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Keystone RMI Dubex Butterfly Valve

AWWA Face-to-face
The Dubex is a double flanged, triple eccentric resilient seated valve design
for services in the water industry

Features

General application

Technical data

D
 rinking water pump station and
transportation/distribution.
Waste water effluent and treatment plants.
Reservoirs, circulating water systems.
Desalination plants.
C
 ooling water systems (power plants, general
industry).

Pressure
: 6 to 66
350 psi
up to 84
250 psi
up to 120
150 psi
above 120 contact factory
Temperature : 0 - 220F
Flange
accommodation : as per AWWA C504
flat face (raised face optional)
Drilling
: 6 to 72 ASME B16.1
above 72 AWWA C207,
class D
Other drillings on request

Certification
Standard NSF 61.

www.pentair.com/valves

2012 Pentair Ltd. All Rights Reserved.

Triple eccentric design:


- 1st offset: center line of the resilient disc
seal is offset from the center line of the
shafts.
- 2nd offset: the center line of the shaft is
offset from the valve body.
- 3rd offset: the Dubex body seat landing
surface has the shape of an oblique cone
with the ground surface perpendicular to
one side of the cone.
Resilient seal firmly integrated on disc for
tight shut off performance.
In-line replaceable and readjustable resilient
disc seal.
Standard body seating surface is Stainless
Steel. Alternative seating surfaces on request.
Horizontal or vertical shaft mounting.
Axial bottom shaft bearing carrying the disc
weight when installed with shaft in vertical
position.
Reversed V-shaped packing for vacuum
applications.
Open brackets for packing access and
adjustments are available on request.
Self lubricating bearings.
Low head loss, suitable for throttling services.
Face-to-face:
According AWWA C504-10 short.
Above 72: according AWWA C516-10.
Alternative face-to-face dimensions on
request.
Clockwise closing.
Suitable for manual gear, electric, hydraulic
and pneumatic actuation.
AWWA POD (Proof Of Design) certificates
available.
Design to comply with AWWA:
- Higher grade shaft material comply to
shaft safety requirements of AWWA.
- Minimum shaft diameter deviates from
AWWA.
Performance testing in compliance with
AWWA C504 requirements.
Valves are cycle tested as per AWWA C504
requirements.

RMISB-0018-US-1311

Keystone RMI Dubex Butterfly Valve


AWWA Face-to-face
Specific advantages of the triple eccentric design
- Torque closing: greater torque results in improved tightness.
- Closing torque is in direct relation with the shut off pressure, which results in smaller actuator
selections at lower pressures.
- Virtually no rubbing from the resilient seal on the seating surface. This enhances the life
expectancy of the valve.
- Large diameter valves are normally in open position. Sediments can therefore settle on the body
seating surface. Due to the specific geometry these sediments will be whiped off during closing,
improving sealing performance.
- The resilient disc seal is adjustable, facilitating easy maintenance.
- The resilient disc seal is replaceable in line.
3rd eccentricity
point of rotation

Valve shown with epoxy resin internal lining


(Epasfill)

Disc seal
1st eccentricity
2nd eccentricity

Retaining seal

Standard configuration, stainless steel seat and retaining ring


two pack epoxy paint
Body internal surface :
two pack epoxy paint
Body seat ring
:
stainless steel
Disc seal retaining ring :
stainless steel
Disc
:
ductile iron, two pack epoxy paint

Clearance
between
disc seal
and body
seat

Body
Body external surface :
Body seat ring
Disc seal
Disc

Lined configuration, stainless steel retaining ring


Body external surface :
two pack epoxy paint
Body internal surface :
rubber lined
Body seat
:
ductile iron, rubber lined
Disc seal retaining ring :
stainless steel
Disc
:
ductile iron, rubber lined
Full lined configuration
Body external surface :
Body internal surface :
Body seat
:
Disc seal retaining ring :
Disc
:

two pack epoxy paint


rubber lined
ductile iron, rubber lined
ductile iron, rubber lined
ductile iron, rubber lined

Optional configuration
Body external surface :
Body internal surface :
Body seat
:
Disc seal retaining ring :
Disc
:

two pack epoxy paint


two pack epoxy paint
ductile iron, epoxy resin lined
ductile iron, two pack epoxy paint
ductile iron, two pack epoxy paint

No rubbing between disc seal and


body seat

Notes
Coating: Dry layer thickness of 6 Mill, NSF 61
approved
Rubber lining: Natural rubber (Ebonite), with
standard thickness of 1/8, and a Shore D
hardness of 75. Other linings available on
request
Other configurations available on request.

