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Weld Spatters:
The biggest enemy in any welding environment. It creates problem like messy welding area,
damages the body resting units & adds the fixture downtime. The maintenance teams have to go for additional
coating on the units or spatter protection sprays.
Turbulance in the
Gas flow
Excessive cleaning
is required
Higher maintenance
cost
Increased
downtime
Trials:
Trials were conducted for Bajaj Auto Ltd. for AMPCOLOY Nozcap insert in comparison with existing chrome
plated copper nozzle.
We developed the insert type nozzle as per the following picture. This arrangement will help to keep the cost
minimum as well required only to change the insert after its optimum usage.
AMPCO METAL (INDIA) PVT. LTD.
AMPCOLOY Nozcap
Technical parameters of the robotic welding station on which trials were conducted:
Findings:
AMPCOLOY Nozcap
After 2000 Jobs
Obsevations:
Cleaning is done after every 10 jobs, cleaning time approx 2-3 Mins.
Conclusions:
95.4 %
99.2 %
Reduction in
Reduction in
Time saved
cleaning operation
cleaning time
per day
59.5 Minutes
40 %
Productivity
increase per day
(79-80 additional
jobs per day)