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SUBSTRUCTURES
CHAPTER 5 - SUBSTRUCTURES
SUBSTRUCTURES ....................................................................................5-1
5.1 Terminology .........................................................................................5-1
5.2 General ................................................................................................5-3
5.2.1
Frost ..........................................................................................5-3
5.2.2
Seal Cofferdams ........................................................................5-6
5.2.3
Cofferdams ................................................................................5-7
5.2.4
Concrete Joints ..........................................................................5-8
5.2.5
Seismic Considerations .............................................................5-9
5.3 Spread Footings ................................................................................5-10
5.3.1
Service Limit States .................................................................5-10
5.3.2
Strength Limit States ...............................................................5-11
5.3.3
Extreme Event Limit States......................................................5-12
5.3.4
Footing Depth ..........................................................................5-12
5.3.4.1 Bearing Materials ....................................................................5-12
5.3.4.2 Footings on Bedrock ...............................................................5-13
5.3.4.3 Frost Protection.......................................................................5-13
5.3.4.4 Scour Protection .....................................................................5-13
5.3.5
Bearing Resistance ..................................................................5-13
5.3.5.1 General ...................................................................................5-13
5.3.5.2 Bearing Stress Distribution .....................................................5-14
5.3.5.3 Bearing Resistance Factors ....................................................5-15
5.3.6
Settlement................................................................................5-16
5.3.6.1 Tolerable Settlement ...............................................................5-17
5.3.6.2 Settlement Analyses ...............................................................5-17
5.3.7
Overall Stability ........................................................................5-18
5.3.8
Sliding ......................................................................................5-18
5.3.9
Eccentricity ..............................................................................5-20
5.3.10
Ground Water Condition ..........................................................5-20
5.3.11
Drainage Considerations .........................................................5-20
5.4 Abutments .........................................................................................5-20
5.4.1
Conventional Abutments ..........................................................5-20
5.4.1.1 General Design Requirements ................................................5-20
5.4.1.2 Loads Combinations and Load Factors ..................................5-21
5.4.1.3 General ...................................................................................5-23
5.4.1.4 Strength Limit State Evaluations .............................................5-24
5.4.1.5 Service Limit State Evaluations ..............................................5-24
5.4.1.6 Extreme Limit State Evaluations .............................................5-25
5.4.1.7 Load Considerations ...............................................................5-25
5.4.1.8 Backfill ....................................................................................5-26
5.4.1.9 Drainage .................................................................................5-26
5.4.1.10 Reinforcement and Structural Design .....................................5-27
5.4.1.11 Abutments on Spread Footings ..............................................5-27
5.4.1.12 Abutments Supported on Pile Foundations .............................5-37
5.4.1.13 Bridge Seat Dimensions .........................................................5-38
5.4.2
Integral Abutments ...................................................................5-38
5.4.2.1 Introduction .............................................................................5-38
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CHAPTER 5 - SUBSTRUCTURES
5.6.2
Gravity Retaining Walls............................................................5-81
5.6.2.1 Design Section ........................................................................5-81
5.6.2.2 Earth Loads ............................................................................5-82
5.6.3
Gravity Cantilever-type Retaining Walls ..................................5-82
5.6.3.1 Design Section Gravity Cantilever Retaining Walls.................5-82
5.6.3.2 Earth Loads ............................................................................5-83
5.6.4
Non-Gravity Cantilever and Anchored Retaining Walls ...........5-84
5.6.4.1 Soil Nail Walls .........................................................................5-84
5.6.5
Prefabricated Proprietary Walls ...............................................5-84
5.6.5.1 Proprietary Retaining Walls ....................................................5-85
5.6.5.2 Prefabricated Concrete Modular Gravity Walls .......................5-85
5.6.5.3 Precast Concrete Block Gravity Walls ....................................5-87
5.6.5.4 MSE Walls ..............................................................................5-87
5.6.5.5 PS&E for Project with Proprietary Walls .................................5-91
5.6.6
Geosynthetic Reinforced Soil Integrated Bridge Systems .......5-92
5.6.7
Anchored Wall Systems ...........................................................5-92
5.6.7.1 CON/SPAN Wingwall ............................................................5-92
5.6.7.2 Metal Structural Plate Headwall/Wingwall ...............................5-93
5.6.8
Gabions ...................................................................................5-93
5.7 Piles ...................................................................................................5-94
5.7.1
General ....................................................................................5-94
5.7.2
H-Piles .....................................................................................5-94
5.7.2.1 Axial Resistance .....................................................................5-94
5.7.2.2 Lateral Pile Resistance for the Service Limit State .................5-96
5.7.3
Layout and Construction ..........................................................5-99
5.7.4
Concrete Piles .........................................................................5-99
5.7.5
Steel Pipe Piles ......................................................................5-100
5.7.5.1 Design - General ...................................................................5-100
5.7.5.2 Material and Design Section .................................................5-100
5.7.6
Downdrag ..............................................................................5-101
5.7.7
Pile Installation Quality Control and Nominal Pile Resistance5-102
5.8 Drilled Shafts ...................................................................................5-105
5.9 Embankment Issues ........................................................................5-106
5.9.1
Embankment Settlement........................................................5-106
5.9.2
Embankment Stability ............................................................5-106
5.9.3
Embankment Bearing Capacity .............................................5-108
5.9.4
Embankment Seismic Considerations ...................................5-108
References ....................................................................................................5-109
Table 5-1 Depth of Frost Penetration .................................................................5-3
Table 5-2 Bearing Resistance Factors ............................................................5-16
Table 5-3 Resistance Factors for Sliding of Spread Footings at the Strength
Limit State .................................................................................................5-19
Table 5-4 Typical Load Groups and Load Factors (i) for Abutments on Spread
Footings ....................................................................................................5-23
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CHAPTER 5 - SUBSTRUCTURES
Table 5-5 Recommended Maximum Lengths for Fully Integral Abutment Bridges
(feet) .........................................................................................................5-46
Table 5-6 Typical Load Groups and Load Factors ..........................................5-79
Table 5-7 Factored Axial Structural Resistance of Selected H-Pile Sections ..5-96
Table 5-8 Factored Lateral Resistance and Depth to Fixity for Strength Limit
State Design for H-Pile Sections in Sand, =1.0 ......................................5-97
Table 5-9 Factored Lateral Resistance and Depth to Fixity for Service Limit State
Design for H-Pile Sections in Clay, =1.0, Load Perpendicular to Flange 5-98
Table 5-10 Resistance Factors for Driven Piles ............................................5-103
Figure 5-1 Maine Design Freezing Index Map ...................................................5-5
Figure 5-2 Fixed Pile Head, Full Integral Abutment Details-Steel Superstructures
..................................................................................................................5-49
Figure 5-3 Integral Abutment with Hinge and Full Integral Abutment Details
Precast Superstructures ...........................................................................5-50
Figure 5-4 Effective Pile Length for Piles in Sand .........................................5-73
Figure 5-5 Effective Pile Length for Piles in Clay ...........................................5-74
Figure 5-6 Retaining Wall Design Section .......................................................5-83
Procedure 5-1 Bearing Stress on Soil ..............................................................5-30
Procedure 5-2 Bearing Stress on Bedrock .......................................................5-32
Procedure 5-3 Eccentricity and Sliding Check for Conventional Abutment on
Spread Footing .........................................................................................5-35
Example 5-1 Depth of Frost Penetration ............................................................5-6
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CHAPTER 5 - SUBSTRUCTURES
5 SUBSTRUCTURES
5.1
Terminology
B
B
C
D
DLV, LLv
Df
e
eo
Ep
Eg
F.G.
H
Ht
Ip
Ig
K
Ka
Kho
Ko
Kp
L
L
Le
Ls
Lu
Lus
M
Mo
Mr
Mt
O
Ph,q
Ph
PL
Pp
Pt
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footing width
effective footing width
point designating center of footing
height of soil in front of structure, which is applicable to passive
resistance
vertical structural/superstructure loads applied to abutment wall
depth to fixity
eccentricity of the resultant of all vertical forces at the bottom of the
footing, measured from mid-width of footing
eccentricity calculated about the toe of the footing, to be used for
overturning calculations
modulus of elasticity of pile
modulus of elasticity of end span beam/girder
finished grade elevation
height of structure or failure plane
horizontal force required to translate pile
moment of inertia of pile
moment of inertia of end span beam/girder (composite I for
composite beams)
effective length factor
active earth pressure coefficients for level or sloped backfill
active earth pressure coefficient corresponding to a broken
backslope
at-rest earth pressure coefficient
passive earth pressure coefficient.
heel length
effective footing length
effective pile length from ground surface to the point of assumed
fixity below ground, including scour effects.
length of end span
exposed pile length above ground
unsupported length
pile head moment
overturning moment
resisting moment
moment induced in the pile from the horizontal translation
point designating the toe of footing
horizontal traffic surcharge force behind abutment wall
horizontal soil active force behind abutment wall
allowable lateral load
horizontal passive force
pile reaction resulting from the earth pressure on the abutment
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CHAPTER 5 - SUBSTRUCTURES
qs
Q
Qapplied
R
Rn
RR
Rf
Rg
Sp
t
w
W
Wc1, Wc2
Ws
Wtoe
XDL
XLL
XWS
XWC1
XWC2
Xwtoe
y
z
i
i
p
c
f
bc
dyn
stat
ep
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CHAPTER 5 - SUBSTRUCTURES
5.2
General
5.2.1 Frost
Any foundation placed on seasonally frozen soils must be embedded below
the depth of frost penetration to provide adequate frost protection and to
minimize the potential for freeze/thaw movements. Fine-grained soils with low
cohesion tend to be most frost susceptible. Soils containing a high percentage
of particles smaller than the No. 200 sieve also tend to promote frost
penetration.