Optional configuration, metal to metal


Body external surface :
two pack epoxy paint
Body internal surface :
two pack epoxy paint
Body seat
:
stainless steel
Disc seat retaining ring :
NiAlBr
Disc
:
ductile iron, two pack epoxy paint

Keystone RMI Dubex Butterfly Valve


AWWA Face-to-face
Standard shaft seal

Optional: adjustable stuffing box

Valve dimensions
Valve
(inch)
LL*
6
8
10
12
14
16
18
20
24
30
36
42
48
54
60
66
72
LL**
78
84
90
96
102
108
114
120

(mm)

Laying length D
(inch)
(mm)

Weight
(lbs)

(kilos)

A
(inch)

(mm)

C
(inch)

(mm)

H
(inch)

(mm)

H1
(inch)

(mm)

150
200
250
300
350
400
450
500
600
750
900
1050
1200
1350
1500
1650
1800

5
6
8
8
8
8
8
8
8
12
12
12
15
15
15
18
18

127
152
203
203
203
203
203
203
203
305
305
305
381
381
381
457
457

110
155
199
243
375
419
530
629
993
1.589
2.318
3.344
4.040
5.525
8.113
10.070
11.589

50
70
90
110
170
190
241
286
451
722
1.054
1.520
1.836
2.511
3.688
4.577
5.268

6
7
9
11
13
15
17
19
23
29
35
41
47
53
59
65
70

150
200
250
300
350
400
450
500
600
750
900
1.050
1.200
1.350
1.500
1.650
1.800

6
8
9
10
12
13
14
15
18
23
27
29
35
37
43
44
51

162
196
228
264
304
330
360
390
460
584
688
738
878
938
1.102
1.122
1.292

11
14
17
20
22
24
27
29
35
44
49
57
67
72
85
88
100

298
368
432
510
580
632
692
758
898
1,131
1,266
1,488
1,725
1,835
2,164
2,259
2,554

4
4
4
4
4
4
4
4
4
4
4
7
8
8
8
8
8

110
110
110
110
110
110
110
110
110
110
110
200
225
225
225
225
225

2000
2100
2300
2400
2600
2700
2900
3000

24
24
24
28
30
30
30
32

610
610
610
711
762
762
762
813

13786
15630
19724
21987
29360
32450
37317
39956

6266
7090
8947
9994
13345
14750
16927
18162

78
82
90
94
102
106
114
118

2000
2100
2300
2400
2600
2700
2900
3000

LL* = Laying length AWWA C504 short


LL** = Laying length AWWA C516

Lens shape up to 86

Flow through shape disc from 88


3

Keystone RMI Dubex Butterfly Valve


AWWA Face-to-face
Cv values
NPS

6
8
10
12
14
16
18
20
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120

Opening angle (deg)


0
10
0
42
0
75
0
118
0
170
0
231
0
302
0
382
0
472
0
679
0
1062
0
1529
0
2081
0
2718
0
3439
0
4246
0
5138
0
6115
0
7549
0
8323
0
9983
0
10870
0
12758
0
13758
0
15871
0
16985

20
85
151
236
340
462
604
764
944
1359
2123
3057
4161
5435
6879
8492
10276
12229
15098
16645
19967
21741
25515
27515
31743
33970

30
159
282
441
634
864
1128
1428
1762
2538
3965
5710
7772
10151
12848
15861
19192
22840
28198
31088
37292
40605
47655
51391
59287
63446

