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Gantry girder is designed for a maximum span of 9 mts and the same is adopted for all bays.
Crane capacity -
750 Kn
4 no.s
Max.Wheel Load
375 Kn
1.6 m
0.4 m
Span ( L)
10 m
Reaction Ra=
345.00 Kn
3.1 kN/m
1587.00 kN-M
38.8 kN-M
=859.18+31.4
1625.8 kN-M
854.17 Kn
Weight of crab
360 kN
Lifting Capacity ( 75 t )
750 kN
Total
1110 kN
Surge @ 5% of above
=0.05*1110
55.5 kN
13.9 kN
58.7 kN-M
13.9*1400.83/(300*1.25)
Properties Of Members
Width (Cm)
Thickness (Cm)
Area (Cm^2)
40
2.5
100
2.5
15
37.5
Web Plate ( P3 )
1.2
95
114
40
2.5
100
Total ( A )
389 Cm2
Overall Depth ( D )
100 Cm
a1y1
a2y2
a3y3
a4y4
9875
6750
5700
125
Cm2
57.71 Cm
Ixx1
168463.152558689 =(40*2.5^3/12)+40*2.5*(95-52.58-(2.5/2))^2
Ixx2
79594.4723881682 =(2*2.5*10^3/12)+2*2.5*10*(95-52.58-(10/2)-2.5)^2
Ixx3
97626.1751508383 =(1.6*90^3/12)+1.6*90*(52.58-(90/2))^2
Ixx4
318848.756671799 =(40*2.5^3/12)+40*2.5*(52.58-(40/2))^2
664532.556769494 Cm4
103.5 N/mm2
'=(1226.8*10^6*(95-52.58))/(599935.8714*10^3)
Iyy of Compression Flage
Iy1c
13333.3333333 =2.5*40^3/12
Iy2c
Total
26367.1875 =2*10*2.5*(40/2-2.5/2)^2
39700.5 Cm4
29.58 N/mm2
'=51.8*10^6*(40/2)/(25106.7*10^3)
Check for Elastic Critical Stress
Elastic Critical Stress Fcb = k1 ( X + k2 *Y) C2/C1
Iy1c
Total Iyy of Built up Section
Iy2c
13333.3
Total ( Iyy )
(ryy) Radius of Gyration = Sqrt ( Iyy/A )
26367.1875
53033.85 Cm4
11.68 Cm
K1
W=
1
Iyy of Compression Flange
Iyy of BultUp Section
0.25
42.29 Cm
57.71 Cm
C2/C1
13333
52.58/42.42
1.36
0.75
2.5 Cm
=95/2.5
40.0
=0.7*.9*100/10.60
59.95
776
736
fbc =1*(780+0.2*736)*1.24
Fbc' Permissible Bending Stress Corresponding to above fbc
and fy = 250 N/mm2 is abtained from Table 6.2 P64 of IS 8001984
1310 N/mm2
Fbc'
154 N/mm2
154 N/mm2
Fbc-V ( Cal )
Combined Bending Stresses
103.5 N/mm2
Fbc'
101.3/152
32.33/152
+
0.192
0.864
Deflection /span
7 mm
1/1298 <
1/1000
o.k
Check for Shear
Maximum Shear Force due to Loads incl Impact Factor
<
1
OK
O.K
OK
Fbc-H ( Cal )
Fbc'
0.6717892965
Check for Deflection ( Separate Sheet Enclosed )
>
854.17 kN
15.5 kN
870 kN
76.3 N/mm2
<
100
OK
= 10*90*sqrt(21.1)/816
10.2 mm
d1*Sqrt( fy )/1344
=10*90*sqrt(250)/1344
11.2 mm
d1/85
11.2
11.2 mm
870 kN
16 mm
Maximum Outstanding ( 12 * t )
192 mm
150 mm
Length of the Web Plate which acts along with the stiffener in
bearing the reaction ( 20 * t )
I of Stiffener
I of Web Plate
=12*(120*2+1.6*10)^3/12
=2*320*(1.6*10)^3/12
40495104
Tota lxx
Area '=(2*120+16)*12+(320*16)
Le ( 0.7 * depth of Web )
69120
40564224 mm4
7872 mm2
665 mm
<
12
OK
r Min.
