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AFCONS

DESIGN TEAM

QUICK REFERENCE MANUAL

AFCONS
DESIGN TEAM

QUICK REFERENCE MANUAL


Afconss core expertise is mainly because of its expert Technocrats in respective areas.
Afcons have done many challenging jobs in past, which required strong support from
Structural Design Team.
For providing accurate designs at least time the Design Team of Afcons developed a
manual called a Quick Reference Manual or simple QRM. QRM contains all the
necessary formulae, charts / tables, graphs, diagraphs etc from various fields of Civil
engineering. Thus QRM acts as a ready reckoner.
As the organization got diversified in terms of its Skill-sets, the Design team had to
provide Design Support in many new fields. During this exercises the Team members
came across a new set of formulae, charts etc. This situation demanded updation of
entire QRM. With this background the department members decided to regenerate entire
contents of this valuable document.
Now after the concentrated efforts of two months the new QRM has been prepared. The
New QRM includes following features:1) The old version of QRM was available only in hard copy. But the new QRM is
available in the Electronic format. This makes the document Handy and
portable
2) In the new version of QRM the contents are classified (bunched together) as per
the domain areas and also sub-domains. This helps to further reduce the time.
3) The soft Electronic format has made the Search option very easy
4) The Index is added at the start of the document along with the name of the
domain, sub-domain and references, from which the contents are selected.
5) In the old version a few pages where found to be duplicated. Hence such pages
are removed in the present version.
6) In the present version the contents are so arranged that the empty / blank spaces
are removed. At such blank spaces the new contents were added, with out
causing increase in number of pages
7) For making the document up-to-date, all team members were requested to
suggest areas to be added. Accordingly lot of new data is added.
8) In past a few years, many codes have got revised. An attempt is made to pick-up
latest information from such codes.
9) Finally a New-look is presented to entire document.
Hope all users will find the revised version much useful in practice to act as Qucik
Reference Manual in true sense. All users of QRM are requested to revert back with
their comments / suggestions if any at the following email IDsdesignteam@afcons.com
afconscommon@yahoo.com

INDEX

INDEX
Area

Chapter

Topic

Detail

Ref / Source

Section
Properties

Steel Sections

Properties of Steel Sections

IS : 808 - 1989

Rail

Details of Rail
Chapter 3 : Rails
Details of sheet pile
Indian standard piling section

IS : 3443 - 1980

Steel

Sheet pile
HP bearing piles
Tubes

Design

Compression
members

Bending

Combined stresses
Plates

Connectons

Bolts

Welds

Sizes & properties of steel tubes for


structural purposes
Table 5.2 - Effective length of compression
members of constant domensions
Axial stresses in uncased struts
Page no. 63 - Elastic Critical stress
Table XXII - Safe shear in member for 60
degree lacing rod
Table 6.1B,C,F - Maximum permissible
bending stresses in equal flange I-beams or
channels
Purlin / truss
Page no. 90-91 - combination of Direct
stresses
Capacity of plates 3.15mm, 2.5 mm, 6mm,
8 mm & 10 mm thickness
Approximate weights in pounds of Blacks
Bolts & nuts / Weights of B.S. whitworth
tapped nuts / Weights of B.S. whitworth
hexagon set-screws / Size & weight of
corrugated iron
Permissible stresses in bolts
Welding Symbols
Details of Metric Nuts

PLAIN / REINFORCED / PRESTRESSED CONCRETE


Reinforcement
Rules for bar bending
Page no. 46 - 50 - Requirements of
reinforcement for structural members
Reinforcement percentage for singly /
doubly reinforced sections AND limiting
moment of resistance factor for singly
reinforced T-beams
Table 95 & 96 - Areas of given number of
bars AND Areas of bars at given spacings

Weight in Kg/m of Helicals & Spacer Rings

Arbed / Arcelor
www.sheetpiling.arcelor.com
IS : 1161 - 1998
(1979)
IS 800 - 1984 (2007)
IS 800 - 1984 (2007)
IS : 800-1984 (2007)

IS : 800-1984 (2007)

SP : 38 (S&T)-1987
(Pg. No.- 34 to 36)
IS : 800-1984 (2007)

Draft Revised IS : 800


IS : 813 - 1986

IS : 1786 - 1985
IS : 456 - 2000
Design AIDS for
reinforced concrete to
IS : 456 - 1978 / SP :
16
Design AIDS for
reinforced concrete to
IS : 456 - 1978 / SP :
16

INDEX
Area

Chapter

Topic

Detail

Ref / Source

Limit state
method

Bond & Development Development length of bars


Length, Lapping

IS : 456-2000

Development length for fully stressed plain


& deformed bars

Shear

Compression

Chart 4.1 to 4.10


Chart 5.1 to 5.10
Bending

Columns 2.1-A1 to
A7 AND Columns 2.1F2 to F4

Design shear strength of concrete &


maximum shear stress
Shear - vertical stirrups AND Shear - Bentup Bars

axial compression

Bending

Design AIDS for


reinforced concrete to
IS : 456 - 1978 / SP :
16
Design AIDS for
reinforced concrete to
IS : 456 - 1978 / SP :
16

compression with bending-rectangulr


section
compression with bending-circular section
Uniaxial bending of Rectangular columns
Circular Columns
Two-way slabs : Rectangular panels : loads Reinforced concrete
on beams : common coefficients
designer's handbook Tenth edition
Symbols used V.K. Ghanekar & J.P. Jain
Charts
Columns with uniaxial bending

Working stress Bond & Dev Length, Development length of bars


method
Lapping
Table 83 to 85 - Development length for
plain & deformed bars

Shear

Design AIDS for


reinforced concrete to
IS : 456 - 1978 / SP :
16
IS : 456-2000

Cl. 26.2.5.1 - Lap splices


Table 17 & 18 - Permissible shear stress in
concrete

IS : 456 - 2000
Design AIDS for
reinforced concrete to
IS : 456 - 1978 / SP :
16
IS : 456 - 2000
Design AIDS for
reinforced concrete to
IS : 456 - 1978 / SP :
16 OR IS : 456-2000

Table 81 & 82 - Shear-vertical stirrups, Bent-Design AIDS for


up Bars
reinforced concrete to
IS : 456 - 1978 / SP :
16
Table 69 to 71 - Moment of Resistance
Design AIDS for
factor for singly reinforced sections
reinforced concrete to
IS : 456 - 1978 / SP :
16
Table 77 - 79 - Reinforcement percentage
Design AIDS for
for doubly reinforced sections
reinforced concrete to
IS : 456 - 1978 / SP :
16
Page no. 36 & 37 - T-Beams & L-Beams
IS : 456 - 2000

INDEX
Area

Chapter

Topic

Allowable
stresses

Detail

Ref / Source

Table - 21 - Permissible stresses in concrete IS 456 - 2000


IS 456 - 2000
Table - 22 - Permissible stresses in steel
reinforcement
Page no. 15 & 16 - Properties of concrete,
IS : 456 - 2000
Req of Reinf.
Page no. 20 - Strength of Concrete vs Time SP : 24 - 1983
Maximum reinforcement in piles

FORMWORK
Pressure Calc

Patented
Formwork

ACI

Concrete pressure

DIN

DIN Formulae
Pressure of fresh concrete on vertical
shutters 50

Acrow

L&T Doka

SP : 4 Formwork for
Concrete / ACI - 347 R
- 94
Translation from DIN
18218

Details of acrowspan
Floor forms / Slab forms
Acrow Props sizes
Table F2 - Allowable span of H-beams
(Secondary) below R.C. slab
Table F3 & F4 - Allowable span of H-beams
(primary) below RCC slab
Table F5 - Allowable load on floor props (in
Kn)
L&T Doka column formwork details
L&T Doka wall formwork details
Table F1 - Allowable span of Plywood (in
cm)
Assumptions

DOKA Catalogue
DOKA Catalogue
DOKA Catalogue
DOKA Catalogue
DOKA Catalogue
DOKA Catalogue
DOKA Catalogue

ENABLING WORK (Other than Formwork)


Plants /
Foundations

Batching Plant

CP-30
M-60

Crushing Plants
Load Test

Pile Load Test

Tensile (Pull-out)
Compression
Lateral Load Test
Test of RCC Pile
Test on Steel Piles
Using Reaction Piles
Using Kentledge
Using Anchors

Friction
Clamps
Equipment / Electro-Mech
Pre/post
HT Bars
tensioning

Macalloy post-tensioning bar systems

IS : 2911 - PART 4 1985

INDEX
Area

Chapter

Topic

EOT / Goliath
Crane

Detail

Ref / Source

100 ton. - 24m span Gantry crane

IS : 3177 - 1999

60 ton. - 24m span Gantry crane


60 ton. - 33m span Gantry crane
Formulae

Wheel Size

Lifting Devices Wire rope

Fibre rope

Turn buckle /
Shackles

Cranes

IS : 2266

Details of 'D' Shakles

ISS 6132

BS : 302 - 1968
BS : 4278 - 1968
BS : 2052 - 1965

Correction due to overburden & dilatancy

IS : 2131 - 1981

Cl. A-3 Specification


Table
Chart
Table 1.11.1, Page
no. 28

Appendix B & C

IS : 2911 (Part I/Sec


2) - 1979
IS : 2911-1979
IS : 2911-1979
Foundation Design
Manual - N.V. Nayak

Annexure-3

Derivation of length of rock socket


Cl. 4.3 Piles in Cohesionless soil

Limit state method


Settlement of Piles
Pile Driving

Shallow
Foundation

Fort william industrial Rope for general


engg. Purpose
Single slings & Double slings
Safe loads for Eye Bolts
Chain Slings grade 75
Endless slings
Scale of strength and N values for weak
rocks and bolts
Details of Turn buckle

Manitowac 999

GeoTech Data
Soil Properties SPT (N) Value
Properties of Clay
Piles

Trolley or crane wheel design

Base Pressure

Table 2 values of constant


Determination of depth fixity
Empirical values of f Dr & unit weight of
granular soild based on standard
penetration blow count with corrections for
saturation effect & for overburden if any

M. J. Tomlinson (Ple
Design and
Construction Practice)

Penetration in weathered rock


Maximum moment capacity of piles
in sand
in clay
Table giving weight of monkey (dolly) in
tonnes
Redistribution of Pressures under circular
foundation

Refer p.441, formulas


for stress & strain by
Roark & Young

Wintercorn fand - chart for Biaxial Moments


IS : 2911 - 1979
Marine Structures
Shore
Protection
Floating
Vessels / Eqp

Tetrapod

Details of Tetrapod

Barges

Approximate dead wt. of barges depending


on load capacity

INDEX
Area

Chapter

Topic

Detail

Ref / Source

Courbon's formulae

IRC-6
IRC-21

IRC : 6 - 2000
IRC : 21 - SECTION III

Bridges
IRC-Loads

Bearings

Neoprene
Roller-Rocker
POT-PTFE
Disc
Elastomeric
Mettalic Bearings

ICR-83-part-3
ICR-83-part-2
ICR-83-part-1

Data for Calculation / Mathematical Formulae / Analysis


Mathematical
Formulae

Mensuration

Geometrical properties of plane sections


Useful Tables
Method of finding surfaces & volumes of
solids

Structural
Analysis

Beam loading & Coefficient for Maximum


Deflection

Design of Steel
Structures - L. S. Negi

Moment & shear values for beams


Moment & shear values for rigid frames
Influence lines for continuous beams
Coefficients for moment & reactions for
continuous beams
IS : 1893 - 1984
IS : 875 - 1987 ALL
PARTS

