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PACKAGE 6
Document No.
Doc. Type
Discipline
SA-JER-TFAAA-PSCL-508022
PRC
CNS
System
JOB No.
3000235438
Revision
No.
Remarks
Issued Date
00
26-FEB-2010
A.B.PREMKUMAR
Prepared By
PAUL WEE
Checked By
ALBERT LIEW
Approved By
Return Date
Issued By
Revision History
Revision
Revision date
Page
Scope of Revision
00
26-FEB-2010
17
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 2 of 16
TABLE OF CONTENTS
1
SCOPE
4
REFERENCE
4
DEFINITIONS
5
PERSONNEL QUALIFICATION
5
GENERAL
5
SURFACE PREPARATION
6
10
11
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 3 of 16
COLOUR SCHEDULE
16
13
14
RECORD
16
15
ATTACHMENTS
16
1. SCOPE
This procedure defines the minimum technical requirements of Blasting & Painting for Steel
Structures which is required coatings in order to meet Project specification, Coating
Manufacturer recommendations, Reference code and standards in REFINERY TANK FARM
PACKAGE 6 Project.
2. REFERENCE
Document No
Title
SA-JER-TFAAA-PSCL-496501
SA-JER-TRAAA-PSCL-316602
SA-JER-TRAAA-PSCL-648020
JERES-H-001 Rev.5
JERMS-H-9060 Rev.0
JERES-H-102 Rev.1
JERMS-M-2007 Rev.3
JERMS-M-2008 Rev.0
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 4 of 16
SSPC-SP-1
Solvent Cleaning
SSPC-SP-2
SSPC-SP-3
SSPC-SP-5
SSPC-SP-10
---3. DEFINITIONS
COMPANY
CONTRACTOR
4. PERSONNEL QUALIFICATION
4.1.1 All operation shall be performed by skilled workmen
4.1.2 All Coating Inspector shall be qualified as per the requirements specified in
Schedule Q (Attachment -1)
5. GENERAL
Approved Blasting & Painting Specification for Steel structure (Ref. SA-JER-TRAAA-PSCL648020) shall be followed to indentify the followings:
Surface to be coated
Method of surface preparation
Required anchor profile
Required coating system
Selection of painting materials
6. RECEIVING, STORING AND HANDLING OF COATING MATERIALS
All Coating materials shall be delivered to shop by the Coating Manufacturers in
unopened original containers, good state and correctly labeled as per requirements
mentioned in the JERMS-H-9060 (Packaging requirements for coatings). The same
shall be ensured by CONTRACTOR Warehouse supervisor & verified by CONTRACTOR
Painting Inspector.
Technical data sheet shall be supplied, clearly indicating all the features and
requirements of the products (i.e. max/min over coating times for the specified DFT,
max/min DFT, max temperature resistance etc.).
Paints and Thinners shall be stored in well-ventilated building or shelter. Shelter storage
temperature shall not exceed 35C unless stated otherwise in Paint Data Sheet.
All paint material must be used within the manufacturer specified period. Paint shall be
used in strict rotation according to batch number and shelf life.
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 5 of 16
Paints which have exceeded the shelf life shall be set aside and removed from painting
storage area. Expired paint shall not be used.
The paint materials shall be stored in optimal conditions for their best conservation.
Temperature sensitive and self polymerization Paint materials shall be stored in air
conditioned storage area.
Temporary storage of paint materials covered with canvas, tarpaulins shall not excess 14
days.
Paint container showing signs of leakage shall be discarded.
Abrasives shall be stored in dry and clean area.
7. SURFACE PREPARATION
7.1 General
Any surface that has to be blasted shall be removed of all the contaminants such as oil,
greases, chemicals or soil shall be removed prior to blasting by the use of suitable broom
brush. During cleaning, all weld areas and attachments shall be given special attention
to ensure all welding flux and spatter is removed by the use of files scrapers, chipping,
hammers, power or hand brushes or grinders fitted with flexible grinding discs.
7.2 Blast Cleaning Equipment
7.2.1
7.2.2
Abrasive blasting shall be done by using the manual blast cleaning method.
7.2.3
When compressed air is used, air lines shall be provided with effective, well
maintained oil and water traps. Efficient well maintained air filters shall be
provided to control dust.
