12 MT Me 2

PONDICHERRY ENGINEERING COLLEGE, PUDUCHERRY 605 014
CURRICULUM AND SYLLABI FOR AUTONOMOUS STREAM

M.TECH. (PRODUCT DESIGN AND MANUFACTURING) COURSE
(FOR STUDENTS ADMITTED FROM ACADEMIC YEAR 2015-16 ONWARDS)
CURRICULUM
I SEMESTER
Subject
Code
ME162
ME163
ME164
ME165
Subjects
Category
Advanced Solid Mechanics

Design Concepts and Technologies
Newer Materials and Processing
Design Optimization Techniques
Elective I
Elective II
CAD Laboratory
Total Credits
ME 166
TY
TY
TY
TY
TY
TY
LB
L
3
3
4
3
-
Periods
T
1
1
1
-
P
3
CA
40
40
40
40
40
40
60
Marks
SE TM
60 100
60 100
60 100
60 100
60 100
60 100
40 100
CA
40
50
40
40
40
40
60
100
Marks
SE
60
50
60
60
60
60
40
-
Credits
4
4
4
4
4
4
2
26
II SEMESTER
Subject
Code
ME167
ME168
ME169
ME159
Category
Subjects
Modern Manufacturing Techniques

TY
Robust Design and Quality Engineering
TCM
Elective III
TY
Elective IV
TY
Elective V
TY
Elective VI
TY
CAM Laboratory
LB
Research Methodology
PR
Total Credits
L
4
3
-
Periods
T
-
P
2
3
3
TM
100
100
100
100
100
100
100
100
Credits
4
4
4
4
4
4
2
1
27
III SEMESTER
Subject
Code
ME170
Subjects
Project Phase I
Periods
L
T
P
-
Category
PR
Total Credits
CA
150
Marks
SE
150
TM
300
Credits
9
9
IV SEMESTER
Subject
Code
ME171
Subjects
PR
Periods
L
T
P
-
Marks
CA
SE
TM
200 200 400
PR
200
Category
Project Phase II
Professional Development Courses
(Two one credit coursers)
Total Credits
#CA Continuous Assessment, SE Semester Examination, TM - Total Marks
*TY Theory, TCM Theory with a Mini Project, LB Laboratory, PR - Practice
A representative list of the Professional Development Courses is given below:
a)
b)
c)
d)
Industrial Training (Limited to one credit)

Specific Field Knowledge Training
Seminar related with Directed Study
Paper Publication in SCI Journal (Limited to one credit)
200
Credits
14
2
16
LIST OF ELECTIVES
Sl.No.
Subject
Code
MEE68
Advances in Casting and Welding
TY
MEE69
Composite Materials Technology
TY
MEE70
Computer Aided Inspection and Quality Control
TY
MEE71
Design for Manufacture and Assembly
TY
MEE72
Finite Element Method
TY
MEE73
Pneumatic and Hydraulic Controls
TY
MEE74
Industrial Robotics Technology
TY
MEE75
Integrated Materials Management
TY
MEE76
Logistics and Supply Chain Management
TY
10
MEE77
Principles of Maintenance of Safety Engineering
TY
11
MEE78
Micro-Electro-Mechanical Systems
TY
12
MEE79
Nanotechnology
TY
13
MEE80
Principles of Tribology
TY
14
MEE81
Product Reliability Engineering
TY
15
MEE82
Project Management
TY
16
MEE83
Rapid Prototyping
TY
17
MEE84
Surface Engineering in Tribology
TY
18
MEE85
World Class Manufacturing
TY
Subjects
Category
SYLLABUS (Core Subjects)
Department : Mechanical Engineering

Semester : One
Subject code
Subject
ME162
Prerequisite
Advanced Solid Mechanics
Objectives
Outcomes:
Programme: M.Tech. (Product Design and Manufacturing)

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
3
1
4
40
60
100
To analyse the stresses and deformations through advanced mathematical models.

