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Welcome To ABB
Technical Sharing Session
ABB Group
August 11, 2015 | Slide 1
Circuit Breakers
Standards Guidelines IEC 60947-2
Agenda
IEC 60947-2
Circuit Breaker Standard, for industrial application
ABB Group
August 11, 2015 | Slide 4
International Standard
IEC 60947
European Standard
EN 60947
ABB Group
August 11, 2015 | Slide 5
IEC 60947-1
IEC 60947-2
IEC 60947-3
IEC 60947-4-1
Part 4: Contactors
IEC 60947-5-1
IEC 60947-6-1
IEC 60947-7-1
ABB Group
August 11, 2015 | Slide 6
BREAKING
Breaking Capacity
WITHSTAND
MAKING
Making Capacity
ABB Group
August 11, 2015 | Slide 7
BREAKING
Breaking Capacity
WITHSTAND
MAKING
Making Capacity
ABB Group
August 11, 2015 | Slide 8
ABB Group
August 11, 2015 | Slide 9
A current-limiting circuit
breaker is able to reduce the
stress, both thermal and
dynamic, because it has been
designed to start the opening
operation before the shortcircuit current has reached its
first peak, and to quickly
extinguish the arc between the
contacts.
ABB Group
August 11, 2015 | Slide 10
ABB Group
August 11, 2015 | Slide 11
Time
ABB Group
August 11, 2015 | Slide 12
ABB Group
August 11, 2015 | Slide 13
ABB Group
August 11, 2015 | Slide 14
1E3MAs
100MA s
where
I2 t is the specific let-through energy of
the protective device which can be read on
the curves supplied by the manufacturer;
S is the cable cross section [mm2]; in the
case of conductors in parallel it is the
cross section of the single conductor;
k is a factor that depends on the cable
insulating and conducting material.
10MAs
1MAs
0.1MAs
1E-2MAs
0.1kA
ABB Group
August 11, 2015 | Slide 15
1kA
10k A
100k A
Choice criteria
ABB Group
August 11, 2015 | Slide 16
Rated value Iu
Rated uninterrupted current Iu
the rated uninterrupted current of an equipment is a value of
current, stated by the manufacturer, that the equipment can carry
in uninterrupted duty (at 40 C)
ABB Group
August 11, 2015 | Slide 17
Rated value Iu
The rated uninterrupted current Iu is different from the rated
current In, which is the rated current of the thermomagnetic or
electronic trip unit and is lower or equal to Iu.
A new concept
for setting the
current In: the
rating plug
ABB Group
August 11, 2015 | Slide 18
Rated value Iu
Rated uninterrupted current Iu
Some factors may reduce the Iu of a circuit breaker
like temperature, altitude or frequency.
XT1 160
XT4 250
ABB Group
August 11, 2015 | Slide 19
Rated value Ue
Rated operational voltage Ue
the rated operational voltage of an equipment is a value of voltage
which, combined with a rated operational current, determines the
application of the equipment and to which the relevant tests and
the utilization categories are referred.
ABB Group
August 11, 2015 | Slide 20
Rated value Ue
Rated operational voltage Ue
Breaking capacity is always referred to the operational voltage; the
breaking capacity decreases when the voltage increases.
ABB Group
August 11, 2015 | Slide 21
Rated value Ue
Some factors may reduce the Ue of a circuit breaker
ABB Group
August 11, 2015 | Slide 22
Choice criteria
ABB Group
August 11, 2015 | Slide 23
IEC 60947-2
def. 4.3.5.2.1
ABB Group
August 11, 2015 | Slide 24
IEC 60947-2
def. 4.3.5.2.2
ABB Group
August 11, 2015 | Slide 25
Ics
Icu
ABB Group
August 11, 2015 | Slide 26
ABB Group
August 11, 2015 | Slide 29
Icu or Ics ?
4000A
1600A
Icu breaker :
Downstream devices
X
630A
630A
630A
Breaker B:
Icu = 100 kA
with Ics = 75 % of Icu
70 kA
50 kA !!!
U
LOAD
Where:
O: Tripping of the circuit breaker under short circuit condition.
CO: Closing by the contactor under short circuit condition and tripping of the
circuit breaker.