7.2.4
The pressure and volume of the compressed air supply for blast cleaning shall be
fulfill the requirements of blasting machine manufacturer and suitable for the
surface to be blast.
7.2.5
Compressed air supply quality check shall be done by Blotter Test at the start and
midpoint of each 8 hour shift. The Blotter Test shall be done as follows,
Attach a piece of blotter or absorbent paper to a clip board, then hold it
approximately 450-650mm in front of the blast nozzle during air flow only with
a nozzle pressure of approximately 50 psig for one minute. Satisfactory
results shall be no water or oil contamination on the blotter. The blast system
shall be operated for at least 5 minutes under actual field conditions at the
specified pressures prior to making the blotter test.
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 6 of 16
7.3 Abrasives
7.3.1 Abrasives selection as per SSPC-SP-COM.
7.3.2
7.3.3
7.3.4
Re-used steel abrasive shall be clean, sharp and free from contaminants. First
time prior to start using the re-used steel abrasive shall be showed to
CONTRACTOR and COMPANY Inspector for approval. After that CONTRACTOR
Painting Inspector will inspect at a regular basis to ensure the quality of the reused steel abrasive shall meet the above requirements.
7.4 Identification
7.4.1 Prior to blasting all material are to be checked to ensure the correct materials are
being processed.
7.4.2
7.4.3
Materials are to be identified and have proper storage and placed on designated
area before and after blasting/painting.
7.5 Blasting
7.5.1 Blasting shall not be done outside normal daylight work hours unless authorized
by COMPANY or CONTRACTOR Inspector.
7.5.2
Blasting operations shall not be carried out unless surfaces to be prepared are
3C above ambient air dew point.
7.5.3
After blast cleaning and before application of the priming coat the surface shall be
cleaned to remove dust and abrasives and in particular from pockets and
corners. This can be done by vacuum cleaning or by blowing with dry oil-free
compressed air.
7.5.4
Due care shall be exercised to prevent the abrasive grit entering inside
equipment and pipe work. On completion of blasting operations, the inside of
equipment and piping shall be inspected and cleaned out if the presence of
abrasive grit is detected.
7.5.5
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 7 of 16
CONTRACTOR Painting Inspector & Painting Supervisor shall strictly follow the
instructions and recommendations as prescribed by the Coating Manufacturers
for the preparation and application of all coating materials.
8.2.3
The pressure and volume of the compressed air supply for spray application shall
fulfill the requirements of Spray machine and Painting Manufactures
8.2.4
When compressed air is used, air lines shall be provided with effective, well
maintained oil and water traps. Efficient well maintained air filters shall be
provided to control dust.
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 8 of 16
The CONTRACTOR Painting Inspector shall measure and recorded the local
conditions of temperature and humidity during blasting, painting and curing.
8.3.2
Coating shall only be applied when suitable weather conditions prevail and the
same will be ensured by CONTRACTOR Painting Inspector.
8.3.3
Coating shall not be applied under the following conditions or when such
conditions are likely to prevail before the coating is cured:
At temperatures below 10C for (or according to Coating Manufacturer
recommendation) or when the temperature is likely to fall below this figure
before the surface film is dry or on surfaces registering low temperatures.
When the relative humidity of the atmosphere exceeds 85%
The steel temperature is less than 3C above the dew point
During foggy or misty conditions
Before dew or moisture has evaporated
When it is raining or rain is imminent
8.3.4
8.3.5
Coating for two-pack or multiple packs coating system shall be mixed in the
proportions and under the conditions recommended by the Manufacturer.
8.4.3
The mixed coating shall be used within the regulated pot life and shall not be
used on expiry of its pot life.
8.4.4
8.4.5
For inorganic zinc primers, after mixing the silicate binder and the zinc powder,
the mixed product shall be sieved prior to application and continuously powerstirred during application.
8.4.6
The mixed coating shall match with other prepared products of the same coat.
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 9 of 16
All personnel entering in to the blasted surfaces shall wear rubber-soled shoes
with clean disposable covers, sweet bands and dirt-free gloves.
8.5.3
Brush or rollers used shall be of a suitable size and shape and shall be
kept clean by use of Paint Manufacturers recommended solvents.
Where rollers are used, the nap shall be of sufficient length to work the
coating well in the surface.