To estimate the design strength of various industrial equipment.
Apply mathematical knowledge to calculate the deformation behavior of simple
structures.
Critically analyse problem and solve the problems related to mechanical elements and
analyse the deformation behavior for different types of loads
Unit I
Hours:09
Elasticity- Stress - Strain relations and general equations of elasticity in Cartesian and Polar coordinates,
differential equations of equilibrium compatibility-boundary conditions- representation of three dimensional
stress of a tension generalized hook's law Mohrs circle method-St. Venant's principle plane stress-Energy
methods.
Unit II
Hours:09
Shear center: Bending axis and shear center-shear center unsymmetrical sections. Unsymmetrical bending:
Bending stresses and deflections in Beams subjected to Nonsymmetrical bending
Unit III
Hours:09
Analysis of stresses in beams with large curvature Stress distribution in curved beams Stresses in crane hooks
and C clamps Contact Stresses Hertz equation for contact stresses applications to rolling contact elements.
Unit IV
Hours: 09
Torsion : Linear elastic solution; Prandtl elastic membrane (Soap-Film) Analogy; Narrow rectangular cross Section
Hollow thin wall torsion members ,Multiply connected Cross Section.
Unit V
Hours :09
Mathematical modeling of plates with normal loads Point and Distributed Loads Support conditions
Rectangular plates - Stresses along coordinate axes Plate deformations
Total contact hours: 45
Total tutorials: 15
Total practical classes:Total hours:60
Text books:
1. Boresi A.P., Schmidt R.J., Advanced Mechanics of Materials, John Wiley and Sons, 2009.
2. Srinath. L.S., Advanced Mechanics of solids, Tata McGraw Hill, 2008.
Reference books:
1. Allan F. Bower, Applied Mechanics of Solids, CRC press, Special Indian Edition,2012, 2010
2. K. Baskar and T.K. Varadan, Theory of Isotropic/Orthotropic Elasticity, Ane Books Pvt. Ltd., New Delhi,
2009

Semester : One
Subject code
Subject
ME163
Prerequisite
Design Concepts and Technologies

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
3
1
4
40
60
100
Introduction to Product development cycle with methodology and factors to be

considered for product design.
Introducing basics of graphics, modeling, standards in CAD, Database arrangement.
Know how to design a product.
Outcomes
Able to program for basic transformation, simple curves, Develop own geometric
modelling procedure.
Unit I
Hours:09
Definition - Design by Evolution and by Innovation - factors to be considered for product design -ProductionConsumption cycle - The morphology of design - Primary design Phases and flow charting. Product strategies,
Market research - identifying customer needs - Analysis of product locating ideas for new products, product
specification.
Unit II
Hours:09
Concept generation and selection Techniques - Concept screening and scoring- Brain storming concept testing.
Product Architecture. Evaluation of Design Economic feasibility-product cost Life cycle cost- Activity based
costing Value of appearance - principles and laws of appearance - incorporating quality, safety and reliability into
design. Man machine considerations - ergonomic considerations - Designing for ease of maintenance.
Unit III
Hours:09
Design for economic manufacture, value analysis, Techniques of decision making, Prototype-types- principlesplanning for prototypes. Communicating the design methods - communication cycle, Report- types, and Visual
aids. Patents and intellectual property- Patent Disclosure.
Unit IV
Hours: 09
Principles of Computer Graphics - Bresenhams line algorithm, Bresenhams circle algorithm. Transformation in
Graphics: co-ordinate system used in Graphics and windowing , view port, views, 2D transformations rotation,
scaling, translation, mirror, reflection, shear - homogeneous transformations concatenation, Viewing and
windowing transformations clipping algorithms-3D Transformation Projections Orthographic Isometric
Oblique perspective views (Description of techniques only).
Presentation of curves Parametric form Design of curved shapes- Cubic spline Bezier curve B-spline
Hermite curve Lagrangian curve.
Unit V
Hours :09
Geometric Modeling: Classification features of Surface Modeling Package Solid modeling - Solid Primitives, CSG,
B-rep and Analytical solid modeling An overview of modeling softwares like PRO-E, CATIA, IDEAS, SOLID EDGE etc.
Data exchange standards IGES, STEP, simple interactive data base structure for model storage CIM data base
structures Data base considerations - Object oriented representations
Total tutorials: 15
Total practical classes:Total hours: 60
Text books:
1. Karl.T.Ulrich and Steven D.Eppinger-Product Design and Development, Tata McGraw-Hill International
Edn., 2009.
2. Sadhu singh-Computer Aided Manufacturing, Khanna, Publishers, New Delhi, Second Edition 2012.
Reference books:
1. Benjamin W.Niebel and Alanb. Draper - Product Design and Process Engineering, McGraw Hill, 2010.
2. Chris Mcmahon and Jimmie Browne -CAD/CAM- Principle Practice and Manufacturing Management,
Addision Wesley England, Second Edition, 2000.
3. Groover M.P and Zimmers,-CAD/CAM; Computer Aided Design and EW. Manufacturing, Prentice Hall of
India Pvt. Ltd., New Delhi, 1992.
Websites:
1. http://www.pddnet.com/
2. http://www.altairproductdesign.com/?AspxAutoDetectCookieSupport=1
3. http://www.productdesignforums.com/
4. http://nptel.ac.in/courses/Webcourse-contents/IIT
Objectives
Delhi/Computer%20Aided%20Design%20&%20Manufacturing
5. http://www.greece.k12.ny.us/webpages/cbailey/index.cfm?subpage=27155.

