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UENR2474-01

January 2012

Component Location

FLUID POWER SYMBOLS

Part
Machine Schematic
Number Location Location

Description
Accumulator Gp - Hydraulic (Charged)

164-6981

B-5

Control Gp - Joystick (LH)

297-0533

C-8

Control Gp - Joystick (RH)

297-0532

C-7

Note A

F-7
F-8

Cylinder Gp - Boom
Cylinder Gp - Bucket

Note A

Cylinder Gp - Stick

Note A

F-8

Filter and Valve Gp - Pilot (Hydraulic Oil)

158-8987

A-4

Filter Gp - Oil (Hydraulic Return)

188-4140

A-6

Filter Gp - Oil (Hydraulic, Case Drain)

289-8194

A-4

Manifold Gp - Control (Pilot Oil Supply)

215-5037

10

B-5

Motor Gp - Swing

334-9968

11

F-6

Motor Gp - Travel (Left)

209-5992

12

F-5

Motor Gp - Travel (Right)

209-5992

13

F-4

Pump Gp - Main Hydraulic

376-8862

14

B-2

Sensor Gp - Pressure Drive Pump

336-9312

15

A-3

Sensor Gp - Pressure Driven Pump

336-9312

16

B-3

Switch As - Pressure (Implement)

309-5769

17

A-8

Switch As - Pressure (Left Travel)

309-5769

18

E-8

Switch As - Pressure (Right Travel)

309-5769

19

E-7

Swivel Gp

234-4440

20

E-4

Valve Gp - Check (Return)

369-0420

21

A-6

Valve Gp - Load Control (Boom Drift Reduction)

255-5683

22

D-1

Valve Gp - Load Control (Stick Drift Reduction)

255-5680

23

D-5

Valve Gp - Main Control

259-7464

24

D-3

Valve Gp - Pilot (Travel)

310-0414

25

F-7

Valve Gp - Pressure Reducing (Boom, Swing Priority)

310-0210

26

B-4

Valve Gp - Shuttle

185-0462

27

B-7

Valve Gp - Shuttle

164-6979

28

B-4

Valve Gp - Swing Cushion

322-8716

29

E-6

Valve Gp - Travel Counterbalance (Left)

322-8714

30

E-5

Valve Gp - Travel Counterbalance (Right)

322-8714

31

E-4

BASIC COMPONENT SYMBOLS


MAIN

22
FF

15

DD

14

BB

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

ONE POSITION

TWO POSITION

10

P T

A-4

Driven Pump Delivery Pressure

B-3

CC

Case Drain Pressure

A-3

DD

Drive Pump Delivery Pressure

A-3

EE

Driven Pump Powershift Pressure

B-2

FF

Drive Pump Powershift Pressure

A-2

Hydraulic Oil Sampling Port

A-4

SOS

TWO - WAY

THREE - WAY

FOUR - WAY

CHECK VALVES

SHIFTED POSITION

28

BASIC
SYMBOL

INFINITE POSITION

FRONT VIEW

PRESSURIZED

VENTED

SPRING
LOADED

320D and 323D Excavator


323D MHPU
Hydraulic System
320D:
JZA1-UP
MZD1-UP
KZF1-UP

323D:
NZF1-UP

RETURN ABOVE FLUID LEVEL

SHUTTLE

PILOT
CONTROLLED

CC

16

EE

SOS

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

323D MHPU:
L5Z1-UP

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

GENERAL MANUAL

MANUAL SHUTOFF

26

2012 Caterpillar, All Rights Reserved

THERMAL

PUSH BUTTON

INTERNAL RETURN

DETENT

PEDAL

SIMPLIFIED

LINES CROSSING

COMPLETE

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

CROSSING & JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

REAR VIEW
MAIN CONTROL VALVE

SERVO

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

PUMP GP - MAIN HYDRAULIC

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

21

UNIDIRECTIONAL

COMBINATION CONTROLS

HYDRAULIC PUMPS

AA

RETURN BELOW FLUID LEVEL

MEASUREMENT

SPRING LOADED

Pilot Pump Delivery Pressure

ATTACHMENT

P T

NORMAL POSITION

Tap Location
Pressure and Sampling

AA

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVE PORTS

THREE POSITION

ACCUMULATORS

BB

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

A B

EXTERNAL RETURN

Description

AUX

PUMP
(2 - SECTION)

FLUID STORAGE RESERVOIRS

HYD.
TANK

Schematic
Location

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

CONTROL VALVES
AB

Note A: Refer to parts manual for specific cylinder information.

Tap
Number

LINE RESTRICTION
(FIXED)

VALVES

VALVE ENVELOPES

23

RESTRICTION

INFINITE
POSITIONING

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

6
G

11

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

20

WIRE COLOR

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

12

30

18

25

19

17

OPERATOR CONTROL (CAB REMOVED)

13

31

27

MACHINE COMPONENT LOCATIONS

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

29

30 Page,

UENR2474-01

24

(5) BUCKET CYLINDER

(6) STICK CYLINDER

5
(11) MOTOR GP
SWING
334-9968

(4) BOOM CYLINDER

SWING MOTOR

4
(12) MOTOR GP
TRAVEL (LEFT)
209-5992

TRAVEL MOTOR (LEFT)

(13) MOTOR GP
TRAVEL (RIGHT)
209-5992

TRAVEL MOTOR (RIGHT)