STEEL
STRUCTURES

SECTION 1 - STEEL - SECTION PROPERTIES


STEEL SECTIONS

REFERENCE - IS : 808 - 1989


SECTION 2 - BEAM SECTIONS

SECTION 3 - COLUMNS / HEAVY WEIGHT BEAM SECTIONS

SECTION 4 - CHANNEL SECTIONS

PARALLEL FLANGE CHANNELS

SECTION 5 - EQUAL LEG ANGLES

Supplementory list of Indian Standard Equal Leg Angles

SECTION 6 - UNEQUAL LEG ANGLES

Supplementory list of Indian Standard Unequal Leg Angles

SECTION 1 - STEEL - SECTION PROPERTIES


RAIL - DETAILS OF RAILS
SPECIFICATIONS FOR CRANE RAIL SECTIONS
REFERENCE : IS 3443 - 1980

ALL DIMENSIONS ARE IN MM


FIG. 2 - 30 KG/M CRANE RAIL SECTION

ALL DIMENSIONS ARE IN MM


FIG. 3 - 45 KG/M CRANE RAIL

ALL DIMENSIONS ARE IN MM


FIG. 6 - 67 KG/M CRANE RAIL

ALL DIMENSIONS ARE IN MM


FIG. 5 - 52.2 KG/M CRANE RAIL

ALL DIMENSIONS ARE IN MM


FIG. 4 - 52.1 KG/M CRANE RAIL

ALL DIMENSIONS ARE IN MM


FIG. 8 - 125 KG/M CRANE RAIL

ALL DIMENSIONS ARE IN MM


FIG. 7 - 74 KG/M CRANE RAIL SECTION

STANDARD FLAT FOOTED RAILS


C

A
D

WEIGHTS & DIMENSIONS OF RAILS


METRE

6.94 kg
9.92 kg
11.91 kg
14.88 kg
20.5 kg
29.76 kg
37.19 kg
44.61 kg
52.09 kg

A
B
C
HEIGHT
BOTTOM
TOP
2 (1/8")
2 (1/8") 1 (5/32")
14 lbs
54
54
29
2 (1/2")
2 (1/2")
1 (3/8")
20 lbs
63.49
63.49
35
2 (23/32") 2 (3/4")
1 (1/2")
24 lbs
69
70
38
3
3
1 (5/8")
30 lbs
76.2
76.2
41.28
3 (15/32") 3 (1/4")
1 (7/8")
41.5 lbs
88.05
82.07
47
4 (1/2")
4 (5/16") 2 (1/4")
60 R
115
109.54
57.15
5 (1/16") 4 (3/16") 2 (7/16")
75 R
130
122.24
61.91
5 (3/8")
5 (3/8")
2 (5/8")
90 R
136
136.53
68.88
6 (7/8")
5 (3/8")
2 (3/4")
105 R
147
136.63
70
YARD

CRANE RAILS :CR 80


NOTES :
CR 100
1) ALL DIMENSIONS ARE IN MM UOS.
2) Zxx TO BE REDUCED BY 12.5 % FOR OLD RAILS.

D
WEB
13/64"
5
15/64"

Zxx section modulus @ x-x


axis
cm3

9/32"
16/64"
7.54
29/64"
11.51
7/16"
11.51
33/64"
13.89
33/64"
14.29
37/64"
63.52 kg/m
88.78 kg/m

2.39 / 39.17
3.74 / 61.29
7.04 / 115.36
9.72 / 159.28
13.05 / 213.85

Sections
Kg/m
6.94
9.92
11.10
14.88
20.50
16.38
24.802
29.76
29.76
37.13
37.13
44.61
44.61
52.09

LBS/Yard
14
20
24
30
41
35
50
60 RBS
60 BS
75 BS
75 RBS
90 BS
90 RBS
105 RBS

STANDARD FLAT BOTTOM RAILS


WEIGHT & DIMENSIONS OF RAILS
One tonn equal to
A HEIGHT B BOTTOM C TOP
54 mm
54 mm
29 mm
63.49 mm 63.49 mm 35 mm
69 mm
70 mm
38 mm
76.20 mm 76.20 mm 41.2 mm
88.05 mm 82.07 mm 47.06 mm
80 mm
80 mm
44 mm
93.66 mm 93.76 mm 50.8 mm
114.3 mm 109.50 mm57.2 mm
109.54 mm 109.54 mm57.15 mm
122.24 mm 122.24 mm61.91 mm
128.6 mm 122.2 mm 61.9 mm
136.53 mm 136.52 mm66.68 mm
142.9 mm 136.5 mm 66.7 mm
156 mm
146 mm
71 mm

D WEB
5 mm
6 mm
7 mm
7.54 mm
11.51 mm
10 mm
10.72 mm
11.1 mm
11.51 mm
13.89 mm
13.1 mm
14.29 mm
13.9 mm
15.5 mm

FEET
472.50
330.70
275.60
220.50
161.30
183.70
132.30
110.20
110.20
88.20
88.20
73.50
73.50
63.00

METRE
144.05
100.80
84.02
67.20
49.17
56.00
40.30
33.59
33.59
26.89
26.89
22.40
22.40
19.20

90 mm
105 mm
130 mm
150 mm
152 mm

20
24
32
38
64

33.40
25.00
15.60
12.25
8.20

CRANE RAILS
29.85
40.03
63.89
88.96
122.00

CR-50
CR-60
CR-80
CR-100
CR-140

90 mm
105 mm
130 mm
150 mm
140 mm

50 mm
60 mm
80 mm
100 mm
140 mm

mm
mm
mm
mm
mm

3.4.1 - DETAILS OF STANDARD RAIL SECTION

SECTION 1 - STEEL - SECTION PROPERTIES


SHEET PILE
INDIAN STANDARD PILING SECTION
REFERENCE - www.sheet-piling.arcelor.com

Z SECTIONS

U SECTIONS

HZ - KING PILES SECTIONS

COMBINATION HZ-12/AZ 18

STRAIGHT WEB SECTIONS

CORNER SECTIONS

TIE BACK SYSTEM

STEEL GRADES FOR HOT ROLLED STEEL SECTIONS

STEEL GRADES FOR COLD FORMED SECTIONS


Steel Grades - Structural
Properties according to
EN 10249-1, june 1995
edition & corresponding
national standards

Thickness per type of sheet pile Maximum allowable thickness per


type of sheet pile & grade of steel

HP BEARING PILES

ARBED SHEET PILES - AU 16

AU 20

SECTION 1 - STEEL - SECTION PROPERTIES


TUBES

Table 1 - Sizes and Properties of Steel Tubes for Structural Purposes


REFERENCE - IS : 1161 - 1998 / IS : 1161 - 1979
(Cl. 3.1.6.1.6.1.1 AND 6.1.2)
Nominal
Bore

1
mm
15NB (L)
15NB (M)
15NB (H)
20NB (L)
20NB (M)
20NB (H)
25NB (L)
25NB (M)
25NB (H)
32NB (L)
32NB (M)
32NB (H)
40NB (L)
40NB (M)
40NB (H)
50NB (L)
50NB (M)
50NB (H)
65NB (L)
65NB (M)
65NB (H)
80NB (L)
80NB (M)
80NB (H)
90NB (L)
90NB (M)
90NB (H)

Outside
Class
Diameter

2
mm
21.3

26.9

33.7

42.4

48.3

60.3

76.1

88.9

101.6

3
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy

Thk. Weight

4
mm
2.0
2.6
3.2
2.3
2.6
3.2
2.6
3.2
4.0
2.6
3.2
4.0
2.9
3.2
4.0
2.9
3.6
4.5
3.2
3.6
4.5
3.2
4.0
4.8
3.6
4.0
4.8

5
Kg/m
0.95
1.21
1.44
1.38
1.56
1.87
1.98
2.41
2.93
2.54
3.10
3.79
3.23
3.56
4.37
4.08
5.03
6.19
5.71
6.42
7.93
6.72
8.36
9.90
8.70
9.63
11.50

Area of
crosssection

Internal
Volume

6
cm2
1.21
1.53
1.82
1.78
1.98
2.38
2.54
3.06
3.73
3.25
3.94
4.82
4.13
4.53
5.56
5.23
6.41
7.88
7.32
8.2
10.1
8.61
10.7
12.7
11.1
12.3
14.6

7
cm3/m
235.06
203.58
174.37
390.57
369.84
330.06
637.94
585.35
518.75
1086.9
1017.9
929.41
1418.6
1378.9
1275.6
2332.8
2214.5
2066.9
3815.5
3728.5
3536.2
5345.6
5140.3
4939
6999
6880.8
6647.6

Surfaces

External
8
cm/m
669.16

845.09

1058.72

1332.04

1517.39

1894.38

2390.75

2792.88

3191.86

Internal
9
cm/m
543.50
505.80
468.10
700.58
681.73
644.03
895.35
857.65
807.39
1168.67
1130.97
1080.71
1335.18
1316.33
1266.06
1712.17
1668.19
1611.64
2189.69
2164.56
2108.01
2591.81
2541.55
2491.28
2965.66
2940.53
2890.27

Moment of Modulus Radius of Square of


Inertia
of
Gyration Radius of
Section
Gyration
10
cm4
0.57
0.68
0.77
1.36
1.48
1.70
3.09
3.60
4.19
6.46
7.62
8.99
10.70
11.59
13.77
21.59
25.87
30.90
48.78
54.01
65.12
79.21
96.34
112.49
133.24
146.28
171.39

11
cm3
0.54
0.64
0.72
1.01
1.10
1.27
1.84
2.14
2.49
3.05
3.59
4.24
4.43
4.80
5.70
7.16
8.58
10.25
12.82
14.19
17.11
17.82
21.67
25.31
26.23
28.80
33.74

12
cm
0.69
0.67
0.65
0.87
0.87
0.85
1.10
1.09
1.06
1.41
1.39
1.37
1.61
1.60
1.57
2.03
2.01
1.98
2.58
2.57
2.54
3.03
3.00
2.98
3.46
3.45
3.43

13
cm2
0.47
0.44
0.42
0.76
0.75
0.72
1.22
1.18
1.12
1.99
1.93
1.87
2.59
2.56
2.48
4.13
4.04
3.92
6.66
6.59
6.45
9.20
9.00
8.86
12.00
11.89
11.74

Table 1 - Sizes and Properties of Steel Tubes for Structural Purposes


REFERENCE - IS : 1161 - 1998 / IS : 1161 - 1979
(Cl. 3.1.6.1.6.1.1 AND 6.1.2)
Nominal
Bore

1
mm
100NB (L)
100NB (M)
100NB (H)
110NB (L)
110NB (M)
110NB (H)
125NB (L)
125NB (M)
125NB (H)
135NB (L)
135NB (M)
135NB (H)
150NB (L)
150NB (M)
150NB (H)
175NB (L)
175NB (M)
175NB (H)
200NB (L)
200NB (M)
200NB (H)
225NB (H)
250NB (H)
300NB (H)
350NB (H)

Outside
Class
Diameter

2
mm
114.3

127

139.7

152.4

165.1

193.7

219.1

244.5
273
323.9
355.6

3
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Light
Medium
Heavy
Heavy
Heavy
Heavy
Heavy

Thk. Weight

4
mm
3.6
4.5
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.8
5.4
5.9
4.8
5.6
5.9
5.9
5.9
6.3
8.0