Semester : One
Subject code
Subject
ME164
Prerequisite
Newer Materials and Processing

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Introduction to processing of composite and powder metallurgy products, testing and its
real life application.
Objectives
Introduce Knowledge about super plastic forming, Non-conventional machining, special
metal joining process and special coating techniques.
Familiarizing with composites and powder metallurgy products and its application in real
life problems.
Outcomes
Idea about utilization of super plastic forming, Non-conventional machining, special metal
joining and special coating for real life problems.
Unit I
Hours:12
Introduction: Conventional materials, limitation, need for composites, classification and
Characteristics of composites, reinforcements, Polymer, ceramics and metal matrix composites manufacturing of
metal matrix composites, solid and liquid state processing-testing of composites- applications.
Unit II
Hours:12
Introduction to powder metallurgy (P/M) Processes Design considerations for P/M tooling applications Nano
materials, smart materials- shape memory alloys and their applications.
Unit III
Hours:12
Newer forming processes specifically with reference to applications Super plastic forming, rubber forming,
explosive, electro hydraulic and magnetic pulse forming. Special metal joining processes Ultrasonic welding,
Friction welding, Explosive Welding, Electron Beam welding, Diffusion bonding.
Unit IV
Hours: 12
Special material removal processes Chemical machining, Electro chemical machining,
Electrical Discharge machining, wire EDM, Water Jet machining High speed machining Micro machining.
Unit V
Hours :12
Surface Structure and properties Surface coatings, Hard facing, Thermal spraying, Vapor deposition, Ion
implantation, Hot dipping Introduction to additive manufacturing.
Total tutorials: Total practical classes:Total hours:60
Text books:
1. Serope. Kalpaljian and Steven R.Schmid - Manufacturing Engineering and Technology, Addison Wesley
Longman (Singapore) Pvt.Ltd., New Delhi, 2000.
2. H.M.T-Production Technology, Tata McGraw Hill Publishing Co, 2002.
Reference books:
1. Carl Love, L-Welding Producers and Applications, Prentice Hall Inc., 1993.
2. Heine,R.W. Loper,C.Rand Rosenthal, P.C - Principles of Metal Casting, Tata McGraw Hill Publishing co.,
1991.
Websites:
1. http://nptel.ac.in/video.php?subjectId=113105057
2. http://www.academia.edu/5084674/Advanced_Materials_Manufacturing_and_Characterization.

Semester : One
Subject code
Subject
ME165
Prerequisite
Design Optimization Techniques

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
3
1
4
40
60
100
To understand the theory of optimization methods and algorithms developed for solving
various types of optimization problems.
To apply the mathematical models and numerical techniques for the optimization of
Objectives
design systems.
The goal is to maintain a balance between theory, numerical computation, and problem
setup for solution by optimization software, and applications to engineering systems.
Outcomes
Ability to apply optimization techniques in problems of engineering and technology.
Unit I
Hours:9
Introduction Principles of optimization, Formulation of objective function, design constraints-classification of
optimization problems. Single variable unconstraint optimization Boundary phase method- Fibonacci search
method- Golden section search method Newton Raphson method.
Unit II
Hours:9
Multi variable unconstraint optimization- classical method-Optimization with Equality and Inequality constraintsSimplex search method Conjugate gradient method Variable-metric method. (Applications of these techniques
in Design problems)
Unit III
Hours:9
Multi variable constraint optimization: Lagranges multipliers - Kuhn-Tucker conditions Penalty function method
Frank-Wolfe method Generalized projection method. (Applications of these techniques in Design problems)
Unit IV
Hours: 9
Multi objective optimization: Conjugate gradient method - reduced Conjugate gradient method Newton
Raphson method (Applications of these techniques in Design problems)
Integer Programming Branch and bound method, Introduction to Geometric programming and Dynamic
programming.
Unit V
Hours :9
Stochastic method: Genetic algorithms (GAs): working principle difference between GAs and traditional methods
GAs for constrained optimization Simulated annealing- Ant colony algorithm.
Total tutorials: 15
Text books:
1. Linear and Nonlinear Optimization, I. Griva, S. Nash, and A. Sofer, 2nd Edition, Society for Industrial and
Applied Mathematics, 2009
Reference books:
1. Deb, K., Optimization for engineering design, Prentice Hall of India, 2005.
2. Rao, S.S., Optimization theory and applications, Wiley Eastern, 1984.
3. Davis, L., Handbook of genetic algorithms, Van Nostrand Reinhold, 1991.
Websites:
1. http://nptel.iitm.ac.in/courses.php
2. http://ocw.mit.edu/courses/
3. http://en.wikipedia.org

