Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Machine
achine Identification
Ide ntific ation
FRONT END
ATTACHMENT
UPPER
DIPPER
LOWER
P&H
P&H 4100A
4100A
P
P&H
&H Model
Model 4100A
4100A The
Market
Leader
T
he M
arket L
eader
4100A
4100ALR
P
P&H
&H 4
4100A
100A
4100TS
2800XPB
50T/45MT
70T/64MT
4 passes
3 passes
200T/182MT 210T/191MT
P
P&H
&H 4100A
4100A
4100TS
4100XPB
90T/82MT
100T/91MT
100T/91MT
3 passes
3-4 passes
3-4 passes
270T/245MT 290/363T/290/363MT 290/363T/290/363MT
0DUNHW6KDUH
WRQ&ODVV6KRYHOV
Bucyrus Intl
23%
Marion
3%
P&H
B-I
Marion
P&H
74%
3 +$
&RSSHU0DUNHW6KDUH
Bucyrus Intl
32%
P&H
P&H
68%
3 +$
B-I
*ROG0DUNHW6KDUH
P&H
100%
3 +$
,URQ2UH0DUNHW6KDUH
P&H
100%
3 +$
&RDO0DUNHW6KDUH
Bucyrus Intl
16%
P&H
78%
3 +$
Marion
6%
P&H
B-I
Marion
RAMP
RAMP
Reliability
Availability
Maintainability
Productivity
P&H
P&H 4100A
4100A
Machine Population
P opulation
Machine
Over 80 sold
through 1997 no other 80 ton
shovel comes
close
P&H
P&H 4100A
4100A
M
Machine
achine Range
Range Data
Data
DIGGING RADIUS, MAX.
80-2
(24.43 M)
SWING
RADIUS
REAR END
33-4
(10.16 M)
4100A
P
P&H
&H 4
4100A
100A
CL ROTATION
CUTTING
HEIGHT, MAX.
56-10
DUMPING (17.32 M)
HEIGHT,
MAX. 32-10
(10.01 M)
M
Machine
achine Lower
Lower
P&H
RING
GEAR
4100A
FRONT
IDLER
DRIVE
TUMBLER
P&H
P&H 4100A
4100A
REAR
IDLER
CRAWLER
TRACKS
SIDE
FRAME
LOWER
ROLLERS
Propel Drive
Drive Features
F e atur e s
Propel
Dual
independent
Propel
Very
maneuverable
Low
Maintenance
P&H built
transmissions
16% continuous
gradability
P&H
P&H 4100A
4100A
P
Propel
ropel Transmission
T ransmission
RING
GEARS
PLANETARY
CARRIER
ALL ANTIFRICTION
BEARINGS
P
P&H
&H 4
4100A
100A
SEALED
MODULAR
GEARCASE
ALL
FORGED
GEARING
COMMON
GEARING WITH
THE SWING
TRANSMISSION
P
Planetary
lanetary Propel
Propel Transmission
T ransmission
THIRD
REDUCTION
FIRST
REDUCTION
SECOND
REDUCTION
P&H
P&H 4100A
4100A
Planetary Propel
Propel Transmissions
T r ans m is s ions
Planetary
Conservatively
designed
Excellent life
Rebuildable
Over 60,000
hours experience
Rebuild centers
around the world
P&H designed
and built
Modular design
P&H
P&H 4100A
4100A
F
Final
inal Driveshaft
Driv eshaft
THIRD
REDUCTION
CARRIER
HIGH STRENGTH
DRIVE TUMBLER
TWO STAGE
SEALING SYSTEM
P
P&H
&H 4
4100A
100A
EASY SHAFT
REPLACEMENT
ENCAPSULATED
SPHERICAL
BEARINGS
Final Drive
Drive Tumbler
T umb ler
Final
Insert style
Controls shoe
location
More pitch tolerant
Reduces track
wear and noise
P&H
P&H 4100A
4100A
C
Crawler
rawler Shoes
Shoes
INLINE PEENING
GROOVES
REDUCED COLLAPSE
& TOE NAILING
HEAVIER
DUTY PIN
LUGS
P
P&H
&H 4
4100A
100A
C
Crawler
rawler Components
Components
HIGH DRIVE
CRAWLER DRIVE
SHAFT ASSEMBLY
REAR IDLER
SHAFT ASSEMBLY
P
P&H
&H 4
4100A
100A
CARBODY FRAME
ASSEMBLY
CRAWLER
FRAME
ASSEMBLY
LOWER
ROLLERS
Crawler Frame
Frame Features
F e atur e s
Crawler
Pin on slide
rails
Larger rod bolts
New bolt
tensioning
system
No shear bar
kits
Optional Super
Nuts available
