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University of Brighton
The Pasta Bridge Challenge
Engineering Design
XE221/Level 5/Year 2
Group 14
Date of Submitting: 13/11/2012
Page 1
Abstract
The aim of the report was made to design a pasta bridge (which should weigh
maximum one kilogram and one metre gap) that can hold certain weight under
tension and compression forces. The bridge must be self-supporting between two
tables 1metre apart. The weight must be applied at the center of the bridge. The
structure must stand, laden; for more than 20 sec and an appropriate amount of
glue must be applied (Glue Bridge was not accepted for the final testing). In
theory the bridge was used for travelling across obstacles and has the ability to
hold a large weight over a distance. The design can hold up to 81 kilograms. The
pasta strands was glued together using super liquid glue. There were many types
and shapes of bridges built before, for example: (arc bridges, suspension
bridges, triangular bridges joined together in the middle, normal truss bridges,
etc...). The choice that the group came up with was of the materials used to build
the pasta bridge; four types of pasta were tested in the university labs (E14). Two
different tests were carried out compressive and tensile to make the choice of
the pasta to use in the construction to fulfil the objectives determined. Readings
of the pasta were recorded and compared against costs and durability and the
group made the choice of the pasta that was cheaper with favourable results.
The choice of the pasta bridge was made according to its materials that were
cheaper and durable. The component design was to fulfil the maximum weight
that we got when carried out the Hopkins analysis. The pasta bridge prototype
was completed in the E14 lab. It was tested and the results were positive and
within the expectations of the group. The design was broken and repaired thus
losing the right dimensions before testing it and on the testing day the design
failed to show the strength of the bridge, so the group couldnt obtain the results.
From beginning to the end of the whole project everything went smoothly within
the group expectation but unfortunately the results were not pleasing because
the bridge collapsed during the setting up for testing.
Page 2
Contents:
Abstract:.................................................................................... 2
Introduction:.............................................................................. 4
Brief:.........................................................................................4
The Group tasks:.......................................................................5
Method:................................................................................... 12
Conclusion:.............................................................................. 26
Reference:...............................................................................29
Page 3
Introduction:
Our task was to build a bridge from up to 1Kg of pasta; it could be any type of
pasta. The bridge would need to span a distance of 1 metre across two tables
and carry as much weight as possible at its mid-point. The current (as of
23/11/2012) world record for pasta bridges was set in 2009 in Okanagan; the
bridge could hold 443.58Kg. Our own University of Brighton record breaking
bridge held a weight of 96Kg.
The rules of the pasta bridge challenge were simple and are as follows:
A Glue Bridge was to be judged by our peers but in a way it means we could not
as a group cover our bridge in glue to strengthen the bridge. Glue was only used
in our bridge to connect bits of pasta together and at joints.
Brief:
The main aim of the project was to design a pasta bridge that covered a 1m gap,
predict its weight correctly through a series of testing and calculations, then
write a report of the design process in regards to time management and results.
Through this process we must show the ability to:
Page 4
1kg of Pasta
Glue
Taking these rules into consideration, we were allowed to use any type of
pasta or glue we required. Moreover, it was added, the weight of the bridge
itself must be 1kg or less, including the glue. This rule was confirmed in our
brief. A glue bridge was defined as a bridge that consisted mainly of glue
and gained its structural integrity from the glue rather than the pasta.
Groups consisted of up to 6 members from mechanical and electrical
and/or design courses.
The deadline for the test was 5th of November 2012, the report deadline
was13th November 2012
Ahmad Abdul-Hamid
Gareth Davies
Patrick Chakanyuka
Tom Tarlton
Richard Matkins
Page 5
History of bridges:
The bridges were made by nature by things as simple as a log falling over
a river and the first bridges made by humans were probably the exact same as
this. Technology would have slowly increased to things such as cut pieces of
wood into planks and eventually stones.
http://images.ookaboo.com/photo/m/Arkadiko2_m.jpg 11/11/2012
The prettiest bridges in our opinion were built by the romans such as the AlcanTara Bridge in Spain. This was an arch bridge and spans 194 metres.
Page 6
http://upload.wikimedia.org/wikipedia/commons/7/70/Alcantara_bridge_in_the_night.jpg
11/11/2012
Types of bridges:
A beam bridge consists of horizontal beam supported at each end by
piers. The weight of the beam pushes straight down on piers. The farther apart
its piers the weaker the beam becomes, hence, why the beam bridges rarely
spans more than 250 feet.
