondal
40 | P a g e
Unsteady Conduction
(ii)
= =
298 300
3
= 4252.3533 10
30 300
or
298300
or
30300
30300
298300
30300
or
298 300
4252.3533 10 3
((30-300) / (298-300)) ln =
Note: Several times use of
/ 425 =
=
/ 2.3533 =
/ 3 +/- 10x =
4.904526 S
Heat Exchanger
(iii)
9040
90
40
(90 / 40) ln = then press 1/x then multiply with numerator * (90 40) = 61.65760
Radiation
(iii)
Interchange factor
12 =
1
1 1 1
+
1
1 2 2
First calculate
1
1 210 3 1
+
1
0.6
100
0.3
210 3
100
0.3
Made Easy
0.00004666666
By: S K Mondal
41 | P a g e
1.666714
Now
= 12 1 14 24
6.804000e-11
Made Easy
By: S K Mondal
42 | P a g e
Industrial Engineering
(Only for the type of equations which are not yet covered)
Forecasting
(i)
= + 1 1 + 1 2 2 + 1 3 3
= 0.4 95 + 0.4 0.6 82 + 0.4 0.62 68 + 0.4 0.63 70
M+
0.4 * 95
M+
=
0.4 * 0.6 * 82
38
M+
M+
0.4 * 0.6 x2 * 68
0.4 * 0.6 x3 * 70
6.048 Press M+
Regression Analysis
(ii)
Let us assume the equation which best fit the given data
y = A + Bx
First take summation of both sides
= +
. . ()
= + 2
. . ()
Made Easy
By: S K Mondal
43 | P a g e
Data
1
2
3
x
1
2
3
= 6
For 1 + 2 + 3 = 6
Y
1
2
3
= 6
Xy
1 x1
2x2
3x3
= 14
x2
12
22
32
2
= 14
For 1 + 2 + 3 = 6
For 1 * 1 + 2 * 2 + 3 * 3 = 14
For 2 Use M+ button
12
1 x2 M+
22
2 x2 M+
32
3 x2 M+
6 = 3 + 6
. . ()
. . ()
and = + 2
or
14 = 6A + 14 B
. . ()
. . ()
Made Easy
By: S K Mondal
44 | P a g e
2 30000 3500
2.5 + 10
2.5
10
First calculate
230000 3500
2.5
2.5+10
10
1.050000e+8
10246.95
END
If you got the above points, of the way of calculation then you should be happy enough
because we finally succeeded in its usage.
Made Easy
By: S K Mondal