P&H
P&H 4100A
4100A
F
Front
ront Idler
Idler Roller
Roller
SIMPLE ADJUSTMENT
MECHANISM
H.D. MANGANESE
FRONT IDLER ROLLER
P
P&H
&H 4
4100A
100A
L
Lower
ower Roller
Roller
SPIN HARDENED
ROLLER (50 Rc)
V-RING SEALS
EXCLUDE
CONTAMINATES
30
DIAMETER
GREATER
WEAR LIFE
P
P&H
&H 4
4100A
100A
HARDENED
WASHERS
PROTECT FRAME
0
Carbody Features
F e atur e s
Carbody
H.D. full depth
center casting
Simple radial
construction
Larger, high
strength shear
ledge
Full depth roller
path support
Heavy top plate
P&H
P&H 4100A
4100A
L
Lower
ower Assembly
Assembly
H.V. COLLECTORS
H.D. SHEAR
LEDGE
LARGER
ROD
BOLTS
H.D. CENTER
GUDGEON
SUPPORT
P
P&H
&H 4
4100A
100A
IMPROVED
TENSIONING
SYSTEM
L
Lower
ower Benefits
Benefits
Planetary
Propel
- Long Life
- Rebuildable
- Modular
- P&H Designed and Built
P
P&H
&H 4
4100A
100A
L
Lower
ower Benefits
Benefits
Crawler
Frames
P
P&H
&H 4
4100A
100A
M
Machine
achine Upper
Upper
OPERATORS
CAB
GANTRY
VENTILATION
DUCTS
P&H
MACHINERY
HOUSE
BOARDING
LADDER
P&H
P&H 4100A
4100A
4100A
D
Deck
eck Layout
Layout - Electrical
E le c tr ic al
R.P.C.
TRANSFER CABINET
CABINET
SWING
MOTOR
DIPPER TRIP
RESISTORS
HOIST
MOTORS
AIR
COMPRESSOR
L.V.
COLLECTOR
120 VAC LOAD
CENTER
CONVERTER
CABINET
CONTROL
CABINET
FIELD BREAKER
AUX.
CABINET
AUX. LOAD
CENTER
PLC
CABINET
GROUND FAULT
CABINETS
H.V CABINET
AUX. TRANSFORMER
P
P&H
&H 4
4100A
100A
SUPPRESSOR
CABINET
MAIN
TRANSFORMER
D
Deck
eck Layout
Layout - Mechanical
Mechanical
SWING
TRANSMISSION
AIR
COMPRESSOR
SEALED LUBE
ROOM
LUBE TANKS
HOIST
TRANSMISSION
SEALED
ELECTRONICS
ROOM
HOIST
DRUM
P
P&H
&H 4
4100A
100A
CENTER GUDGEON /
L.V. COLLECTOR
H
House
ouse Assembly
Assembly
H.D. TRUSS STYLE
CONSTRUCTION
REMOVABLE HATCHES
CONVENIENTLY PLACED
ABOVE ALL MACHINERY
EXPANSION JOINT
PREVENTS HOUSE
CRACKING
P
P&H
&H 4
4100A
100A
H
House
ouse Ventilation
V entilation
INLET BELL
ADJUSTABLE
BLADE BLOWER
PLENUM
BOX
SELF
CLEANING
FILTER
EXPANSION
JOINT
P
P&H
&H 4
4100A
100A
DUCTED
BLEED AIR
Standard Air
Air Conditioner
Conditione r
Standard
Mine Air SystemsTM Provides:
Modularity
Exchangeability
Serviceability
Reliability
Operator
Productivity
P&H
P&H 4100A
4100A
Main Machinery
Mac hine r y
Main
Excellent lighting,
visibility
Spacious - access
for maintenance
Clean deck with
raised floor
troughs
P&H
P&H 4100A
4100A
H
Hoist
oist Gear
Gear Train
T rain
SECOND REDUCTION
GEAR (SPUR)
FIRST
REDUCTION
GEARS
(HELICAL)
SECOND
REDUCTION
PINION (SPUR)
HOIST DISC
BRAKE
FIRST
REDUCTION
PINION
(HELICAL)
0
Hoist Gearcase
Ge ar c ase
Hoist
All gearing
running in oil
Isolated from
frame deflection
Easily installed
with 2 pins
Self contained
lube system
Fully modular
gearcase
P&H
P&H 4100A
4100A
Hoist Lube
Lube System
Sy ste m
Hoist
Low speed pump
(no cavitation)
Bearings gravity
fed
Gears splash
lubed
Machinery not
dependent on
pump
Proven cold
weather system
P&H
P&H 4100A
4100A
Hoist Motors
Motors
Hoist
Dual hoist motors
Greater H.P.