5
Kg/m
9.75
12.20
14.50
13.60
14.50
16.20
15.00
15.90
17.90
16.40
17.50
19.60
17.80
18.90
21.30
22.40
25.10
27.30
25.40
29.50
31.00
34.70
38.90
49.30
68.60

Area of
crosssection
6
2
cm
12.5
15.5
18.5
17.3
18.4
20.6
19.1
20.3
22.8
20.9
22.2
25
22.7
24.2
27.1
28.5
32
34.8
32.3
37.5
39.5
44.2
49.5
62.8
87.3

Internal
Volume

Surfaces

External
Internal
7
8
9
3
cm/m
cm/m
cm /m
9008.8 3590.84
3364.65
8708.6
3308.10
8413.4
3251.55
10936
3989.82
3707.08
10825
3688.23
10605
3650.53
13417
4388.80
4106.06
13294
4087.21
13050
4049.51
16151
4787.79
4505.04
16016
4486.19
15748
4448.50
19138
5186.77
4904.03
18991
4885.18
18699
4847.48
26619
6085.26
5783.67
26273
5745.97
25987
5714.56
34471
6883.23
6581.64
33947
6531.37
33751
6512.52
42529
7681.19
7310.49
53584
8576.55
8205.84
76111 10175.62 9779.78
90579 11171.50 10668.85

Moment of Modulus Radius of Square of


Inertia
of
Gyration Radius of
Section
Gyration
10
4
cm
191.98
234.32
274.54
325.29
344.50
382.04
437.20
463.33
514.50
572.24
606.76
674.51
732.57
777.13
864.70
1271.39
1416.97
1536.13
1856.03
2141.61
2247.01
3149.12
4417.18
7928.90
13201.37

11
3
cm
33.59
41.00
48.04
51.23
54.25
60.16
62.59
66.33
73.66
75.10
79.63
88.52
88.74
94.14
104.75
131.27
146.31
158.61
169.42
195.49
205.11
257.60
323.60
489.59
742.48

12
cm
3.92
3.89
3.85
4.34
4.33
4.31
4.78
4.78
4.75
5.23
5.23
5.19
5.68
5.67
5.65
6.68
6.65
6.64
7.58
7.56
7.54
8.44
9.45
11.24
12.30

13
2
cm
15.36
15.12
14.84
18.80
18.72
18.55
22.89
22.82
22.57
27.38
27.33
26.98
32.27
32.11
31.91
44.61
44.28
44.14
57.46
57.11
56.89
71.25
89.24
126.26
151.22

SECTION 1 - STEEL - SECTION PROPERTIES


TUBES
PERMISSIBLE STRESSES OF TUBES
REFERENCE - IS : 806 - 1968, Clause 5
Axial Stress in Tension

Bending Stresses

Shear Stress

Axial Stress in Compression

Bearing Stress

Combined Bending & Axial Stresses

Permissible Stress in Welds

Increase of Stress

SECTION 1 - STEEL - DESIGN


DESIGN OF COMPRESSION MEMBERS
REFERENCE - IS : 800 - 1984 / IS : 800 - 2007

SECTION 5 : DESIGN OF COMPRESSION MEMBERS


5.1 - AXIAL STRESSES IN UNCASED STRUTS

ELASTIC CRITICAL STRESS

Maximum Permissible Bending Compression Stress in Beams & Plate Girders

TABLE XXII - SAFE SHEAR IN MEMBER FOR 60 DEGREE LACING ROD

ALLOWABLE STRESS FOR STEEL IN AXIAL COMPRESSION


REFERENCE - DESIGN OF STEEL STRUCTURES BY ARYA AJMANI

SECTION 1 - STEEL - DESIGN


DESIGN OF MEMBERS FOR BENDING STRESSES
REFERENCE - IS : 800 - 1984 / IS : 800 - 2007
MAXIMUM PERMISSIBLE BENDING STRESSES

MAXIMUM PERMISSIBLE BENDING STRESSES

MAXIMUM PERMISSIBLE BENDING STRESSES

MAXIMUM PERMISSIBLE BENDING STRESSES

MAXIMUM PERMISSIBLE BENDING STRESSES

MAXIMUM PERMISSIBLE BENDING STRESSES

5.1 - PURLIN DESIGN


REFERENCE SP 38 (S & T) - 1987

SECTION 1 - STEEL - DESIGN


DESIGN OF MEMBERS FOR COMBINED STRESSES
REFERENCE - IS : 800 - 1984 / IS : 800 - 2007
7.1 - COMBINATION OF DIRECT STRESSES

7.1 - COMBINATION OF DIRECT STRESSES

SECTION 1 - STEEL - DESIGN


DESIGN OF PLATES FOR BENDING STRESSES
REFERENCE - IS : 800 - 1984 / IS : 800 - 2007
CAPACITY OF PLATES : 2.5 MM THK.

Capacity in T/m 2

Thickness of plate
Capacity in T/m
Spacing in mm
Spacing
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported

2.5 mm

100
17.2
13.8
16.1
12.9
15.6
12.5
15.1
12.1
14.6
11.7

200
4.3
0.0
4.0
0.0
3.9
0.0
3.8
0.0
3.6
0.0

300
1.9
0.0
1.8
0.0
1.7
0.0
1.7
0.0
1.6
0.0

400
1.1
0.0
1.0
0.0
1.0
0.0
0.9
0.0
0.9
0.0

500
0.7
0.0
0.6
0.0
0.6
0.0
0.6
0.0
0.6
0.0

600
0.5
0.0
0.4
0.0
0.4
0.0
0.4
0.0
0.4
0.0

700
0.4
0.0
0.3
0.0
0.3
0.0
0.3
0.0
0.3
0.0

800
0.3
0.0
0.3
0.0
0.2
0.0
0.2
0.0
0.2
0.0

900 1000 1100 1200 1300 1400 1500 bc allow=


0.2
0.2
0.1
0.1
0.1
0.1
0.1
165 Mpa
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.2
0.1
0.1
0.1
0.1
0.1
155 Mpa
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.2
0.1
0.1
0.1
0.1
0.1
150 Mpa
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.2
0.1
0.1
0.1
0.1
0.1
145 Mpa
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.1
0.1
0.1
0.1
0.1
0.1
140 Mpa
0.0
0.0
0.0
0.0
0.0
0.0
0.0

400
1.7
1.4
1.6
1.3
1.6
1.2
1.5
1.2
1.4
1.2

500
1.1
0.9
1.0
0.8
1.0
0.8
1.0
0.8
0.9
0.7

600
0.8
0.6
0.7
0.6
0.7
0.6
0.7
0.5
0.6
0.5

700
0.6
0.4
0.5
0.4
0.5
0.4
0.5
0.4
0.5
0.4

800
0.4
0.3
0.4
0.3
0.4
0.3
0.4
0.3
0.4
0.3

900 1000 1100 1200 1300 1400 1500 bc allow=


0.3
0.3
0.2
0.2
0.2
0.1
0.1
165 Mpa
0.3
0.2
0.2
0.2
0.1
0.1
0.1
0.3
0.3
0.2
0.2
0.2
0.1
0.1
155 Mpa
0.3
0.2
0.2
0.1
0.1
0.1
0.1
0.3
0.2
0.2
0.2
0.1
0.1
0.1
150 Mpa
0.2
0.2
0.2
0.1
0.1
0.1
0.1
0.3
0.2
0.2
0.2
0.1
0.1
0.1
145 Mpa
0.2
0.2
0.2
0.1
0.1
0.1
0.1
0.3
0.2
0.2
0.2
0.1
0.1
0.1
140 Mpa
0.2
0.2
0.2
0.1
0.1
0.1
0.1

CAPACITY OF PLATES : 3.15 MM THK.

Capacity in T/m 2

Thickness of plate
Capacity in T/m 2
Spacing in mm
Spacing
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported

100
27.3
21.8
25.6
20.5
24.8
19.8
24.0
19.2
23.2
18.5

3.15 mm

200
6.8
5.5
6.4
5.1
6.2
5.0
6.0
4.8
5.8
4.6

300
3.0
2.4
2.8
2.3
2.8
2.2
2.7
2.1
2.6
2.1

CAPACITY OF PLATES : 6 MM THK.

Capacity in T/m 2

Thickness of plate
Capacity in T/m 2
Spacing in mm
Spacing
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported

100
99.0
79.2
93.0
74.4
90.0
72.0
87.0
69.6
84.0
67.2

6 mm

400
6.2
5.0
5.8
4.7
5.6
4.5
5.4
4.4
5.3
4.2

500
4.0
3.2
3.7
3.0
3.6
2.9
3.5
2.8
3.4
2.7

600
2.8
2.2
2.6
2.1
2.5
2.0
2.4
1.9
2.3
1.9

700
2.0
1.6
1.9
1.5
1.8
1.5
1.8
1.4
1.7
1.4

800
1.5
1.2
1.5
1.2
1.4
1.1
1.4
1.1
1.3
1.1

900 1000 1100 1200 1300 1400 1500 bc allow=


1.2
1.0
0.8
0.7
0.6
0.5
0.4
165 Mpa
1.0
0.8
0.7
0.6
0.5
0.4
0.4
1.1
0.9
0.8
0.6
0.6
0.5
0.4
155 Mpa
0.9
0.7
0.6
0.5
0.4
0.4
0.3
1.1
0.9
0.7
0.6
0.5
0.5
0.4
150 Mpa
0.9
0.7
0.6
0.5
0.4
0.4
0.3
1.1
0.9
0.7
0.6
0.5
0.4
0.4
145 Mpa
0.9
0.7
0.6
0.5
0.4
0.4
0.3
1.0
0.8
0.7
0.6
0.5
0.4
0.4
140 Mpa
0.8
0.7
0.6
0.5
0.4
0.3
0.3

300
400
19.6 11.0
15.6
8.8
18.4 10.3
14.7
8.3
17.8 10.0
14.2
8.0
17.2
9.7
13.7
7.7
16.6
9.3
13.3
7.5

500
7.0
5.6
6.6
5.3
6.4
5.1
6.2
4.9
6.0
4.8

600
4.9
3.9
4.6
3.7
4.4
3.6
4.3
3.4
4.1
3.3

700
3.6
2.9
3.4
2.7
3.3
2.6
3.2
2.5
3.0
2.4

800
2.8
2.2
2.6
2.1
2.5
2.0
2.4
1.9
2.3
1.9

900 1000 1100 1200 1300 1400 1500 bc allow=


2.2
1.8
1.5
1.2
1.0
0.9
0.8
165 Mpa
1.7
1.4
1.2
1.0
0.8
0.7
0.6
2.0
1.7
1.4
1.1
1.0
0.8
0.7
155 Mpa
1.6
1.3
1.1
0.9
0.8
0.7
0.6
2.0
1.6
1.3
1.1
0.9
0.8
0.7
150 Mpa
1.6
1.3
1.1
0.9
0.8
0.7
0.6
1.9
1.5
1.3
1.1
0.9
0.8
0.7
145 Mpa
1.5
1.2
1.0
0.9
0.7
0.6
0.5
1.8
1.5
1.2
1.0
0.9
0.8
0.7
140 Mpa
1.5
1.2
1.0
0.8
0.7
0.6
0.5

200
300
24.8 11.0
19.8
8.8
23.3 10.3
18.6
8.3
22.5 10.0
18.0
8.0
21.8
9.7
17.4
7.7
21.0
9.3
16.8
7.5

Capacity in T/m 2

CAPACITY OF PLATES : 8 MM THK.