In order to estimate the depth of frost penetration at a site, Table 5-1 has been
developed using the Modified Berggren equation and Figure 5-1 Maine Design
Freezing Index Map. The use of Table 5-1 assumes site specific, uniform soil
conditions where the Geotechnical Designer has evaluated subsurface
conditions. Coarse-grained soils are defined as soils with sand as the major
constituent. Fine-grained soils are those having silt and/or clay as the major
constituent. If the make-up of the soil is not easily discerned, consult the
Geotechnical Designer for assistance. In the event that specific site soil
conditions vary, the depth of frost penetration should be calculated by the
Geotechnical Designer.
Table 5-1 Depth of Frost Penetration
Design
Freezing
Index
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
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CHAPTER 5 - SUBSTRUCTURES
Example 5-1 illustrates how to use Table 5-1 and Figure 5-1 to determine the
depth of frost penetration:
Example 5-1 Depth of Frost Penetration
Given:
Site location is Freeport, Maine
Soil conditions: Silty fine to coarse Sand
Step 1. From Figure 5-1 Design Freezing Index = 1300 degree-days
Step 2. From laboratory results: soil water content = 28% and major constituent Sand
Step 3. From Table 5-1: Depth of frost penetration = 56 inches = 4.7 feet
where:
145 lb/ft3 =
62.4 lb/ft3 =
y=
z=
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For all bridges, including those for which seismic analysis is not required,
superstructure connections and bridge seat dimensions should be satisfied per
LRFD 3.10.9 and 4.7.4.4, respectively.
For critical or essential bridges, including those in Seismic Zone 1 or SDC A,
the Department may specify a higher Seismic Zone or SDC than that specified
by the LRFD Specifications and the Guide Specification or specify appropriate
seismic provisions. Critical and essential bridges are not specifically
classified in this Bridge Design Guide, but will be designated as such by the
Department at its discretion.
In general, bridges that may be classified by the Department as critical or
essential are as follows:
Bridges that are required to be open to all traffic once inspected after
the design earthquake and usable by emergency vehicles and for
security, defense, economic or secondary life safety purposes
immediately after the design earthquake.
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Spread Footings
Spread footings should be designed and proportioned for the strength, service,
and extreme event limit states such that the factored resistance is not less that
the effects of the factored loads specified in LRFD Article 3.
Selection of foundation type is based on an assessment of the magnitude and
direction of loading, depth to suitable bearing materials, flood history, potential for
liquefaction, undermining, scour or wave action, frost depth, and ease and cost of
construction.
5.3.1 Service Limit States
Spread footings at the service limit state shall be investigated for:
Settlement
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Horizontal movement
Rotation
Sliding
Loss of lateral and vertical support due to scour at the design flood
event; the design flood is defined as the more severe of the 100-year
even or an overtopping flood of lesser recurrence interval.
Resistance factors for the bearing resistance of spread footings at the strength
limit state are provided in Section 5.3.5.3. Resistance factors for sliding are
provided in Section 5.3.8.
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Bearing resistance
Eccentricity
Sliding
Overall stability
Bearing Materials
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CHAPTER 5 - SUBSTRUCTURES
Footings on Bedrock
Frost Protection
Scour Protection
General
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B = B - 2eB
L = L - 2eL
The resistance factors for bearing resistance are provided in Table 5-2.
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CHAPTER 5 - SUBSTRUCTURES
Bearing
Resistance
Factor, b
0.50
0.45
0.45
0.45
0.50
5.3.6 Settlement
The design of spread footings is frequently controlled by settlement at the
service limit state. It is advantageous to proportion spread footings at the
service limit state and check for adequate design at the strength and extreme
limit states.
Total and differential settlement should be evaluated. The total settlement
includes elastic settlement, primary consolidation, and secondary
compression. Elastic settlement results from the compression of the material
supporting the foundation or from reduction in pore space in nonsaturated
soils. Consolidation settlement occurs when saturated, fine-grained soils
experience an increase in stress. Some soils, after experiencing primary
consolidation settlement, continue to strain after excess pore-water pressures
are dissipated. This process is termed secondary compression, or creep.
Immediate or elastic settlement should be determined using the Service I Load
Combination, specified as unfactored dead load, plus the unfactored
component of live loads assumed to extend to the footing level. Timedependent settlements, i.e., primary consolidation and secondary compression
settlement may be determined using the unfactored dead load only. Other
factors that can affect settlement, such as embankment loading, lateral and/or
eccentric loading, and dynamic or earthquake loads should also be
considered, where applicable.
Differential settlement occurs when one load-bearing member of a structure
experiences total settlement of a different magnitude than an adjacent loadbearing member. Transportation structures, especially bridges, are not
exceptionally tolerant of differential settlements. Deformation limitations will
form the upper bound of allowable differential settlements used to design
shallow foundations.
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CHAPTER 5 - SUBSTRUCTURES
5.3.6.1
Tolerable Settlement
Long-term maintainability
Rideability
Aesthetics
Safety
Settlement Analyses
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CHAPTER 5 - SUBSTRUCTURES
Sliding
Resistance
Factor, s
0.90
0.80
0.85
0.90
0.80
0.90
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CHAPTER 5 - SUBSTRUCTURES
the dowels should be no greater than 3 feet between rows and no less than
two rows. If sloping bedrock is present (steeper than 4H:1V) at the bearing
elevation, the bedrock should be benched to create level steps or doweled to
improve stability.
5.3.9 Eccentricity
Load factors for eccentricity selected should produce the extreme force effect.
The live load surcharge is not included over the heel of the footing. Specific
guidance for selection of load factors for eccentricity are provided in LRFD
Figure C11.5.5-2. The location of the resultant of the reaction forces shall be:
Abutments
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CHAPTER 5 - SUBSTRUCTURES
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Strength I-a: Strength Limit State I, which models the basic load
combination related to normal vehicle use of the bridge without
wind, dead load plus earth pressure, finished grade, including
the vertical component of the superstructure, approach slab, live
load effects of traffic on the approach (LS) the vertical
component of the live load from superstructure. Minimum
vertical permanent load factors and maximum horizontal load
factors are selected to produce extreme force effects for
abutment sliding and eccentricity, and structural design of the
abutment stem.
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CHAPTER 5 - SUBSTRUCTURES
For the load combinations with all dead loads applied, with or without the
superstructure live load, distribute the superstructure loads over the length
of the abutment between the fascia lines of the superstructure.
Where abutments are to be designed to resist earthquake forces,
collisions by roadway or rail vehicles, or vessel collision, the structures
should be evaluated for the following additional limit states:
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CHAPTER 5 - SUBSTRUCTURES
Table 5-4 Typical Load Groups and Load Factors (i) for
Abutments on Spread Footings
Controlling
Load
Group
DC
EV
Ls
EH
(active
or
passive)
Strength I-a
0.90
1.0
1.75
1.5
Strength I-b
1.25
1.35
1.75
1.5
LL
Analysis
Governed
- Sliding
- Eccentricity
1.75
(overturning)
- Structural design
of wall stem
- Bearing Capacity
1.75
Strength IV
1.50
1.35
--
1.5
--
Service I
1.0
1.0
1.0
1.0
1.0
- Bearing capacity
- Structural design
of the footing
- Settlement
- Lateral movement
- Angular distortion
Longitudinal forces for abutment design should include any live load
longitudinal forces developed through bearings such as braking forces, or
others as specified in LRFD Article 3.0, unless limited by friction capacity.
5.4.1.3
General
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CHAPTER 5 - SUBSTRUCTURES
5.4.1.4
Lateral sliding
Pile failure
Structural failure
Abutments should be investigated at the service limit state using the load
and resistance equation in Section 5.4.1.3 for:
Settlement
Lateral displacement
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5.4.1.6
Bearing resistance
Eccentricity
Sliding
Overall stability
Load Considerations
A. Earth Loads
For abutment and wingwall designs, use the appropriate soil weight
shown for Soil Type 4 (Table 3-3) for soil properties for backfill material.