capability
Lower inertia than
single motor
P&H designed and
built motors
P&H
P&H 4100A
4100A
Hoist Machinery
Mac hine r y
Hoist
All gearing
- Forged
- Machined
- Case hardened
- Ground
Greater H.P.
capacity in less
space
All mounted on
anti-friction
bearings
P&H
P&H 4100A
4100A
H
Hoist
oist Drum
Drum Assembly
Assembly
FATIGUE
RESISTANT HUBS
REVERSIBLE
GEAR
FERRULE
BECKETT STD
ADJUSTABLE
PILLOW BLOCK
SPHERICAL
BEARINGS
TORQUE
DIRECTLY
TO DRUM
65 DRUM GROOVED
FOR 2.62 / 2.75 ROPE
FLAME HARDENED
GROOVES
3-STAGE SEALING SYSTEM
P
P&H
&H 4
4100A
100A
IIntermediate
ntermediate Hoist
Hoist Shaft
Shaft
REVERSIBLE 1ST
REDUCTION GEAR
INPUT PINION
SHAFT
FLOATING
BEARING
FIXED
BEARING
PLS
RESOLVER
PREADJUSTED
BEARINGS
P
P&H
&H 4
4100A
100A
CASE HARDENED
AND GROUND
GEARS
H
Hoist
oist Input
Input Shaft
Shaft
FORGED, CASEHARDENED & GROUND
PINION SHAFT
HIGH RUNOUT
CAPACITY GEAR
COUPLING
P
P&H
&H 4
4100A
100A
FIXED
BEARING
PRE-ADJUSTED
BEARINGS
ENCAPSULATED
BEARINGS
HIGH
CAPACITY
DISC
BRAKE
Hoist Brakes
Br ake s
Hoist
H.D. dual disc
brakes
Three valves
set hoist
brakes
Assures brake
set even if a
valve fails
P&H
P&H 4100A
4100A
S
Swing
wing Machinery
Machinery
HIGH CAPACITY
DISC BRAKE
SWING
MOTOR
SWING
MOTOR
BLOWER
SWING
MOTOR
COUPLING
P
P&H
&H 4
4100A
100A
MODULAR
PLANETARY
SWING
TRANSMISSION
Swing Motor
Motor & Transmission
T r ans m is s ion
Swing
Dual swing
drives
1670 total
peak H.P.
Fully modular
planetary
transmission
P&H
P&H 4100A
4100A
S
Swing
wing Transmission
T ransmission
ALL FORGED
GEARING
INPUT
PINION
SHAFT
RING
GEAR
ALL ANTIFRICTION
BEARINGS
PLANETARY
CARRIER
SEALED
MODULAR
GEARCASE
Swing Shaft
Shaft Assembly
A ssemb ly
Swing
Shaft removable
with transmission
in place
Encapsulated
bearing
Non-adjustable
spherical bearing
Case hardened
pinion with computer optimized
crown
P&H
P&H 4100A
4100A
Roller Circle
Circle Assembly
A sse mb ly
Roller
One piece ring
gear
Tapered roller
circle
One piece upper
and lower path
Bath lubrication of
rollers and paths
P&H
P&H 4100A
4100A
R
Ring
ing and
and Roller
Roller Circle
Circle
UPPER ROLLER PATH
SWING
RING GEAR
TAPERED
ROLLER
CYLINDRICAL
SHEAR PINS
AND BOLTS
NYLATRON
ROLLER
BUSHING
P
P&H
&H 4
4100A
100A
CLAMP
LOWER
ROLLER
PATH
C
Center
enter Gudgeon
Gudgeon Assembly
Assemb ly
H.D. ACME
THREADS
ROBUST
LOCKING
MECHANISM
H.D. CAST
CENTER HUBS
FINE
ADJUSTMENT
CAPABILITY
ADJUSTING
NUT
SPHERICAL
WASHER
THRUST
WASHER
P
P&H
&H 4
4100A
100A
FORGED ALLOY
CENTER GUDGEON
CENTER
GUDGEON
BUSHING
GREASE
SEAL
Revolving Frame
Frame Construction
Cons tr uc tion
Revolving
Robust
construction
Full depth
diaphragms
support roller
circle
Heavy duty
center hub
Emphasis on
simplicity and
accessibility
P&H
P&H 4100A
4100A
Revolving Frame
Frame Assembly
A sse mb ly
Revolving
One piece
upper path
Fatigue resistant
swing housings
Redundant
lubrication
system
Balanced loading
from front/rear
swing drives
P&H
P&H 4100A
4100A
Lube Room
Room
Lube
Lincoln 75:1 pumps STD.
