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ABSTRACT

Three-phase DC-AC power converters suffer from power oscillation


and over current problems in case of unbalanced AC source voltage that
can be caused by grid/generator faults. The power converter can enable
more flexible control targets, achieving better performances in the
delivered power and load current when suffering from unbalanced AC
voltage.
In this system embedded system plays a major role. Operator can
control the conversion through the keypad. Embedded System is
programmed to control the driver depends upon the input signal from a
keypad. The signal strength from the Embedded System is given through
driver. Driver is used to activate the inverter.
The input of the system is given as the single phase AC or DC line.
Single phase AC is converted into DC through rectifier circuit. Filters are
used to remove the noises. This supply is given to Inverter. Inverter is used
to convert the DC supply to the AC output. The output from the Inverter,
AC supply is given to the three phase Feeder Line.

CHAPTER 1
INTRODUCTION
In many important applications for power electronics such as renewable
energy generation, motor drives, power quality, and micro grid etc. the
three-phase DC-AC converters are critical components as the power flow
interface of DC and AC electrical systems. A DC-AC voltage source
converter with corresponding filter is typically used to convert the energy
between the DC bus and the three phase AC sources, which could be the
power grid, generation units or the electric machines depending on the
applications and controls.
Since the power electronics are getting so widely used and becoming
essential in the energy conversion technology, the failures or shutting
down of these backbone DC-AC converters may result in serious problems
and cost. It is becoming a need in many applications that the power
converters should be reliable to withstand some faults or disturbances in
order to ensure certain availability of the energy supply.
When the AC source shown in Fig.1 becomes distorted under faults or
disturbances, the unbalanced AC voltages have been proven to be one of
the greatest challenges for the control of DC-AC converter in order to
keep them normally operating and connected to the AC source.

1.1 EXISTING MODEL


The existing model of the converter has IGBT based power
converters, which is costly on behalf of implementation and also
the control circuitry is tedious in terms for gate supply. In this
model the three phase unbalanced supply is directly converted to
balanced three phase supply
based on the symmetrical
parameters of the supply such as positive, negative and zero
sequence currents and voltages. Under this circumstance the
reactive power is unbalanced due to harmonics.

Fig 1.1 Existing model

Here, there are six IGBT switch is used so that the cost of implementation
of this model is very high and IGBT's have low switching frequency
compared to MOSFET when switching frequency is increased to certain
level the harmonics can be eliminated.

1.2 PROPOSED MODEL


The proposed model has a MOSFET instead of IGBT that is very comfortable
in terms of economy of operation and the harmonics can be considerably
reduced with high switching frequency and in order to handle more power,
parallel or series combinations of the converters can be used.

Fig 1.2
Proposed

The
proposed
consists of
MOSFET
switches
gate supply
provided
the help of

model

model
six
and the
with

microcontrollers. According to the timing pulse produced by the controller


actuates the switches and the output AC supply is obtained and variable
frequency is also obtained by varying the output of the controller.
Low voltage power MOSFETs have achieved a significant cost advantage in
terms of Rs/Amp over IGBTs due to their very widespread use in the
automotive and power supply industries. This paper investigates the feasibility
of a low power motor drive employing 150V MOSFETs. Since it requires
twice as many switches, the cost savings afforded by using inexpensive

MOSFETs as the main switching devices can be eliminated by the extra gate
drivers and clamping diodes. In an effort to overcome this problem, this paper
proposes a gate driver circuit designed around inexpensive discrete
components. It also proposes a four level charge pump scheme, which
eliminates the need for isolated gate drive power supplies. It further proposes a
this work made use of shared facilities supported by the Center for Power
Electronics Systems (CPES). CPES is a National Science Center Engineering
Research Center under Award EEC-9731677. New control method for the NPC
inverter that allows for the clamping diodes to be rated at only a fraction of the
current rating of the main switches. This combination results in a low power
drive that can be competitive in terms of component cost when compared to an
IGBT based drive. The concept has important commercial implications since
cost has been the largest drawback to the widespread consumer adoption of low
voltage drives.