l/r
From Table 5.1 P. 39 of IS 800-1984 , the Permissible Axial
Compression
Maximum Permissible Load on end stiffener
71.8 mm
9.3
148 N/mm2
1165 kN
>
870
OK
Crane capacity -
750
Max.Wheel Load
375
1.6
0.4
Span ( L)
Reaction Ra=
325.00
845.00
3.1
14.0
=859.18+31.4
859.0
854.17
Weight of crab
360
Lifting Capacity ( 75 t )
750
Total
Surge @ 5% of above
=0.05*1110
1110
55.5
13.9
31.3
Properties Of Members
13.9*1400.83/(300*1.25)
Width (Cm)
35
1.6
Web Plate ( P3 )
1.2
35
Total ( A )
Overall Depth ( D )
C.G of Built Up Section from Bottom Plate
a1y1
5510.4
54.91
105935.847145252
Ixx2
45727.0976985216
Ixx3
93972.0192702332
Ixx4
163965.674305746
409600.638419753
92.9
'=(1226.8*10^6*(95-52.58))/(599935.8714*10^3)
Iyy of Compression Flage
Iy1c
Iy2c
Total
Fbc-H ( Cal ) to Horizontal Loads
'=51.8*10^6*(40/2)/(25106.7*10^3)
14641.1
37.37
5716.7
Total ( Iyy )
20357.81
8.86
K1
Iyy of Compression Fl
W=
0.27
52.58/42.42
1.24
1.6
=95/2.5
62.0
=0.7*.9*100/10.60
47.39
1325
1309
fbc =1*(780+0.2*736)*1.24
Fbc' Permissible Bending Stress Corresponding to above fbc
and fy = 250 N/mm2 is abtained from Table 6.2 P64 of IS 8001984
2081
Fbc'
160
l/ryy
From P70, Table 6.5 of IS 800-1984
160
Fbc-V ( Cal )
Combined Bending Stresses
Fbc'
101.3/152
0.580505412
Check for Deflection ( Separate Sheet Enclosed )
O.K
Deflection /span
1/1298
854.17
9.3
863
75.0
= 10*90*sqrt(21.1)/816
10.2
d1*Sqrt( fy )/1344
=10*90*sqrt(250)/1344
11.3
d1/85
11.3
863
12
Maximum Outstanding ( 12 * t )
144
140
240
I of Stiffener
=12*(120*2+1.6*10)^3/12
24897088
Tota lxx
24966208
Area '=(2*120+16)*12+(320*16)
6384
672
r Min.
62.5
l/r
10.7
148
945
Kn
no.s
Kn
m
m
m
Kn
kN-M
kN/m
kN-M
kN-M
Kn
kN
kN
kN
kN
kN
kN-M
Thickness (Cm)
Area (Cm^2)
1.6
56
10
16
96
115.2
1.6
56
259.2 Cm2
99.2 Cm
a2y2
a3y3
a4y4
2963.2
5713.92
44.8
Cm2
Cm
=(40*2.5^3/12)+40*2.5*(95-52.58-(2.5/2))^2
=(2*2.5*10^3/12)+2*2.5*10*(95-52.58-(10/2)-2.5)^2
=(1.6*90^3/12)+1.6*90*(52.58-(90/2))^2
=(40*2.5^3/12)+40*2.5*(52.58-(40/2))^2
Cm4
N/mm2
5716.66666667 =2.5*40^3/12
8924.48 =2*10*2.5*(40/2-2.5/2)^2
Cm4
N/mm2
Iy2c
5717
8924.48
Cm4
Cm
0.72
44.29 Cm
54.91 Cm
Cm
N/mm2
N/mm2
>
N/mm2
+
Fbc-H ( Cal )
Fbc'
92.9 N/mm2
OK
32.33/152
+
0.234
0.814
<
1
OK
mm
<
1/1000
o.k
kN
kN
kN
N/mm2
<
100
OK
mm
mm
mm
kN
mm
mm
mm
mm
11.3
<
12
OK
I of Web Plate
=2*320*(1.6*10)^3/12
69120
mm4
mm2
mm
mm
N/mm2
kN
>
863
OK
DESIGN OF PURLINS
ISMB 200
Span of Purlin ( L )
6.5 m
2.24 m
Loads:
Live Load
Self Weight of Concrete
Self Weight Puff Panel
0.75 kN/m2
0 kN/m2
0.18 kN/m2
0 mm thick
Finishes
0.2
1.13
1.13
2.53
0.25
Total Load
Say
Load on Purlin ( W )
Self Weight of Purlin (ISMB @ 200)
2.79
w =
W =1.5w