138 gal. reservoirs STD.
PLC controlled lube
settings from operator
station
Fully enclosed and
insulated
Three pumps
- Upper grease
- Lower grease
- Open gear
P&H
P&H 4100A
4100A
Boarding Stairway
Stair way
Boarding
Fully functional
stairway
Completely air
operated from
ground or platform
No power required
Complete with
handrails
Emergency ladder
on opposite side
P&H
P&H 4100A
4100A
Operators Cab
Cab
Operators
Large front window
Extra upper and lower
windows
Front window removable
with frame outside
Foldout walkway for cleaning
Offset for left side visibility
Canted inward for operator
comfort
Fully isolated and sound proof
P&H
P&H 4100A
4100A
Operators Cab
Cab Inside
I ns ide
Operators
Slide back seat
assembly
Ergonomic
control station
- Easy reach
- Heavy duty
controllers
- Back lit
switches
Fully adjustable
seat
P&H
P&H 4100A
4100A
U
Upper
pper Benefits
Benefits
Fully
Easy
Hoist Gearcase
P
P&H
&H 4
4100A
100A
U
Upper
pper Benefits
Benefits
Large
Case
Hardened Ground
Gearing
- P&H Designed and Built
Self
Aligning, Pre-Adjusted,
Encapsulated Bearings
P
P&H
&H 4
4100A
100A
U
Upper
pper Benefits
Benefits
Robust
Revolving Frame
Construction
Easy
High
P&H
P
P&H
&H 4
4100A
100A
F
Front
ront End
End Attachment
A ttachment
BOOM
SADDLE
BLOCK
BOOM
POINT
SHEAVE
P&H
4100A
SHIPPER
SHAFT
P&H
P&H 4100A
4100A
CROWD
GEAR CASE
DIPPER
HANDLE
B
Boom
oom Features
Features
PINNED
BOOM
FEET
SMOOTH
OUTER
SKIN
WELDABLE LOW
TEMPERATURE
STEEL
MODULAR
GEARCASE
INTEGRAL
LIFTING LUGS
P
P&H
&H 4
4100A
100A
H.D. WEAR
RESISTANT
WEAR BOXES
H.D. BOOM
POINT
BLOCKS
Boom Structure
Struc ture
Boom
Fatigue
resistant
design
64 ft. long
for improved
cutting force
Designed
with FEA
P&H
P&H 4100A
4100A
C
Crowd
rowd Gear
Gear Case
Case
INTEGRAL
DISC
BRAKE
FULLY
INTERCHANGEABLE
MODULAR GEARCASE
FIRST REDUCTION
GEAR
CROWD INPUT
SHAFT
P
P&H
&H 4
4100A
100A
BOOM
B
Boom
oom Foot
Foot Pins
Pins
SHIMS PREVENT
BOOM MOVEMENT
REPLACEABLE
THRUST WASHER
PIN IS
FREE TO
ROTATE
P
P&H
&H 4
4100A
100A
SPLIT COLLARS
PREVENT PIN
AXIAL MOVEMENT
PIN LUBED
THROUGH
BOOM FOOT
C
Crowd
rowd Machinery
Machinery
DIPPER
HANDLE
SADDLE
BLOCK
CROWD INPUT
SHAFT
CROWD MOTOR
SHIPPER
SHAFT
ASSEMBLY
SECOND
REDUCTION
SHAFT
BELT CASE
P
P&H
&H 4
4100A
100A
P
Power
ower Band
Band Drive
Drive
P&H PATENTED
POWERBAND DRIVE