IEC 60947-2
def. 4.3.5.4
ABB Group
August 11, 2015 | Slide 34
IEC 60947-2
Table 4
ABB Group
August 11, 2015 | Slide 35
IEC 60947-2
Table 4
ABB Group
August 11, 2015 | Slide 36
IEC 60947-2
Table 3
30 kA
2500A
ABB Group
August 11, 2015 | Slide 37
Selectivity Categories
ABB Group
August 11, 2015 | Slide 39
Ipeak
ABB Group
August 11, 2015 | Slide 40
IEC 60947-2
Table 2
Icm
n x Icu
T6L800 In800
54kA
16,8kA
10kA
10kA
ABB Group
August 11, 2015 | Slide 41
50kA
100kA
Irms
ABB Group
August 11, 2015 | Slide 42
If the cos k of the plant is equal to 0.16 (lower than the standard
prescribed value) the evaluated Ip = 175 kA.
Since Ip > Icm the CB selected is not correct. I will use a CB with a greater
value of Icu in order to have an Icm value suitable to the peak current of the
plant.
ABB Group
August 11, 2015 | Slide 43
ABB Group
August 11, 2015 | Slide 44
Choice criteria
ABB Group
August 11, 2015 | Slide 45
Limit value Ui
IEC 60947-1
def. 4.3.1.2
Ui = RATED INSULATION
VOLTAGE
Ue < Ui
ABB Group
August 11, 2015 | Slide 46
IEC 60947-1
def. 4.3.1.3
ABB Group
August 11, 2015 | Slide 47
ABB Group
August 11, 2015 | Slide 48
Overload protection
IEC 60947- 2
Table 6
ABB Group
August 11, 2015 | Slide 49
IEC 60947- 2
8.3.3.1.2
S
I
ABB Group
August 11, 2015 | Slide 50
Type Tests
IEC 60947- 2
8.3
Type Tests
ABB Group
August 11, 2015 | Slide 52
Routine Tests
IEC 60947- 2
8.4
ABB Group
August 11, 2015 | Slide 53
Annex F - J
Tests of EMC for circuit breakers with electronic overcurrent protection
Electrostatic discharges
Radiated radio-frequency electromagnetic fields
Immunity
Emission
Conducted disturbances
Radiated disturbances
Dry heat test Damp heat test
Climatic tests
CE Marking
ABB Group
August 11, 2015 | Slide 55
Annex H
Test sequence for circuit-breakers for IT systems
This test is intended to cover the case of a second fault to earth in
presence of a first fault on the opposite side of a circuit breaker when
installed in IT systems.
In this test at each pole the applied voltage shall be the phase-to-phase
voltage corresponding to the maximum rated operational voltage of the
circuit breaker at which it is suitable for applications on IT systems.
Circuit Breakers
Standards Guidelines IEC 60898
Choice criteria
Rated value In
Rated uninterrupted current (In):
the rated uninterrupted current of an equipment is a value
of current, stated by the manufacturer, which the equipment
can carry in uninterrupted duty, at a specified reference
ambient air temperature (30 C).
The rated current doesnt exceed the 125A.
Rated value Ue
Choice criteria
IEC 60898-1
def. 5.2.4
IEC 60898-1
def. 3.5.5.2
O - 3 min - O - 3 min CO
O - 3 min - CO - 3 min CO
- leakage current at 1.1 Ue (< 2 mA)
- dielectric strength test
- verification of no tripping at 0,85 x In
A circuit-breaker with a rated short-circuit capacity (Icn) has a corresponding service shortcircuit capacity (Ics) as from this table:
The circuit breaker with
Ics Test
Tripping Curves
Overload characteristics
The main difference between the overload protection curve of the CBs responding to
IEC 60947 or IEC 60898 are referred to the conventional non tripping current.
The prescibed conditions are given in this table:
Tripping Curves
Magnetic characteristics
The CBs according to IEC 60947 usually have the instantaneous threshold at 5 or 10 times
the rated current with a tolerance of + 20%.