Bending Moment ( M )
WL^2/8
Shear Force ( V )
WL/2 =
4.19 kN/m
= (1.5 x 2.79) =
kN/m2
kN/m2
kN/m2
kN/m
kN/m
= 4.185 x 6.5^2 / 8
22.10 kN-m
= 4.185 x 6.5 / 2
13.60 kN
200 mm
Width of flange b
100 mm
Thickness of flange tf =
10.8 mm
Thickness of web tw =
5.7 mm
ryy
21.5 mm
Ixx
22354000 mm4
Zec =
223500 mm3
Zp
253860 mm3
Length of Span
6.5 m
0.5* 6.5
3.25 m
Depth of web ( d)
152.70 mm
KL/r
151.16
h/ tf =
18.52
Imperfection factor LT =
0.21
198.33
250.00
fcr,b=
198.33
N/mm2
2
133.19 N/mm
Section Classification
= (250/fy)1/2
1.00
9.26
<
9.4
26.79
<
84
Plastic
0.88
=1
b= 1.0
Shear capaciy of the section Vd = fy* h * tw/ 3 * mo =
where mo =
0.6Vd = 89.75
1.1
149.59 kN
>
13.60
0.6Vd > V
Therefore, Md = bZp fbd =
= 1 x 253860 x 133.19 /10^6=
33.81
Md
kNm >
22.10
>
Safe
Check for Deflection :
Permissible Deflection
Actual Deflection
43.3 mm
14.5 mm
ISMB 250
Span of Purlin ( L )
8m
2.24 m
Loads:
Live Load
Self Weight of Concrete
Self Weight Puff Panel
0.75 kN/m2
0 kN/m2
0.18 kN/m2
0 mm thick
Finishes
0.2
1.13
1.13
2.53
0.37
Total Load
Say
Load on Purlin ( W )
Self Weight of Purlin (ISMB @ 250)
2.90
w =
W =1.5w
Bending Moment ( M )
WL^2/8
Shear Force ( V )
WL/2 =
kN/m2
kN/m2
kN/m2
kN/m
kN/m
= (1.5 x 2.9) =
4.35 kN/m
= 4.35 x 8^2 / 8
34.80 kN-m
= 4.35 x 8 / 2
17.40 kN
250 mm
Width of flange b
125 mm
Thickness of flange tf =
12.5 mm
Thickness of web tw =
6.9 mm
ryy
26.5 mm
Ixx
51316000 mm4
Zec =
410500 mm3
Zp
465710.00 mm3
Length of Span
8m
0.5* 8
4.00 m
Depth of web ( d)
194.10 mm
KL/r
150.94
h/ tf =
20.00
Imperfection factor LT =
0.21
187.04
250.00
fcr,b=
187.04
N/mm2
2
127.02 N/mm
Section Classification
= (250/fy)1/2
1.00
10.00
<
10.5
28.13
<
84
Compact
0.88
=1
b= 1.0
Shear capaciy of the section Vd = fy* h * tw/ 3 * mo =
where mo =
0.6Vd = 135.81
1.1
226.35 kN
>
17.40
0.6Vd > V
Therefore, Md = bZp fbd =
= 1 x 465710 x 127.02 /10^6=
59.15
Md
kNm >
34.80
>
Safe
Check for Deflection :
Permissible Deflection
Actual Deflection
53.3 mm
15.1 mm
ISMB 225
Span of Purlin ( L )
8m
2.24 m
Loads:
Live Load
Self Weight of Concrete
Self Weight Puff Panel
0.75 kN/m2
0 kN/m2
0.18 kN/m2
0 mm thick
Finishes
0.2
1.13
1.13
2.53
0.37
Total Load
Say
Load on Purlin ( W )
Self Weight of Purlin (ISMB @ 250)
2.90
w =
W =1.5w
Bending Moment ( M )
WL^2/8
Shear Force ( V )
WL/2 =
kN/m2
kN/m2
kN/m2
kN/m
kN/m
= (1.5 x 2.9) =
4.35 kN/m
= 4.35 x 8^2 / 8
34.80 kN-m
= 4.35 x 8 / 2
17.40 kN
225 mm
Width of flange b
110 mm
Thickness of flange tf =
11.8 mm
Thickness of web tw =
6.5 mm
ryy
23.4 mm
Ixx
34418000 mm4
Zec =
305900 mm3
Zp
348270.00 mm3
Length of Span
8m
0.5* 8
4.00 m
Depth of web ( d)
173.30 mm
KL/r
170.94
h/ tf =
