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6 AUTHORS, INCLUDING:
Chiranjib Bhattacharjee
Sangita Bhattacharjee
Jadavpur University
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S. Datta
Pennsylvania State University
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Department of Chemical Engineering, Indian Institute of Technology, Kanpur 208 016, India
Tel. +91 (512) 259-7093; email: pkbhatta@iitk.ac.in
b
Supreme Paper Mills, Kolkata 700 017, India
c
Department of Chemical Engineering, Jadavpur University, Kolkata 700 032, India
email: c_bhatta@rediffmail.com
Received 17 June 2004; accepted 20 September 2004
Abstract
Concentration and purification of lignosulphonates (LS) present in spent sulfite liquor (SSL) obtained from the
paper industry were carried out through ultrafiltration (UF). The salts of lignosulphonic acid, a product of acid
hydrolysis of lignin, are a major component of technical LS. In respect of molecular weight composition, LS represent
a polydispersed system with a wide range of molecular weight distributions, from 200 to 150,000 Da. They have good
adhesive properties and are used as plasticizers, peptizers, and stabilizers in the industry. The usefulness of LS is
dependent on the molecular weight composition. Higher molecular weight LS fractions show properties of amorphous
polymeric substances, which may have much industrial use. Diafiltration operation was used for purification of LS.
The LS present in SSL were estimated using different membranes (polysulphone, cellulose acetate, fluoropolymer) of
varied cut-off sizes (1 K, 5 K, 10 K, 20 K, 25 K, 50 K and 100 K). Sharp cut-off membranes in between 20 K and
100 K Da show close rejections (8084%). The effect of different operating conditions such as different transmembrane
pressures, dilution of SSL, membrane materials and different cut-off sizes was studied on flux and rejection. The effect
of sharp and diffused cut-off membranes on flux and rejection was also studied. Continuous diafiltration (CD) was
conducted over a high MWCO membrane (GR100K). It was observed that CD with a sharp cut-off membrane gave
steady flux and a very good rejection of LS.
Keywords: Ultrafiltration; Transmembrane pressure; Molecular weight cut-off; Membrane material; Spent sulfite
liquor; Lignosulphonates; Rejection
*Corresponding author.
0011-9164/05/$ See front matter 2005 Elsevier B.V. All rights reserved
288
1. Introduction
Spent sulfite liquor (SSL) has always been a
major concern to the paper industry for its disposal and any sort of recovery of its constituents.
The paper industry is a major consumer of water
and consumes around 0.1 million tons of water
per ton of finished paper. The present practice of
most of the pulp and paper industries is to treat
these effluents in an inefficient way (aeration,
liming, etc.), and then disposing of it into nearby
water systems. This poses serious environmental
problems with flouting of environmental laws.
With the rising demand for competing technologies and stricter government rules to combat
environmental pollution, extensive research has
been carried out all over the world to develop
treatment schemes for paper mill wastes which
could both be economical as well as efficient.
Membrane technology has gained much attention
as a practical process for concentration and purification of macromolecular species in aqueous
solutions. Although applications in the pulp and
paper industry normally present severe conditions
for the membranes, many researchers are investigating their feasibility.
Studies have been carried out for effective
separation of dissolved solids such as lignosulphonates (LS) on one hand and clear reusable
water on the other using membrane processes
such as ultrafiltration (UF), nanofiltration (NF)
and reverse osmosis (RO), and effectively combining one such process with other. Some
researchers [1] demonstrated that the total solids
(TS) of SSL could be concentrated from 6% to
12% with a flux of about 40 L/m2.h by RO, and
membrane lifetime of more than a year was
obtained with efficient membrane cleaning two to
six times a week. It was also reported [2] that a
full-scale UF plant with a membrane area of
1,120 m2 was installed at Borregaard Industries
(Sarpsbog, Norway) calcium bisulphate pulp mill
in 1981. The UF plant processes 50 m3/h of feed
liquor with 12% solids, and produces a retentate
289
Table 1
Characteristics of spent sulfite liquor
Constituents
Percentage
Total dissolved
4.42
solids
Lignosulphonates 38.0% TDS basis
Sulphated ash
31.6% TDS basis
Sulphur
Silica
Na2SO4
Procedure
TAPPI:
T629 os-53
TAPPI:
T629 os-53
-do-do-do-
Table 2