CHAPTER 2
BLOCK DIAGRAM
Block diagram is a diagram of a system, in which the principle parts or
functions are represented by blocks connected by lines that show the
relationships of the blocks.

The Fig 3.1 shows that functional block diagram of our project which has nine
major stages namely called as power supply stages, driver unit, inverter, High
voltage power supply, Rectifier and filter, three phase feeder, embedded
system, keyboard and display interfacing stages.

Fig 3.1 Functional block diagram

The power supply is the first stage of our project which supplies necessary
power to each block and three ranges of power supply are used in this
project. The 5V power supply is used for embedded systems, display and
keyboard and 12V is used for drivers.
The embedded system consist of microcontroller where the control pulse
for the power converter is obtained by programming the controller.
The driver stage is the bridging between the embedded system and power
system because the output pulse produced by the controller is not
sufficient to drive the power converter switches so that driver amplifies the
control pulse that required for the semiconductor switch and controls the
power.
The high voltage power supply is the main power that are to be controlled
form one level to another by various control strategies the high voltage dc
obtained by the converting the single phase AC to DC by use of rectifier
and the ripples are eliminated by the filters and pure dc supply is obtained
and feed to the inverter, that converts the DC to AC at desired frequency
by varying the controller output. The Liquid Crystal Display (LCD)
displays the status of our project.
The keypad consist of various key that are required for the control of
output by toggling the switches in keypad and also to turn on and off the
system the final output of the system is three phase supply that are fed to
the feeder line. The one end of switch is connected to the ground and the
other end is being given to a 5V power supply. In normal condition the
switch is in ground position i.e, the switch is in open condition. When the
user presses the switch the interrupt in microcontroller is produces and
changes the output of the ports which in turn converts the output power.

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LCD consists of rod-shaped tiny molecules sandwiched between a flat


piece of glass and an opaque substrate. These rod-shaped molecules in
between the plates align into two different physical positions based on the
electric charge applied to them. When electric charge is applied they align
to block the light entering through them, whereas when no-charge is
applied they become transparent. Light passing through makes the desired
images appear. This is the basic concept behind LCD displays. LCDs are
most commonly used because of their advantages over other display
technologies.

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CHAPTER 3
POWER SUPPLY
The power supply is the source used to deliver the necessary power in our
project. Three ranges of power supplies are used in this project namely
5V/1A for embedded system, display interface and 12V/1A is used for
driver circuits. The power supplies can be any one of the type given below
Constant-Voltage
Constant-Current
Constant-Voltage/Constant-Current

Constant voltage power supply is used to provide constant voltage output


irrespective of the load variations. The voltage produced by an unregulated
power supply will vary depending on the load and on variations in the
supply voltage. For critical electronics applications a linear regulator may
be used to set the voltage to a precise value, stabilized against fluctuations
in input voltage and load. The regulator also greatly reduces the ripple and
noise in the output direct current. A constant voltage supply provides a DC
voltage that can be set to any desired value over a specified range. An
ideal constant voltage supply has zero output impedance.
4.1 BLOCK DIAGRAM
A block diagram comprises of typical power supply and the voltage at
various points in the unit. The AC voltage of 220V is connected to a
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transformer, which steps that AC voltage down to the level for the desired
DC output.
A diode rectifier then provides a full-wave rectified voltage is initially
filtered by a simple capacitor filter to produce a DC voltage variation. This
voltage is given to regulator circuit which provides a DC voltage that not
only has much less ripple voltage but also remains the same DC value
even if the input DC voltage varies, or the load connected to the output
DC voltage changes. It consists of five stages namely transformer stage,
rectifier stage, filter or smoothing stage, regulator stage and load stage.
The Fig 4.1 shows the block diagram of power supply unit.