Semester : One
Subject code
Subject
ME166
Prerequisite
CAD Laboratory
Objectives
Outcomes

Category : LB
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
3
2
60
40
100
To teach various mechanical software in modeling and analysis.

To teach the application of theory in the analysis of design problems.
Ability to simulate real time modeling.
Ability to model real time components.
I. Programming
Computer aided design of machine elements Development of programs using FORTRAN/C language/ MATLAB
fordesign, drawing & plotting of Machine Elements and Interfacing with packages like Auto CAD
1. Shaft
2. Couplings
Output of the program should create AutoCAD Script file. Run the Script file to show Design Drawing in the
computer screen.
II.DRAFTING
Using AutoCAD Software draw
1. Orthographic views of the given 3D blocks.
2. 3D blocks for the given orthographic views.
III.MODELLING
Using any modelling Software like ProE/CATIA/IDEAS generate
1. Solid modelling of given 3D blocks
2. Assembly
IV.SIMULATIONUSINGMATLAB
1. Effect of damping on a single degree damped vibrating system.
2. Transient heat transfer problem.
V. FE ANALYSIS
Using any FEA software packages like ANSYS/NISA etc solve for
1. Plane Stress Analysis on tooth profile.
2. 2D Asymmetric analysis to determine Hoop and longitudinal stress on thick cylinder
Total contact hours: Total tutorials: Total practical classes: 45
Total hours:45
WEBSITE:
1. http://www.academia.edu/600025/AutoCAD_Lab_Manual
2. https://sites.google.com/site/engineeringdrawingonline/cad-lab-manual
3. http://www.cgonlinetutorials.com/tutorials/catia-tutorials.html
4. http://www.mece.ualberta.ca/tutorials/ansys/
10

Semester : Two
Subject code
Subject
ME167
Prerequisite
Modern Manufacturing Techniques

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
To provide information about the various computer Aided manufacturing process and also
the concept of various manufacturing techniques like Just in time, MRP I, MRP II etc.
To contribute the Industries, community through relevant high quality research,
Outcomes
professional services and discrimination of knowledge .responsible to the evolving needs
of stakeholders.
Unit I
Hours:12
Introduction to Automation in manufacturing - Hard automation study of Principles and working of automation,
Handling, locations, orientation and part feeding devices. CAM Scope and applications NC in CAM Principal
types of CNC machine tools and their construction features tooling for CNC ISO designation for tooling CNC
operating system FANUC, SINUMERIK HINUMERIK
Unit II
Hours:12
Programming for CNC machining coordinate systems manual part programming computer assisted part
programming CNC part programming with CAD system. Single and mixed mode assembly lines quantitative
analysis of assembly systems. Material handling in CAM environment types Industrial Robots
Unit III
Hours:12
AGVS AS/RS Swarf handling and disposal of wastes case studies in assembly. Concurrent Engineering and
Design for Manufacturing, Quality Function Deployment Process Planning CAPP Variant and Generative
systems. Computer Aided Production Planning and Control Aggregate production planning and master
production schedule.
Unit IV
Hours: 12
MRP MRP II ERP - Capacity planning. Rapid prototyping: Need for rapid prototyping, Basic principles and
advantages of RP, General features and classifications of different RP techniques with examples, Introduction to 3 D RP techniques: Fusion Deposition Modeling, Laminated Object Manufacturing and Stereo-lithography.
Unit V
Hours:12
Flexible manufacturing cells, systems characteristics economics and technological
justification planning, installation, operation and evaluation issues role of group technology and JIT in FMS
typical case studies future prospects.
Text books:
1. Radhakrishnan.S and Subramanian.S - CAD/CAM/CIM, Prentice Hall of India, 2000.
2. AmitabhaGhosh- A Brief Introduction -Rapid Prototyping ,Affiliated East West Press Pvt. Ltd., 1997.
Reference books:
1. MikellP.Groover-Automation , Production Systems and Computer, Integrated Manufacturing, Second
edition, Prentice Hall of India, 2002.
2. Kant Vajpayee, S.-Principles of Computer Integrated Manufacturing, Prentice Hall of India, 1999.
Websites:
1. http://www.plm.automation.siemens.com/en_us/plm/cam.shtml
2. http://www.autodesk.com/solutions/cad-cam
Objectives
11