Thickness of plate

Capacity in T/m 2
Spacing in mm
Spacing
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported

100
176.0
140.8
165.3
132.3
160.0
128.0
154.7
123.7
149.3
119.5

8 mm

200
44.0
35.2
41.3
33.1
40.0
32.0
38.7
30.9
37.3
29.9

Capacity in T/m 2

CAPACITY OF PLATES : 10 MM THK.

Thickness of plate

Capacity in T/m 2
Spacing in mm
Spacing
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported

100
275.0
220.0
258.3
206.7
250.0
200.0
241.7
193.3
233.3
186.7

10 mm

200
68.8
55.0
64.6
51.7
62.5
50.0
60.4
48.3
58.3
46.7

300
30.6
24.4
28.7
23.0
27.8
22.2
26.9
21.5
25.9
20.7

600
7.6
6.1
7.2
5.7
6.9
5.6
6.7
5.4
6.5
5.2

700
5.6
4.5
5.3
4.2
5.1
4.1
4.9
3.9
4.8
3.8

800
4.3
3.4
4.0
3.2
3.9
3.1
3.8
3.0
3.6
2.9

900 1000 1100 1200 1300 1400 1500 bc allow=


3.4
2.8
2.3
1.9
1.6
1.4
1.2
165 Mpa
2.7
2.2
1.8
1.5
1.3
1.1
1.0
3.2
2.6
2.1
1.8
1.5
1.3
1.1
155 Mpa
2.6
2.1
1.7
1.4
1.2
1.1
0.9
3.1
2.5
2.1
1.7
1.5
1.3
1.1
150 Mpa
2.5
2.0
1.7
1.4
1.2
1.0
0.9
3.0
2.4
2.0
1.7
1.4
1.2
1.1
145 Mpa
2.4
1.9
1.6
1.3
1.1
1.0
0.9
2.9
2.3
1.9
1.6
1.4
1.2
1.0
140 Mpa
2.3
1.9
1.5
1.3
1.1
1.0
0.8

500
600
15.8 11.0
12.7
8.8
14.9 10.3
11.9
8.3
14.4 10.0
11.5
8.0
13.9
9.7
11.1
7.7
13.4
9.3
10.8
7.5

700
8.1
6.5
7.6
6.1
7.3
5.9
7.1
5.7
6.9
5.5

800
6.2
5.0
5.8
4.7
5.6
4.5
5.4
4.4
5.3
4.2

900 1000 1100 1200 1300 1400 1500 bc allow=


4.9
4.0
3.3
2.8
2.3
2.0
1.8
165 Mpa
3.9
3.2
2.6
2.2
1.9
1.6
1.4
4.6
3.7
3.1
2.6
2.2
1.9
1.7
155 Mpa
3.7
3.0
2.5
2.1
1.8
1.5
1.3
4.4
3.6
3.0
2.5
2.1
1.8
1.6
150 Mpa
3.6
2.9
2.4
2.0
1.7
1.5
1.3
4.3
3.5
2.9
2.4
2.1
1.8
1.5
145 Mpa
3.4
2.8
2.3
1.9
1.6
1.4
1.2
4.1
3.4
2.8
2.3
2.0
1.7
1.5
140 Mpa
3.3
2.7
2.2
1.9
1.6
1.4
1.2

400
500
17.2 11.0
13.8
8.8
16.1 10.3
12.9
8.3
15.6 10.0
12.5
8.0
15.1
9.7
12.1
7.7
14.6
9.3
11.7
7.5

Capacity in T/m 2

CAPACITY OF PLATES : 12 MM THK.

Thickness of plate

Capacity in T/m 2
Spacing in mm
Spacing
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported
Continuous
Simply Supported

100
396.0
316.8
372.0
297.6
360.0
288.0
348.0
278.4
336.0
268.8

12 mm

200
99.0
79.2
93.0
74.4
90.0
72.0
87.0
69.6
84.0
67.2

300
44.0
35.2
41.3
33.1
40.0
32.0
38.7
30.9
37.3
29.9

400
24.8
19.8
23.3
18.6
22.5
18.0
21.8
17.4
21.0
16.8

SECTION 1 - STEEL - CONNECTIONS


BOLTS
REFERENCE - BS : 916 - 1946
APPROXIMATE WEIGHTS IN POUNDS OF BLACKS BOLTS & NUTS & WEIGHTS OF
B.S. WHITWORTH TAPPED NUTS

WEIGHTS OF B.S. WHITWORTH HEXAGON SET-SCREWS

METRIC NUTS

PERMISSIBLE STRESSES IN BOLTS


REFERENCE : IS 800 DRAFT REVISED
Ultimate Ratio 1 Ratio 2 Minimum
Bolt
Yield
Tensile
Grade Stress
Ratio
(N/mm2) Stress
(N/mm2)
3.60
4.60
4.80
5.60
5.80
6.80
8.80
9.80
10.90
12.90

180
240
320
360
400
480
640
720
900
1080

300
400
400
500
500
600
800
900
1000
1200

1.00
1.00
1.36
1.53
1.70
2.04
2.72
3.06
3.83
4.60

1.00
1.00
1.19
1.49
1.49
1.79
2.38
2.68
2.98
3.57

1.00
1.00
1.19
1.49
1.49
1.79
2.38
2.68
2.98
3.57

NOTE: Ratio 1 = Tield Stress / 235

tf (N/mm2)

Type I
120.00
120.00
142.98
178.72
178.72
214.47
285.96
321.70
357.45
428.94

vf (N/mm2)

Type II Type I Type II


120.00 100.00
80.00
120.00 100.00
80.00
142.98 119.15
95.32
178.72 148.94 119.15
178.72 148.94 119.15
214.47 178.72 142.98
285.96 238.30 190.64
321.70 268.09 214.47
357.45 297.87 238.30
428.94 357.45 285.96
tf = Permissible Axial Tensile

pf (N/mm2)

Type I
Type II
300.00
250.00
300.00
250.00
357.45
297.87
446.81
372.34
446.81
372.34
536.17
446.81
714.89
595.74
804.26
670.21
893.62
744.68
1072.34 893.62
stress in bolts

Ratio 2 = Ultimate Tensile Stress / 235

vf = Permissible Shear stress in bolts

Type I = Close tolerance & turned bolts


Type II = Bolts in clearance holes

pf = Permissible Bearing stress in bolts

REFERENCE - DESIGN OF STEEL STRUCTURES BY ARYA AJMANI


SYMBOLS FOR DIFFERENT RIVETS

SUITABLE RIVET FORMULA

Generally the bearing value of the rivet lies


between the single and double shear values.
The formula, d = 6 t gives suitable rivet
diameter d in mm for plate of thickness 't' in
mm.

RIVET DIMENSIONS, PITCH & EDGE DISTANCES

BOLT, NUT, WASHER - REFERENCE - IS 3757:1972 - BOLTS, IS 6623:1972 - NUT, IS 6649:1972 - WASHER
TAPER WASHER
WASHER

BOLT

HEXAGONAL NUT

HEXAGON HEAD BLACK BOLTS GENERAL DIMENSIONS - REFERENCE - IS 1364, PART I : 1983

HEXAGON HEAD FIT BOLTS - REFERENCE - IS 3640:1982

HIGH STRENGTH FRICTION GRIP BOLTS

MAXIMUM PERMISSIBLE STRESSES IN BOLTS

USE OF HIGH STRENGTH FRICTION GRIP BOLTS - REFERENCE - IS 4000:1967


LENGTH OF BOLT

COMBINED SHEAR & TENSILE LOAD

DIAMETER & AREA OF BOLTS, SCREWS & RODS*

NET EFFECTIVE SECTION FOR ANGLES & TEES IN TENSION

USUAL GAUGES FOR ANGLES

MAXIMUM WIDTH OF PLATE ELEMENTS

CONNECTING RIVETS

SECTION 1 - STEEL - CONNECTIONS


WELDS
REFERENCE - IS : 813 - 1986
WELDING SYMBOLS

Fig. 2 T-JOINT WITH ONE FILLET WELD

Fig. 1 METHOD OF REPRESENTATION

weld on the arrow side

weld on the other side

Fig. 3 CRUCIFORM JOINT WITH TWO FILLET WELDS

FIG. 4 - POSITION OF THE ARROW LINE

For symmetric
welds only

a) To be welded
on the arrow
side

b) To be welded
on the other
side

FIG. 5 - POSITION OF SYMBOL ACCORDING TO THE REFERENCE


LINE

Z = a 2
Leg
Length
Throat
Thickness

FIG. 7 - METHODS OF INDICATING DIMENSIONS FOR FILLET WELDS

Fig. 10 Indication of Welded Process


Fig. 9 Indication of
Field or Site Weld
Fig. 8 Indication of Peripheral Weld

TABLE 5 EXAMPLES OF USE OF ELEMENTARY SYMBOLS - Cont.

REFERENCE - DESIGN OF STEEL STRUCTURES BY ARYA AJMANI


TYPES OF BUTT WELDS

WELDING NOTATION
INTERMITTENT WELD NOTATION

SCHEDULE OF BASIC SYMBOLS

WELDING NOTATION EXAMPLE

DESIGN OF FILLET WELDS

WELD FINISHES

TABLE 2-6
VALUES OF CONSTANT 'K'

ALLOWABLE STRESSES IN WELDS

10:28:50 AM4/13/201011

PLAIN CONCRETE /
REINFORCED
CONCRETE / PRESTRESSED
CONCRETE

SECTION 2 - CONCRETE - REINFORCEMENT


REQUIREMENTS OF REINFORCEMENT FOR STRUCTURAL MEMBERS
REFERENCE - IS 456 : 2000

SECTION 2 - CONCRETE - REINFORCEMENT


REINFORCEMENT % FOR SINGLY REINFORCED SECTIONS
REFERENCE - IS 456 : 1978
When Fck = 20 N/mm 2

When Fck = 25 N/mm 2

When Fck = 30 N/mm 2

REINFORCEMENT % FOR DOUBLY REINFORCED SECTIONS


When Fck = 20 N/mm 2
When Fy = 415 N/mm 2

REINFORCEMENT % FOR DOUBLY REINFORCED SECTIONS


2

When Fck = 25 N/mm


When Fy = 415 N/mm 2

When Fck = 30 N/mm 2


2
When Fy = 415 N/mm

LIMITING MOMENT OF RESISTANCE FACTOR FOR SINGLY REINFORCED T-BEAMS

SECTION 2 - CONCRETE - REINFORCEMENT


AREAS OF GIVEN NUMBER OF BARS
REFERENCE - IS 456 : 1978

AREAS OF BARS AT GIVEN SPACINGS

SECTION 2 - CONCRETE - REINFORCEMENT


WEIGHT IN KG/M OF HELICALS & SPACER RINGS
REFERENCE - IS 456 : 1978

SR. PILE
NO. DIA.