Abutments and retaining walls should be designed as unrestrained and
free to rotate at the top in an active state of earth pressure. An active
earth pressure coefficient, Ka, should be calculated using Rankine
Theory for long-heeled cantilever abutments and wingwalls, and
Coulomb Theory for short heeled cantilever abutments and gravity
shaped walls. Refer to Section 3.6.5.1 Coulomb Theory. Soil Type 4
properties are consistent with materials typically used for backfill behind
abutments and retaining walls. For unconventional backfills, i.e., tire
shreds, light weight fills, etc., consult the Geotechnical Designer or
Report.
B. Unit Weight of Concrete
A unit weight of 150 lb/ft3 should be used for design purposes.
C. Live Load Surcharge Loads
Abutments without approach slabs should be designed with a live load
surcharge when computing horizontal earth pressure. This additional
lateral pressure on walls is approximated by a uniform horizontal earth
pressure due to an equivalent height of soil, Heq. Refer to Section 3.6.8
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CHAPTER 5 - SUBSTRUCTURES
Backfill
Abutment walls and footings should be backfilled with granular borrow for
underwater backfill. Extend underwater granular backfill for a horizontal
distance of at least 10 feet from the back face of the abutment wall and 1
foot behind the back face of the footings.
5.4.1.9
Drainage
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LS
DLv, LLv
XDL, x LL
W1
PLS
V1
Xv1
Ph
Xw1
H/3
W2
B/2
B 2e
B
M o Ph
H
H
W1 x w1 PLS ,h DLV x DL LLv x LL
3
2
M r V1 xV 1 LS L x V 1
V = sum of factored vertical forces acting on the footing and wall:
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V V1 W1 W2 DLv LLv LS L
and,
ec
ec
PH
Mo Mr
V
H
H
V1 xV 1 LS L xV 1 W1 xW 1 PLS , h DLv x DL LLV x LL
3
2
V1 W1 W2 DLv LLv LS L
V
B 2e c
bc Rn R f
where:
v = factored vertical stress (ksf)
bc = bearing resistance factor (dim)
Rn = nominal bearing resistance (ksf)
Rf = factored bearing resistance (ksf)
Note: The case shown for this procedure is the construction load with full backfill and live
load surcharge on the approach, and superstructure dead load. For other load
combinations, the appropriate loads must be included in the analysis.
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XDL, x LL
W1
PLS
V1
Xv1
Ph
Xw1
H/3
W2
e
R
B/2
B 2e
B
M o Ph
H
H
W1 X w1 PLS ,h DLV X DL LLv X LL
3
2
M r V1 X V 1 LS L X LS
V = sum of factored vertical forces acting on the footing and wall:
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CHAPTER 5 - SUBSTRUCTURES
V V1 W1 W2 DLv LLv LS L
and,
ec
ec
Mo Mr
V
PH
H
H
V1 X V ! LS L X LS W1 X W 1 PLS ,h
3
2
V1 W1 W2 DLv LLv LS L
v max
v min
e
V
1 6 c
B
B
e
V
1 6 c
B
B
If the resultant is outside of the middle 1/3, of the base, i.e., if B/6, vmin will drop to
zero, and as e increases, the portion of the heel of the footing which has zero vertical
stress increases.
v max
v min
2 V
B
3 ec
2
v max
bc Rn R f
where:
vmax = maximum factored vertical stress (ksf)
bc = bearing resistance factor (dim)
Rn = nominal bearing resistance (ksf)
Rf = factored bearing resistance (ksf)
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CHAPTER 5 - SUBSTRUCTURES
Note: The case shown for this procedure is the construction load with full backfill and
live load surcharge on the approach. For other load combinations the appropriate
loads must be included in the analysis.
F.
Sliding
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CHAPTER 5 - SUBSTRUCTURES
W1
V1
PLS
XV1
Xw1
Ph
W toe
L
Xw2
W2
eo
QT
Step 1: Calculate the eccentricity about Point O in the Figure above to locate the
resultant force R. Forces and moments resisting overturning are to be considered
negative, and the maximum load factors should be used (Table 5-4)
Mo = sum of moments of factored overturning forces acting about Point O:
M o Ph
H
H
P LS
3
2
M r V1 xV 1 W 1x w1 W2 sw2
V = sum of factored vertical forces acting on footing and wall, as defined in the
Figure above.
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CHAPTER 5 - SUBSTRUCTURES
V V1 W1 W2
Step 1: Check eccentricity (overturning) about Point O:
eo
Mo Mr
V
For footings on soil, the location of the resultant force shall be within the middle twothirds (2/3) of the base width. For footings on bedrock, the location of the resultant
force shall be within the middle nine-tenths (9/10) of the base width. For footings
subjected to biaxial loading, these eccentricity requirements apply in both directions.
Step 2: Compare the factored resistance to sliding to the factored applied horizontal
loads. The factored resistance to sliding should be greater than the factored applied
horizontal loads:
Rn V tan
R f Rn s Q
where:
Rn = Nominal sliding resistance between soil and foundation (kips)
friction angle between the footing base and the soil (refer to Table 3-3 or LRFD
Table 3.11.5.3-1.)
s = resistance factor for shear resistance between the soil (or rock) and foundation
Q = factored horizontal applied loads
Note: The load combination shown for this strength limit state is Strength I-a, which
does not consider superstructure dead loads (DC and DW) and vehicular live loads
(LL) For other load combinations the appropriate loads and load factors must be
included in the analysis.
G. Eccentricity
Abutments and walls on spread footings should be designed to resist
overturning which results from lateral and eccentric vertical loads. The
eccentricity should be evaluated as shown in Procedure 5-3. The
location of the resultant of the reaction forces of at the strength limit
state, based on factored loads, shall be within the middle two-thirds (2/3)
of the footing width for footings on soil or the middle nine-tenths (9/10) of
the footing width for footings on rock.
If construction loading is critical, the backfill height may be restricted until
the superstructure or other parts are constructed.
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Introduction
There are two categories of integral abutments: (1) full integral abutments,
where the bridge beams are rigidly cast into an end diaphragm and (2)
integral with hinge abutments, where butted boxes or voided slabs are
connected to the abutment with dowels.
Integral abutment bridges (IABs) should be evaluated for use on all bridge
replacement projects. MaineDOT most commonly uses 4 piles for each
integral abutment substructure unit and traditionally uses the following
piles:
March 2014
HP 10x42
HP 12x53
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CHAPTER 5 - SUBSTRUCTURES
HP 14x73
HP 14x89
Design is not limited to these piles. If the Structural Designer elects to use
a pile not listed, the appropriate design analysis must be conducted.
Although HP 14 x 73 pile flanges are non-compact and do not meet the
slenderness requirements of LRFD 6.9.4.2, Designers can account for pile
slenderness in the design process, and this pile size should still be
considered for pile supported integral abutments.
5.4.2.2
Loads
Commentary: Design of integral abutment bridges has evolved over the years
as transportation departments have gained confidence with the system. Bridge
lengths have gradually increased without a rational design approach.
Tennessee, South Dakota, Missouri and several other states allow lengths in
excess of 300 feet for steel structures and 600 feet for concrete structures.
Thermally-induced pile head translations in bridges with the lengths stated
above will cause pile stresses which exceed the yield point. Research
performed during the 1980s (Greimann, et. al.) resulted in a rational design
method for integral abutment piles, which considers the inelastic redistribution
of these thermally induced moments. This method is based upon the ability of
steel piles to develop plastic hinges and undergo inelastic rotation without local
buckling failure. This method is not recommended for concrete or timber piles,
which have insufficient ductility.
Past practice was based on evaluation of the four steel piles most commonly
used by MaineDOT and maximum bridge lengths and maximum design pile
load design guides were developed based upon the Greimann research. The
pile were evaluated as beam-columns without transverse loads between their
ends, fixed at some depth and either pinned or fixed at their heads.
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Soil type
Pile size
Skew
In order to simplify the design, past practice assumed that piles would be
driven through a minimum of 10 feet of dense gravel. Material below this
level has very little influence on pile column action. It was also assumed
that the live load girder end rotation stresses induced in the pile head do
not exceed 0.55 Fy (which provides a known live load rotational demand).
Based upon the above assumptions and the piles inelastic rotational
capacity, the maximum pile head translation, (in inches) was established
for each of the four piles. Based on allowable stress design, the maximum
bridge lengths historically were as follows:
MaxBridgeL ength ft
4 in
0.0125 for steel bridges
MaxBridgeL ength ft
4 in
0.075 for concrete bridges
Maximum bridge lengths vary from 70 feet to 500 feet for some piles. The
past practice for maximum bridge lengths was 200 feet for steel and 330
feet for concrete. FHWA allows maximum bridge lengths of 300 feet for
steel bridges, 500 feet for cast-in-place concrete bridges, and 600 feet for
prestressed or post tensioned concrete bridges (FHWA Technical
Advisory, January 28, 1990). Refer to BDG 5.4.2.6 for current bridge
length limits.