PG
DR

MU

AR3

BR3

AL3

BL3

AR4

AG

BR4

BG
DR

A1

B1

FINE
SWING

(29) VALVE GP
SWING CUSHION
322-8716

(25) VALVE GP
PILOT
(TRAVEL)
310-0414

TP
TT

AG

Pp3

Pp3

T1

T1

T2

T2

BG

BG

AG

TRAVEL(R)

TRAVEL(L)

BL2

(FWD)
T2

(BKWD)
T1

T5

bL1

(BKWD)
T3

aL1

T6

aR1

B (L)

(R) A

(30) VALVE GP
TRAVEL COUNTERBALANCE
(LEFT)
322-8714

AL2

B
(BKWD)
AR1

(FWD)
BL1

(BKWD)
AL1

(FWD)
T4

(31) VALVE GP
TRAVEL COUNTERBALANCE
(RIGHT)
322-8714

(FWD)
BR1

(20) SWIVEL GP
234-4440

bR1

(19) SWITCH AS
PRESSURE
(RIGHT TRAVEL)
309-5769

(18) SWITCH AS
PRESSURE
(LEFT TRAVEL)
309-5769

(23) VALVE GP
LOAD CONTROL
(STICK DRIFT REDUCTION)
255-5680

SPi
BR5
aL4

BL3

AL3

SP2

SP3

(L)

(BACK)

BP2

BR3

BR2

(BACK)

AR3

aR4

AR2

BP1 BT
BR4
R1

(DOWN)

(CLOSE)

R3

(IN)

BOOM

BUCKET

(OUT)

(FWD)

(R)

(IN)
JL3

(R)
JL2

(L)

(OPEN)(CLOSE)
JR2
JR4

JL4

(DOWN)
JR1

(UP)
JR3

HL

Pi2

bL4

STICK(2)

(UP)

(OUT)

bR1
bR4

bR3

bL2

bL3

(OPEN)

bR2

bL1

(OUT)
JL1

ATCH

(FWD)

BOOM(1)

SWING

BUCKET

STICK

JRT

TRAVEL(L)

JLT

SWING

JRP

STICK(1)

JLP

TRAVEL(R)

(3) CONTROL GP
JOYSTICK (RH)
297-0532

BOOM(2)

(Dimensions: 39 inches x 28 inches)

30 Page,

(2) CONTROL GP
JOYSTICK (LH)
297-0533

aR1

aR2
(IN)

AR5

Pi1

aR3

aL1

BR5

AR4

AR1

AL1

BL2

BP3

BR4

1
5

UENR2474-01

(UP)

SP1 ST
BL3
R2

BR1

BL1
AL2

aL3

AL4

(24) VALVE GP
MAIN CONTROL
259-7464

aL2

AL4

(22) VALVE GP
LOAD CONTROL
(BOOM DRIFT REDUCTION)
255-5683

BPi

AR5

PL

bR5

HR

PR

(28) VALVE GP
SHUTTLE
164-6979

FR

RR
U

P2

P-IN

Pi1

PSA2 DR1

PSA1

T-OUT2

(10) MANIFOLD GP
CONTROL
(PILOT OIL SUPPLY)

DR2

215-5037

B1

A1

B2

(16) SENSOR GP
PRESSURE
DRIVEN PUMP
336-9312

(26) VALVE GP
PRESSURE REDUCING
(BOOM, SWING PRIORITY)
310-0210

A2

(14) PUMP GP
MAIN HYDRAULIC
376-8862

HL

G2

BB
(1) ACCUMULATOR GP
HYDRAULIC
(CHARGED)
164-6981

P1
PAC
A1

A2

A4

A3

A5

A6

A7

(27) VALVE GP
SHUTTLE
185-0462

A8

DR4

DR3

Pi2

DR5

T-OUT1

Dr
P1

Pn2

M2

Ps2

PL

A2

P2

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


PILOT PUMP OUTPUT
DRIVEN PUMP OUTPUT
STEERING CIRCUIT
SUPPLY LINE
STICK CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
DRAIN / RETURN LINE
SWING BRAKE CONTROL CIRCUIT
DRIVE PUMP OUTPUT
TRAVEL SPEED CONTROL
BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT

EE

PsM2
G4

DR6

S1

Pm

S3
A3
B1

B2

B4

B3

aR3

bR3

aL4

Pi1

B5

B6

B7

bL2

BPi

A
bR4

B8
Pi2
aL3

SPi

(21) VALVE GP
CHECK
369-8420

bR5

aR4

(17) SWITCH AS
PRESSURE
(IMPLEMENT)
309-5769

PG

G
E

(7) FILTER AND VALVE GP


PILOT
(HYDRAULIC OIL)
158-8987

(8) FILTER GP
OIL (HYDRAULIC RETURN)
188-4140

Drain / Return Lines


Component Group

G1

Callout Number
(Machine Location from
Component LocationsTable)

(15) SENSOR GP
PRESSURE
DRIVE PUMP
336-9312

SOS

Taps (Pressure, Sampling, Sensor - by letter)

YY

Pi

CALLOUTS

HR

PC

AA

Pilot / Load Sensing Pressure

FF

Pn1

M1

DD

Pressure Line

Ps1

A1

IN

OUT

R3

bL3

PR

LINE PATTERNS

PsM1

DrM

CC

(9) FILTER GP - OIL


(HYDRAULIC, CASE DRAIN)
289-8194

aL2
bL4

G3

Dr

(52) VALVE GP - CONTROL


138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR AND


323D MHPU HYDRAULIC SYSTEM
MEDIA NUMBER: UENR2474-01
SCHEMATIC PART NUMBER: 369-8400, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.

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