1
2
3
4
5
6
7
8
9
10
11

mm
400
430
500
560
660
760
840
915
1000
1070
1220

WT. OF
WT. OF
HELICALS SPACER
RINGS
kg/m
kg/m
1.21
0.66
1.35
0.73
1.67
0.91
1.95
1.06
2.41
1.30
2.87
1.55
3.24
1.75
3.86
1.94
4.28
2.15
4.62
2.32
5.36
2.69

TOTAL WT.
HELICLAS +
SPACER RINGS
kg/m
1.87
2.08
2.58
3.00
3.71
4.43
4.99
5.79
6.42
6.94
8.06

REMARKS

Helicals 6 @ 150
c/c & Spacer 16
@ 2000 c/c

Helicals 8 @ 250
c/c & Spacer rings
16 @ 2000 c/c

Note : The above table is based on the following formulae Wt. of helicals = 4.65 *

D2 - 0.288*D + 0.023 (for 6 @ 150 mm c/c)

Wt. of helicals = 4.96 *

D2 - 0.284*D + 0.027 (for 8 @ 250 mm c/c)

Wt. of spacer rings = 2.48 * (D - 0.134) (for 16 @ 2000 mm c/c)

Where, D is diameter of pile in metre

SECTION 2 - CONCRETE - LIMIT STATE METHOD


REFERENCE - IS 456 : 2000
DEVELOPMENT LENGTH OF BARS

DEVELOPMENT LENGTH FOR FULLY STRESSED PLAIN BARS

DEVELOPMENT LENGTH FOR FULLY STRESSED DEFORMED BARS

SECTION 2 - CONCRETE - LIMIT STATE METHOD


REFERENCE - IS 456 : 2000
DESIGN SHEAR STRENGTH OF CONCRETE

MAXIMUM SHEAR STRESS

NOTES : 1. Where more than one type of shear reinforcement is used to reinforce the same portion of the
beam, the total shear resistance shall be computed as the sum of the resistance for the various types separately.
2. The area of the stirrups shall not be less than the minimum specified in 26.5.1.6.

SHEAR - VERTICAL STIRRUPS

SHEAR - BENT-UP BARS

SECTION 2 - CONCRETE - LIMIT STATE METHOD


REFERENCE - IS 456 : 1978
AXIAL COMPRESSION

COMPRESSION WITH BENDING - RECTANGULAR SECTION


CHART 31 - COMPRESSION WITH BENDING - RECTANGULAR SECTION - Reinforcement Distributed
Equally on Two Sides

CHART 32 - COMPRESSION WITH BENDING - RECTANGULAR SECTION - Reinforcement Distributed


Equally on Two Sides

CHART 33 - COMPRESSION WITH BENDING - RECTANGULAR SECTION - Reinforcement Distributed


Equally on Two Sides

CHART 34 - COMPRESSION WITH BENDING - RECTANGULAR SECTION - Reinforcement Distributed


Equally on Two Sides

COMPRESSION WITH BENDING - CIRCULAR SECTION

CHART 55 - COMPRESSION WITH BENDING - CIRCULAR SECTION

CHART 56 - COMPRESSION WITH BENDING - CIRCULAR SECTION

CHART 57 - COMPRESSION WITH BENDING - CIRCULAR SECTION

CHART 58 - COMPRESSION WITH BENDING - CIRCULAR SECTION

SECTION 2 - CONCRETE - LIMIT STATE METHOD


Handbook for Limit State Design of Reinforced Concrete Members - Ghanekar & Jain
SYMBOLS USED IN V.K. GHANEKAR & J.P. JAIN CHARTS

b = Width of section
h = Depth of section
c = Concrete cover to centre of compression as well as tension reinforcement
N = Ultimate design axial load
M = Ultimate design moment
Atot = Total area of longitudinal steel in a column
W = Uniformly distributed load in Kn/m2
c = Partial safety factor for concrete
fy = Characteristic Yield Strength or 0.2 % proof stress of steel
fc = Characteristic strength of material
= Non-dimensional axial load parameter = N / fc * b * h
s1 = Ultimate strain in steel at the most compressed edge of the section
s1 = Ultimate strain in concrete at the most compressed edge of the section
s2 = Ultimate strain in steel at the least compressed edge of the section
c2 = Ultimate strain in concrete at the least compressed edge of the section

COLUMNS 2.1 A1 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 A2 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 A3 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 A4 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 A5 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 A6 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 A7 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 F2 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 F3 - COLUMNS WITH UNI-AXIAL BENDING

COLUMNS 2.1 F4 - COLUMNS WITH UNI-AXIAL BENDING

TWO WAY SLABS : RECTANGULAR PANELS : LOADS ON BEAMS : COMMON COEFFICIENTS

SECTION 2 - CONCRETE - WORKING STRESS METHOD


REFERENCE - IS 456 : 2000
DEVELOPMENT LENGTH OF BARS
40

DEVELOPMENT LENGTH FOR PLAIN BARS

DEVELOPMENT LENGTH FOR DEFORMED BARS

DEVELOPMENT LENGTH FOR DEFORMED BARS

LAP SPLICES

SECTION 2 - CONCRETE - WORKING STRESS METHOD


REFERENCE - IS 456 : 2000
PERMISSIBLE SHEAR STRESS IN CONCRETE

MAXIMUM SHEAR STRESS

REFERENCE : IS 456 - 1978


SHEAR - VERTICAL STIRRUPS

REFERENCE : IS 456 - 1978


SHEAR - BENT-UP BARS

SECTION 2 - CONCRETE - WORKING STRESS METHOD


REFERENCE : IS 456 - 1978
MOMENT OF RESISTANCE FACTOR FOR SINGLY REINFORCED SECTIONS

MOMENT OF RESISTANCE FACTOR FOR SINGLY REINFORCED SECTIONS

MOMENT OF RESISTANCE FACTOR FOR SINGLY REINFORCED SECTIONS

REINFORCEMENT % FOR DOUBLY REINFORCED SECTIONS

REINFORCEMENT PERCENTAGE FOR DOUBLY REINFORCED SECTIONS

REINFORCEMENT PERCENTAGE FOR DOUBLY REINFORCED SECTIONS

T-BEAMS & L-BEAMS

REINFORCEMENT PERCENTAGE FOR DOUBLY REINFORCED SECTIONS

REFERENCE : IS 456 : 2000


T - BEAMS & L - BEAMS

SECTION 2 - CONCRETE - WORKING STRESS METHOD


REFERENCE : IS 456 : 2000
PERMISSIBLE STRESSES IN CONCRETE

PERMISSIBLE STRESSES IN STEEL REINFORCEMENT

10:27:30 AM4/13/201011

FORMWORK

SECTION 3 - FORMWORK
PRESSURE CALCULATIONS
CONCRETE PRESSURE
REFERENCE - ACI - 347 R 94

P = 0.72 +
Where,
P=
R=
Tc =
h=

Maximum Lateral Pressure, T/m 2


Rate of placement of concrete, m/hr
0
Temperature of concrete in forms, C
Maximum height of fresh concrete in forms, m
0

Rate of
Rise
m/hr
0.30
0.35
0.40
0.45
0.50
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.10
1.20
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
2.10
2.20
2.30
2.40
2.50
2.60
2.70

78.5 * R
Tc + 17.8

Tc = 5 C

Concrete
Pressure
T/m2
1.75
1.93
2.10
2.27
2.44
2.61
2.79
2.96
3.13
3.30
3.47
3.65
3.82
3.99
4.16
4.51
4.85
5.20
5.54
5.88
6.23
6.57
6.92
7.26
7.61
7.95
8.29
8.64
8.98
9.33
9.67
10.02

Tc = 10 C Tc = 15 C

Concrete
Pressure
T/m2
1.57
1.71
1.85
1.99
2.13
2.27
2.41
2.56
2.70
2.84
2.98
3.12
3.26
3.40
3.54
3.83
4.11
4.39
4.67
4.96
5.24
5.52
5.80
6.09
6.37
6.65
6.93
7.21
7.50
7.78
8.06
8.34

Concrete
Pressure
T/m2
1.44
1.56
1.68
1.80
1.92
2.04
2.16
2.28
2.40
2.51
2.63
2.75
2.87
2.99
3.11
3.35
3.59
3.83
4.07
4.31
4.55
4.79
5.03
5.27
5.51
5.75
5.99
6.22
6.46
6.70
6.94
7.18

Tc = 20 C Tc = 25 C Tc = 30 C

Concrete
Pressure
T/m2
1.34
1.45
1.55
1.65
1.76
1.86
1.97
2.07
2.17
2.28
2.38
2.49
2.59
2.69
2.80
3.00
3.21
3.42
3.63
3.84
4.04
4.25
4.46
4.67
4.87
5.08
5.29
5.50
5.70
5.91
6.12
6.33

Concrete
Pressure
T/m2
1.27
1.36
1.45
1.55
1.64
1.73
1.82
1.91
2.00
2.10
2.19
2.28
2.37
2.46
2.55
2.74
2.92
3.10
3.29
3.47
3.65
3.84
4.02
4.20
4.39
4.57
4.76
4.94
5.12
5.31
5.49
5.67

Concrete
Pressure
T/m2
1.21
1.29
1.38
1.46
1.54
1.62
1.71
1.79
1.87
1.95
2.03
2.12
2.20
2.28
2.36
2.53
2.69
2.85
3.02
3.18
3.35
3.51
3.68
3.84
4.00
4.17
4.33
4.50
4.66
4.83
4.99
5.15

P = 0.72 +
Where,
P=
R=
Tc =
h=

Maximum Lateral Pressure, T/m


Rate of placement of concrete, m/hr
0
Temperature of concrete in forms, C
Maximum height of fresh concrete in forms, m
0

Rate of
Rise
m/hr
2.80
2.90
3.00
3.10
3.20
3.30
3.40
3.50
3.60
3.70
3.80
3.90
4.00

78.5 * R
Tc + 17.8

Tc = 5 C

Concrete
Pressure
2
T/m
10.36
10.70
11.05
11.39
11.74
12.08
12.43
12.77
13.11
13.46
13.80
14.15
14.49

Tc = 10 C Tc = 15 C

Concrete
Pressure
2
T/m
8.63
8.91
9.19
9.47
9.76
10.04
10.32
10.60
10.89
11.17
11.45
11.73
12.01

Concrete
Pressure
2
T/m
7.42
7.66
7.90
8.14
8.38
8.62
8.86
9.10
9.34
9.58
9.81
10.05
10.29

Tc = 20 C Tc = 25 C Tc = 30 C

Concrete
Pressure
2
T/m
6.53
6.74
6.95
7.16
7.37
7.57
7.78
7.99
8.20
8.40
8.61
8.82
9.03

Concrete
Pressure
2
T/m
5.86
6.04
6.22
6.41
6.59
6.77
6.96
7.14
7.32
7.51
7.69
7.87
8.06

Concrete
Pressure
2
T/m
5.32
5.48
5.65
5.81
5.98
6.14
6.30
6.47
6.63
6.80
6.96
7.12
7.29

SECTION 3 - FORMWORK
PRESSURE CALCULATIONS
CONCRETE PRESSURE
REFERENCE - DIN : 18218

NOTES :