19.07
Imperfection factor LT =
0.21
166.96
250.00
fcr,b=
166.96
N/mm2
2
116.06 N/mm
Section Classification
= (250/fy)1/2
1.00
9.32
<
9.4
26.66
<
84
Plastic
0.88
=1
b= 1.0
Shear capaciy of the section Vd = fy* h * tw/ 3 * mo =
where mo =
0.6Vd = 115.14
1.1
191.90 kN
>
17.40
0.6Vd > V
Therefore, Md = bZp fbd =
= 1 x 348270 x 116.06 /10^6=
40.42
Md
kNm >
34.80
>
Safe
Check for Deflection :
Permissible Deflection
Actual Deflection
53.3 mm
22.5 mm
ISMB 250
Span of Purlin ( L )
9m
2.24 m
Loads:
Live Load
Self Weight of Concrete
Self Weight Puff Panel
0.75 kN/m2
0 kN/m2
0.18 kN/m2
0 mm thick
Finishes
0.2
1.13
1.13
2.53
0.37
Total Load
Say
Load on Purlin ( W )
Self Weight of Purlin (ISMB @ 250)
2.90
w =
W =1.5w
Bending Moment ( M )
WL^2/8
Shear Force ( V )
WL/2 =
kN/m2
kN/m2
kN/m2
kN/m
kN/m
= (1.5 x 2.9) =
4.35 kN/m
= 4.35 x 9^2 / 8
44.04 kN-m
= 4.35 x 9 / 2
19.58 kN
250 mm
Width of flange b
125 mm
Thickness of flange tf =
12.5 mm
Thickness of web tw =
6.9 mm
ryy
26.5 mm
Ixx
51316000 mm4
Zec =
410500 mm3
Zp
465710.00 mm3
Length of Span
9m
1/3* 9
3.00 m
Depth of web ( d)
194.10 mm
KL/r
113.21
h/ tf =
20.00
Imperfection factor LT =
0.21
274.16
250.00
fcr,b=
274.16
N/mm2
2
157.76 N/mm
Section Classification
= (250/fy)1/2
1.00
10.00
<
10.5
28.13
<
84
Compact
0.88
=1
b= 1.0
Shear capaciy of the section Vd = fy* h * tw/ 3 * mo =
where mo =
0.6Vd = 135.81
1.1
226.35 kN
>
19.58
0.6Vd > V
Therefore, Md = bZp fbd =
= 1 x 465710 x 157.76 /10^6=
73.47
Md
kNm >
44.04
>
Safe
Check for Deflection :
Permissible Deflection
Actual Deflection
60.0 mm
24.1 mm
GRATINGS
ISMC 75
Span ( L )
1.46 m
Load on Section( W )
3761.00 N/m
70.00 N/m
3831.00
w =
Bending Moment ( M )
1531.15 N-m
1.53 kN-m
Shear Force ( V )
4194.95 N
4.19 kN
7.5 cm
Width of flange b
4 cm
Thickness of flange tf =
0.73 cm
Thickness of web tw =
0.44 cm
ryy
1.21 cm
Ixx
76 cm4
Zec =
20.3 cm3
Zp
24.70 cm3
Length of Span
1.46 m
Depth of web ( d)
KL/r
h/ tf =
4.14 cm
120.66
10.27
431.9
250.00
421.07
fcr,b=
N/mm2
2
185.07 N/mm
Section Classification
= (250/fy)1/2
1.00
5.48
d/tw =
9.41
So, The section is of Class 1
b= Ze/Zp =
= 1.0
b= 1.0
<
9.4
<
84
Plastic
0.82
2
1. For semi compact section
2. For Plastic & Compact section
0.6Vd = 25.98
0.6Vd > V
Therefore, Md = bZp fbd =
Check for Deflection :
43.30 kN
>
4.57
Md
Safe
As per Table 6 of IS 800:2007
4.19
kNm
>
>
1.53
M
ISMC 100
Span ( L )
2m
Load on Section( W )
2 Point loads
5490.00 N
95.60 N/m
Bending Moment ( M )
5589.15 N-m
5.59 kN-m
Shear Force ( V )
8378.40 N
8.38 kN
10 cm
Width of flange b
5 cm
Thickness of flange tf =
0.75 cm
Thickness of web tw =
0.47 cm
ryy
1.49 cm
Ixx
186.7 cm4
Zec =
37.3 cm3