Truss bridge:
These consist of connected elements that form a triangle. These elements
may be compressed, put under tension or sometimes both. These are one of the
oldest types of the modern bridge. They are usually economical to construct
and normally made from straight steel bars.
Arch bridge:
Arch bridges have a great natural strength, originally built from stone or
brick however these days a greater span is possible by reinforcing with steel or
concrete. The way the arch bridge works is by transferring the downwards force
across the curve and down onto the supports at each end.
Page 7
http://i255.photobucket.com/albums/hh152/joshyb91/EngineeringBridge067.jpg 11/11/2012
Here is another arch bridge. This is one of the Brighton bridges from last
years contestants (2011) this design relied heavily on tension and the stability
of the arch. However, it was proven to be highly successful and carried an
Page 8
http://www.brighton.ac.uk/cem/images/news/pasta_winners.jpg
http://library.thinkquest.org/J0113129/DB~1.HTM - 11/11/2012
http://en.wikipedia.org/wiki/Truss_bridge - 11/11/2012
http://en.wikipedia.org/wiki/Alc%C3%A1ntara_Bridge - 11/11/2012
http://www.design-technology.org/suspensionbridges.htm - 11/11/2012
Figure 1
Bridge Cables:
Page 9
Cables in new bridges are never just one solid lump of steel but are made
up from many different stands or wires as shown in Fig2 and Fig3.
Figure 2
Figure 3
Recreating this using pasta was the first idea. It would create a
flexible cable which is stronger in tension and compression and it would
maximise the usability of spaghetti. Testing the effects of increasing the
strands/cables to increase strength verses the weight was the next step
after figuring out a way to connect them.
Page 10
Fig4 shows one of the cables joining to one of the columns in the Forth
Road Bridge.
Figure 4
In this bridge the cables are bolted into this lock to keep them in
places and stop them from moving. In our bridge design we will have to
implement this concept without the use of bolts (or welding) so glue will
have to be used. Moreover, rigatoni was a good way to hold the strands
at a contact point. The hollow cylinder creates a guiding line and a
strengthening.
Page 11
Bridge 1
6
3
Bridge 2
5
5
Bridge 3
9
6
7
8
6
7
5
6
7
7
1
6
6
5
5
5
8
Bridge three scored the highest with 44 points. It looks ideal because
being tension based it is ideal for the material we are using while retaining
good compression. The down sides are weights issues, and construction.
Bridge 2 is an all-rounder at 40 points, a lot easier to construct but may be
limited by its capabilities.
Bridge 1 scored the lowest with 39, it has none of the benefits of bridge 2
and none of the benefits of bridge 3 however it is cheap and very simple.
http://blog.wolfram.com/images/sw/bridges2.gif fig 5
Bridge type 3 was the design we chose but it had a few issues to deal
with. This bridge type used a vast amount of materials compared to the
other bridges. So, to reduce the material usage without reducing its
integrity we reduces the hanging strands to 2 each side and split them
across the centre to create 4 strands joining at a midpoint.
Price per Kg
(Pounds)
31.5
Compression
max (28 pieces)
(N)
240
Sainsburys
Basic
Sainsburys
Premium
Rigatoni
Sainsburys
Whole grain
32.8
274
1.55
0
22.8
500.31
0
3.10
1.90
0.80
Page 12
Basic
10
Whole
0
Premium
10
Rigatoni
2
Compression
strength
Tensile strength
Cost
8
9
0
2
9
4
0
2
We did not test different glues as the cheapest glue we found when glued
to the basics spaghetti for tension testing the pasta broke before the
bonds of the glue broke therefore there was no need for stronger glue.
Method:
To be able to produce effective and efficient pasta bridge the group carried out both
compressive and tensile tests on four different types of pasta and spaghetti to make a choice
on which ones to use that satisfy the requirements of the choice of the pasta bridge to be
made. Different results were obtained as shown on the diagram below and a choice was made
accordingly. To do the measurements we used the strain gauge and the tensile testing
machines in the main workshop in E14. The diagrams, models and serial numbers of the
machines used are attached below and an explanation on how it was done is given under each
machine for clarification.
During the test the results of four different types of pasta were observed and recorded as in
the table below. All the materials used were purchased in a local super market Sainsburys.