SECTION 3 - FORMWORK
REFERENCE : ACROW / BSL CATALOGUE
ACROW SPAN
ESO +
ESO +
SI
SO +
ESI

X Minimum =

1750

X Maximum =

2700

mm
mm

X Minimum =

2350

mm

X Maximum =

3400

mm

X Minimum =

2400

mm

X Maximum =

3450

mm

SO + SI X Minimum =

2460

mm

X Maximum =

4150

mm

SO + LI X Minimum =

3050

mm

X Maximum =

4750

mm

LO + SI X Minimum =

3150

mm

X Maximum =

4900

mm

LO + LI X Minimum =

3150

mm

X Maximum =

5500

mm

FLOOR FORMS / SLAB FORMS

X=

1150

mm

Y=

600

mm

X=

900

mm

Y=

600

mm

X=

1150

mm

Y=

300

mm

X=

900

mm

Y=

300

mm

ADJUSTABLE TELESCOPIC PROP


Closed length = X =

1100

mm

Closed length = X =

2000

mm

Extended length =X =

1750

mm

Extended length =X =

3750

mm

0 meter Capacity when Closed

3500

kg

3 meter Capacity when Closed

2900

kg

Capacity when Extended

3000

kg

Total Weight
Closed length = X =
Extended length =X =

1 meter Capacity when Closed

3200

kg

Capacity when Extended

2300

kg

Total Weight

22.12 kg

Capacity when Extended

2000

kg

14.08 kg

Total Weight

30.17

kg

1500

mm

mm

mm

Closed length = X =
Extended length =X =

3000

2750

4650

mm

4 meter Capacity when Closed

2300

kg

Closed length = X =

2000

mm

Extended length =X =

3250

mm

2 meter Capacity when Closed

3000

kg

Capacity when Extended

2200

kg

Total Weight

26.15 kg

Capacity when Extended

1150

kg

Total Weight

37.41

kg

SECTION 3 - FORMWORK
REFERENCE : DOKA CATALOGUE
TABLE - F2 - ALLOWABLE SPAN OF H-BEAMS (SECONDARY) BELOW R.C. SLAB
CHART - 2 (MAXIMUM SPAN OF H-20 BEAMS)

SPACING OF (MAIN) PRIMARY BEAMS (IN CM)

SPACING OF (CROSS) SECONDARY BEAMS (IN CM)


10
383
365
351
339
329
320
313
306
300
294
288
283
278
273
269
265
261
258
255
252
249
246
243
227
214
202
192
183
176
170
165
160
142
137
128
120
113
107
101
96
91

15
346
330
317
308
297
289
282
276
271
266
261
256
251
247
243
239
236
233
230
227
225
222
220
201
187
176
167
159
141
128
116
106
98
91
85
80
75
71
67
64
61

20
322
307
295
285
277
269
263
257
252
247
243
238
234
230
226
223
220
217
213
210
207
204
201
183
170
159
136
119
106
96
87
80
74
68
64
-

25
305
291
279
270
262
255
249
243
238
234
229
225
221
217
213
209
205
202
198
195
192
189
187
170
152
127
109
96
85
77
70
64
-

30
291
278
267
258
250
243
237
232
228
223
219
215
209
205
201
197
193
190
186
184
181
178
176
158
127
106
91
80
71
64
-

35
280
267
257
248
241
234
229
224
219
215
209
204
199
195
191
187
182
180
177
174
172
169
167
136
109
91
78
68
61
-

40
271
258
248
240
233
226
221
216
210
205
200
195
190
186
182
179
175
172
169
167
164
162
158
119
95
79
68
-

45
263
251
241
233
226
220
214
208
202
197
192
187
183
179
175
172
169
166
163
160
153
142
140
106
85
71
61
-

50
256
244
235
227
220
214
207
201
195
190
186
181
177
173
169
166
163
159
151
141
137
132
126
95
76
64
-

60
245
233
224
217
208
201
195
189
184
179
175
170
166
163
156
142
139
132
126
120
115
110
105
79
63
-

SLAB
THK.

TOTAL
LOAD

CM

KN/SQM

5.0
7.5
10.0
12.5
15.0
17.5
20.0
22.5
25.0
27.5
30.0
32.5
35.0
37.5
40.0
42.5
45.0
47.5
50.0
52.5
55.0
57.5
60.0
80.0
100.0
120.0
140.0
160.0
180.0
200.0
220.0
240.0
260.0
280.0
300.0
320.0
340.0
360.0
380.0
400.0
420.0

3.10
3.75
4.40
5.05
5.70
6.35
7.00
7.65
8.30
8.95
9.66
10.44
11.22
12.00
12.78
13.56
14.34
15.12
15.90
16.68
17.46
18.24
19.02
25.26
31.50
37.74
43.98
50.22
56.46
62.70
68.94
75.18
81.42
87.66
93.90
100.14
106.38
112.62
118.86
125.10
131.34

SPACING OF (CROSS) SECONDARY BEAMS (IN CM)

SPACING OF (MAIN) PRIMARY BEAMS (IN CM)

CHART - 1 (MAXIMUM SPAN OF H-16 BEAMS)

10
437
417
400
387
375
365
356
349
342
335
329
232
317
311
307
302
298
294
290
287
284
281
278
259
245
234
225
218
210
203
197
191
186
181
177
174
170
167
164
160
152

15
395
376
362
340
339
330
322
315
309
303
297
291
286
281
277
273
269
266
262
259
256
253
251
234
221
210
199
191
183
177
172
167
162
152
141
133
125
118
112
107
102

20
367
350
337
325
315
307
300
293
287
282
277
271
266
262
258
254
251
247
244
241
238
236
233
217
202
191
181
173
167
159
142
133
123
114
106
100
94
89
84
80
86

25
347
331
318
308
298
290
283
277
272
267
262
256
252
248
244
240
237
234
231
228
226
223
221
202
188
177
168
159
141
128
116
106
98
91
85
80
75
71
67
64
61

30
332
317
304
294
285
277
271
265
260
255
250
245
241
237
233
230
226
223
221
218
215
212
209
190
177
167
152
133
118
106
97
89
82
76
71
67
63
-

35
319
305
293
283
274
267
261
255
250
145
240
236
232
228
224
221
218
215
211
208
205
202
199
181
168
151
130
114
101
91
83
76
70
65
61
-

40
309
295
283
273
265
258
252
246
242
237
233
228
224
220
217
213
209
205
202
199
196
193
190
173
159
132
114
100
89
80
73
67
61
-

45
300
286
275
266
258
251
245
239
235
230
226
221
217
213
209
205
201
197
194
191
188
185
183
166
141
118
101
88
79
71
64
-

50
292
279
268
259
251
244
238
233
228
224
220
216
210
206
202
198
194
191
187
184
182
179
177
158
127
106
91
80
71
64
-

60
279
266
256
247
249
233
228
223
218
214
208
203
199
194
190
186
183
179
176
174
171
168
166
132
106
88
76
66
-

TABLE - F3 - ALLOWABLE SPAN OF H-BEAMS (PRIMARY) BELOW R.C. SLAB


CHART - 1 (MAXIMUM SPAN OF H-16 BEAMS)

CHART - 2 (MAXIMUM SPAN OF H-20 BEAMS)

100
215
202
192
183
176
170
164
157
142
134
124
115
107
100
94
88
84
79
75
72
69
66
63

120
203
190
180
172
165
157
141
131
120
112
104
96
89
83
78
74
70
66
63
-

140
192
181
171
164
150
135
122
112
103
96
89
82
76
71
67
63
-

160
184
173
164
143
132
118
107
98
90
84
78
72
67
62
-

180
177
166
152
132
117
105
95
87
80
74
69
64
-

200
171
160
136
119
105
94
86
78
72
67
62
-

230
163
139
119
103
92
82
75
68
63
-

260
142
123
105
91
81
73
66
60
-

300
129
107
91
79
70
63
-

TOTAL
LOAD

CM

KN/SQM

5.0
7.5
10.0
12.5
15.0
17.5
20.0
22.5
25.0
27.5
30.0
32.5
35.0
37.5
40.0
42.5
45.0
47.5
50.0
52.5
55.0
57.5
60.0

3.10
3.75
4.40
5.05
5.70
6.35
7.00
7.65
8.30
8.95
9.66
10.44
11.22
12.00
12.78
13.56
14.34
15.12
15.90
16.68
17.46
18.24
19.02

SLAB
THK.

TOTAL
LOAD

CM

KN/SQM

5.0
7.5
10.0
12.5
15.0
17.5
20.0
22.5
25.0
27.5
30.0
32.5
35.0
37.5
40.0
42.5
45.0
47.5
50.0
52.5
55.0
57.5
60.0

3.10
3.75
4.40
5.05
5.70
6.35
7.00
7.65
8.30
8.95
9.66
10.44
11.22
12.00
12.78
13.56
14.34
15.12
15.90
16.68
17.46
18.24
19.02

TABLE - F4 - ALLOWABLE SPAN OF H-BEAMS (PRIMARY) BELOW R.C. SLAB


CHART - 1 (MAXIMUM SPAN OF H-16 BEAMS)

SPACING OF FLOOR PROPS FOR END ROWS (IN CM)

100
224
213
202
193
186
179
173
168
164
158
142
135
125
118
110
104
98
93
89
85
81
77
74

120
218
206
195
186
179
172
167
162
152
141
131
121
113
105
99
93
88
84
79
76
72
69
66

140
212
199
188
180
173
167
161
143
138
128
118
103
102
95
89
84
80
76
72
69
65
63
60

160
205
193
183
175
168
162
143
136
126
117
108
100
93
87
82
77
73
69
66
63
-

180
200
188
178
170
163
151
137
126
116
107
99
92
88
80
75
71
67
63
60
-

200
195
183
173
166
156
140
127
116
107
99
92
85
79
74
70
66
62
-

230
188
177
167
158
149
126
114
105
96
89
83
77
71
67
63
-

260
182
171
162
141
128
115
104
95
88
81
75
70
65
61
-

80
260
248
238
230
223
217
211
204
199
194
189
184
180
176
172
169
166
163
157
143
142
137
131

100
246
234
225
217
209
202
196
190
185
180
176
171
167
163
156
143
139
132
126
120
115
110
105

120
235
224
215
205
197
190
184
179
174
170
165
160
143
139
130
123
116
110
105
100
95
91
88

140
226
215
204
195
187
181
175
170
165
160
143
137
127
119
112
105
100
94
90
86
82
78
75

160
218
206
195
186
179
173
167
182
151
140
129
120
111
104
98
92
87
83
79
75
72
69
66

180
211
198
188
179
172
166
159
142
134
124
115
106
99
93
87
82
77
73
70
67
64
61
-

200
204
191
181
173
166
157
142
131
120
112
104
96
89
83
78
74
70
66
63
-

230
194
182
173
165
153
137
124
114
105
97
90
83
78
72
68
64
61
-

260
187
175
166
152
135
121
110
101
93
86
80
74
69
64
60
-

300
178
167
152
132
117
105
95
87
80
74
69
64
-

CHART - 2 (MAXIMUM SPAN OF H-20 BEAMS)

SPACING OF (MAIN) PRIMARY BEAMS (IN CM)


80
232
221
211
201
193
187
181
175
171
165
162
153
141
133
125
118
112
105
101
96
92
88
84

SPACING OF (MAIN) PRIMARY BEAMS (IN CM)

SPACING OF FLOOR PROPS FOR INTERMEDIATE ROWS (IN


CM)

80
228
217
206
197
189
183
177
172
167
163
155
141
134
125
117
111
105
99
94
90
86
82
79

SLAB
THK.

