Ejemplo R&R Anova 1

El Nested se utiliza cuando hay destruccin de las partes al

medir y, por lo tanto, no podra repetirse la medicin con ella.

Ejemplo R&R Anova 2

En Part numbers se
indica la columna en la
cual se identifican las
partes o piezas medidas.

En Operators se indica la
columna en la cual se
identifican los
observadores.

3
4
2

El mtodo ANOVA viene

preestablecido

En Measurement se
indica la columna en la
cual se registran los
resultados de cada
medicin.

Ejemplo R&R Anova 3

6
7

Tolerancia = LSE LIE

Constante = 6.
Cuando tenemos
tolerancia unilateral
se utiliza como
constante 2,33

Nota: El denominador de la
frmula P/T puede ser
estimado de muestras
utilizadas en el estudio o, de
un estimado histrico.

Ejemplo R&R Anova 4

Gauge R&R Study - ANOVA Method

ANOVA Table With Operator*Part Interaction
Source
DF
SS
MS
F
P
Parts
9 2.05871 0.228745 39.7178 0.00000
Operators
2 0.04800 0.024000 4.1672 0.03256
Oper*Part 18 0.10367 0.005759 4.4588 0.00016
Repeatability 30 0.03875 0.001292
Total
59 2.24912
Gauge R&R
Source
VarComp
Total Gauge R&R 0.004437
Repeatability
0.001292
Reproducibility
0.003146
Operator
0.000912
Oper*Part
0.002234
Part-To-Part
0.037164
Total Variation
0.041602

StdDev 5.15*Sigma
0.066615 0.34306
0.035940 0.18509
0.056088 0.28885
0.030200 0.15553
0.047263 0.24340
0.192781 0.99282
0.203965 1.05042

Source
%Contribution %Study Var %Tolerance
Total Gauge R&R
10.67
32.66
22.87
Repeatability
3.10
17.62
12.34
Reproducibility
7.56
27.50
19.26
Operator
2.19
14.81
10.37
Oper*Part
5.37
23.17
16.23
Part-To-Part
89.33
94.52
66.19
Total Variation
100.00
100.00
70.03
Number of Distinct Categories = 4

Cmo
interpretamos
estos
valores?

Ejemplo R&R Anova 5

Gauge R&R Study - ANOVA Method
ANOVA Table With Operator*Part Interaction
Source
DF
SS
MS
F
P
Parts
9
2.05871 0.228745 39.7178 0.00000
Operators
2
0.04800 0.024000 4.1672 0.03256
Oper*Part
18 0.10367 0.005759 4.4588 0.00016
Repeatability 30 0.03875 0.001292
Total
59 2.24912
Gauge R&R
Source
VarComp
Total Gauge R&R 0.004437
Repeatability
0.001292
Reproducibility
0.003146
Operator
0.000912
Oper*Part
0.002234
Part-To-Part
0.037164
Total Variation
0.041602

StdDev 5.15*Sigma
0.066615 0.34306
0.035940 0.18509
0.056088 0.28885
0.030200 0.15553
0.047263 0.24340
0.192781 0.99282
0.203965 1.05042

Si el valor de p es menor que 0,05,

entonces puede decirse, con al
menos el 95% de confianza, que los
%Tolerance
operadores introducen variacin
22.87
significativa en los resultados.
12.34

Source
%Contribution %Study Var
Total Gauge R&R
10.67
32.66
Repeatability
3.10
17.62
n
Reproducibility
7.56
27.50
19.26
Operator
2.19
14.81
(Xi X10.37
)2
Oper*Part
5.37
23.17
16.23
2
i =1
Part-To-Part
89.33 s = 94.52
66.19
Total Variation
100.00
100.00n 1 70.03

Number of Distinct Categories = 4

Si el valor de p es menor que 0,05,

entonces puede decirse, con al
menos el 95% de confianza, que esta
variable (las partes) contribuyen
significativamente con el total de la
variacin.