TRANSFORMER
IC

RECTIFIER

FILTER

Fig 4.1 Block diagram of power supply unit

4.1.1 TRANSFORMER
A transformer is a device that transfers electrical energy from one circuit
to another through inductively coupled wires. A changing current in the
first circuit (the primary) creates a changing magnetic field in turn, this
magnetic field induces a changing voltage in the second circuit (the
secondary). By adding a load to the secondary circuit, one can make
current flow in the transformer, thus transferring energy from one circuit
to the other. The secondary induced voltage VS is scaled from the primary
VP by a factor ideally equal to the ratio of the number of turns of wire in
their respective windings:
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Vs Ns
=
Vp Np

A key application of the transformer is to reduce the current before


transmitting electrical energy over long distances through wires. Most of
the wires have resistance and so dissipate electrical energy at a rate
proportional to the square of current through the wire. By transforming
electrical power to a high voltage and therefore low current form for
transmission and back again afterwards, transformers enable the
economic transmission of power over long distances. Consequently,
transformers have shaped the electricity supply industry, permitting
generation to be located remotely from points of demand.
The transformer is based on two principles: First, that an electric
current can produce a magnetic field (electromagnetism) and Second
that a changing magnetic field within a coil of wire induces a voltage
across the ends of the coil (electromagnetic induction). By changing
the current in the primary coil, one changes the strength of its magnetic
field since the secondary coil is wrapped around the same magnetic
field, a voltage is induced across the secondary.

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Fig 4.2 Core type transformer


A current passing through the primary coil creates a magnetic field.
The primary and secondary coils are wrapped around a core of very high
magnetic permeability, such as iron this ensures that most of the
magnetic field lines are produced by the primary current are within the
iron and pass through the secondary coil as well as the primary coil.
In this project, core type step down transformer of 230/(0-12)V, 1A
rating is used and as shown in Fig 4.2. As the load requirement is not
so high so core type transformer with natural air cooling is will be an
inexpensive one and it also holds good for medium load of several
amperes.
The iron core is laminated to prevent eddy currents flowing in
the core. These are currents produced by the alternating magnetic field
inducing a small voltage in the core, just like that induced in the
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secondary coil. Eddy currents waste power by needlessly heating up the


core but they are reduced to a negligible amount by laminating the iron
because this increases the electrical resistance of the core without
affecting its magnetic properties.
4.1.2 RECTIFIER
A rectifier is an electrical device that converts alternating current
to direct current or at least to current with only positive value, a process
known as rectification. Rectifiers are used as components of power
supplies and as detectors of radio signals.
A bridge rectifier is an arrangement of four diodes as shown in
Fig 4.2 that carries more current than the center tapped type full wave
rectifier. A bridge rectifier provides full-wave rectification from a twowire AC input, resulting in lower cost and weight as compared to a
rectifier with a 3-wire input

from a transformer with a center-tapped

secondary winding.
One advantage of a bridge rectifier over a conventional full-wave
rectifier is that with a given transformer the bridge rectifier produces a
voltage output that is nearly twice that of the conventional full wave
circuit.
4.1.3 FILTER
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The output of rectifier stage is pulsating DC and found that the


voltage is far from steady, quite unlike the steady DC from a battery.
For crude applications such as running a motor or lighting a bulb, this is
quite adequate. Electronic circuits need to have steady voltages. The
ripple supplied by unsmoothed DC can have an adverse effect on the
function of electronic circuits. This can be an intrusive mains hum or the
inability of the circuit to function properly at all.
The raw DC supplied by a rectifier on its own would consist of a
series of half sine waves with the voltage varying between zero and 2
times the RMS voltage (ignoring any diode and other losses). A supply
of this nature would not be of any use for powering circuits because any
analogue circuits would have the huge level of ripple superimposed on
the output and any digital circuits would not function because the power
would be removed every half cycle.
To smooth the output of the rectifier a reservoir capacitor is
used placed across the output of the rectifier and in parallel with the
load. This capacitor charges up when the voltage from the rectifier rises
above that of the capacitor and then as the rectifier voltage falls, the
capacitor provides the required current from its stored charge, Fig 4.3
shows the smoothening action of a reservoir capacitor.

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Fig 4.3 Smoothening action of a reservoir capacitor


It should be remembered that the only way discharge path for the
capacitor, apart from internal leakage is through the load to the
rectifier/smoothing system. The diodes prevent backflow through the
transformer.
Two of the major specifications of a capacitor are its capacitance
and working voltage. The ripple current is not just equal to the supply
current. There are two scenarios:
4.1.3.1 CAPACITOR DISCHARGE CURRENT
On the discharge cycle, the maximum current supplied by the
capacitor occurs as the output from the rectifier circuit falls to zero.
At this point all the current from the circuit is supplied by the capacitor.
This is equal to the full current of the circuit.