Type of Pasta
Sainsburys Basic
Sainsburys Premium
Rigatoni
Sainsburys Whole Grain
Tension Max
(N)
31.5
32.8
0
22.8
Compression Max
(28 pieces) (N)
240
274
500.31
0
Price Per Kg /
0.80
1.55
3.10
1.90
Before the test is done the group members assigned for that job made sure the machine is
zeroed. One grain of each type of pasta was inserted into the machine, and then the machine
is made to run whilst observing until the grain breaks. At this time that is when the reading is
taken. This process was repeated three times for each type to verify the results and the results
were the same for each type and for all the three times. We could not find the maximum
tension of the rigatoni as the clamp would not attach to the rigatoni for testing.
COMPRESSION TEST
This test was also carried out in the workshop in E14 using a strain gauge and the machine
does not have a serial number.
In this test the Sainsburys whole grain were put into bundles of twenty eight pieces because
of the machine mechanism. We only tested the spaghetti as twenty eight pieces together so it
would not crush under the weight of the clamp. This also gave us a chance to evaluate the
ability and performance of the types of glue on the spaghetti.
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The Whole grain just shattered just under the clamp therefore was useless for any type of
compression.
The Premium spaghetti was a lot harder to glue though very compressive. The basics held
less weight than the other two as shown on diagram above but much cheaper and generally
better for the overall construction of the bridge.
During the test the results of four different types of pasta were observed and recorded as in
the table below. All the materials used were purchased in a local super market Sainsburys.
1. From the beginning we started planning on which pasta to use,
firstly we found all the tensile and compression strengths of the
pasta using the machine in the workshop.
Here is what we found using 4 different types of pasta found in the local
super market.
We could not find the maximum tension of the rigatoni as the clamp would
not attach to the rigatoni for testing.
For the compression testing we could only test the spaghetti by putting 28
pieces together so it would not crush under the weight of the clamp, this
also gave us a chance to see the ability of glue on the spaghetti.
The Wholegrain just shattered just under the clamp therefore is useless
for any type of compression.
The Premium spaghetti was a lot harder to glue and the basics cheaper so
even though it held more weight is was generally better for the overall
construction of the bridge.
2. Now we knew the costs and strengths we put these into matrix
diagram to help us decide which type of bridge to build
The Premium spaghetti was a lot harder to glue and the basics was
cheaper so even though it held more weight the basics is was generally
better for the overall construction of the bridge therefore we chose the
Sainsburys basics pasta.
3. From here we looked into how we were to build our suspension
bridge, as shown in the theory and research we decided to use a
group of spaghetti joined together. This is vital for our design as we
need extremely strong cables to connect the base to the bases on
the table.
4. After deciding on how we were going to build the bridge we made a
prototype, an extremely useful part of our method as it showed us
Page 15
where the weak points of our design were and where we could
improve on.
Constructing the Bottom Base of the Bridge
Figure 6
5. Once the prototype was build we were set onto making our actual
bridge, we started by deciding to make all the individual
components such as the 2 side bases and 4 cables as well as the
individual parts of 14 spaghetti and 3 rigatoni for the centre base.
Therefore we could simply put everything together quickly and
efficiently without putting strain on a half made bridge.
6. We joined up the parts by each individual member holding a piece
and another member gluing these fixed pieces. The bottom base
was built once the 4 cables were joined together as shown.
Page 16
Figure 7
7. The base of the bridge was built from here using the pieces built
previously of 14 strands and 3 Rigatoni.
Page 17
Figure 8
Page 18
October 18th
October 19th
October 22nd
October 25th
October 29th
October 30th
November 1st
November 2nd
November 5th
Page 19
Page 20
-The things that should be dealt with according to the legislation of the
risk assessment regulations:
Building regulations, Chemicals, confined spaces, constructions, asbestos,
lead, pesticides, Control of Substances Hazardous to health, Electricity,
Fire, Gas, Display screen equipment, safety signs and signals, radiation,
first aid, employee information and consultation, noise, protective
equipment, pressure systems, reporting injuries . . .
-The risk assessment also includes:
1-Control of Substances Hazardous to Health
2-Fire Training
3-Recycling of materials (glass, cardboard, plastics...etc.)
Specific to building pasta bridges:
Try not to allow the super glue to
touch your hands as it potentially
could pull skin off
Page 21
Figure 9
Page 22
Figure 10
The Joints of the Top Bases
Figure 11
Page 23
We tried using clamps however they did not spread the load across
the cables well enough without the cables snapping.