List of membranes used and their characteristics
Membrane Supplier
Material
MWCO used
CA
Cellulose
acetate
Polysulphone
Fluoro
polymer
GR
FS
Spectrum,
USA
DSS,
Denmark
DSS,
Denmark
290
Table 3
Characteristics of GR and FS membranes
Type
Membrane
material
MWCO
(10!3)
Water flux
(l/m2.h)
Operable
pH range
Temp. range
(C)
Pressure
range (bar)
GR40PP
GR51PP
GR60PP
GR61PP
GR81PP
FS40PP
FS50PP
FS81PP
Polysulphone
Polysulphone
Polysulphone
Polysulphone
Polysulphone
Fluoropolymer
Fluoropolymer
Fluoropolymer
100
50
25
20
10
100
50
10
300600
275525
250450
275475
100325
300800
300700
200500
113
113
113
113
113
111
111
111
075
075
075
075
075
111
111
111
010
010
010
010
010
010
010
010
Table 4
Characteristics of CA membranes
Type
Spectra/Por; C5
Spectrum Medical Industries, USA
Nature
Diameter
76 mm
MWCO
Composition
pH range
210
Skin
To 0.5 m
Sterilization
Storage
In 12% formaldehyde
a filter diameter of 76 mm and an effective filtration area of 26.4 cm2. The cell was fitted with a
mechanical stirrer with a diameter of 56 mm and
height of the stirrer above the membrane of
30 mm. For operation in batch mode, the transmembrane pressure was controlled by an air compressor (range 1760 kPa) while for continuous
mode experimentation, the pressure and flow of
feed were controlled using a metering pump and
backpressure regulator. Adjusting the voltage
function of pressure history also. After compaction water flux was measured at four different
pressures to determine the value of Rm.
2.5.2. UF experiments for a flux and rejection
study
Numerous UF experiments were conducted in
stirred cells to observe flux and rejection against
time for different process variables such as pressure, feed concentration and MWCOs of different
membrane materials.
To compare the UF of SSL using various
polymeric membranes, experiments were carried
out in a stirred UF cell. The stirrer speed was kept
constant at 550 rpm and the pressure was kept
uniform at 690 kPa. The experiments were run in
two different modes (continuous and batch).
An extensive study was conducted to observe
the influence of different operating variables on
flux and rejection in the UF of SSL. These include dilution of feed SSL, transmembrane pressure (TMP), and MWCO of membranes. For all
cases the stirrer speed was kept constant at
550 rpm. Experiments were carried out in continuous mode to study the effect of dilution under
a constant pressure of 690 kPa. The CA10K
membrane was chosen for study at three different
dilutions (0, 2, and 5 times diluted SSL).
To study the effect of pressure as an operating
variable, experiments were conducted in batch at
a stirrer speed of 550 rpm. The FS50K membrane
was chosen for this study and a feed of five times
diluted SSL was taken. Studies were conducted
for three different pressures: 690 kPa, 414 kPa
and 207 kPa.
Experiments were also conducted in batchmode to study the influence of cut-off size on
flux and rejection. Am UF stirred cell at a stirrer
speed of 550 rpm was used. Pressure (690 kPa),
initial feed volume (600 ml) and feed dilution
(five times diluted SSL) were kept uniform. The
whole set of GR membranes available and FS
(50K, 100K) membranes were used to study the
291
292
293
294
Higher dilution results in lower feed concentration, thereby giving lower concentration polarization near the membrane surface. Because of
lower boundary layer resistance against flow
(hence, a low )x), permeate flux increased.
Further, at lower feed concentration viscosity
decreases, thereby increasing the flux.
(2)
The Ra values were calculated using Eq. (2) from
the steady-state flux obtained at different operating conditions and for different membranes. The
(3)
295
296
(6)
Fig. 10. Plot of experimental flux data against time for the
continuous diafiltration process.
(5)
Substituting P from Eq. (4) into Eq. (5) and
integrating,
4. Conclusions
It has been observed that high MWCO GR
membranes are very suitable for UF of SSL for
the recovery of lignosulphonates. The permeate
flux and rejection are both quite satisfactory in
batch, continuous and CD experiments. It was
also seen that more than 80% of LS present in
SSL have molecular weights more than or equal
to 100 kDa, which could be of industrial importance. For the recovery of lignosulphonate, stagewise discontinuous diafiltration (DD) may also be
performed, though this is beyond the purview of
this paper. The permeating solutions thus obtained from CD and DD may further be processed
for the recovery of water.
5. Symbols
C
CB
Co
CR
CP
J
K
)Pappl
)Peff
r
Ra
Rm
VD
Vo
VP
)x
Greek
g
:
)B
Acknowledgements
The cooperation of Rani Nagar Paper and
Board Pvt. Ltd., Kolkata, is thankfully acknowl-
297