40
252
448
701
1009
1373
1794
2270
2803
4036
6307
9081
12361
16145
20433
25226
30524
36326
44847
49443
59310
64579
75791
81733
94290
100905

50
393
699
1092
1572
2140
2796
3538
4368
6290
9828
14152
19263
25160
31843
39312
47568
56610
69888
77052
92427
100639
118112
127372
146941
157249

60
611
1086
1697
2443
3325
4343
5497
6786
9772
15269
21988
29928
39089
49472
61077
73903
87951
108581
119711
143599
156357
183503
197890
228292
244308

70
992
1763
2755
3967
5399
7052
8925
11019
15867
24793
35701
48593
63469
80328
99170
119996
142805
176302
194373
233160
253875
297951
321311
370676
396680

80
1290
2293
3730
5371
7311
9549
12085
14920
22440
35062
50489
68721
89759
113601
140248
169700
201957
261499
288302
345832
376558
441933
476581
549801
588372

90
1471
2615
4568
6578
8954
11695
14801
18273
29419
45967
66192
90094
125799
159215
196561
237839
283048
394224
434632
521361
567683
666239
718473
971920
1040105

Notes
1. Listed data are valid for 150 psi rated valve only.
2. Rated Cv = volume of water in USG/min at 60F that will pass through valve at a given valve opening at a pressure drop of 1 psi.

3. Values may change without notice.


4. Cv-values are based on best data available however no responsibility is assumed for inaccuracies.
5. Allowable flow velocity 72: 10 Ft/s; 80: 8 Ft/s. For higher velocity, please contact factory.

In our factory R&D facilities all our large diameter Dubex valves are modeled and optimized for specific flow conditions with infinite ANSYS technologies. Latest computer
software is also applied to design the castings and to produce the valves with greatest care and efficiency.

Simulation of disc deflection under pressure

Example of casting weight calculation


4

Keystone RMI Dubex Butterfly Valve


AWWA Face-to-face
Material selection
Body
Ductile iron
Ductile iron
Ductile iron
Ductile iron
Ductile iron RL
Ductile iron RL
Ductile iron RL
Ductile iron RL

Disc
Ductile iron
Ductile iron
Ductile iron
Ductile iron
Ductile iron RL
Ductile iron RL
Ductile iron RL
Ductile iron RL

Body seat
Stainless Steel 316
Ductile Iron (Epasfill)
Stainless Steel 316
Ductile Iron (Epasfill)
Ductile iron RL
Ductile iron RL
Ductile iron RL
Ductile iron RL

Shaft
Stainless Steel 431
Stainless Steel 431
Stainless Steel 431
Stainless Steel 431
Stainless Steel 431
Stainless Steel 431
Duplex SS 1.4462
Duplex SS 1.4462

Disc Seal
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM

Retaining ring
Stainless Steel 316
Stainless Steel 316
Ductile iron
Ductile iron
Stainless Steel 316
Ductile iron RL
Stainless Steel 316
Ductile iron RL

Trim No.
450
451
452
453
460
461
457
464

Notes
1. Trims 450, 451, 452, 453: body internal and external and disc: coated with two-part Epoxy coating. Min. dft. 6 Mill (150 mu). Color Red Brown.
2. Trims 460, 461, 457, 464: body external: coated with two-part Epoxy coating. Min. dft. 6 Mill (150mu). Color Red Brown. Body internal, body seat area and disc: natural
rubber lined (Ebonite). Hardness 75 Shore, layer thickness 1/8.
3. Ductile Iron RL body is always dry body design.
4. Trims 460 + 461 always have a dry shaft (rubberized shaft).
5. In all trims: Disc pin material is same as shaft material.
6. Contact factory for other materials, configurations and options.

