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The information in this document is the property of BHARAT HEAVY ELECTRICALS LIMITED
It must not be used directly or indirectly in any way detrimental to the interest of the company.

Jayanand R
2011.02.14
17:39:35
+05'30'
JOB NO.
STATUS

324
CONTRACT

JINDAL INDIA THERMAL POWER LIMITED, JITPL

2X600MW COAL FIRED POWER PROJECT AT
DERANG, ORISSA

DISTRIBUTION
Rev 02

DATE 07.02.11

ALT.
TM

CHKD
AJ

CONSULTANT:
TATA CONSULTING ENGINEERS LIMITED
MUMBAI

APPD.
PK

Customer/consultant
comments incorporated
REV DATE ALTD CHKD APPD
01 20.03.10 TM
AJ
PK
01
Customer/consultant
comments
TITLE:
incorporated

BHARAT HEAVY ELECTRICALS LTD.

POWER SECTOR
PROJECT ENGINEERIING MANAGEMENT
NEW DELHI

DEPT.
NAME SIGN DATE
CODE:
N
DESN TM Sd/- 05.10.09
CHD. AJ Sd/- 05.10.09
APPD PK Sd/- 05.10.09

CW SYSTEM DESIGN PHILOSOPHY & SYSTEM WRITE-UP

DEPTT
SIGN
DATE

SCALE

NTS

DOCUMENT NO:

PE-DC-324-165-N002
Page 1 of 5

REV 02

TITLE:
CW SYSTEM
DESIGN PHILOSOPHY & SYSTEM
WRITE-UP
2X600MW JINDAL INDIA TPL

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REVISION NO.:
DATE:
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INDEX
S. NO.

DESCRIPTION

1.

INTRODUCTION

2.

CW SYSTEM GENERAL DESCRIPTION & SCOPE

3.

CW SYSTEM DESIGN CRITERIA

4.

MATERIALS OF CONSTRUCTION CW SYSTEM

5.

CONTROLS & INSTRUMENTATION CW SYSTEM

6.

REFERENCE DRAWINGS/ DOCUMENTS

PE-DC-324-165-N002
02
07.02.11
Page 2 of 5

TITLE:
CW SYSTEM
DESIGN PHILOSOPHY & SYSTEM
WRITE-UP
2X600MW JINDAL INDIA TPL

DOCUMENT NO.:
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DATE:

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02
07.02.11

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1.0 INTRODUCTION
This document covers the system description, Design Philosophy and Control &
Instrumentation Philosophy for Cooling Water System for 2X600MW JINDAL INDIA TPL.

2.0 CW SYSTEM - GENERAL DESCRIPTION AND SCOPE:

Reference Drawing:
P & ID - COOLING WATER SYSTEM PE-DG-324-165-N001
2.1 Customer to provide cold Condenser cooling water through four pipes of 1800 NB each with
adequate parameters at terminal point at TG building A row column and hot water from
condenser shall be return to terminal points at TG building A row column through four
pipes of 1800 NB each. Scope beyond terminal points shall be in customer scope.
The BHEL scope is within terminal points as shown in the P&ID and shall comprise of:
a. Piping from & up to Customer terminal points
b. Electrically operated BF Valves and pressure balanced RE Joints at CW inlet & outlet
nozzles of condenser.
c. Condenser (in BHEL HWR scope)
d. Instrumentation as shown in the P&ID.

3.0 CW SYSTEM DESIGN CRITERIA:

3.1 CW Pipes
3.1.1 The Pipe sizes are calculated for System design flow considering velocity up to 2 M/Sec.
3.1.2 The friction loss in pipes shall be calculated as per William & Hazen formula as under:
V
I
=
( 0.8492 X C X R0.63 )1/0.54
Where
I
C
R
D
V

=
=
=
=
=

Friction Head loss per unit length of pipe (M/M)

120, for Carbon Steel pipe
Hydraulic Radius (D/4)
Diameter of pipe (M)
Velocity of fluid (M/sec)

3.1.3 The pressure drop in Valves & Fittings are based on the following formula as per Crane
Handbook :
HL

V2
2g

TITLE:
CW SYSTEM
DESIGN PHILOSOPHY & SYSTEM
WRITE-UP
2X600MW JINDAL INDIA TPL

Where:
HL
K
g
V

=
=
=
=

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Friction Head loss (MWC)

Friction factor based on Crane Handbook
Acceleration due to gravity (M/sec2.)
Velocity of fluid (M/sec)

3.1.4 Piping above 150 Nb shall be carbon steel IS 2062, rolled and welded conforming to IS 3589.
3.1.5 The Design Pressure of CW system shall be 5 Kg/cm2 (g).

4.0 MATERIALS OF CONSTRUCTION OF MAJOR EQUIPMENTS I ITEMS OF CW

SYSTEM
The material of construction for various equipments / items of CW system are given below :4.1

Valves
Valve 50 Nb & below :
Gate/Globe/Check valves:

4.1.1

Body
Bonnet & Trim

Gun Metal IS 318 Gr. 2

Gun Metal IS 318 Gr. 2

Valve 65 Nb & above :

Butterfly Valves

4.1.2

4.1.3

4.1.4

4.2

Body & Disc

CI IS 210 Gr FG 260 or fabricated as per

IS 2062 Gr. B.for sizes 600 Nb & above.

Shaft
Seal
Seat ring

SS-410
Buna-N/ Nitrile rubber
18-8 SS

Bearings

As per manufacturer practice (Self

lubricating)

Cast iron NRVs/Check Valves :

Body & bonnet
Disc for check valve
Seating surface

CI, IS 210 Gr. FG 260

CI, IS 210 Gr. FG 260
13% chromium steel.

Air Release Valves (ARVs)

Body & bonnet

CI IS 210 Gr FG 260

Piping

As per Drg. No. PE-DG-324-165-N001

5.0 CONTROL & INSTRUMENTATION CW SYSTEM

Instruments shall be provided in the system as shown in P&ID for CW system, Drg. no. PE-DG324-165-N001.
5.0 Controls

The Control of CW system shall be from central control room (CCR) through OWS.

TITLE:
CW SYSTEM
DESIGN PHILOSOPHY & SYSTEM
WRITE-UP
2X600MW JINDAL INDIA TPL

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DATE:

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02
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MO BFV open/close push button shall also be provided on the integral starter of these
valves.
Motor actuators for condenser inlet & outlet Butterfly valves, all control logics, Process
Interlocks under BHEL scope within the battery limit & Remote I/O panel in CW pump
house shall be controlled/ realized from BHEL supplied DCS. Relevant inputs shall be
wired to the Remote panel by CW pump vendor.
All alarms shall be annunciated in OWS at CCR.

Instrumentation for controls and interlocks

Instrumentation shall be as shown in the P&ID for CW System, Drg. no. PE-DG-324-165-N001
5.1 Condenser Instrumentation Controls:
a) Status of following shall be indicated in OWS at CCR
Condenser inlet/outlet temperature.
Condenser inlet/outlet BFV open/close status.
Differential pressure across condenser.

6.0 REFERENCE DRAWINGS/ DOCUMENTS :

a)

CW System P&ID

Drg.No.PE-DG-324-165-N001