Ejemplo R&R Anova 6

Gauge R&R Study - ANOVA Method
ANOVA Table With Operator*Part Interaction
Source
DF
SS
MS
F
P
Parts
9
2.05871 0.228745 39.7178 0.00000
Operators
2
0.04800 0.024000 4.1672 0.03256
Oper*Part
18 0.10367 0.005759 4.4588 0.00016
Repeatability 30 0.03875 0.001292
Total
59 2.24912

Variacin debido al
sistema de medicin
(desglosado en
repetibilidad y
reproducibilidad)

Gauge R&R
Source
VarComp
Total Gauge R&R 0.004437
Repeatability
0.001292
Reproducibility
0.003146
Operator
0.000912
Oper*Part
0.002234
Part-To-Part
0.037164
Total Variation
0.041602

StdDev 5.15*Sigma
0.066615 0.34306
0.035940 0.18509
0.056088 0.28885
0.030200 0.15553
0.047263 0.24340
0.192781 0.99282
0.203965 1.05042

Raz cuadrada de
componentes de
variacin
99% de la
variacin
representada

Variacin debida a las

partes

Source
%Contribution %Study Var %Tolerance
Total Gauge R&R
10.67
32.66
22.87
Repeatability
3.10
17.62
12.34
Reproducibility
7.56
27.50
19.26
Operator
2.19
14.81
10.37
Oper*Part
5.37
23.17
16.23
Part-To-Part
89.33
94.52
66.19
Total Variation
100.00
100.00
70.03

Variacin total observada

Number of Distinct Categories = 4

Ejemplo R&R Anova 7

Gauge R&R Study - ANOVA Method
ANOVA Table With Operator*Part Interaction
Source
DF
SS
MS
F
P
Parts
9
2.05871 0.228745 39.7178 0.00000
Operators
2
0.04800 0.024000 4.1672 0.03256
Oper*Part
18 0.10367 0.005759 4.4588 0.00016
Repeatability 30 0.03875 0.001292
Total
59 2.24912
Gauge R&R
Source
VarComp
Total Gauge R&R 0.004437
Repeatability
0.001292
Reproducibility
0.003146
Operator
0.000912
Oper*Part
0.002234
Part-To-Part
0.037164
Total Variation
0.041602

StdDev 5.15*Sigma
0.066615 0.34306
0.035940 0.18509
0.056088 0.28885
0.030200 0.15553
0.047263 0.24340
0.192781 0.99282
0.203965 1.05042

Source
%Contribution %Study Var %Tolerance
Total Gauge R&R
10.67
32.66
22.87
Repeatability
3.10
17.62
12.34
Reproducibility
7.56
27.50
19.26
Operator
2.19
14.81
10.37
Oper*Part
5.37
23.17
16.23
Part-To-Part
89.33
94.52
66.19
Total Variation
100.00
100.00
70.03
Number of Distinct Categories = 4

2
MS
%Contrib = 2
total

0.004437
0.041602
= 0.1067
=

Esperamos que sea s o s

inferior al 30%.
Preferiblemente inferior al
10%.

Ejemplo R&R Anova 8

Gauge R&R Study - ANOVA Method
ANOVA Table With Operator*Part Interaction
Source
DF
SS
MS
F
P
Parts
9
2.05871 0.228745 39.7178 0.00000
Operators
2
0.04800 0.024000 4.1672 0.03256
Oper*Part
18 0.10367 0.005759 4.4588 0.00016
Repeatability 30 0.03875 0.001292
Total
59 2.24912

% R&R:

Esperamos que sea s o s

inferior
Gauge
R&R al 30%.
Source
VarComp inferior
StdDev al
5.15*Sigma
Preferiblemente
Total Gauge R&R 0.004437 0.066615 0.34306
Repeatability
0.001292 0.035940 0.18509
10%.
Reproducibility
Operator
Oper*Part
Part-To-Part
Total Variation

0.003146
0.000912
0.002234
0.037164
0.041602

0.056088
0.030200
0.047263
0.192781
0.203965

% StudyVar =

5.15 * MS
5.15 * total

0.3430
1.0504
= 0.3266
=

0.28885
0.15553
0.24340
0.99282
1.05042

Source
%Contribution %Study Var %Tolerance
Total Gauge R&R
10.67
32.66
22.87
Repeatability
3.10
17.62
12.34
Reproducibility
7.56
27.50
19.26
Operator
2.19
14.81
10.37
% StudyVar
Oper*Part
5.37
23.17
16.23
Part-To-Part
89.33
94.52
66.19
Total Variation
100.00
100.00
70.03
Number of Distinct Categories = 4