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 10 of
16
8.6 Priming
8.6.1 The priming coat shall be applied as soon as possible after the surface
preparation has been carried out and before any contamination of the cleaned
surface.
8.6.2
8.6.3
Angles, corners, sharp edges, bolt or rivet heads, weld seams and other surface
irregularities shall be stripe-coated by brush. This coat shall be the same product
as the primer.
8.6.4
Manufacturers
8.7.3
Wet film thickness shall be checked during coating by painter to ensure that the
full coating thickness will be achieved in the specified number of coats (as
recommended by the Coating Manufacturer).
8.7.4
A final coat shall be applied in accordance with the undercoat over coating time
recommended by the Coating Manufacturer
8.7.5
The final coat shall provided a smooth, even finished coating surface, where
gloss finish coats are applied, the surface shall be a smooth gloss finish with no
breaks in the surface.
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 11 of
16
Coated items shall be handled with equipment such as wide belt slings, web belts, and
wide padded skids selected to prevent damage to the coating.
Handling equipment likely to cause damage to the coating shall not be used.
Items such as chains, cables, hooks, tongs, metal bars and narrow skids shall not be
permitted to come in contact with the coating.
Coated items shall be loaded, padded, and secured for transport in such a manner that
the coating will not be damaged in transit.
Coated items shall be separated so that the items do not bear against each other.
Coated items shall be stacked off the ground using suitable means (e.g. parallel height
ridges of rock-free sand, wooden timbers placed under the uncoated pipe ends) to avoid
damages of the coating.
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 12 of
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INSPECTION
IMPLEMENTATION
S.No.
INSPECTION ITEM
One point / 3 5 m
(One point / 10 m for
tank plates & equipment
larger than 10mtr
diameter)
Corners
100%
Inspection mirror
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 13 of
16
One test panel shall be prepared and tested for each Painting System
as specified in the Blasting & Painting Specification for Steel structural
(Ref. SA-JER-TRAAA-PSCL-648020). And also adhesion pull-off test
shall be carried out at any location where there is evidence of any sort
of failure in any coating including, but not limited to, lifting of coats or
loss of adhesion between layers in coating system.
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 14 of
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Areas which are to be over coated shall be thoroughly cleaned free from grease, oil
and other contaminants and shall be dry.
11.3
The surfaces shall then be prepared to the standard as specified. Edges of sound
coating around the repair area shall be feathered back approximately 50 mm for a
smooth transition. If necessary, vacuum blasting equipment shall be used for surface
preparation.
11.4
Subsequently additional compatible coats shall be applied (if required), until they
meet the specification. Those additional coats shall blend in with final coating on
adjacent area
11.5
Damaged surface shall be touchup with the coating as per the approved specification
(Ref. SA-JER-TRAAA-PSCL-648020) or Coating Manufacturers Recommended
paints shall be used. The repair coat shall overlap sound coating.
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
Page 15 of
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All work shall strictly comply with Project Health, Safety & Environmental Plan (SAJER-TFAAA-PSCL-498143) and Shop Safety Rules & Regulations. Grit blast hoses
and nozzle shall be grounded to dissipate a static electric charge.
13.2
13.3
Safety shields, helmets, goggles, respirators, ear protection and protective clothing
shall be use or worn then and where necessary during all operations.
13.4
Material Safety Data Sheet shall be always available at coating area for ready
reference.
13.5
Only competent personnel are permitted to operate the equipment and such persons
shall be tested by a competent person.
13.6
To prevent uncontrolled and reduce air emissions, the works shall be conducted in a
controlled environment.
13.7
13.8
Waste generated such as paint containers, spent abrasive shall be properly stored
prior to removal by approved waste collectors.
14. RECORD
14.1 The entire process shall be assured by CONTRACTOR PAINTING INSPECTOR by
recording all the variables in the Blasting / Coating Report PSCL-SATORP-QAQC010 (Ref. Attachment -1)
15. ATTACHMENTS
15.1 ATTACHMENTS 1 Blasting / Coating Report (PSCL-SATORP-QAQC-010)
Doc No:
SA-JER-TFAAA-PSCL-508022 Rev.00
Title:
BLASTING AND PAINTING PROCEDURE
FOR STRUCTURAL STEEL
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