300
175
165
142
128
114
102
93
89
78
72
67
62
-

SPACING OF (MAIN) PRIMARY BEAMS (IN CM)

SPACING OF FLOOR PROPS FOR END ROWS (IN CM)

SPACING OF FLOOR PROPS FOR INTERMEDIATE ROWS (IN


CM)

SPACING OF (MAIN) PRIMARY BEAMS (IN CM)

80
264
252
242
234
227
221
215
209
203
198
193
188
184
180
176
173
169
166
164
160
153
143
140

100
256
244
234
226
220
213
206
200
195
190
185
181
176
172
169
166
163
156
143
141
135
129
124

120
249
237
228
220
213
205
199
193
188
183
179
174
170
166
163
155
143
139
132
126
121
115
111

140
243
231
222
214
206
199
192
187
182
177
173
168
164
159
143
140
133
126
120
114
109
104
100

160
237
226
217
208
200
193
187
181
176
172
168
163
155
142
136
128
121
115
109
104
100
95
91

180
232
222
212
202
194
187
181
176
171
187
163
153
142
133
125
118
112
106
101
96
92
88
84

200
228
217
207
197
189
183
177
172
167
163
153
141
132
123
116
109
103
98
93
89
85
81
78

230
222
210
199
190
183
176
171
166
161
143
138
128
119
111
104
98
93
88
84
80
76
73
70

260
217
204
193
184
177
171
165
158
142
135
125
116
108
101
95
89
85
80
76
73
69
66
64

300
209
196
185
178
171
165
154
141
130
121
112
104
96
90
85
80
75
72
68
65
62
-

TABLE - F5 - ALLOWABLE LOAD ON FLOOR PROPS (IN KN)

L & T - DOKA COLUMN FORMWORKS

LARGE SIZE COLUMN


PROP
HT.
CM
410
400
390
380
370
360
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10

CT
410
KN
12.0
13.5
14.5
16.0
17.0
18.5
19.5
21.0
22.5
23.5
25.0
26.0
27.5
29.0
30.0
31.5
32.5
34.0
34.0
-

CT
340
KN
19.0
20.0
21.5
22.5
24.0
25.0
26.5
27.5
29.0
30.0
31.5
32.5
34.0
34.0
34.0
34.0
-

CT
300
KN
24.0
25.0
26.5
27.5
29.0
30.0
31.5
32.5
34.0
34.0
34.0
34.0
34.0
34.0
-

CT
Supporting
FLOOR PROPS
250
Bracket
KN
CT 410 CT 340 CT 300 CT 250
A Max. 410
340
300
250
90
A Min. 231
191
171
141
57
B 230
190
170
140
C 222.5 182.5 162.5 137.5
Weight
20
16.81 15.35 13.13
7.17
(Kg)
ALL DIMENSIONS ARE IN CM
TELESCOPIC
PIPE
30.0
31.5
B
32.5
34.0
A
34.0
34.0
34.0
LEVER NUT
34.0
34.0
34.0
34.0
34.0
C
BASE PIPE
FLOOR PROP
-

LIFTING BKT.

TOP SCAFFOLD BKT.


WORKING PLATFORM

ALIGN. PROPS

FOOT ADAPTOR
ASSY.

SUPPORTING BRACKET

L & T - DOKA WALL FORMWORKS

STRAIGHT WALL
TIMBER PLANK AT TOP
(COMPRESSION STRUT)

TOP SCAFFOLD
BRACKET
WALK WAY
PLANKS

LIFTING BRACKET

HEAD ADAPTOR
WING NUT &
ANCHOR PLATE

ALIGNMENT
PROP

R.C.C. OR
BRICK WALL
STEEL WALER
WING NUT & ANCHOR PLATE
ALIGNMENT PROP
FOOT ADAPTOR

TABLE - C1 - L & T - DOKA COLUMN FORMWORKS


DESIGN PRESSURE = 90 KN / SQM
ALL DIMENSIONS ARE IN CM
COLUMN (SIDE) SIZE IN PLAN UP TO 0.6 M
WALER SPACING (IN CM)

COLUMN (SIDE) SIZE IN PLAN ABOVE 0.6 M


WALER SPACING (IN CM)

PANEL 3 M HT.

PANEL 3 M HT.
PANEL 3.6 M HT.

PANEL 3.6 M HT.


PANEL 4.2 M HT.

PANEL 4.2 M HT.


PANEL 4.8 M HT.

PANEL 4.8 M HT.

PANEL 5.2 M HT.

PANEL 5.2 M HT.


PANEL 6 M HT.

TABLE - W1 - L & T - DOKA WALL FORMWORKS


DESIGN PRESSURE = 30 KN / SQM
ALL DIMENSIONS ARE IN CM
STANDARD WALL PANELS IN PLAN

TIE ROD SHOULD BE PROVIDED AT 120 CM C/C AS WELL AS THE SPLICE & WALING EXTENSION LOCATIONS IN PLAN.

PANEL 6 M HT.

TABLE - W2 - L & T - DOKA WALL FORMWORKS


DESIGN PRESSURE = 30 KN / SQM
ALL DIMENSIONS ARE IN CM
STANDARD WALL PANELS IN ELEVATION
LIFTING BRACKET (TYP)

PANEL 2.4 M HT.


PANEL 3 M HT.
PANEL 3.6 M HT.
PANEL 4.2 M HT.
PANEL 4.8 M HT.
PANEL 5.4 M HT.
PANEL 6 M HT.

TABLE - F1 - ALLOWABLE SPAN OF PLYWOOD (IN CM)


FOR SLAB THICKNESS UP TO 60 CM
SLAB THICKNESS (IN CM)
TOTAL LOAD (KN/SQM)
MAX. SPAN OF
12 MM THK.
PLYWOOD (CM)
19 MM THK.

10
4.40
46
61

12
4.92
44
59

15
5.70
42
57

ASSUMPTIONS

STD. STEEL WALER


18
6.48
40
55

20
7.00
39
54

25
8.30
37
51

30
9.66
35
48

40
12.78
32
44

50
15.90
30
41

60
19.02
28
39

10.2 Kn.m
103.4 Kn
l/360 or 0.3 cm whichever is less
784.1 Kn.m2

BEAM SPAN EXTN. 152

FOR SLAB THICKNESS 60 TO 400 CM


SLAB THICKNESS (IN CM)
80
100
120
150
180
210
240
270
TOTAL LOAD (KN/SQM)
25.26 31.50 37.74 47.10 56.46 65.82 75.18 84.54
MAX. SPAN OF
12 MM THK.
26
24
23
21
19
17
16
15
PLYWOOD (CM)
19 MM THK.
35
33
30
27
25
23
21
20
ASSUMPTIONS

Allowable B. M.
=
Allowable Shear
=
Allow Deflection
=
Permis E.I. Value =
ASSUMPTIONS

300
93.90
13
19

ASSUMPTIONS

H - 16 BEAM

12 MM THK. PLYWOOD
Allowable Bending Moment
Allowable Shear
Allowable Deflection
Permissible E.I. Value

=
=
=
=

0.2 Kn.m/m
6.16 Kn/m
l / 360 or 0.15 cm whichever is less
1.07 Kn.m2/m

Allowable B. M.
Allowable Shear
Allowable Deflection
Permissible E.I. Value

19 MM THK. PLYWOOD
Allowable Bending Moment
Allowable Shear
Allowable Deflection
Permissible E.I. Value

=
=
=
=

0.34 Kn.m/m
9.75 Kn/m
l / 360 or 0.15 cm whichever is less
2.73 Kn.m2/m

Allowable B. M.
Allowable Shear
Allowable Deflection
Permissible E.I. Value

=
=
=
=

H - 20 BEAM
=
=
=
=

350
400
109.5 125.1
11
10
18
16

Allowable B. M.
Allowable Shear
Allow Deflection

=
=
=

Permis E.I. Value

1.3 Kn.m
12 Kn
l/360 or 0.3 cm
whichever is less
105 Kn.m2

ASSUMPTIONS
3 Kn.m
LOADS AS PER "DIN" STANDARD
6 Kn
Density of Concrete =
25 Kn/Cum
l/360 or 0.6 cm whichever is less Extra for Fresh Conc. =
1 Kn/Cum
145 Kn.m2
Shuttering Load =
0.3 Kn/Sqm
Live Load =
1.5 Kn/Sqm or
20 % of slab conc. Load
5 Kn.m
whichever is more
10 Kn
l/360 or 0.6 cm whichever is less
245 Kn.m2

11:00:13 AM4/13/201011

ENABLING WORK

SECTION 4 - ENABLING WORKS - FRICTION CLAMP


REFERENCE - Data of Friction Clamp Designs done in our organization since 1998 to 2009 (about 11 years).

Friction Clamps

SECTION 4 - ENABLING WORKS - FOUNDATIONS FOR BATCHING PLANTS


REFERENCE - Data of Aggregate Processing Plant Foundations done in our organization since 1994 to 2009
(about 15 years).

Batching Plant Foundations

SECTION 4 - ENABLING WORKS - PILE LOAD TEST


REFERENCE - Data of pile load tests done in our organization since 1998 to 2009 (about 11 years).

Plie Load Tests

10:27:12 AM4/13/201011

EQUIPMETS /
ELECTRO MECHANICAL

SECTION 5 - EQUIPMENT, ELECTRO-MECHANICAL


REFERENCE : MACALLOY CATALOGUE
MACALLOY - POST-TENSIONING BAR SYSTEMS

Fig. 1 JACK
DETAILS

SECTION 5 - EQUIPMENT, ELECTRO-MECHANICAL


REFERENCE : STANDARD DRAWINGS OF EOT
60 T CAPACITY 33 M SPAN EOT

60 T CAPACITY 24 M SPAN EOT

160 T CAPACITY 24 M SPAN DOUBLE GIRDER GANTRY CRANE

40 T CAPACITY15 M SPAN GANTRY CRANE

200 T CAPACITY 11.2 M SPAN GOLIATH CRANE

100 T CAPACITY 24 M SPAN GOLIATH CRANE

100 T CAPACITY 24 M SPAN GANTRY CRANE

SECTION 5 - EQUIPMENT, ELECTRO-MECHANICAL


REFERENCE : DESIGN DATA - PSG TECH.
TROLLEY OR CRANE WHEEL DESIGN

SECTION 5 - EQUIPMENT, ELECTRO-MECHANICAL


REFERENCE : STEEL WIRE ROPE - FORT WILLIAM INDUSTRIES LTD.
FORT WILLIAM INDUSTRIES ROPE FOR GENERAL ENGG. PURPOSES

WIRE ROPE - SINGLE SLINGS

WIRE ROPE - DOUBLE SLINGS

CHAIN SLINGS GRADE 75

FIBRE ROPE - ENDLESS SLINGS

SAFE LOADS FOR EYE BOLTS

TURN BUCKLES

D SHAKLES

SECTION 5 - EQUIPMENT, ELECTRO-MECHANICAL


REFERENCE : MANITOWOC 999 CRANE MANUAL / CATALOGUE
MANITOWOC 999
OUTLINE DIMENSIONS

BOOM COMBINATIONS

HEAVY - LIFT BOOM RANGE DIAGRAM

HEAVY - LIFT BOOM LOAD CHART

LONG - REACH TOP RANGE DIAGRAM

LONG - REACH TOP LOAD CHART

OPEN THROAT TOP BOOM RANGE DIAGRAM

OPEN THROAT TOP LOAD CHART

LIGHT TAPERED TOP RANGE DIAGRAM

LIGHT TAPERED TOP LOAD CHART

10:27:49 AM4/13/201011

GEO-TECHINCAL
DATA

SECTION 6 - GEO-TECH DATA


REFERENCE : IS 2131 - 1981
SPT (N) VALUE - Correction due to Overburden & Dilatancy

SLAB BASES
REFERENCE - DESIGN OF STEEL STRUCTURES BY ARYA AJMANI

DERIVATION OF LENGTH OF ROCK SOCKET FOR BENDING MOMENT & SHEAR

SECTION 6 - GEO-TECH DATA


APPENDIX B - Load Carrying Capacity - Static Formula
REFERENCE : IS 2911 (PART I / SEC. 2)-1979

