Title

: Estimated Cost of WQT Consumables/ Materials

Course
: Plate Welding (SMAW)
No. of Participant/s : One (1)
A. Materials/ Consumables
Item
1
2
3
4
5
6
7

Description
Electrode
E7018-Kobelco, 1/8"
E7018-Kobelco, 5/32"
Grinding Disc
Steel Brush
Oxygen
LPG
Test Plate, PL - 10" x 4" x 1"
Welding Gloves

Quantity Unit
2.00
1.50
6.00
1.00
0.75
0.25
2.00
1.00

Unit Price, Total Cost,

PhP
PhP

kg
kg
pcs.
pc.
cyl.
cyl.
pcs.
pair

85.00
86.00
57.00
11.00
220.00
1795.00
270.65
200.00

B. Test Specimen Preparation

1
1.3 man-hr/ day x P48.00/man-hr x 1 day
C. Tools and Equipment Rentals
Welding Machine
1
1 unit x P87.50/ hr x 3.5
Electric Grinder
2
1 unit x P31.25/ hr x 1.5
Portable Cutting Machine
3
1 unit x P62.50/ hr x .75
Welding Mask
4
1 unit x P12.50/ hr x 3.5

170.00
129.00
342.00
11.00
165.00
448.75
541.30
200.00

62.40

hrs

307.00

hrs

47.00

hrs

47.00

hrs

44.00

D. Supervision
1
Supervisor (1) P120.00/ hr x 4 hrs
2
Trainor (1) P75.00/ hr x 4 hrs
3
Storekeeper (1) P50.00/ hr x 4 hrs
4
QA inspector (1) P100.00/ hr x 4 hrs

480.00
300.00
200.00
400.00

E. Power Consumption
Welding Machines (450 A)
1
1 unit x 41.04 kW x 3.5 hrs x P6.70/ kW-hr
Electric grinder
2
1 unit x 1 kW/ unit x 1.5 hrs x P6.70/ kW-hr
Portable Cutting Machine
3
1 unit x 6 kW/ unit x 0.75 hrs x P6.70/ kW-hr

962.39
10.05
30.15

F. NDT - Radiography Test

1
Radiographic Test Film

pc

G. Documentation/ Notified Body Services

1
WQR Preparation
Witnessing of WQT (by TUV)
Witnessing of Mechanical Tests/ NDT (by TUV)
2
Review and Approval of WQRs (by TUV)

4
4
0
4

hr
###
hr
hr
hr

Grand Total, PhP

295.28

295.28

100
3750.00
3750.00
3750.00

400.00
15000.00
0.00
15000.00

35592.32

Note: Estimated Grand Total Cost is based on one (1) test specimen per welder.

Title
: Estimated Cost of E&I Training Consumables/ Materials
Course
: Cable Termination for E&I Technicians
No. of Participant/s
###
:
Part I
A. Materials/ Consumables
Item
1
2
3
4
5
6

Description

Quantity Unit

Unit Price, Total Cost,

PhP
PhP

Cable Ties
Multi core cables
Terminal lugs
Tape Labelling (Cable marker)

10.00
2.00
20.00

pcs.
m
pcs.

1.00
510.00
0.28

10.00
1020.00
5.60

Gloves

1.00

pair

360.00

360.00

pcs

1.00

4.00

B. Test Specimen Preparation

1
bond paper
2
printer ink
C. Tools and Equipment Rentals
1

Cable Marker

10564.00

Crimp tool

7270.00

Spark detecting screwdriver

89.75

Diagonal cutting plier

239.75

Chromed Adjustable Wrench 10''

349.75

Chromed Adjustable Wrench 8''

279.75

Groove Joint Pliers

299.75

Cable Cutter

3647.00

D. Supervision
1
Supervisor (1) P320.00/ hr x 8 hrs
2
Welding Engineer (1) P100.00/ hr x 8 hrs
3
Craft Testing Officer (1) P90.00/ hr x 8 hrs
4
Toolkeeper (1) P65.00/ hr x 8 hrs
5
Mechanical Cutting/ Bevelling (2) P80.00/ hr x

2560.00
800.00
720.00
520.00
1280.00

Part II
A. Power Consumption
Welding Machines
1
1 unit x 25.25 kW x 8 hrs x P6.70/ kW-hr
Electric grinder
2
1 unit x 0.8 kW/ unit x 8 hrs x P6.70/ kW-hr
Lathe Machine
3
1 unit x 6 kW x .75 hrs x P6.70/ kW-hr
Wire Feeder Unit
4
1 unit x 16 kW/ unit x 3.5 hrs x P6.70/ kW-hr
Part III
F. NDT - Radiography Test
1
Radiographic Test Film

1353.40
42.88
30.15
375.20

pcs

565.00

Part IV
G. Miscellaneous/ Additional Expenses
1
Others

Grand Total, PhP

1695.00

3000.00

36515.98

Note: Estimated Grand Total Cost is based on three (3) test specimen per we(welding position 2G; 3G; 4G)