5.4.2.4
Pile Design
A. Pile Loads
Piles should be modeled and evaluated as either fixed at the pile head
for fully integral abutments (bridge beams are rigidly cast into an end
diaphragm) or as pinned for integral abutments with hinge, such as the
case when butted boxes or voided slabs have dowel connections to the
abutment.
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Piles for full integral and integral with hinge abutments shall be designed
to resist all vertical superstructure dead and live loads, abutment and
pile dead loads, live load girder rotation moments, lateral displacements,
live load impact and moments caused by superimposed dead loads and
live loads, as appropriate for the type of integral abutment.
Until the behavior of integral abutments with hinged connections to the
superstructure is better understood, the pile design criteria for that type
of integral abutment may assume that the moment at the top of the pile
is zero, and that there is no moment from either the superstructure or
earth loads.
The effect of thermal displacements and moments on piles can be
investigated by running LPILE software.
Secondary thermal forces only need be considered for multi-span
structures only.
Appropriate load combinations and load factors should be determined
per LRFD 3.4.1.
For the strength limit state analysis, design of the piles should consider
the factored structural pile resistance, Pr, the factored structural flexural
resistance, pile unbraced length, pile moments, the interaction of
combined axial and flexural load effects, the structural shear resistance
and the factored geotechnical resistance.
For service limit state evaluations, if piles will be driven to practical
refusal in bedrock, settlement will not be a concern. However, all
designs should consider horizontal movement, overall stability and scour
for the design flood event.
B. Resistance Factors for Integral H-Piles
Pile will typically be end bearing on bedrock. For the strength limit state,
use the following resistance factors:
o Use c = 0.50 for axial resistance in compression and subject to
severe pile driving condition; this condition should be assumed
when analyzing the lower portions of the pile
o Use c = 0.60 for axial resistance in compression under good
driving conditions; this condition should be assumed when
analyzing the upper portion of the pile
o For combined axial and flexural resistance in the upper zone of
pile, use:
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C. Design Steps
The following steps should be followed during design of piles supporting
full integral abutments, for the strength limit state:
1. Determine the foundation displacements, and the load effects (Pu
and Mu) from the superstructure and substructure designs.
2. If applicable, determine the magnitude of scour.
3. Select preliminary pile size:
a. Determine the factored applied superstructure vertical dead
and live load (Pu) distributed to each pile
b. Select the steel pile strength
c. Select pile orientation; typically weak axis bending
d. Determine resistance factors (c and f) for the structural
strength in the upper and lower zones of the pile.
e. Determine the maximum, required nominal axial pile
resistance, Pu/f
f. Estimate an initial pile area using the approximation
Ru
A.s
0.80 Fy
This approximation is based on weak axis bending and an
assumed unbraced length of 15 feet based on typical integral
abutment pile deflection and moment with depth curves.
Select a pile size with an area As or greater.
4. Determine the pile unbraced length and maximum moment at the
top of the pile by running LPILE software for the design
displacement from Step 1, Pu, and live load rotation
5. Determine if the applied moment on the pile will cause pile head
plastic deformation by using the Interaction of combined axial and
flexural load effects on a single pile (LRFD 6.9.2.2)
a. Obtain the unbraced lengths of the top and lower segments of
the pile and calculate the column slenderness factor () for
each segment. (LRFD 6.9.4.1)
b. Determine K values for the top and bottom of the pile per
LRFD Table C4.6.2.5-1
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A. General Requirements
Piles may be end bearing or friction piles. In order to obtain the pile
behavior associated with the equivalent length, piles should be installed
1 to 5 feet beyond the pile length required to achieve fixity. The practical
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depth to pile fixity is defined as the depth along the pile to the point of
zero lateral deflection.
A minimum pile length of 10 feet is recommended, however soil
conditions and loading conditions may require additional pile embedment
to achieve fixity. Additional embedment length may be required for the
use of friction piles. Also, axial loads may govern and additional
embedment length may be required in order to achieve the factored
design axial load with appropriate resistance factor applied. For pile
lengths less than 14 feet, consideration should be given to the pile
translating as a column and the pile tip walking. More vigorous driving
shoes designed to properly seat piles and hold the pile and point in place
are available. Refer to paragraph B. Short Pile Usage Guidelines,
below.
If site-specific soil properties and loading conditions exist, an evaluation
of minimum embedment length to achieve fixity using LPILE software or
the Davisson and Robinson equation in LRFD 10.7.4.2 is recommended.
Consult the Geotechnical Designer for these analyses.
Piles should be driven with their weak axis perpendicular to the
centerline of the beams, regardless of skew. Refer to Section 5.7.2 HPiles for additional design requirements.
When scour is anticipated, the minimum pile length should be provided
beyond the depth of computed scour.
B. Short Pile Usage Guidelines
The MaineDOT and the University of Maine at Orono (UMaine) have
investigated the performance of integral abutment bridges at sites with
shallow bedrock and have instrumented and monitored Nash Stream
Bridge in Coplin Plantation, Maine, (Hartt, et. al., 2006 and Delano, et.
al., 2005)). Preliminary evaluation of the field data from the research
study indicate that integral abutment bridges with short steel piles (14
feet or less) may not develop fixity but perform adequately and do not
experience stresses larger than those seen by longer piles. The shortest
pile instrumented by the researchers was a 14-foot long H-pile.
To accommodate integral abutment piles at sites with shallow bedrock,
the following design features are recommended:
o In consideration of (a) the consequences of scour and pile
exposure, (b) the need to limit pile tip movement, and (c)
obtaining pile behavior associated plastic stress redistribution and
inelastic rotation in the pile, a minimum pile length of 10 feet is
recommended. This recommendation is based on finite element
analyses and limited field data from the UMaine studies (Delano,
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et. al. 2005 and Hartt, et. al. 2006). If the depth to bedrock is so
shallow that 10 feet of embedment in soil cannot be achieved,
piles should be installed in bedrock sockets to provide the
minimum 10-foot pile length recommended. If a fixed condition at
the pile tip is desired, the bottom 6-inches of the rock sockets
should be tremie-filled with concrete. However, the UMaine
research indicates some rotation at the pile tip is acceptable.
o Short piles supporting integral abutments should be designed in
accordance AASHTO LRFD criteria and checked for pile tip
movement by conducting a LPILE analysis, or as described in
the design example found in Appendix B of Technical Report ME
01-7 (Delano, et. al. 2005), and Chapter 5 of that report.
Achievement of an assumed pinned condition at the pile tip
should also be confirmed with an LPILE analysis.
o Since the abutment piles will be subjected to lateral loading, the
piles should be analyzed for combined axial compression and
flexure resistance as prescribe in LRFD Articles 6.9.2.2 and
6.15.2 and checked for compliance with the interaction equation.
An LPILE analysis is recommended to evaluate the soil-pile
interaction with factored axial loads, moments and pile head
displacements applied.
o Driven piles should be fitted with special driving points to improve
penetration into bedrock and improve friction at the pile tip to
support a pinned pile tip assumption.
o The stream velocity should be low and there should be low
potential for removal of any dams, scour action, wave action,
storm surge and ice damage. This is to ensure the long-term
integrity of the bridge approach fills and riprap abutment slopes,
which provide the only lateral support to pile groups.
o Minimum 1.75H:1V slopes in front of integral abutment pile
groups should be protected with riprap over an erosion control
geotextile or concrete slope protection.
5.4.2.6
The criteria for the maximum bridge lengths provided in Table 5-5 are
based on the following assumptions:
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Steel H-piles are used with their webs oriented normal to the
centerline of the bridge (longitudinal translation about the weak
axis).
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For skews greater than 20, abutment heights are <12 feet and
pile spacing is < 10 feet.
Bridge lengths in excess of the limitations below may be used with the
approval of the Engineer of Design when special design features are
provided.
Table 5-5 Recommended Maximum Lengths for Fully Integral
Abutment Bridges (feet)
Pile Size
Piles per 5.4.2.1 with
fully fixed heads
5.4.2.7
Steel
300
Skew 20
Concrete
500
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A bridge with a total length in excess of 300 feet will have larger
movement demands. If the anticipated abutment movements
are in excess of 1.0 inch, consider strong axis pile orientation to
prevent a plastic hinge under weak axis bending.
CHAPTER 5 - SUBSTRUCTURES
5.4.2.8
Abutment Details
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Figure 5-3 Integral Abutment with Hinge and Full Integral Abutment Details
Precast Superstructures
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5.4.2.9
Alignment
Curved bridges are allowed, provided the stringers are straight. Beams
should be parallel to each other. All substructure units should be parallel
to each other.
The maximum vertical grade between abutments is limited to 5%.
5.4.2.10 Superstructure Design
No special considerations should be made for integral abutment designs.