APPENDIX C - Determination of Depth of Fixity, Lateral Deflection & Maximum Moment of Laterally Loaded Piles

PILE DRIVING

TABLE GIVING MAX. AXIAL LOAD CARRYING CAPACITY OF TEMPORARY PILES FOR
VARIOUS COMBINATIONS OF MONKEY WTS. & HT. OF FALLS FOR REFUSAL (0.1 INCH
PER BLOW)*
WEIGHT OF MONKEY (DOLLY) IN TONNES
HT. OF
2.4
2.6
1
1.2
1.4
1.6
1.8
2
2.2
FALL
0.5
18.434 22.121 25.808 29.495 33.182 36.869 40.556 44.243 47.929
0.6
22.121 26.546 30.970 35.394 39.818 44.243 48.667 53.091 57.515
0.7
25.808 30.970 36.131 41.293 46.455 51.616 56.778 61.940 67.101
0.8
29.495 35.394 41.293 47.192 53.091 58.990 64.889 70.788 76.687
0.9
33.182 39.818 46.455 53.091 59.728 66.364 73.000 79.637 86.273
1
36.869 44.243 51.616 58.990 66.364 73.738 81.111 88.485 95.859
1.1
40.556 48.667 56.778 64.889 73.000 81.111 89.223 97.334 105.445
1.2
44.243 53.091 61.940 70.788 79.637 88.485 97.334 106.182 115.031
1.3
47.929 57.515 67.101 76.687 86.273 95.859 105.445 115.031 124.617
1.4
51.616 61.940 72.263 82.586 92.909 103.233 113.556 123.879 134.203
1.5
55.303 66.364 77.425 88.485 99.546 110.607 121.667 132.728 143.788
1.6
58.990 70.788 82.586 94.384 106.182 117.980 129.778 141.576 153.374
1.7
62.677 75.212 87.748 100.283 112.819 125.354 137.889 150.425 162.960
1.8
66.364 79.637 92.909 106.182 119.455 132.728 146.001 159.273 172.546
1.9
70.051 84.061 98.071 112.081 126.091 140.102 154.112 168.122 182.132
2
73.738 88.485 103.233 117.980 132.728 147.475 162.223 176.970 191.718
NOTE: REFUSAL MEANS PENETRATION SHOULD BE LESS THAN 1 INCH FOR 10 BLOWS.

FORMULA :
PILE CAPACITY
(IN T) =

2*E
(0.1 + S) * 2000

Where,
E = Energy in Ft. Lbs
S = Set (0.1 Inch per Blow)
* Set to be measured for average of 20 blows and
not on single blow of monkey I.e. drive 20 blows
and if penetration is < 2 inches set criteria of 0.1
inch / blow is achieved.

EXAMPLE : FOR SELECTING MONKEY & HT. OF FALL FOR REQUIRED CAPACITY.
TO GET CAPACITY OF 50 T
EITHER YOU CAN SELECT 1.8 T MONKEY WITH 0.8 m HT. OF FALL
OR 1.2 T MONKEY WITH 1.2 m HT. OF FALL OR SIMILAR COMBINATION GIVING CAPACITY OF 50 T.
PREFERABLY LESSER HT. OF FALL AND CORRESPONDING MONKEY SHALL BE USED TO REDUCE LOSS IN
ENERGY DUE TO HIGHER HT. OF FALL

SECTION 6 - GEO-TECH DATA


TABLE 1.11.1 - Empirical Values of , Dr & Unit Weight of Granular Soils Based on the Standard Penetration
Blow Count with Corrections for Saturation Effect & for Overburden, if any.
REFERENCE : FOUNDATION DESIGN MANUAL - N. V. NAYAK

PILE DESIGN & CONSTRUCTION PRACTICE - M. J. TOMLINSON

SCALE OF STRENGTH & N VALUES FOR WEAK ROCKS & BOLTS

FOUNDATION DESIGN & CONSTRUCTION

PENETRATION IN WEATHERED ROCK


Pile Dia. Conc.

Grade

mm
400
500
600
800
1000
1200
1500
2000

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

20
25
20
25
20
25
20
25
20
25
20
25
20
25
20
25

Safe
Load
with
steel
nominal
Tons
64
77
100
120
144
173
256
308
400
481
577
692
901
1081
1602
1922

Penetration in Weathered Rock (in terms of i.e. k * )

N
Cu (Kn/m2)

60
380
8.46
10.66
8.46
10.66
8.46
10.66
8.46
10.66
8.46
10.66
8.46
10.66
8.46
10.66
8.46
10.66

100
700
3.45
4.64
3.45
4.64
3.45
4.64
3.45
4.64
3.45
4.64
3.45
4.64
3.45
4.64
3.45
4.64

175
1665
0.00
0.5
0.00
0.5
0.00
0.5
0.00
0.5
0.00
0.5
0.00
0.5
0.00
0.5
0.00
0.5

200
1997

250
2500

300
3200

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

NOTE :
Allowable load (F.S. = 3) = Safe Load (Conc.) = End Bearing + Skin Friction in Socket Only
= Stress * / 4 * 2 = 9 * Cu / F.S. * / 4 + 0.3 * Cu * * * k * in concrete

Therefore, K =

Stress * / 4 * 2 - 9 * Cu / F.S. * / 4 * 2 in concrete


0.3 * Cu * * *

SECTION 6 - GEO-TECH DATA


MAXIMUM MOMENT CAPACITY OF PILES (IN T-M)

(Based on Limit State Method)


Assumption - % Reinforcement = 3 %

APPROXIMATE MOMENT CAPACITY FOR


DIFFERENT LOADS

(In % of Maximum Capacity)

Dia. Mm

M 15

M 20

M 25

M 30

Load as
% of
Capacity

M 15

M 20

M 25

430
500
560
660
760
840
915
1000
1070
1220

9
15
24
40
70
94
122
159
195
321

10
16
26
43
74
100
130
169
207
341

11
18
28
46
79
107
138
180
221
360

12
19
30
49
84
114
147
192
235
381

100
75
50
25
0

89
96
99
100
98

86
95
100
100
96

85
94
100
99
96

REDISTRIBUTION OF PRESSURES UNDER CIRCULAR FOUNDATION

(Ref. p.441, "Formulas for Stress & Strain" by Roark & Young, 1984)
(rad.)
-/2
- 0.9617
- 0.7221
- 0.5380
- 0.3799
- 0.2364
- 0.1017
0.0000
0.0282
0.1560
0.2842
0.4155
0.5531
0.7019
0.8708
1.0820
/2

e / Df
0.000
0.025
0.050
0.075
0.100
0.125
0.150
0.175
0.200
0.225
0.250
0.275
0.295
0.300
0.325
0.350
0.375
0.400
0.425
0.450
0.475
0.500

C1
C2
C3
1.0000 1.0000 1.0000
1.0000 1.2000 1.0000
1.0000 1.4000 1.0000
1.0000 1.6000 1.0000
1.0000 1.8000 1.0000
1.0000 2.0000 1.0000
0.9101 2.2106 0.9555
0.8305 2.4555 0.8877
0.7562 2.7493 0.8113
0.6854 3.1093 0.7305
0.6171 3.5599 0.6477
0.5507 4.1374 0.5645
0.5000 4.7124 0.5000
0.4859 4.8990 0.4821
0.4223 5.9397 0.4015
0.3598 7.4283 0.3239
0.2982 9.6918 0.2502
0.2373 13.4447 0.1817
0.1772 20.5488 0.1196
0.1176 37.4794 0.0660
0.0586 105.2578 0.0236
0.0000

0.0000

c max. = C2 * [P / Af]
A Contact = C3 * Af

cmax.

C1*Df

M 30

83

94
100
98
94

10:28:05 AM4/13/201011

MARINE
STRUCTURES

SECTION 7 - MARINE STRUCTURES


SHORE PROTECTION
DETAILS OF TETRAPOD

PLAN

BOTTOM

SECTION A-A

SECTION 7 - MARINE STRUCTURES


FLOATING VESSELS / EQUIPMENTS
Approximate Dead weight of barges depending on load capacity
Tragfahlgkelt Lange Breite Seitenhone Gewicht

(Capacity)
T
90
115
170
220
250
320
330
410
535
595
895
1530

m
18
20
22
20
25
24
30
30
27
30
40
50

m
7
8
8.8
10
9
12
10
12
14
14
14
16

m
1.85
1.85
2
2.2
2
2.2
2.2
2.2
2.5
2.5
2.7
3

(Dead
wt.)
Kg
56700
75200
89100
86000
101250
126800
138000
158400
170100
193200
268800
376000

Mittlere Monatliche
Neuwert Reparaturk
osten

DM
181500
241000
285000
276000
324000
406000
442000
507000
545000
619000
860000
1204000

Zusatzausrustungen :
Werterhohungen fur zugelassene groBere Decksbelastungen
A. 2 t/m2 : 8 %
B. 3 t/m2 : 20 %
C. 4 t/m2 : 27 %

DM
1270
1690
2000
1930
2270
2840
3090
3550
3820
4330
6020
8430

Monatlicher
Abschreibungs-und
Verzinsungsbetrag

von
2540
3370
3990
3860
4540
5680
6190
7100
7630
8670
12040
16860

DM

bis
2900
3860
4560
4420
5180
6500
7070
8110
8720
9900
13760
19260

7:14:52 PM4/12/201011

BRIDGES

SECTION 8 - BRIDGES
REFERENCE - IRC 6 - CODE FOR LOADS & STRESSES
LOADING
Table 1 - Load Combinations and Permissible Stresses

Fig. 1 - Class AA Tracked Vehicle

Class A - Wheeled Vehicle

Class B Train (Wheeled Vehicle)

Live Load Combination

Impact Load for Class A, Class B Loads

Reduction in Loangitudinal Effect

Water Current force

Horizontal Force at Bearing level in Longitudinal direction

Centrifugal Force

Earth Pressure as per IRC-6

Seismic Force as per IRC-5

Minimum Size of Support

Fundamental Natural Period of Pier

SECTION 8 - BRIDGES
REFERENCE - IRC 21 - CODE FOR CEMENT CONCRETE

Courban's Method of Load Distribution on 'I' Girders

SECTION 8 - BRIDGES
REFERENCE - IRC-83 - CODE FOR BEARINGS

10:26:25 AM4/13/201011

DATA FOR
CALCULATION /
MATHEMATICAL
FORMULAE

SECTION 9 - DATA FOR CALCULATION


MATHEMATICAL FORMULAE
GEOMETRICAL PROPERTIES OF PLANE SECTIONS

METHOD OF FINDING SURFACES & VOLUMES OF SOLIDS

USEFUL TABLES

SECTION 9 - DATA FOR CALCULATION


STRUCTURAL ANALYSIS
BEAM LOADING & COEFFICIENTS FOR MAXI. DEFLECTION
REFERENCE - DESIGN OF STEEL STRUCTURES BY L. S. NEGI

REFERENCE - DESIGN OF STEEL STRUCTURES BY ARYA AJMANI


TABLE 5.1 - DATA FOR DESIGN OF BEAMS

MOMENT & SHEAR VALUES FOR BEAMS

FIXED END MOMENTS, SHEAR & DEFLECTION

MOMENT & SHEAR VALUES FOR RIGID FRAMES

INFLUENCE LINES FOR CONTINUOUS BEAMS

COEFFICIENTS FOR MOMENT & REACTIONS FOR CONTINUOUS BEAMS

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