The CBs according to IEC 60898-1 (ac applications) have different instantaneous
threshold referred to the type B , C , D as indicated in the table below:
Tripping Curves
Tripping Curves
IEC 60364-4-43
Trip lever
Hammer-impact
electromagnetic coil
Toggle
Thermally-delayed
bimetal
Fixed contact
Switching mechanism
Label
Moving contact
Easy release
snap-on catch
Bi-directionalcylinder-lift-terminal
1 ms after short-circuit
current is released
1 ms
1.5 ms
2 ms after short-circuit
current is released
2 ms
2.5 ms
3 ms after short-circuit
current is released
3 ms
IEC 60898-1
People
Instructed
Uninstructed
Maintenance
Possible
Not possible
40 C
30 C
No limits
Rated Current
In = 125 A
Icn = 25 kA (ac)
Icn = 10 kA (dc)
Ik
Protection of feeders
against overload
Ib
In or I1
Iz
against short-circuit
I2t
In
Iz S
k2S2
Ib
Protection of transformers
InT I1
Upstream CB
I3 or I2
Iinrush
Steps
determining the short-circuit
currents
choosing the CB
setting of the MV overcurrent
protection
setting of the LV overcurrent
protection
400V
400V
400V
Protection of Transformers
Protection of Transformers
Switchboards with one transformer
Sn
U20
In
Isc
Protection of Transformers
The full voltage three-phase short circuit current immediately after the LV
side of the transformer can be expressed by the following relation once we
suppose infinite power at the primary:
Isc =
In x 100
Ucc %
where
Ucc %= short circuit voltage of the transformer [%]
ln = rated current, LV side, [A]
lsc = three-phase rated short circuit current, LV side, [A]
Protection of Transformers
The short circuit current is normally lesser than the preceding deduced
value if the circuit breaker is installed at a certain distance by means of
a cable or bar connection, according to the connection impedance.
Protection of Transformers
The following table shows some possible choices within the SACE Emax
ACB range according to the characteristics of the CB to protect.
Attention
Those indications are valid at the conditions that we declare in the table;
different conditions will lead us to repeat calculations and modify the
choices.
Protection of Transformers
Sn
[kVA]
500
630
800
1000
1250
1600
2000
2500
3150
Ucc (1)
6,25
6,25
6,25
6,25
In (2)
[A]
722
909
1154
1443
1804
2309
2887
3608
4547
Isc (2)
[kA]
18
22.7
23.1
28.9
36.1
37
46.2
57.7
72.7
E1B08
E1B12
E1B12
E2B16
E2B20
E3B25
E3B32
E4S40
E6H50
SACE Emax
(1) For values of the percent short circuit voltage Ucc% different from the Ucc% values as per table, the rated three-phase short
circuit current Icn becomes:
Isc = Isc
Ucc %
Ucc %
(2) The calculated values refer to a U20 voltage of 400 V. for different U20 values, do multiply In and Isc the following k times:
U20
k
[V]
220
380
400
415
440
480
500
660
690
1.82
1.05
0.96
0.91
0.83
0.8
0.606
0.580
Protection of Transformers
Switchboards with more than 1 transformer in Parallel
Isc2 + Isc3
I2
I1
Circuit breaker A
I3
Isc1
I5
Circuit breaker B
I4
Protection of Transformers
Protection of Transformers
Circuit breakers l4 and l5 on the load side must have a short circuit
capacity greater than lsc1 + lsc2 + lsc3; naturally every transformer
contribution in the short circuit current calculation is to be lessened by the
connection line transformer - circuit breaker (to be defined case by case).
Agenda
Low voltage selectivity with ABB circuit breakers
Introduction
What is selectivity?
Selectivity (or discrimination)
Introduction
Protection system philosophy
Reduce the stress and prevent damage
Minimize the area and the duration of
power loss
DAMAGE REDUCTION
Better selectivity
FAULT
CONTINUITY OF SERVICE
Standards definition
Selectivity
The definition of selectivity
IEC 60947-1
def. 2.5.23
Overcurrent selectivity
Example
In occurrence of a fault
(an overload or a short circuit)
if selectivity is provided
only the downstream circuit
breaker opens.
Overcurrent selectivity
Example
In occurrence of a fault
(an overload or a short circuit)
if selectivity is not provided
both the upstream and the
downstream circuit breakers
could open
All the system is out of service!
Standards definition
Partial and total selectivity
IEC 60947-2
def. 2.17.2 - 2.17.3
Standards definition
Partial selectivity
Partial selectivity is an overcurrent selectivity where, in the
presence of two protection devices against overcurrent in series,
the load side protection device carries out the protection up to a
given level of overcurrent, without making the other device trip.