Fixity at the abutments should not be considered during beam/girder
design.
When selecting span ratios for multi-span bridges, consideration should
be given to providing nearly equal movement at each abutment.
5.4.2.11 Abutment and Wingwall Design
Design abutment and wingwall reinforcement for the passive earth
pressure (Pp) which results on the back face of the wall when the bridge
expands. Refer to Section 3.6.6 Coulomb Passive Lateral Earth Pressure
Coefficient (Kp) and Table 5-4 for the passive earth pressure load factor
(EH).
Design bars for the backwall for full passive pressure due to the abutment
backfill material. The backwall acts as a continuous horizontal beam
supported on the piles, i.e., with spans equal to the girder spacing.
Design the bars for 1) the maximum factored shear due to the factored
passive earth pressure and, 2) flexure due to the moment from the
factored passive soil pressure Determine the passive pressure Pp acting
on the full height of the abutment backwall (Habut) from the bottom of the
approach slab to the bottom of the abutment/pile cap. The passive
pressure acts in a triangular pressure distribution:
1
2
Pp soil Habut k p
2
Design for a factored moment equal to:
Mup EH
Pp l
A load factor for passive earth pressure is not specified in LRFD. Use the
maximum load factor for active earth pressure, EH = 1.50.
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Design the abutment wall top and bottom horizontal bars for vertical loads,
considering the wall to be a continuous beam with piles as supports.
Wingwalls should preferably be straight, cantilevered extension wings not
to exceed 10 feet in length. Design wingwall reinforcement for the passive
earth pressure (Pp) which results on the back face of the wall when the
bridge expands, using the Coulomb passive earth pressure state and a
passive earth pressure load factor (EH) of 1.5. The use of flared
wingwalls may be considered at stream crossings where the alignment of
the stream would make in-line walls subject to scour. Piles should never
be placed under wingwalls that are integral with the abutment stem.
Generally the design is controlled by the horizontal bending in the
wingwall at the fascia stringer caused by large passive pressures bending
the wingwall.
Because of the high bending moments due to passive pressure in
wingwalls 10 feet or longer, it may be necessary to support longer
wingwalls on their own foundations, independent of the abutments. A
flexible joint must be provided between the wingwalls and the backwall.
U-wingwalls cantilevered from the abutment stem should only be
considered to address right-of-way or wetlands encroachment. Uwingwalls should be no longer that 10 feet and tapered to reduce earth
pressures. If an approach slab must extend to a U-wingwall, use a 2 inch
joint with filler to separate the slab and the wall.
Developing full passive earth pressure requires that wall rotation, i.e. the
ratio of lateral abutment movement to abutment height (y/H), exceeds
0.005. If the calculated rotation is significantly less than that required to
develop full passive pressure, the Designer may consider using the
Rankine passive earth pressure case, which assumes no wall friction. For
the passive earth pressure case, wall friction acts downward against the
passive wedge and increases passive pressure in the Coulomb state.
5.4.2.12 Approach Slabs
In addition to the requirements of Section 5.4.4, approach slabs should be
used when integral bridge lengths exceed 80 feet for steel structures and
140 feet for concrete structures.
Provisions for movement between the approach slab and approach
pavement is not necessary until bridge lengths exceed 140 feet for steel
structures and 230 feet for concrete structures. Approach slabs below
grade should be attached to the abutment. For at grade approach slabs,
consideration should be given to the installation of an expansion device
between the approach slab and the abutment. Refer to recommendations
for approach slabs for moderate to long span integral bridges in Section
5.4.2.7.
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5.4.2.13 Drainage
The area behind integral abutments should be backfilled with granular
borrow for underwater backfill. A proper drainage system as described in
Section 5.4.1.9 should be provided to eliminate hydrostatic pressure and
control erosion of the underside of the abutment embankment slope
protection. A drainage system is of great importance when there is
potential for a perched or high groundwater condition, when the bridge is
located in a sag curve, when the bridge is located in a cut section with
saturated subgrade, or when there is significant pavement water runoff to
side slopes. In these situations, consideration should also be given to
backfilling integral abutments with gravel borrow or aggregate subbase
course - gravel.
5.4.2.14 Scour
The Designer should ensure the stability of the structure for anticipated
scour, as defined by LFRD 2.3.11. This may require driving the piles
deeper than what is required by geotechnical criteria. The minimum pile
length should be provided beyond the depth of computed scour for the
check flood for scour.
5.4.2.15 Integral Abutment on Spread Footing Design
Spread footing abutments may be used only if designed and detailed as a
semi-integral bridge abutment. Refer to Section 5.4.3 Semi-Integral
Abutments.
5.4.3 Semi-Integral Abutments
A semi-integral bridge is defined as a single span or multiple span continuous
deck-type bridge with rigid non-integral abutment foundations, and with a
movement system composed primarily of reinforced concrete end-diaphragms,
backfill, approach slabs, and movable bearings located in horizontal joints at
the superstructure/abutment interface (TRB, 1996).
A semi-integral abutment bridge is characterized by:
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5.5
Piers
Support dead loads, live loads and other loads from the
superstructure
Support its own weight and other loads acting directly on the pier
The connection between the pier and the superstructure may be pinned, fixed,
or free. Mass piers are typically constructed from reinforced concrete, but may
be precast. Mass piers may consist of gravity, solid wall, single-column, or
multiple-column piers. Single-column and multiple-column piers are usually
designed in a hammerhead configuration at the pier cap.
5.5.1.1
Loading conditions
Skew
Aesthetics
5.5.1.2
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For Extreme Event II apply ice force effects, and vessel, vehicle and
railway collision forces one at a time since the joint probability of these
events is extremely low.
The ice pressures for Extreme Event II shall be applied at Q1.1 and Q50
elevations as defined in Section 3.9 Ice Loads with the design ice
thickness increased by 1 foot and a load factor of 1.0.
The critical load conditions for the evaluation of foundation bearing
capacity, overturning (for pile foundations assess uplift loading of piles),
eccentricity, and sliding (lateral loading for deep foundations) are those
combinations of minimum or maximum loads and moments which
produces the maximum force or moment effect.
With regards to vehicular live load (LL and IM) lane placement is important
and multiple presence factors (MPF) are applicable. Impact forces should
only be applied to truck or tandem loads:
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General
The above equation should be used to evaluate piers and pier foundations
at the strength limit states for:
Lateral sliding
Structural failure
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The investigation of piers at the strength limit states for structural failure
should be in accordance with LRFD Article 5.7 and carry all flexure and
axial loads anticipated. Appropriate consideration should be given to the
effects of slenderness on both aesthetics and load-carrying capacity.
For piers founded on piles, the shear on the critical section should be
investigated at the strength limit state in accordance with AASHTO LRFD
Section 5.13.3.6.
5.5.1.5
Settlement
Lateral displacement
Extreme event limit state design checks for piers should include:
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Bearing resistance
Eccentricity
Sliding
Overall stability
Structural failure
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Structural Design
The primary checks for a pier shaft or column structural design consist of:
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5.5.1.9
A. Spread Footings
In using spread footings for foundation support for mass piers, either on
soil or bedrock, the design should be in accordance with the AASHTO
LRFD and Section 5.3 Spread Footings.
B. Deep Foundations
Deep foundations for mass piers may consist of piles or drilled shafts.
Piles may consist of H- or pipe pile steel sections, or precast concrete.
In founding a mass pier on a deep foundation, design should be in
accordance with the AASHTO LRFD, and BDG Sections 5.7 Piles and
5.8 Drilled Shafts. In designing deep foundation elements for a mass
pier with an unsupported length, a complete analysis of the foundation
should be performed using actual loading and soil conditions.
For strength and extreme limit state analyses, maximum factored axial
pile loads and stresses should be computed using 3-D pile group
analysis software, such as FB-Multipier.
For service limit state design of deep foundation, a complete deflection
analysis of a driven pile foundations should be performed using LPILE
or FB-Multipier software.
C. Scour
For scour protection of mass piers in water channels, the following
treatments should be considered: 1) the use of a deep seal placed
minimum of 2 feet below the scour depth determined for the check flood
for scour, or 2) designing the deep foundation elements for an
unsupported length. The unsupported pile length should be the vertical
distance from the bottom of the seal to the scour depth determined for
the check flood event. Piles should achieve axial capacity and lateral
capacity/fixity below the scour depth determined for the design flood
event.
5.5.1.10 Pier Protection
A. Collision Forces
Where the possibility of collision exists from vehicular, railroad, or water
traffic, an appropriate risk analysis should be made to determine the
degree of impact resistance to be provided and/or the appropriate
protection system.
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In shipping channels
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In tidal rivers
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The following issues affect the design of pile bent piers and must also be
considered when evaluating the appropriateness of this system.
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Pile bent piers should be designed and proportioned to resist all applicable
load combinations specified for mass piers in 5.5.1.2 Load Combinations
and Load Factors, and as outlined in Chapter 3 Loads and LRFD Articles
3.4.1, 11.5 and 11.7.