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4.1.3.2 CAPACITOR CHARGING CURRENT


On the charge cycle of the smoothing capacitor, the capacitor needs
to replace all the lost charge, but it can only achieve this when the
voltage from the rectifier exceeds that from the smoothing capacitor.
This only occurs over a short period of the cycle. Consequently the
current during this period is much higher.

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The large the capacitor, the better it reduces the ripple and the shorter
the charge period.
In this project, capacitor filters where used. An inexpensive filter
for light loads is the capacitor filter. During the first positive half cycle
the diode is forward biased then, the capacitor charges up to the peak
value of the input voltage and maximum its value. During second
positive half cycle, the full wave input drops to zero; now the capacitor
discharges through the load resistor. As the load increases the discharge
of the capacitor will be greater, results in low ripple. In our circuit
1000F/25V capacitor is used for smoothening.
4.1.4 REGULATOR
A voltage regulator is an electrical regulator designed to
automatically maintain a constant voltage level. A voltage regulator may
be a simple feed- forward design or may include negative feedback
control loops. It may use an electromechanical mechanism, or electronic
components. Depending on the design, it may be used to regulate one or
more AC or DC voltages.

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Fig 4.4 Pin diagram of IC78XX

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Electronic voltage regulators are found in devices such as


computer power supplies where they stabilize the DC voltages used by
the processor and other elements. LM78XX and LM79XX series
regulator IC is available in the market at low cost and LM78XX series
have three terminals for positive regulators with TO-220 package.
The several voltages can be taken as output such as +5V and
+12V and LM79XX is also have three terminals for negative regulators
with same magnitudes. Each type employs internal current limiting,
thermal shut down and safe operating area protection, making it
essentially indestructible. If adequate heat sinking is provided, they can
deliver over 1A output current. Although designed primarily as fixed
voltage regulators, these devices can be used with external components
to obtain adjustable voltages and currents. The rectified voltage is
applied between pin no 1 and 2, and regulated output is obtained
between pin 2 and 3 of LM78XX. Same input pin and output pin is also
used for LM79XX series.
4.1.5 LOAD STAGE
If an electric circuit has a well-defined output terminal, the circuit
connected to this terminal (or its input impedance) is the load. Load
affects the performance of circuits that output voltages or currents,
such as sensors, voltage

sources and amplifiers. Mains power outlets

provide an easy example: they supply power at constant voltage with


electrical appliances connected to the power circuit collectively making
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up the load. When a high-power appliance switches on, it dramatically


reduces the load impedance.
If the load impedance is not very much higher than the power
supply impedance, the voltage will drop. In a domestic environment,
switching on a heating appliance may cause incandescent lights to dim
noticeably.

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4.2 5V/1A POWER SUPPLY


The input AC voltage of 230V, 50Hz is applied to primary of
230V/12V transformer and step down output of 12V is obtained at
secondary. During the positive half cycle, diode D1 and D4 conducts
and diode D2 and D3 conducts for negative half cycle and produces a
rippled DC as output as shown in Fig 4.6.

Fig 4.5 Circuit diagram of 5V/1A power supply unit


In order to remove the ripples a capacitor of 1000F is being used.
The output of this capacitor is 12V DC and applied to regulator
IC7805 for obtaining 5V DC supply. This 5V power supply delivers
necessary power to sensor and FPGA.

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Fig 4.6 Waveforms of various stages of power supply unit

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12V/1A POWER SUPPLY


Our project is also required +12V which is used for operating the
two DC motors and one servo motor. The operation of 12V/1A power
supply is very much similar to that of 5V/1A power supply, with a minute
changes. The regulator IC7812 is being replaced instead of IC7805 .The Fig
4.7 shows the complete circuit diagram of 12V/1A power supply unit.

Fig 4.7 Circuit diagram of 12V/1A pow

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