Material specification
Partname
Body
Disc
Retaining ring

Seal
Shaft
Bearings
Body-seat
Disc pin
Seal cover
Bottom cover
Axial positioning ring
O-rings and seal
Internal screws
Axial bearings
Adjustable stuffing box
Bracket
Gland
Packing

Material
Ductile Iron
Ductile Iron
Stainless steel
Ductile iron

EPDM
NBR
Stainless steel
Self lubricating PTFE-lined
Stainless steel
Stainless steel
Stainless steel
Ductile Iron
Stainless steel
NBR-rubber
Stainless steel
Glass cloth reinforced PTFE
Ductile iron
Ductile iron
Braided TFE

Material number
A 536 Gr.65-45-12
A 536 Gr.65-45-12
Grade 316
A 536 Gr.65-45-12

ASTM A 276-431
Grade 316
ASTM A 582-430F
Grade 316
A 536 Gr.65-45-12
Grade 316

Remark

Other available materials for body, disc and retaining ring like
A 395 Gr.60-40-18, ASTM A 216 WCB, ASTM A 352 LCB,
BS 2789 gr.420-12, ASTM A 352 LCB, ASTM A 351-CF8M etc.
Temperature range 0F to +220F (-18 to + 104C)
Temperature range 15F to +180F (-10 to + 80C)
Alternatives: Grade 316 and Duplex
Bronze bearings alternatively
Alternative: Epasfill lined ductile iron, rubber lined
Alternative: Duplex

Grade 316

A 536 Gr. 64-45-12


A 536 Gr. 64-45-12
Hamar TP

120" valve shown

Keystone RMI Dubex Butterfly Valve


AWWA Face-to-face

Parts list
Part
1
2
3
4
5
6
7
8

name
Body
Disc
Retaining-ring
Seal
Top shaft
Bottom shaft
Bearings
Bottom cover

Part
9
10
11
12
13
14
15
16

Pressure rating

name
Axial positioning ring
Body seat 1)
Disc pin
Seal cover
Shaft seal
O-ring
Screws body seat
Screws retaining ring

Part
17
18
19
20

name
Screws bottom shaft
Screws bottom cover
Screws seal 2)
Axial bearing

Notes
1) 6 to 14 are equipped with a body-seat sleeve
instead of body-seat ring.
2) 6 to 8 have a circlip instead of screws.
3) Pictured is valve size 18.
4) For AWWA configured valve an adjustable stuffing
box is available.

Bi-directional, tight shut off performance

Maximum pressure

350 psi (25 bar)

250 psi (16 bar)


150 psi (10 bar)

6
DN 150

66
DN 1650

84
DN 2100

120
DN 3000

Valve size
6

Keystone RMI Dubex Butterfly Valve


AWWA Face-to-face
Available technical options
1. Dry shaft option
Alternative to high corrosion resistance shaft materials the Dubex valve can be equipped with the optional dry shaft provision. In that case the
standard shaft material is protected from the medium by applying rubber lining. This lining protects the standard shaft material against corrosive
environments.
2. Combined Butterfly Check valve (CBCV)

Example of 72 combined butterfly check valve for a power station


cooling water system

Computer simulation of CBCV

This unique and proven configuration combines the advantages of the tight shut off butterfly valve with the non slamming action of high end butterfly
valves. Such design is a cost effective alternative to existing pump protection solutions such as traditional swing type check valves, and large and
complex cone type valve.
Specific advantages of the combined butterfly check valve design:
- Bi-directional tight shut off service
- Power failure to close 
- Available with add on power packs, control panels and cabinets
- Very short closing times
- In line adjustable seat
- Simple, reliable quarter turn operation eliminating the use of
- In line maintenance
multi turn gears on sensitive electrical equipment
- Non rubbing soft seat, enhancing the life time expectation
- Controlled closing times in order to avoid water hammer
- Fully lined versions available for corrosive services
- Quick opening times
- Custom made
- Non slamming design
3. Fabricated design
For specific applications, such as vacuum
service and buried service steel pipe lines, we
do produce the fabricated Dubex valve design.
It incorporates all advantages of the triple
eccentric resilient seated butterfly valves with
the features of a butt weld valve having identical
wall thicknesses between pipe and valve.
Having equivalent materials ensures proper
welding and avoids cracking due to different
material expansions coefficients.

24 Butt weld Dubex valves in production

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