Section Two is the group of hanging cables;
The Organization of the Pasta Bridge Design
Figure 12
This photo shows how we attached the strands together using half of the
spaghetti slide forward attached to another strand with half the spaghetti
slide backwards causing it to interlock where the rigatoni slides over the
two attached pieces for extra strength.
The 4 main strands consist of 3 components interlaced together at
the tips and glued together inside a piece of rigatoni. Under testing each
cable withstood 30kg under tension. Therefore, in combination, the 4
cables should hold 120kg of tension forces before failure.
Page 24
Figure 13
Page 25
If our bridge was made perfectly it would hold our predicted load,
however spaghetti deteriorates because of the acidic glue. It is not a
perfect geometric cylinder which we based our design on. Taking this into
consideration 10% will be taken off the max predicted load. Also the
bridge may not be made perfectly straight so another 10% will be taken
off due to potential twisting forces ripping the ridge apart.
John Hopkins Bridge Builder Design shows (by drawing) how to obtain the
maximum and minimum tension and compression from the design of the bridge.
This was a useful tool to determine the failure and success of the design, in
addition to the strengths and weaknesses of the bridge.
The John Hopkins Bridge Builder Design gave these results which proved that
most of the tension was on the 4 long Cables and this matched the properties of
the pasta used to build the bridge. The basic that been used was good in tension
and weak under compression therefore it was suitable for the cables. The bottom
base had shown that the compressive forces were greater than the tension
forces, so to have good base was added more rigatoni to reinforce the
Page 26
The re-fixing of parts consisted of two half strand of rigatoni gluing the
broken section together as shown in this photo
The Re-Fixing for 1 of the 4 Cables for the Design
Figure 14 1
Unfortunately our test day result was 0kg. However, in prototype testing
our first bridge managed to safely hold 12kg before braking. Compare this
to our prediction of 100kg.
Page 27
Result/Prediction * 100%
This is a drastically poor result, which may have many reasons for
the poor result. Firstly, it was assumed that the joints would hold the
compressive forces and convey tension down the main cables. The
prototype broke at the upper joints where the cables were ben slightly and
experienced twisting the introduction of your report should establish the
history and background of the Project, that is, why it was done. It is vital
to state clearly the reasons for the project and
The objectives of the report g forces, more rigatoni would have
solved this problem, if it was know that there was room for extra weight
this would have been fixed. Spaghetti was very easily broken by bending
forces and needed reinforcing. Secondly, the glue may have weakened the
spaghetti. Our super glue was slightly acidic, over time this would erode
the spaghetti causing it to lose its strength and integrity. Moreover, the
heat from using a hot glue gun may have caused
Conclusion:
Sadly even after all of the hours put into the bridge it broke a lot due
to the transportation, we knew before we built the bridge that
transportation would be a problem as the bridge is purely a tension based
bridge. It is not designed to cope with compression or bending moments
on the cables of the bridge but we did not think it would be as fragile as it
was, we assumed we would just have to be extra careful. A storage cradle
or special support would have aided in transportation, however there
wasnt enough time to create one. We made a quick prototype in the
workshop which we tested where we built it and this held 12 kilograms
and we assumed the final product would hold a lot more as the prototype
was not built as efficiently and to the standard of the final product. The
prototype was destroyed in testing. A better idea would have been to
build a copy of the bridge in case the original broke before testing. In real
life a bridge would not be transported however if we were to do the
project again we would suggest making a bridge that is a lot less fragile.
Generally we are happy with the design, no other group made one like
ours and although we knew it would be a challenge we are all very proud
of what we built. As a group we worked together very well, we had
frequent group meetings which lead to fresh innovative ideas being
discussed to solve various issues that arose. As a final comment, our
group worked hard and put in maximum effort but it didnt create our best
final product or results.
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Reference:
-https://studentcentral.brighton.ac.uk/bbcswebdav/pid-568733-dtcontent-rid-2461127_1/xid-2461127_1
- Fig1. http://www.technologystudent.com/struct1/cable1.htm
-Fig2. http://mercerislandblogger.wordpress.com/tag/commuting/
-Fig3. http://regex.info/blog/2008-12-09/1021
-Fig4. http://www.flickr.com/photos/mike-hume/4067337605/
-Photos Courtesy by: Chris Goulding
-Hopkins Analysis: http://www.jhu.edu/virtlab/bridge/bridge.htm
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