Civil Calculation Sheet for KO Drum Foundation Pile Design

Civil Calculation Sheet for KO Drum Foundation
Document No.
Rev.
Contract No : EP37-M12LL0122D
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
1 of 22
PT. PERTAMINA EP
ASSET 2
PEMBELIAN & PEMASANGAN FASILITAS KOMPRESOR
UNTUK GAS MUSI TIMUR
FIELD PENDOPO
ISSUED FOR APPROVAL
28/11/2014
NGM
AYP
ZN
ISSUED FOR REVIEW
03/10/2014
AYP
TR
ZN
REV
DESCRIPTION
DATE
BY
CHKD
APVD
PT. INDOTURBINE
CHKD
APVD
PT. PERTAMINA EP

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
2 of 22
APPROVAL SHEET
PAGE
1
2
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15
16
17
18
19
20
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22
23
24
25
26
27
28
29
30
31
32
33
34
REVISIONS
A
X
X
X
X
REMARKS
PAGE
35
36
37
38
39
40
41
42
43
44
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52
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54
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REVISIONS
A
REMARKS

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
REVISION SHEET
Rev.
No.
Date
ISSUED FOR REVIEW
Description
3 of 22

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
4 of 22
COMMENT SHEET
Comments :
REV NO.
DATE
23/10/2014
DESCRIPTION
Attach pile properties (Revised)
Pile group efficiency (Revised)

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
5 of 22
Table Of Contents
Page
1.0
INTRODUCTION
..............................................
2.0
DEFINITION OF TERMS
.......................................
2.1
Applicable Documents
.....................................
2.2
International Code
2.3
Reference
3.0
GENERAL REQUIREMENTS
3.1
Material
3.2
Unit Weight
4.0
................................................
.....................................................................
...............
.............................................
...................................................
LOADING ANALYSIS
.......................................
4.1
Load
.........................................
4.2
Temporary Load
.........................................
4.3
Load from Pile Cap (Each Support) .........................................
5.0
SOIL DATA PROPERTIES
6.0
PILING DESIGN
6.1
Mini Pile Properties
6.2
Resume Allowable Capacity
6.3
Pile Group Plan
7.0
PILE CAP REINFORCEMENT
8.0
SKETCH
.....................................
.........................................
..................................
..........................
.........................................
.............................. 11
......................................... 13
1.0
Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
6 of 22
INTRODUCTION
The purpose of this calculation is to design of KO Drum Foundation for Gas Compressors Facilities Musi Timur Field Pendopo
Project which is owned and operated by PT. Pertamina EP.
2.0
DEFINITION OF TERMS
The following words if found elsewhere in this document shall have the meaning
as follow :
PERTAMINA EP
PT. Pertamina EP Asset 2 as the owners and users of the facility.
CONTRACTOR
PT. Indoturbine, company or entity designated by Pertamina EP to carry out all the
work Pembelian & Pemasangan Fasilitas Kompresor Untuk Gas Musi Timur Field
Pendopo.
CONSULTANT
Parties who have been appointed by Pertamina EP as an engineering consultant for

this project.
MIGAS
Representatives from the Indonesian government that is responsible in issuing

licenses and permits oil and gas facilities.
PROJECT
Pembelian & Pemasangan Fasilitas Kompresor Untuk Gas Musi Timur Field
Pendopo
VENDOR / SUPPLIER
SUB-CONTRACTOR
2.1
2.2
2.3
Companies or entities that provide materials, equipment, documents / drawings and