Semester
: Two
Subject code
Subject
ME168
Robust Design and Quality

Engineering

Category : TCM
Hours/week
Credit Maximum marks
L
T
P
C
CA
SE TM
3
50
50
100
Prerequisite
Objectives
To understand and apply the statistical tools and techniques in product design.
Outcomes
To design the products including the statistical theory.
Unit I
Hours:9
Basic Concepts Fundamentals of experimental design, Selection of an appropriate design, Criteria for evaluation,
Factors and levels, Review of statistical inference Importance of optimized design Functional design
Parametric design.
Unit II
Hours:9
Single factor experiments: Completely randomized design, Analysis of variance (ANOVA), Effect of total sum of
Squares, Randomized block design, Randomized incomplete block design, Latin square design.
Unit III
Hours:9
Factorial experiments: Two way analysis of variance, Fixed, Random and Mixed models, Expected mean square
rules, Nested and nested factorial designs, Effect of confounding, Fractional factorial design response surface
methodology: The method of steepest ascent, response, Surface designs.
Unit IV
Hours:9
Steps in designing performance in to a product Taguchis definition of quality Loss functions and manufacturing
tolerances Additivity orthogonal arrays vs. classical statistical experiments Graphic evaluations of main
effects Selecting factors for Taguchi Experiments.
Unit V
Hours:9
Concept of S/N Ratios Its significance in robust design Case studies of S/N ratios in optimization Identifying
control and noise factors- Ishikawa Diagram- Constrained Robust Design Approach Applications.
At the end of the course, student(s) should submit a mini project report based on Experiments (or) Data from
Journal Publications (or) using data obtained from industries
Total contact
Total tutorials:
Total practical classes:- 30
Total hours:75
hours: 45
Text books:
1. Charles R.Hicks, Holt, -Fundamental Concepts in design of experiments, 1984.
2. Tapan P.Bagchi - Methods Explained: Practical steps to Robust Design, Prentice Hall of India Private
Limited, New Delhi, 1993.
Reference books:
1. Douglus C. Montgomery - Design and Analysis of Experiments, John Wiley Sons, 1984.
Websites:
1. http://www.eformacion.com.mx/public_msalas/mis_docs_laptop/My%20eBooks/PDF/Estad%C3%ADstica
/Quality%20Engineering%20Using%20Robust%20Design.pdf
2. http://www.mne.psu.edu/simpson/courses/ie466/ie466.robust.handout.PDF
12

Semester : Two
Subject code
Subject
ME169
Prerequisite
CAM Laboratory
Objectives
Outcomes

Category : LB
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
3
2
60
40
100
To introduce Part Programs of simple machining operations in CNC lathe and Milling.
To introduce Design Programs for casting and plastic components.
To introduce Robot and FMS Programs.
Able to handle real world CNC Machining problems, Robot and FMS programs.
Able to design casting and plastic components.
Suggested list of Exercises:

1. CNC part programming for simple turning operation
2. CNC part programming for box turning operation
3. CNC part programming for facing operation
4. CNC part programming for box facing operation
5. CNC part programming for step turning operation
6. CNC part programming for taper turning operation
7. CNC part programming for thread cutting operation
8. CNC part programming for end milling operation
9. CNC part programming for profile cutting in milling
10. CNC part programming for machining holes in milling
11. Generating G & M codes for the model created using solid edge package
12. Tool and die design for a plastic component
13. Pattern design for a casting component
14. Simple robot part programming for material handling
15. FMS programming for a simple layout
Total contact hours: WEBSITE:
Total tutorials: -
Total practical classes: 45
13
Total hours:45