ABSORBS SHOCK LOADS
MOTOR WEIGHT
TENSIONS BELT
EASY ACCESS
OVERSIZED
BLOWER
P
P&H
&H 4
4100A
100A
CROWD
TRANSMISSION
B
Belt
elt Adjustment
A djustment
HYDRAULIC TENSIONING ASSURES
EASY, ACCURATE BELT ADJUSTMENT
CYLINDER
ADJUSTING ROD
REAR VIEW
P
P&H
&H 4
4100A
100A
HAND PUMP
ASSEMBLY
F
First
irst Reduction
Reduction Crowd
Crowd Shaft
Shaft
FORGED, CASE-HARDENED
AND GROUND PINION
SEALS
PREVENT
LEAKAGE
FULLY MACHINED
AND BALANCED
SHEAVE
DISC
BRAKE
ENCAPSULATED
BEARINGS
P
P&H
&H 4
4100A
100A
PRE-ADJUSTED
BEARINGS
ENCAPSULATED
BEARINGS
S
Second
econd Reduction
Reduction Crowd
Crowd Shaft
Shaft
ENCAPSULATED
BEARINGS
PLS
MOUNTING
PREADJUSTED
BEARINGS
P
P&H
&H 4
4100A
100A
S
Shipper
hipper Shaft
Shaft Assembly
Assemb ly
H.D. BOOM
HUBS
OVERSIZED
SPLINES
SECOND
REDUCTION
GEAR
P
P&H
&H 4
4100A
100A
INDUCTION
HARDENED
SHAFT
JOURNALS
IMPACT RESISTANT
FORGED PINIONS
ENCAPSULATED
SHIPPER SHAFT
BUSHING
S
Saddle
addle Block
Block Adjustment
A djustme nt
EASY TO REMOVE ONEPIECE SADDLE BLOCK
HYDRAULIC
ASSIST FOR
SADDLE BLOCK
ADJUSTMENTS
ADJUSTABLE
HANDLE
FLOAT
HYDRAULIC
ADJUSTMENT
P
P&H
&H 4
4100A
100A
B
Boom
oom Point
Point Assembly
Assemb ly
FLAME HARDENED
FORGED
SEAMLESS RIMS
SPLIT BEARING
BLOCKS
P
P&H
&H 4
4100A
100A
SPLIT BEARING
BLOCKS
PRE-ASSEMBLED AND
PRE-ADJUSTED IN SHOP
D
Dipper
ipper Handle
Handle Features
Features
H.D. DIPPER
CONNECTING LUGS
SMOOTH
TORSION
BOX
BOLT-ON
GREENHORN
H.D. PLATE
CONSTRUCTION
H.D. MANGANESE
RACKS
P
P&H
&H 4
4100A
100A
Dipper Handle
Handle FEA
FEA
Dipper
Straight leg
design
Significantly
lower stresses
Fatigue
resistant
design
P&H
P&H 4100A
4100A
Dipper Handle
Handle
Dipper
Wide spread
legs reduce
moment forces
Straight legs
25% deeper
Easily weldable
manganese
racks
Excellent rack
life
P&H
P&H 4100A
4100A
D
Dipper
ipper Handle
Handle Features
Features
P
P&H
&H 4
4100A
100A
SIMPLIFIED FRONT
TERMINATION
68.4
7
D
Dipper
ipper Trip
Trip System
System
TRIP
CABLE
DRUM / MOTOR
ASSEMBLY
P
P&H
&H 4
4100A
100A
DIPPER
DOOR
IMPROVED
DIPPER TRIP
LEVER
A
Attachment
ttachment Benefits
Benefits
Twin
Efficient
Drive
Powerband
A
Attachment
ttachment Benefits
Benefits
Lower
Crowd Maintenance
Operating Costs
- 20,000 Hour Rack Life
- No Crowd Ropes to Replace
(20-30 sets required in 20,000
hour operation
- Higher Availability
P&H
P
P&H
&H 4
4100A
100A