technical service to carry out the work specified by the CONTRACTOR or Pertamina
EP.
Companies or entities specified and as representative CONTRACTOR to carry out
some or all of the work Pembelian & Pemasangan Fasilitas Kompresor Untuk Gas
Musi Timur Field Pendopo.
Applicable Documents
GCMT-13-MS-DS-002
Mechanical Data Sheet LP Separator
GCMT-13-CIV-SPC-002
Civil Specification for Concrete Design and Materials
GCMT-13-CIV-SPC-004
Civil Specification for Foundation
GCMT-13-CIV-SPC-012
Civil Specification for Piles
International Code
a.
ASCE 7-02
Minimum Design Loads for Buildings and Other Structures
b.
UBC 97
Uniform Building Code 1997
c.
ACI 381-05
American Concrete Institute
Reference
a.
Soil Report
b.
Principles of Foundation Engineering by Braja M Das, 1990
c.
Analisis dan Perancangan Fondasi II by Hary Christady Hardiyatmo, 2010
d.
Renforced Concrete : A Fundamental Approach by Edward G. Nawy, 2008

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
3.0
GENERAL REQUIREMENTS
3.1
Material
a)
7 of 22
Bolt Connector :
Bolts shall comply with ASTM A307 Grade A, JIS B1180 Class 4.6 with tensile minimum is 413 MPa.
b) Concrete :
Concrete, 28 days cylinder compressive strength : 250 kg/cm2
Cement for upper ground portion : ASTM C150 Type I
Cement for under ground portion : ASTM C150 Type II
c) Rebar Reinforcement :
Deformed high yield steel bar
: ASTM A615 Gr. 60 or equal
Plain round steel bar
: ASTM A615 Gr. 40 or equal
d) Piles
Concrete piles shall comply with ACI 543-00 Design, Manufacture and Installation for Concrete Piles. Pre-stressed
concrete material with minimum 28 days compressive strength f c' : 500 kg/cm2
3.2
Unit Weight
Unit weight of major construction materials shall be as follows :

Steel
: 7850
kg/m3
Mortar
: 2000
kg/m
Reinforcement Concrete
: 2400
kg/m3
Plain Concrete
: 2200
kg/m
kg/m
(KS Brochure)
(SNI-03-2847-2002 Tata Cara Perencanaan
Struktur Beton untuk Bangunan Gedung)
(SNI-03-2847-2002 Tata Cara Perencanaan
Struktur Beton untuk Bangunan Gedung)
Soil
: 1700
(Soil Test Investigation, BH1)
Unit weight other than above mentioned shall be as per "Pedoman Perencanan Pembebanan Untuk Rumah dan Gedung
1987".
4.0
LOADING ANALYSIS
Diameter Spec
ID : 2500 mm
7210mm
2500 mm
2500 mm
10300 mm T/T
2500
mm
4.1
Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
8 of 22
Load
Load applied to this structure based on analysis by mechanical engineer on document number : GCMT-13-MS-DS011:KO Drum
Permanent load applied to structure comes from load during operation. (each support)
4.2
Axial Load ,
Pp
175,59
kN
Horizontal Load ,
Hp
48,04
kN
Moment Load ,
Mp
43,23
kN-m
Temporary Load
Temporary load applied to structure comes from load during hydrotest and load caused by the effect of earthquake at area.
(each support)
4.3
Axial Load ,
Pt
327,26
kN
Horizontal Load ,
Ht
1,35
kN
Moment Load ,
Mt
1,22
kN-m
Load from Pile Cap (Each Support)

Bottom Pile Cap
Top Pile Cap
Height ,
Hpc =
600
mm
Height ,
Hpd
300
mm
Length ,
Lpc
4000
mm
Length ,
Lpd
3500
mm
Breadth ,
Bpc =
Wpc =
2500
mm
Breadth ,
Bpd
1500
mm
Weight
Wpd
37,8
kN
Weight
144
kN
3500 mm
KO Drum saddle
Pedestal
Foundation
300
mm
600
mm
4000 mm
Foundation
2375 mm
1500
KO Drum saddle
mm
450 mm
2500 mm
Pedestal
5.0
Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
9 of 22
SOIL DATA PROPERTIES

Based on Geotechnical analysis report (GCMT-13-GE-GEO-001)
Unit weight of soil, g
Soil cohessivity, cu
17
kN/m3
32
kN/m2
Internal angle friction, j
6.0
PILING DESIGN
6.1