A. Live Loads
Vehicular live loads must be located within the design lanes on the
superstructure such that maximum forces occur in the pile cap and piles.
Impact should be applied to pier caps and that the portion of the piles
that are acting as columns, defined as the vertical distance from the pile
cap to the point of fixity below grade. Impact should be applied at or
above Q1.1.
B. Ice Loads
For the Extreme Event II load combination, unfactored ice loads should
be placed at the Q50 stage elevation and checked at a lower elevation
that will cause maximum moment in the nose pile, provided the elevation
is at or above Q1.1. The ice thickness of past practice should be
increased by 1.0 foot.
Transverse ice loads should be applied to only the nose pile when ice is
directly applied to the nose pile, or be uniformly distributed over the cap
when ice is applied to the cap.
A modified Strength Limit State analysis should also be performed with
factored ice loads following the criteria specified in 3.9 Ice Loads, with
appropriate strength limit state resistance factors for the pier component
being analyzed.
C. Water Loads
Stream pressure should be reduced when the ice elevation is lowered to
check maximum moment in the nose pile.
Stream pressure should be applied to each pile in the bent, using an
appropriate stream flow velocity.
D. Wind Loads
Longitudinal components of wind on superstructure and wind on live load
should be distributed to the abutments when structure fixity is at the
abutments.
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E. Seismic Loads
Seismic loads transverse to the bridge should be shared between all
substructure units based upon their stiffness.
Longitudinal seismic loads should be distributed to the abutments where
there is at least one fixed abutment with no forces applied to the pier.
F. Shrinkage and Temperature Forces
Shrinkage and temperature forces affect pile bents in two ways:
o Pile cap shrinkage and temperature actions are applied to the
longitudinal axis of the pier.
o Thermal forces are induced by the superstructure are applied
along both the transverse and longitudinal pier axes, with the
magnitude dependent upon the skew angle.
Two-span integral abutment bridges will have no associated thermal
forces applied, as the forces are assumed to be balanced at the pier.
The Structural Designer may want to include thermal forces for two-span
integral abutment bridges on steep grades, assuming that the bridge will
expand and contract downhill.
For non-integral abutment bridges, thermal forces induced by the
superstructure bending the pile bents must be considered in the design
of the fixed abutment.
G. Braking Forces
If the structure is fixed at an abutment, the longitudinal braking forces will
have no effect on the pier, as the forces are assumed to be distributed to
the abutments.
H. Friction Forces
Friction forces resulting from all longitudinal superstructure forces should
be applied to pile bents with expansion bearings.
I. Collision Loads
Where the possibility of collision exists from vehicular, railroad, or water
traffic, an appropriate risk analysis should be made to determine the
degree of impact resistance to be provided and/or the appropriate
protection system.
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5.5.2.3
Pile bent cap design should consider the following design features:
5.5.2.4
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o Drilled shafts
C. Deep overburden depth (embedment greater than 3 times fixity
depth)
o Pipe piles filled with concrete and a reinforcing cage (The
reinforcing cage may be removed with the approval of the
Engineer of Design.)
o H-piles with pipe pile encasement to pile fixity depth
o Precast concrete piles
o Drilled shafts
The choice of steel versus concrete piling in intermediate and deep
applications should be determined by a cost analysis. Issues include the
relative costs of H-piles to precast concrete piles or pipe piles,
encasement and the relationship between the exposed length (including
the scour depth), the depth to fixity, and the total depth to bearing.
D. Pier Bent Pile Alternatives
Because of ongoing corrosion and durability issues with steel pipe piles,
Geotechnical Engineers and Designers should routinely examine the
feasibility and practically of other pier bent pile-types, namely:
o precast concrete piles
o drilled shaft pier bents
o encased H-piles with a sacrificial steel pipe pile or a sacrificial
fiber reinforced polymer (FRP) composite pipe pile casing
5.5.2.5
Pile Protection
A. Encased H-Piles
Steel H-piles should not be used for piers without full encasement
protection. The encasement usually is a steel pipe pile filled with
concrete. H-piles should be protected by a minimum of 3 inch clear
encasement from the pier cap to a minimum of 10 feet below streambed
or 2 feet below the total scour depth. Due to the significant additional
load section provided by the composite steel and concrete section, the
pipe pile should be used for strength. If the pipe pile is used for strength,
it should extend to the point of fixity below streambed.
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A. Standardized Anodes
Pipe pile pier bents and cargo/ferry piers should specify a standard
anode ingot length, composition (aluminum alloy plus minor constituents)
and weight.
The standard should be a 34-lb, aluminum alloy anode, approximately 3
feet long. Larger, heavier anodes are not easy to handle and should be
avoided unless the bent has a lot of uncoated steel or the project is a
significant sheet pile structure where there is a greater chance for
exposed steel. On large piles with long exposed lengths (deep water),
consideration should be given to installing more than one anode rather
than using a heavier anode.
There are a lot of variables in the rate of corrosion between sites, and it
may happen that the standard anode may not be suitable for all sites.
Larger anodes may be necessary for more aggressive environments
(brackish and saltwater). Specifying a heavier anode may be required.
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B. Anode Location
The top of the 34-lb, 3-foot long anode should be 3 feet below Low
Water, so that it is always submerged. This implies the water channel
needs to have at least 6 feet of water at Low Water.
Anodes should be installed on the more protected side of the pile: on
the underside on battered piles, on the downstream side on plumb piles
in rivers, and on the more protected side (if there is one) on plumb piles
in tidal crossings. If possible, show the location of the anodes on the
Plan drawings, so there is no debate in the field about what constitutes
the more protected side.
C. Shallow Water Situations
If there is not enough depth of water to submerge the anodes at all
times, the anodes are not as effective in protecting the pile segment
above the waterline.
Where the water is shallow and there is no submerged portion or a
limited submerged portion of pile for anodes, Designers should consider:
o specify a non-standard, shorter ingot if that permits installation on
a pile in shallow water
o fusion-bonded epoxy treatment over hot-dipped galvanized piles
o encasing H-piles with a sacrificial steel pipe pile or a sacrificial
FRP composite pipe pile casing
D. Anode Attachment
Plans should specify a 2-inch clearance between the anode and the pile.
This allows Bridge Inspectors to get a clear view of the anode, and the
pile surface is more inspectable and the anodes easier to replace.
Attachment hardware consisting of a 3-inch long, -inch diameter
threaded stud, with double nuts, is recommended. The studs should be
installed in a manner that ensures the best steel to steel connection and
the best electrical connection. The weld area shall be ground to bare
metal for this purpose. Only after the stud and anode are attached, shall
the weld at the base on the stud be covered with curable polyamide
epoxy coating.
E. Brackish and Saltwater Environments
Steel pile bents in brackish or salt water should not be hot-dipped
galvanized with UV-resistant epoxy top coat. These pile bents should be
coated with fusion bonded epoxy coating with a thickness of 18-20 mil.
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Pile bents should consist of a concrete pile cap supported by a single row
of piles, multiple rows of piles, or a braced group of piles.
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A. Pile Design
Pile design should investigate resistance to axial loads, combined axial
and bending, and buckling failure of the exposed pile lengths. Guidance
for computing the unsupported pile length is provided in Section B,
below. Stability of the pile bent pier under combined axial and lateral
loads should be investigated with a dedicated soil-structure interaction
analysis, using FB-Pier software.
B. Pile Length
The unsupported length, Lus, is defined by the following:
L us K (L u L e )
where:
K=
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20
18
loose
medium dense
dense
16
14
12
10
8
6
4
2
0
10
100
1000
Figure 5-4
10000
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24
22
20
Su = 375 psf
Su = 750 psf
Su = 1125 psf
18
16
14
12
10
8
6
4
2
0
10
100
1000
10000
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Retaining Walls
5.6.1 General
Retaining walls typically used by the Bridge Program are gravity walls,
cantilever-type walls, mechanically stabilized earth (MSE) walls, prefabricated
proprietary walls and soil nail walls, each of which is discussed in detail in the
following sections. The selection of the appropriate retaining wall should be
based on an assessment of the magnitude and direction of loading, depth to
suitable foundation support, potential for earthquake loading, presence of
deleterious factors, proximity of physical constraints, wall site cross-section
geometry, tolerable and differential settlements, facing appearance, and ease
and cost of construction. A feasibility study should address which wall is most
suited to the site and is simplest to construct. The study should address the
approximate scope of the design for the most feasible walls, and provide cost
comparison between alternatives.
5.6.1.1
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Service Life
Design Loads
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Railroad loading
Limit States
Sliding
Eccentricity
Bearing Resistance
Structural Capacity
Service limit state check should assess overall stability, wall settlement
and lateral displacement.