Is is the ultimate
selectivity
value!
Standards definition
Total selectivity
Total selectivity is an overcurrent selectivity where, in the
presence of two protection devices against overcurrent in series,
the load side protection device carries out the protection without
making the other device trip.
Standards definition
Partial and total selectivity
Upstream circuit breaker A
T4N 250 PR221DS In = 250 (Icu = 36kA)
Downstream circuit breaker B
S 294 C100 (Icu = 15kA)
Selectivity analysis
Time-current curves
Overload zone
Thermal protection
L protection
Time-current selectivity
Short-circuit zone
Magnetic protection
S, D, I and EF protections
Selectivity analysis
Real currents
Real currents circulating through the circuit breakers
I>
I>
IA = IB
tA
I>
I>
I>
I>
IA = IB + Iloads
tA
tB
I>
I>
I>
I>
I>
IA = (IB + Iloads) / 2
tA
tB
tB
IA=IB
IB IA
IA
IB
Agenda
Low voltage selectivity with ABB circuit breakers
Introduction
Selectivity techniques
Current selectivity
Time selectivity
Energy selectivity
Zone (logical) selectivity
Current selectivity
Base concept
Current selectivity: closer to the power supply
the fault point is, higher the fault current is
3kA
tA
tA
A
Ultimate
selectivity
value
tB
ImA
Current selectivity
Example
Circuit breaker A will be set to a value which does not
trip for faults which occur on the load side of B.
(I3Amin >1kA)
Circuit breaker B will be set to trip for faults which
occur on its load side (I3Bmax < 1kA)
104s
Is
103s
Is = I3Amin
102s
10s
1s
B
10-1s
10-2s
0.1kA
1kA
3kA
10kA
Current selectivity
Plus and minus
Plus
Easy to be realized
Economic
Instantaneous
CURRENT SELECTIVITY
Minus
Selectivity is often only partial
Current thresholds rise very quickly
Time selectivity
Base concept
Time selectivity is based on a trip delay of the upstream
circuit breaker, so to let to the downstream protection the
time suitable to trip
Setting strategy:
progressively increase the
trip delays getting closer to
the power supply source
On the supply side
the S function is required
Time selectivity
Example
A will be set with the current threshold I2
adjusted so as not to create trip overlapping
and with a trip time t2 adjusted so that
B always clears the fault before A
I
k
104s
Is
103s
102s
10s
1s
I2
t2
10-1s
10-2s
0.1kA
1kA
10kA
100kA
Is = IcwA
Is = I3minA
Time selectivity
Example
Which is the problem of time selectivity?
I
k
104s
103s
102s
10s
1s
t2
10-1s
10-2s
0.1kA
1kA
10kA
100kA
Time selectivity
Plus and minus
Plus
Economic solution
Easy to be realized
TIME SELECTIVITY
Minus
Quick rise of setting levels
High values of let-through energy
Energy selectivity
Base concept
Energy selectivity is based on the currentlimiting characteristics of some circuit breakers
104s
103s
A
102s
10s
1s
B
10-1s
10-2s
0.1kA
1kA
10kA
Energy selectivity
Example
104s
103s
Is = 20kA
102s
B
10s
I3=OFF
1s
10-1s
10-2s
0.1kA
1kA
10kA
Energy selectivity
Plus and minus
PLUS
High selectivity values
Reduced tripping times
Low stress and network disturbance
ENERGY SELECTIVITY
MINUS
Increasing of circuit breakers size
Zone selectivity
Base concept
Zone selectivity is an evolution of the time
selectivity, obtained by means of a electrical
interlock between devices
locking
signal
Fault
Zone 3
Zone 2
Zone 1
Zone selectivity
Example
C Opens
Zone selectivity
Specifications
Zone selectivity needs:
an external source of 24V
Zone 1
Zone 3
Zone 2
Zone selectivity
Plus and minus
PLUS
Trip times reduced
Low thermal and dynamic stress
High number of hierarchical levels
Can be made between same size circuit breakers
ZONE SELECTIVITY
MINUS
Cost and complexity of the installation
Additional wiring and components
Agenda
Low voltage selectivity with ABB circuit breakers
Back-up protection
What is back-up protection?