:
17,40
so the length is
6.2
250
Mini Pile =
-0,60
The pile will be at level
-18,0
to
250
meter. Level of pile decided by considered the data from SPT
Resume Allowable Capacity
Based on Geotechnical analysis report (GCMT-13-GE-GEO-001)

Parameter
6.3
0,6 m depth,
meter, and embedded into the pile cap
Symbol
Unit
Permanent Condition
Compressive Capacity
Pa
Temporary Condition
kN
338
507
Tension Capacity
Ta
kN
190
285
Lateral Force Capacity
Ha
kN
78
116
Displacement
cm
0,709
Pile Group Plan

Number of piles needed due to permanent condition
Pp + Wpc + Wpd
175,58633 + 144 + 37,8
n
=
=
Pa
338,000
Number of piles needed due to temporary condition
Pt + Wpc + Wpd
327,25534 + 144 + 37,8
n
=
=
Pa
507,000
Then, use
4 units (each support)
of pile, with the plan below :
1,057356006 units
(Each Support)
1,004053925 units
(Each Support)

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
500
1500
10 of 22
500
750
Mini
pile
Mini
pile
Mini
pile
2500
4000
Mini
pile
750
2500
Check Pile Group Efficiency
Efficiency (Converse-Labare)
D
0,25
1,5
arctan (D/s)
9,46
Eg 1
Eg
(n 1)m (m 1)n
90m.n
89,49%
Pile Group Capacity

=
Compression Strength
Number of piles x capacity per piles x efficiency group
1815 kN >
357,39
kN
ok
Control pile safety due to moment and horizontal load

Permanent Load
Pmaks
Pp
n
x2
357,39
=
Pmin
Mp . X
4
Pp
n
Mp . X
x2
43,233534x0
12,5
89,3465825
<
Pall =
338,000
Ok

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
357,39
43,233534x0
12,5
11 of 22
89,3465825
>
Pall tens=
-190,021
Ok
Horizontal Load
H
Hp
n
48,037
12,009 kN
<
qa
<
77,7
<
1.5 qa
<
116,5
kN
Ok
Horizontal Load
H
Hp
n
1,3517
=
7.0
0,3379 kN
kN
Ok
PILE CAP REINFORCEMENT

qdl
qpd
qpc
a
qdl
qpd =
qpc
a1
Load from KO Drum

Pedestal Width
Weight of Top Pile Cap
Pedestal Width
Weight of Bottom Pile Cap
=
=
=
327,26
3,50
37,80
3,5
144,00
Pedestal Width
To find the maximum moment on the pile cap, used SAP 2000.
Moment of pile cap
a1
a
a1
b
=
=
=
93,50152571
kN/m
10,8
kN/m
36
kN/m
=
=
=
250 mm
500 mm
2500 mm

Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
Max Mu-
Max Mu+
24,06 kNm
Reinforcement Neccesity
fy
400
MPa
1000
mm
fc'
25
MPa
4000
mm
dia =
25
mm
cv =
75
mm
Mu =
86,56
kNm
550
mm
Rn
rmin
rmin
fy
Ab
spacing, s
= 18,82353
0.85 fc'
Mu
86560000
fBd
0,3366456
rmin =
0,003500
0.85 x 1000 x 550^2
0,00671347
1.4
fy
4.
ruse =
As
0,0035
0,00313
0,006713
rmin B d
=
2
0.25 p dia
As
= 8
Ab
=
smax =
smax =
125
3692,406 mm2
490,8739 mm2
mm
2d
500
D25 - 100
mm
2 Layer
12 of 22
86,56
kNm
8.0
Document No.
Rev.
GCMT-13-CIV-CN-016
Job. No : 31-12008PO002
13 of 22
SKETCH
D25 - 100
D25 - 100
0,3 m
0,6 m
D25 - 100
17,4 m
Dia. =
0,25 m

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Civil Calculation Sheet for KO Drum Foundation

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