P / TV = % StudyVar

= %Contrib
= .1067
= 0.3266

Ejemplo R&R Anova 9

Gauge R&R Study - ANOVA Method
ANOVA Table With Operator*Part Interaction
Source
DF
SS
MS
F
P
Parts
9
2.05871 0.228745 39.7178 0.00000
Operators
2
0.04800 0.024000 4.1672 0.03256
Oper*Part
18 0.10367 0.005759 4.4588 0.00016
Repeatability 30 0.03875 0.001292
Total
59 2.24912

% Tolerancia:

Esperamos que sea s o s

inferior al 30%.
Preferiblemente inferior al
Gauge R&R
10%.
Source
VarComp
StdDev 5.15*Sigma
Total Gauge R&R 0.004437
Repeatability
0.001292
Reproducibility
0.003146
Operator
0.000912
Oper*Part
0.002234
Part-To-Part
0.037164
Total Variation
0.041602

0.066615 0.34306
0.035940 0.18509
0.056088 0.28885
0.030200 0.15553
0.047263 0.24340
0.192781 0.99282
0.203965 1.05042

Source
%Contribution %Study Var %Tolerance
Total Gauge R&R
10.67
32.66
22.87
Repeatability
3.10
17.62
12.34
Reproducibility
7.56
27.50
19.26
Operator
2.19
14.81
10.37
Oper*Part
5.37
23.17
16.23
Part-To-Part
89.33
94.52
66.19
Total Variation
100.00
100.00
70.03
Number of Distinct Categories = 4

P / T = %Tolerancia
5.15 * MS
USL LSL
0.3430
=
1. 5
= 0.2287
=

Ejemplo R&R Anova 10

Gauge R&R Study - ANOVA Method
ANOVA Table With Operator*Part Interaction
Source
DF
SS
MS
F
P
Parts
9
2.05871 0.228745 39.7178 0.00000
Operators
2
0.04800 0.024000 4.1672 0.03256
Oper*Part
18 0.10367 0.005759 4.4588 0.00016
Repeatability 30 0.03875 0.001292
Total
59 2.24912
Gauge R&R
Source
VarComp
Total Gauge R&R 0.004437
Repeatability
0.001292
Reproducibility
0.003146
Operator
0.000912
Oper*Part
0.002234
Part-To-Part
0.037164
Total Variation
0.041602

StdDev 5.15*Sigma
0.066615 0.34306
0.035940 0.18509
0.056088 0.28885
0.030200 0.15553
0.047263 0.24340
0.192781 0.99282
0.203965 1.05042

Source
%Contribution %Study Var %Tolerance
Total Gauge R&R
10.67
32.66
22.87
Repeatability
3.10
17.62
12.34
Reproducibility
7.56
27.50
19.26
Operator
2.19
14.81
10.37
Oper*Part
5.37
23.17
16.23
Part-To-Part
89.33
94.52
66.19
Total Variation
100.00
100.00
70.03
Number of Distinct Categories = 4

Nmero de categoras:
Esperamos que sea mayor a
5.

Ejemplo R&R Anova 11

Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

Gage R&R (ANOVA) for Measure

3.0SL=0.8796
X=0.8075
-3.0SL=0.7354

Sample Range

3.0SL=0.1252
0.10
0.05

R=0.03833

0.00

-3.0SL=0.000
0

Operator*Part Interaction

1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4

Part ID

R Chart by Operator

0.15

Average

Sample Mean

Xbar Chart by Operator

1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3

Gage #020371
01/01/1988
Six Sigma BB
1.5 mm
Buffalo, NY Plant

1
2
3

Repeat

Reprod

Part-to-Part

Percent

10

By Part
%Total Var
%Study Var
%Toler

Gage R&R

Components of Variation
100
90
80
70
60
50
40
30
20
10
0

By Operator

1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4

Oper ID

Operator

1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4

Part ID

10

Ejemplo R&R Anova 12

Piezas medidas
Promedio de
las tres
mediciones del
Gage R&R (ANOVA) for Measure
operador 1 de
Xbar Chart by Operator
la pieza 2. 1.1
Sample Mean

Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3

3.0SL=0.8796

X=0.8075
-3.0SL=0.7354

0
Sample Range

Gage #020371
01/01/1998
Six Sigma BB
1.5 mm
Buffalo, NY Plant

0.15

R Chart by Operator
1
2

Operadores
3

3.0SL=0.1252

0.10
0.05

R=0.03833

0.00

-3.0SL=0.000

Rango de las
tres
mediciones del
operador 3 de
la pieza 10.