Walls should be evaluated for each of the applicable limit states:
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Strength I-a: Strength Limit State I, which models the basic load
combination related to normal vehicle live load surcharge, dead
load plus earth pressure, finished grade, including any point or
strip loads on the wall backfill Minimum vertical permanent load
factors and maximum horizontal load factors are selected to
produce extreme force effects for wall sliding and eccentricity,
and structural design of the wall stem.
Each load for each limit state above is modified by the prescribed load
factor, . Certain permanent loads, including earth loads, should be
factored using the load factors p. Load factors should be selected to
produce the total extreme factored force effect. Applicable load factors,
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load combinations and the analyses for which they will govern, are
provided in Table 5-6.
Table 5-6 Typical Load Groups and Load Factors
Load
Group
DC
EV
LSV
Strength 0.90
I-a
1.0
1.75 1.75
1.5
1.35
1.5
1.5
1.35
1.5
Service
I
1.0
1.0
1.0
5.6.1.5
1.0
1.0
1.0
LSH
1.0
EH
EH ES
(active
(at&
rest)
passive)
Typical
Geotechnical
Analysis
Governed
Sliding
Eccentricity
(overturning)
Structural
design of wall
stem
Anchor
pullout
Bearing
Capacity
Structural
design of the
wall footing
Settlement
Lateral
displacement
Global
stability
A. Bearing resistance
The check for bearing resistance for wall spread footings on soil or rock
is identical to the requirements for abutments described in 5.3.5 Bearing
Resistance. Wall foundations subject to scour should be designed so
that the nominal bearing resistance, in conjunction with the depth of
scour determined for the check flood for scour, provides adequate
resistance to support the unfactored Strength Limit State Loads with a
resistance factor of 1.0.
B. Eccentricity
The overturning calculation used in ASD is replaced with the eccentricity
check. Eccentricity of loading on walls founded on spread footings is
identical to the requirements for abutments, should be calculated for
each load group and checked to meet the following criteria:
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Service limit state wall settlement should be checked with the following
performance limits in mind:
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Global stability.
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5.6.1.7
Design Considerations
Aesthetics
Design Section
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5.6.2.2
Earth Loads
Cantilever walls should have the following limits for wall thicknesses
(heights are measured from top of the wall footing):
Wingwalls that are 15 feet or more in height at the ends may be designed
with butterfly wings, if economical to do so.
On wingwalls that are less than 15 feet in height at the ends, the footing
may be reduced in length if it is not required for structural or geotechnical
considerations. The wall should be detailed with the bottom of the wall at
the elevation of the top of the footing.
Tops of parapets should not have elevations above the adjacent curbs or
sidewalks.
Gravity cantilever wingwalls more than about 20 feet long should be
designed to work independently from the abutment, except that footings
should be integral. A vertical contraction or expansion joint with no shear
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key should be used near the corner between the abutment and the
wingwall. The front face of the wingwalls should be recessed 2 inches
back from the face of the wall on the abutment side of the contraction or
expansion joint.
Gravity cantilever type wingwalls that are less than about 20 feet long
should also be designed independently from the abutment; however, the
wingwall should be restrained at the corner through an integral connection
to the abutment. Soil pressure under the footing, sliding, and eccentricity
should be evaluated as discussed in Section 5.3 Spread Footings. The
restraining force at the corner is considered to be caused by at rest lateral
earth pressure, as a minimum, because of the wingwalls inability to
deflect at the corner. The corner should be designed to be restrained by
concrete beam action with horizontal reinforcing steel anchored into the
abutment section.
5.6.3.2
Earth Loads
For earth loads relative to cantilever walls refer to Section 3.6. Load
factors for earth loads and surcharge loads are provided in Table 5-4. In
the case of a long wall with a variable height, the wall should be divided
into more than one design section. The design section should be at the
highest third point of the wall. Refer to Figure 5-6 for further guidance.
Design Section
2/3 H
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Soil nail walls are technically anchored walls that employ a reinforced soil
mass serving as a gravity retaining structure. The reinforced soil mass of
a soil nail wall is created by drilling and grouting steel anchors into an insitu soil mass. The anchored soil mass is then covered with shotcrete.
The temporary shotcrete face is then covered with a permanent facing
system, typically cast-in-place concrete, precast concrete, or timber
lagging. Soil nail walls are suited to cut situations only.
Soil nail walls are relatively low cost and can be used in areas of restricted
overhead or lateral clearance. Soil nail walls are built from the top down
and are only suitable if the site soils have adequate stand-up time of 1 to
2 days in a 5 foot vertical cut. Soil nail walls are not applicable to sites
with bouldery soils, which could interfere with nail installation. This wall
type is not recommended in uniform or water bearing sands or where
there is a potential deep failure surface. Maximum wall heights of 30 feet
are allowed.
These walls can be designed by the Designer or specified as a designbuild item. The PS&E package should include the plan development
information discussed in Section 5.6.5.5. Special Provisions have been
developed for soil nail walls. Check with the Geotechnical Designer for
the current Special Provision.
5.6.5 Prefabricated Proprietary Walls
Prefabricated proprietary walls are any prefabricated wall system approved by
MaineDOT and produced by a manufacturer licensed by the wall vendor.
Prefabricated proprietary walls are typically designed by the vendor, but may
be designed by the Geotechnical Designer. In design, the vendor should
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consider external stability with respect to sliding and overturning (at every
module level) and internal stability with respect to pullout, as specified in LRFD
11.10 and Chapter 3, Loads. The Geotechnical Designer is required to verify
acceptable global stability of the wall using a resistance factor of 0.65 prior to
advertisement. The factored bearing resistance of the wall foundation soil or
bedrock must be shown on the plans.
5.6.5.1
Retaining walls available for a given project include standard walls, where
the responsibility of the design is the Structural Designer, and proprietary
walls, which are designed by a wall manufacturer. There are MaineDOT
preapproved proprietary wall systems and non-approved proprietary wall
systems. Preapproved wall systems have been extensively reviewed by
MaineDOT and are listed on the MaineDOT Qualified Products List (QPL)
webpage for the particular wall type. MaineDOT has developed a review
process for the pre-approval of non-approved proprietary walls systems
(MaineDOT, 2010), available on the MaineDOT QPL website. Nonapproved proprietary walls must go through the pre-approval review
process prior to use of the wall system.
5.6.5.2
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5.6.5.3
MSE Walls
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It is best to limit the height of GRS walls to 20 feet or less for routine
projects.
GRS walls have a low cost and can handle significant settlement.
Compared to steel-reinforced systems, internal wall deformations may
be greater and electrochemical backfill requirements less strict, but a
high quality backfill is still required. Only geosynthetic products for which
long-term product durability is well defined per LRFD 11.10.6.4 will be
allowed.
GRS walls are proprietary and are designed by a wall manufacturer for
internal and external stability. GRS walls shall be designed with a
service life of not less than 75 years. The walls shall be designed in
accordance with the following:
1. LRFD Article 11.10
2. Design of Mechanically Stabilized Earth Walls and Reinforced
Soil Slopes, Volumes I and II, November 2009, FHWA-NHI-10024 and FHWA-NHI-10-025
3. Corrosion/Degradation of Soil Reinforcements for Mechanically
Stabilized Earth Walls and Reinforced Soil Slopes, November
2009, FHWA-NHI-00-087
It is the responsibility of the Geotechnical Designer to assess the wall for
bearing capacity, settlement, and global slope stability.
Since these preapproved walls are proprietary and the wall vendor
performs the design, it is imperative that the design requirements for
GRS wall be clearly stated on the plans. If there are any unusual
aesthetic requirements, design acceptance requirements, or loading
conditions or pressures for which the wall needs to be designed, they
should be clearly shown on the plans. Refer to Section 5.6.5.5 PS&E for
Project with Proprietary Walls for plan development requirements.
Coordination of the wall with project elements (such as drainage, utilities,
luminaries, guardrail, or bridge elements) is critical to avoid costly
change orders during construction. It is best to locate drainage
structures and signal or sign foundations outside of the reinforced
backfill zone.
5.6.5.5
The PS&E package for a bridge project including proprietary wall item will
include the following:
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Wall profile, showing neat line top and bottom of the wall and
final ground line in front of and in back of the wall
CON/SPAN Wingwall
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be used for the weight of stone inside the baskets. Gabion walls should be
backfilled with granular or gravel borrow. An angle of wall friction, , of 24
should be used for design. Wire for gabion baskets should be either PVCcoated or galvanized. A PVC coating is preferred as it does not flake off.
MaineDOT experience has shown that constructing gabion walls correctly can
be costly and time-consuming. Disadvantages in the use of gabions include
subjection to corrosion when placed in water and occurrence of vandalism by
the cutting of the basket wires. Gabion walls should be used only in noncritical situations, in dry environments, and in rural areas, where the probability
of corrosion and vandalism are less (MaineDOT, 2002). Gabion wall heights
in excess of 6 feet are not recommended.