Zp
Plastic section modulus
Length of Span
Effective Length of Span l
43.83 cm3
2m
0.67 m
Depth of web ( d)
6.40 cm
KL/r
h/ tf =
44.74
13.33
1400.75
fcr,b=
1400.75
N/mm2
2
216.39 N/mm
Section Classification
= (250/fy)1/2
1.00
6.67
d/tw =
13.62
So, The section is of Class 1
b= Ze/Zp =
= 1.0
b= 1.0
<
9.4
<
84
Plastic
0.85
2
1. For self compact section
2. For Plastic & Compact section
0.6Vd = 37.00
0.6Vd > V
Therefore, Md = bZp fbd =
61.67 kN
>
9.48
Md
Safe
8.38
kNm
>
>
5.59
M
ISMB 200
Span ( L )
4.4 m
Load on Section( W )
Self Weight of Purlin (ISMC @ 200)
2 Point loads
10980.00 N
254.00 N/m
Bending Moment ( M )
24968.22 N-m
24.97 kN-m
Shear Force ( V )
17308.20 N
17.31 kN
For ISMB250:
Overall depth h
20 cm
Width of flange b
10 cm
Thickness of flange tf =
1.08 cm
Thickness of web tw =
0.57 cm
ryy
2.15 cm
Ixx
2235.4 cm4
Zec =
223.5 cm3
Zp
253.86 cm3
Length of Span
4.4 m
1.47 m
Depth of web ( d)
15.27 cm
KL/r
h/ tf =
68.22
18.52
608.2
250.00
608.2
fcr,b=
N/mm2
198.18 N/mm2
Section Classification
= (250/fy)1/2
1.00
9.26
<
9.4
26.79
<
84
Plastic
0.88
2
1. For self compact section
2. For Plastic & Compact section
0.6Vd = 89.75
0.6Vd > V
Therefore, Md = bZp fbd =
149.59 kN
>
50.31
Md
Safe
17.31
kNm
>
24.97
>
ISMB 250
Span ( L )
Load on Section( W )
5.7 m
10980.00 N
3 Point loads
373.00 N/m
Bending Moment ( M )
49211.77 N-m
49.21 kN-m
Shear Force ( V )
For ISMB250:
26299.58 N
26.30 kN
Overall depth h
25 cm
Width of flange b
12.5 cm
Thickness of flange tf =
1.25 cm
Thickness of web tw =
0.69 cm
ryy
2.65 cm
Ixx
5131.6 cm4
Zec =
410.5 cm3
Zp
468.70 cm3
Length of Span
5.7 m
1.43
1.3 m
cm
19.41 cm
KL/r
53.77
h/ tf =
20.00
893.92
fcr,b=
250.00
893.92
N/mm2
2
204.64 N/mm
Section Classification
= (250/fy)1/2
1.00
10.00
>
9.4
28.13
<
84
Compact
0.88
2
1. For self compact section
2. For Plastic & Compact section
0.6Vd = 135.81
0.6Vd > V
Therefore, Md = bZp fbd =
226.35 kN
>
95.91
Md
Safe
26.30
kNm
>
49.21
>
ISMB 150
Span ( L )
4.4 m
Load on Section( W )
Self Weight of Purlin (ISMC @ 200)
2 Point loads
10980.00 N
254.00 N/m
Bending Moment ( M )
24968.22 N-m
24.97 kN-m
Shear Force ( V )
17308.20 N
17.31 kN
15 cm
Width of flange b
8 cm
Thickness of flange tf =
0.76 cm
Thickness of web tw =
0.48 cm
ryy
1.66 cm
Ixx
726.4 cm4
Zec =
96.9 cm3
Zp
110.48 cm3
Length of Span
4.4 m
1.47 m
Depth of web ( d)
11.39 cm
KL/r
h/ tf =
88
20
380.4
250.00
380.4
fcr,b=
N/mm2
179 N/mm2
Section Classification
= (250/fy)1/2
1.00
10.53
>
9.4
23.73
<
84
Compact
0.88
1
1. For self compact section
2. For Plastic & Compact section
0.6Vd = 56.69
0.6Vd > V
Therefore, Md = bZp fbd =
94.48 kN
>
17.35
Md
Safe
17.31
kNm
>
24.97
>