Ejemplo R&R Anova 13

En el grfico de Medias, los puntos deben estar
Fuera de Control
Los puntos Fuera de Control indican que los
Gage R&R (ANOVA) for Measure
operadores distinguen las piezas diferentes.
(Los lmites de Control se calculan de la
Xbar Chart by Operator
1.1
variacin
dentro
2
3 operadores - poca variacin
1
1.0
3.0SL=0.8796
0.9
significa
lmites
de
control estrechos).
0.8
X=0.8075
Sample Mean

Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

0.7
0.6
0.5
0.4
0.3

-3.0SL=0.7354

0
Sample Range

Gage #020371
01/01/1998
Six Sigma BB
1.5 mm
Buffalo, NY Plant

0.15

En el Grfico de Rangos, todos los puntos

deberan estar Bajo Control. Esto indica que
no existen valores fuera de lo comn entre las
R Chart by Operator
1
2
3 3.0SL=0.1252
pruebas
de medicin.

0.10
0.05

R=0.03833

0.00

-3.0SL=0.000

Ejemplo R&R Anova 14

Interaccin Operador * Parte:
Muestra la interaccin
entre partes y operadores.
Por ejemplo, muestra
si for Measure
Gage R&R (ANOVA)
alguna pieza(s) fue difcil
Operator*Part Interaction
de manipular para
1.1
cualquier operador(es).

Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

1.0
0.9
Parece que por lo menos
0.8
dos de los operadores
0.7
tuvieron problemas al0.6
medir la pieza N 10. 0.5
0.4

Average

Gage #020371
01/01/1998
Six Sigma BB
1.5 mm
Buffalo, NY Plant

Cul sera un grfico

ideal?

2 3

4 5 6
Part ID

8 9 10

Operator
1
2
3

Ejemplo R&R Anova 15

Por Operador:
Muestra si algn
operador(es) tuvo (en
Gage R&R (ANOVA) for Measure
promedio) lecturas
superiores o inferiores a
los dems.

Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

Gage #020371
01/01/1998
Six Sigma BB
1.5 mm
Buffalo, NY Plant

By Operator

1.1
1.0
Cul sera un grfico
0.9
ideal?.
0.8
0.7
0.6
0.5
0.4

2
Oper ID

Ejemplo R&R Anova 16

Por Parte:
Muestra la habilidad de
todos los operadores
Gage
R&R (ANOVA) for Measure
para obtener la
misma
lectura para cada parte.
Tambin demuestra1.1la
1.0 de
habilidad del sistema
0.9
medicin para distinguir
0.8
entre partes.
0.7

Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

Gage #020371
01/01/1998
Six Sigma BB
1.5 mm
Buffalo, NY Plant

By Part

0.6
Cul sera un grfico
0.5
ideal?
0.4
1 2 3 4 5 6 7 8 9 10
Part ID

Ejemplo R&R Anova 17

Genera un grfico de corrida
de mediciones por operador
y por nmero de parte.

Measure

Nos permite visualizar

Repetibilidad y
Runchart of Measure by Part, Operator
Reproducibilidad dentro de,
1.08
y entre operador y parte.
0.98
0.88
0.78
0.68
0.58
0.48
0.38
Part Num 1

La lnea central es el
promedio global de las
partes.

10

Measure

1.08
STAT > Quality Tools
0.98> Gage
0.88
Study > Gage Run Chart
0.78
0.68
0.58
0.48
0.38
Part Num 6

1
2
3

Ejemplo R&R Anova 18

100

80

60

40

20

Gage R&R

Repeat

Reprod

Part-to-Part

El % contribucin es la cantidad de
variacin en los datos (partes +
medidas) debida a cada elemento.
La contribucin total de Gage R&R
% debera ser inferior al 10%.