Back-up protection (or cascading)
is a type of coordination of two protective
devices in series which is done in electrical
installations where continuous operation is
not an essential requirement.
Back-up protection
excludes the use
of selectivity!!!
Back-up protection
Standards definition
The definition of back-up is given by the
IEC 60947-1 Standard: Low voltage equipment
Part 1: General rules for low voltage equipment
IEC 60947-1
def. 2.5.24
Back-up protection
Base concept
Back-up is used by those who need
to contain the plant costs
The use of a current-limiting circuit
breaker on the supply side
permits the installation of lower performance
circuit breakers on the load side
Back-up protection
Application example
T4L 250
Ik = 100 kA
Icu (T4L+T1N) = 100kA
T4L 250
T4L 250
T4L 250
Icu = 120kA
T1N 160
T1N 160
T1N 160
Icu = 36kA
Back-up protection
Application example
T4L 250
A
Ik = 100kA
Ik = 100kA
T1N 160
T1N 160
T1N 160
Back-up protection
Plus and minus
Plus
Economic solution
Quick tripping times
BACK-UP PROTECTION
Minus
No selectivity
Low power quality
Example of Selectivity
~
T5H 630A
70kA
T3N 160A
36kA
Iz
65kA
Example of Selectivity
Discrimination
Example of Selectivity
Back-Up
Example of Selectivity
Meaning of Selectivity Value
T5H
70kA
T5H 70kA
T3N 36kA
T3N
36kA
Example of Selectivity
Meaning of Selectivity Value
T5H
T3N
70kA
T5H
20kA
T3N
36kA
Example of Selectivity
Meaning of Selectivity Value
5kA fault
T5H
ON
T3N
Trip
T5H
70kA
T3N
36kA
5kA
Example of Selectivity
Meaning of Selectivity Value
T5H
5kA fault ON
10kA fault ON
T3N
Trip
Trip
T5H
70kA
T3N
36kA
10kA
Example of Selectivity
Meaning of Selectivity Value
T5H
5kA fault ON
10kA fault ON
20kA fault Trip
T3N
Trip
Trip
Trip
T5H
70kA
T3N
36kA
20kA
Example of Selectivity
Meaning of Selectivity Value
T5H
5kA fault ON
10kA fault ON
20kA fault Trip
36kA fault Trip
T3N
Trip
Trip
Trip
Trip
T5H
70kA
T3N
36kA
36kA
Example of Selectivity
Meaning of Selectivity Value
5kA fault
10kA fault
20kA fault
36kA fault
65kA fault
T5H
ON
ON
Trip
Trip
Trip
T3N
Trip
Trip
Trip
Trip
Trip
T5H
70kA
T3N
36kA
65kA
T2S160
T1D160
ABB Group
August 11, 2015 | Slide 150
ABB Group
August 11, 2015 | Slide 152
ABB Group
August 11, 2015 | Slide 153
ABB Group
August 11, 2015 | Slide 154
ABB Group
August 11, 2015 | Slide 155
ABB Group
August 11, 2015 | Slide 156
ABB Group
August 11, 2015 | Slide 157
ABB Group
August 11, 2015 | Slide 158
ABB Group
August 11, 2015 | Slide 159
ABB Group
August 11, 2015 | Slide 160
ABB Group
August 11, 2015 | Slide 161
ABB Group
August 11, 2015 | Slide 162
ABB Group
August 11, 2015 | Slide 163
ABB Group
August 11, 2015 | Slide 164
ABB Group
August 11, 2015 | Slide 165
Resistance
Motor
In
In
In
AC-1
Capacitor
AC-3
AC-6b
30 times In
In
In
kVA
kVar
kW
Apparent power (kVA) is significantly higher than the Active power (kW)
The excess current causes losses (kWh) which is billed.
1MVA
400V
I = 1636A
Cos
The Transformer, Circuit breaker & Cable has to be increased.
kVar
kW
Apparent power (kVA) is significantly higher than the Active power (kW)
The charges based on the contracted kVA demand is close to the active
power.
1MVA
Cos
kW Load
ABB Group
August 11, 2015 | Slide 171
I = 1364A
Cos
There is not need to increase the Transformer, Circuit breaker & Cable.
ABB Group
August 11, 2015 | Slide 172