Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Testing Standards:
How understanding standards
can impact the bottom line
Simon Bradshaw
Director, API Product
Development & Technology
ITT Goulds Pumps
October 22, 2013
Stan Knecht
Director, Product Marketing
ITT Goulds Pumps
Agenda
Overview of new testing standards used in the market today
Testing tolerances: Why theyre needed and how they work
Understanding how tolerances impact the product received and plant
operating performance
Which performance standards to specify, and how
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Overview:ANSI/HI 14.6-2011
The ANSI/HI Standard 14.6-2011
is intended to be used for
centrifugal pump acceptance
testing at recognized pump test
facilities (i.e., a manufacturers
facility or test laboratory).
HI 14.6-2011 is available for
download at www.pumps.org.
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
HI Standard 2.6 (for vertical pumps) had an acceptance standard the same
sas Level A.
ISO 9906-1999 had two acceptance levels:
Grade 1 and Grade 2
Both had bilateral tolerances for rated head or rated flow and allowed a
negative tolerance on efficiency.
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Test
Guarantee
Parameter Requirement
Grade
Grade 1
Grade 2
Grade 3
tQ
10%
16%
18%
tH
6%
10%
14%
Acceptance Grade
Symbol
1B
1E
1U
2B
2U
3B
Rate of
Flow
Mandatory
tQ (%)
5%
5%
0% to +10%
8%
0% to +16%
9%
Total
Head
Mandatory
tH (%)
3%
3%
0% to +6%
5%
0% to +10%
7%
tP (%)
+4%
+4%
+10%
+8%
+16%
+9%
t (%)
-3%
-0%
-0%
-5%
-5%
-7%
Powera
Efficiencya
Optional
(either/or)
The power and efficiency tolerances are not the result of an exact calculation using
the maximum values of a related column. They are instead reflecting real life
experience. For grade 1E and 1U, no negative tolerance on efficiency is allowed.
Note: All tolerances are percentages of values guaranteed.
Unless agreed upon with the buyer, any other specified duty points are subject
to acceptance grade 3B.
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
ft
(m)
< 200
(<60)
< 200
(<60)
200 to 500
(60 to 150)
>500
(>150)
Pump
rated Flow
gpm
(m3/h)
0 to 2999
(0 to 680)
>=3000
(>=681)
All
All
Total Head
tH (%)
0% to +8%
0% to +5%
0% to +5%
Rate of
Flow
tQ (%)
0% to +10%
Efficiency
t (%)
-0%
Test
Guarantee
Parameter Requirement
0% to +3%
Grade
Grade 1
Grade 2
Grade 3
tQ
10%
16%
18%
tH
6%
10%
14%
Acceptance Grade
Symbol
1B
1E
1U
2B
2U
3B
Rate of
Flow
Mandatory
tQ (%)
5%
5%
0% to +10%
8%
0% to +16%
9%
Total
Head
Mandatory
tH (%)
3%
3%
0% to +6%
5%
0% to +10%
7%
tP (%)
+4%
+4%
+10%
+8%
+16%
+9%
t (%)
-3%
-0%
- 0%
-5%
-5%
-7%
Powera
Efficiencya
Optional
(either/or)
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
ft
(m)
< 200
(<60)
< 200
(<60)
Pump
rated Flow
gpm
(m3/h)
0 to 2999
(0 to 680)
>=3000
(>=681)
Total Head
tH (%)
Rate of
Flow
tQ (%)
-5% to +5%
Efficiency
t (%)
- 100/[(120/p)-0.2]%
0% to +3%
All
-3% to +5%
Test
Guarantee
Parameter Requirement
>500
(>150)
200 to 500
(60 to 150)
??
Grade
Grade 1
Grade 2
Grade 3
tQ
10%
16%
18%
tH
6%
10%
14%
Acceptance Grade
Symbol
1B
1E
1U
2B
2U
3B
Rate of
Flow
Mandatory
tQ (%)
5%
5%
0% to +10%
8%
0% to +16%
9%
Total
Head
Mandatory
tH (%)
3%
3%
0% to +6%
5%
0% to +10%
7%
tP (%)
+4%
+4%
+10%
+8%
+16%
+9%
t (%)
-3%
-0%
- 0%
-5%
-5%
-7%
Powera
Efficiencya
Optional
(either/or)
10
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Grade 2
Total Head
tH (%)
3%
Total Head
tH (%)
5%
Rate of
Flow
tQ (%)
4.5%
Rate of
Flow
tQ (%)
8%
Efficiency
t (%)
-3%
Efficiency
t (%)
-5%
Test
Guarantee
Parameter Requirement
Grade
Grade 1
Grade 2
Grade 3
tQ
10%
16%
18%
tH
6%
10%
14%
Acceptance Grade
Symbol
1B
1E
1U
2B
2U
3B
Rate of
Flow
Mandatory
tQ (%)
5%
5%
0% to +10%
8%
0% to +16%
9%
Total
Head
Mandatory
tH (%)
3%
3%
0% to +6%
5%
0% to +10%
7%
tP (%)
+4%
+4%
+10%
+8%
+16%
+9%
t (%)
-3%
-0%
- 0%
-5%
-5%
-7%
Powera
Efficiencya
Optional
(either/or)
11
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
ft
(m)
< 500
(<150)
501 to 1000
(151 to 300)
> 1000
(> 300)
Total Head
tH (%)
-2% to +5%
-2% to +3%
-2% to +2%
Shutoff Head
tHS (%)
-10% to
+10%
Power
tP (%)
-8% to +8%
-5% to +5%
+4%
ft
(m)
Total Head
tH (%)
Shutoff Head
tHS (%)
Power
tP (%)
<=250
(<=75)
>250 to 1000
(>75 to 300)
> 1000
(> 300)
-3% to +3%
-10% to
+10%
-8% to +8%
+4%
-5% to +5%
12
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
13
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
ANSI Process
Pump
Large
Process
ISO 5199
Process
Pump
Vertical
Turbine/
Can
Multistage
Double
Suction
Pump
Slurry
Pumps
API
Axial
Flow
Model
3196, 3796,
CV3196
LF3196
3996, 3298
3180/85,
3175
IC, ICP
ICM
VIT
VIC
3355,
3393
3410,
3409,
3420,
3498
XHD,5500,
SRL, JC,
VJC
3700,3910
3620,
3600,
7200
AF
ITT
Default
Std
1U
(1B future)
(HI 14.6)
1B
(HI 14.6)
2B
API 610
11th Ed/
1B/2B
1B
(HI 14.6)
1B
(HI 14.6)
2B
(HI 14.6)
API 610
11th Ed.
2B
(HI 14.6)
(ISO 9906)
14
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
16
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
17
18
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
19
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
21
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Type of Test
HI 14.6-2011
Hydrostatic
Test
P, A
NPSH Test
P, A
ISO 99062012(E)
HI 9.6.4-2009
P, A
P, A
ISO 3740,
3744, 3746
P, A
P, A
P, A
P, A
Vibration Test
Sound Level
(Noise) Test
Mechanical
Run Test
P
P, A
P, A
P
String Test
22
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Key Takeaways
New pump performance standards
from both HI and ISO have been
aligned to make it easier to specify
reliable and predictable pump
performance on a global basis.
Its important to understand what
performance will be provided if no
pump performance is specifieddefault standards can apply.
Most performance standards allow for bi-lateral tolerance, which can impact life
cycle costs, as well as system performance.
23
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line
Questions?
24
Making Sense of Pump Testing Standards: How understanding standards can impact the bottom line