5.7
Piles
5.7.1 General
Piles should be considered when spread footings cannot be founded on
bedrock or on competent soils at a reasonable cost. Piles should also be
considered where soil conditions permit use of spread footings, but where the
soils are susceptible to scour, liquefaction or lateral spreading.
Pile foundations should be designed so that the available factored
geotechnical and drivability resistance is greater than the factored loads
applied to the pile at the strength limit state. Service limit state design of
driven pile foundations includes an evaluation of settlement, overall stability,
lateral squeeze and lateral movement.
5.7.2 H-Piles
H-Piles used for bridge foundations should be comprised of rolled-steel
sections of ASTM A572, Grade 50 steel, with a minimum yield stress of 50 ksi.
Refer to Section 7.2.1 Structural Steel for H-pile material requirements.
5.7.2.1
Axial Resistance
The maximum factored axial design load applied to H-pile sections should
not exceed the lesser of the factored structural pile resistance, the
factored geotechnical pile resistance and the factored drivability
resistance. The factored structural resistance of H-pile sections should be
determined using a resistance factor, , listed below:
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HP 10x42+
HP 10x57
HP 12x53+
HP 12x63
HP 12x74
HP 12x84
HP 14x73+
HP 14x89+
HP 14x102
HP 14x117
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Commentary: The lateral resistance and depth to fixity presented in
Tables 5-8 and Table 5-9 were determined using the computer program
LPILE Plus Version 4, the soil properties stated, a fixed condition at
the pile head, an infinitely long pile, an applied axial load equal to As x
0.25 x Fy and a deflection of 1/8.
Table 5-8 Factored Lateral Resistance and Depth to Fixity for Strength
Limit State Design for H-Pile Sections in Sand, =1.0
Loose
Pile
Section
HP 10x42+
HP 10x57
HP 12x53+
HP 12x63
HP 12x74
HP 13x60
HP 13x73
HP 13x87
HP 14x73+
HP 14x89+
HP 14x102
HP 14x117
PL
(kips)
6.2
7.1
8.1
8.9
9.4
9.0
9.8
10.6
10.5
11.4
12.3
13.1
Df
(ft)
24
26
28
30
31
31
32
32
32
33
35
36
Medium Dense
PL
Df
(kips)
(ft)
9.9
20
11.4
22
13.3
24
14.4
25
15.6
25
15.0
25
16.4
26
17.7
26
17.8
26
19.5
27
20.9
28
22.3
29
Dense
PL
(kips)
11.7
13.6
16.1
17.4
18.9
18.2
20.0
21.7
21.9
24.1
25.9
27.0
Df
(ft)
18
19
20
21
22
21
22
23
23
24
25
25
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PL
(kips)
5.1
5.5
6.3
6.7
7.1
7.0
7.5
7.9
8.1
8.7
9.1
9.5
Df
(ft)
22
24
26
27
27
27
28
29
29
31
31
32
Medium Stiff2
PL
Df
(kips)
(ft)
9.2
18
10.2
20
11.7
21
12.4
22
13.1
22
12.8
22
13.8
23
15.6
25
14.8
24
15.9
25
16.7
26
17.5
26
Stiff3
PL
(kips)
13.1
14.5
16.6
17.6
18.7
18.2
19.5
20.7
21.0
22.5
23.6
24.8
Df
(ft)
16
18
19
19
20
19
21
21
21
22
22
24
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Design - General
The maximum factored applied axial load on any pipe pile shall not
exceed the lesser of the factored structural compressive resistance, the
factored axial geotechnical resistance and the factored drivability pile
resistance. For the strength limit state, the factored axial compressive
structural resistance of pipe piles (Pr) shall be estimated using the
following resistance factors (c):
The nominal compressive structural resistance (Pn) for pipe piles loaded in
compression should be estimated as specified in LRFD 6.9.5.1 using the
column slenderness factor, .
At the strength limit state an axial resistance factor, c, of 0.80, and a
flexural resistance factor, f, of 1.0 should be applied to combined
nominal axial and flexural resistance in the interaction equation in LRFD
6.9.2.2.
5.7.5.2
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Sleeve piles
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Resistance
Factor,
dyn
0.80
0.65
0.40
A pile group is classified as nonredundant if there are less than five (5) piles in
the group. If a pile group is nonredundant, past LRFD practice dictated a 20
percent reduction of the pile resistance factors, dyn, provided in Table 5-10,
and should be considered to provide a uniform level of safety.
Pile testing programs should include, at a minimum, wave equation analyses.
Wave equation analyses confirm that the design pile section can be installed
to the desired depth and ultimate capacity, without exceeding allowable pile
driving stresses, with an appropriate driving system and criteria.
In addition to wave equation analyses, pile testing programs should also
include dynamic load tests or, rarely, static load tests. Dynamic testing with
signal matching should be considered in order to:
In general, the pile testing program should be commensurate with the design
assumptions; for example, at least 1 pile per bearing stratum will be tested.
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Pile testing programs should specify the number, location, and time of all
dynamic tests and/or static pile tests. When a dynamic load test program is
specified, the following requirements shall apply:
For large pile groups with more than 20 piles, the first and second
pile tests shall be conducted at opposite corners of the substructure,
and at least one additional dynamic test shall be conducted midproduction, after approximately one half of the production piles have
been installed.
A minimum of 2% of the piles shall be tested when dynamic (or static) testing
is specified. It may be necessary to test 5% or more piles, when there are
more than 20 piles in a substructure, when difficult driving is expected, when
variable or inconsistent soil conditions are expected, or when additional tests
during production are necessary to verify hammer performance and
geotechnical resistances.
The establishment of the driving criteria should include limiting driving stresses
to the following thresholds:
For concrete filled pipe piles, if unfilled when driven, driving stresses
should not exceed 90% of the yield strength of the steel shell
material.
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5.8
Drilled Shafts
Traditional piles would result in insufficient embedment depth and rocksocketed deep foundations are needed.
The cost and constructability of seals and caps for pile supported
structures is high.
Although there are many references for the design and analysis of drilled shafts,
MaineDOT follows the procedures found in FHWA, 2010 and LRFD Article 10.8.
The structural design of drilled shafts is similar to the LRFD method for a column
with axial load and bending, and shear. Interaction diagrams should be
developed to assess resistance to combined axial and bending.
The Bridge Program has developed a Special Provision to govern the
construction of drilled shafts. Consult the Geotechnical Designer for the current
version.
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5.9
Embankment Issues
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0.75 - where the geotechnical parameters are well defined, and the
slope does not support or contain a structural element
Lateral squeeze can occur when the lateral movement (consolidation) of soft
soils transmits an excessive lateral thrust, which may bend or push an
adjacent substructure. The best way to minimize lateral squeeze is to
complete embankment settlements prior to construction of adjacent
substructures.
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References
Abendroth, Greimann, 1989, Rational Design Approach for Integral Abutment
Bridge Piles, TRR 1223
AASHTO, 2012, AASHTO LRFD Bridge Design Specifications, 6th Edition, with
2013 Interim Revisions, Washington, DC
AASHTO, 2011, AASHTO Guide Specifications for LRFD Seismic Bridge Design,
2nd Edition, with 2014 Interim Revisions, Washington, DC.
AASHTO, 2002, Standard Specifications for Highway Bridges, Seventeenth
Edition, Washington, DC
American Society of Civil Engineers, 2001, Evaluation of CON/SPAN Wingwall
System, Highway Innovative Technology Evaluation Center
Briaud and Tucker, 1993, Downdrag on Bitumen Coated Piles, NCHRP study
Burke, M., Gloyd, S., 1996, Semi-Integral Bridges: A Revelation, TRB Paper No.
960626, Transportation Research Board 1994 Annual Meeting, Washington, DC
COM624P, FHWA computer program
Dixon, L. A., and Sandford, T.C., 1998, Effects of Bitumen Coating on the Axial
and Lateral Loading of Abutment Piles Subject to Downdrag, MaineDOT Report
No. 95-04 by University of Maine, May
Delano, J.G.; Davids, W. G. ; Sandford, T. C.; Krusinski, L., 2005, Behavior of
Pile-Supported Abutments at Bridge Sites with Shallow Bedrock Phase I,
MaineDOT Technical Report No. ME 01-7, June
FB-Multipier, Bridge Software Institute computer program
Federal Highway Administration, 2006, Design and Construction of Driven Pile
Foundations, Volumes I and II, FHWA Publications NHI 05-042 and NHI-05-043,
PDCA
Federal Highway Administration, 2010, Drilled Shafts: Construction Procedures
and LRFD Design Methods, Publication No. FHWA-NHI-10-016
Federal Highway Administration, Evaluation of Soil and Rock Properties,
Geotechnical Engineering Circular (GEC) No. 5
Federal Highway Administration, 1980, Integral, No-Joint Structures and
Required Provisions for Movement, FHWA Technical Advisory, T140.13, January
28
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