Semester : Two
Subject code
ME159
Prerequisite
Subject

Category : PR
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
3
1
100
0
100
Research Methodology
To educate students to methods of selection of research problems
Objectives
To expose students to different research methods
Students will be capable to identify and narrow down to the area of research on the basis
the requirements of industrial and global requirements
Students will exhibit the domain skill to choose suitable research methods to execute
Outcomes
research effectively
Students will possess knowledge to further their academic program, namely, Ph.D
program.
Definition of research: Research Definition; Concept of Construct, Postulate, Proposition, Thesis,
Hypothesis, Law, Principle. Definition and Dimension of a Theory, Functions and Characteristics; Types of
Theory: General Theory and Particular/ Empirical Theory. Cases and their Limitations; Causal Relations.
Philosophy and validity of research. Objective of research.
Characteristics of research: Various functions that describe characteristics of research such as systematic,
valid, verifiable, empirical and critical approach.
Types of research: Pure and applied research. Descriptive and explanatory research. Qualitative and
quantitative approaches.
Research procedure: Formulating the Research Problem, Literature Review, Developing the objectives,
Preparing the research design including sample. Design, Sample size.
Considerations in selecting research problem: Relevance, interest, available data, choice of data, Analysis
of data, Generalization and interpretation of analysis.
Outcome of research: Significance of report writing Layouts of the research report Types of reports
Oral presentation Mechanics of writing research report Precautions for writing research reports
Plagiarism and copy right violation Patent writing and filing.
Total contact hours: Total tutorials: Total practical classes: 45
Total hours: 45
Reference books:
1. Dawson, Catherine, Practical Research Methods, UBS Publishers and Distributors, New Delhi, 2002
2. Kothari, C.R., Research Methodology-Methods and Techniques, Wiley Eastern Limited, New Delhi, 1985.
3. Kumar, Ranjit, Research Methodology, A Step-by-Step Guide for Beginners, (2nd.ed), Pearson Education,
Singapore, 2005.
14

Semester : Three
Subject code
Subject
ME170
Prerequisite
Project Work Phase-I

Category : PR
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
9
150
150
300
Students individually select a topic of interest in consultation with his project advisor.
To guide a student to do an exhaustive literature survey in the broad area of interest.
To guide to understand the scope and define the problem.
To guide to find specific objectives and working methodology for project in two phases.
To guide a student to design and fabricate the experimental setup/or simulate and
modeling of problem with relevant software.
To guide to plan for experiments or modeling.
Analyze results of experiments or simulation.
Understand a problem and plan methodology to solve the problem effectively.
Gains design and experimental skills.
Outcomes
Understands various standards, codes and testing methods.
Able to analyze results.
The project work is to acquaint the student in the analysis of problems posed to him, in the method of conducting
a detailed literature survey and reviewing the state of art in the area of the problem. If the major project (Phase
I) which is not purely theoretical, student is also expected to design, conduct and develop skills of experimental
work, in some of them and to analyse the results obtained.
Objectives
Total contact hours: -
Total tutorials: -
Total practical classes:-
15
Total hours:-

Semester : Four
Subject code
Subject
ME171
Prerequisite
Project Work Phase-II

Category : PR
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
14
200
200 400
To guide a student to do an exhaustive literature survey in the broad area of interest.
To guide to understand the scope and define the problem.
To guide to find specific objectives and working methodology for project in two phases.
To guide a student to design and fabricate the experimental setup/or simulate and
modeling of problem with relevant software.
To guide to plan for experiments or modeling.
Analyze results of experiments or simulation.
Gains design and experimental skills.
Understands various standards, codes and testing methods.
Outcomes
Able to analyze results.
Able to understand the practical needs of the industries and society.
The student will take up the Major Project (PhaseII) in the fourth semester. This is aimed at exposing the
students to analyze independently his project work. The work may be purely analytical or completely
experimental or combination of both. In few cases, the project can also involve a sophisticated design work. The
major project report is expected to show clarity of thought and expression, critical appreciation of the existing
literature and analytical and/or experimental or design skill. The dissertation work should be of relevant nature
for the current and the future needs of the country.
Objectives
Total contact hours: -
Total tutorials: -
Total practical classes:-
16
Total hours:-
SYLLABUS (Elective Subjects)
17

Semester :

Category : TY
Hours/week
Credit
Maximum marks
Subject code Subject
L
T
P
C
CA
SE
TM
MEE68
Advances in Casting and Welding
4
4
40
60
100
Knowledge in metallurgy, basic casting and welding process.
Prerequisite
Knowledge in destructive and Non- destructive testing process.
To understand and analyse the different casting process.
Objectives
To understand and analyse the different welding process.
To have knowledge about casting and welding product application.
Outcomes
To work as successful engineers in product development and fabrication industries.
Unit I
Hours:12
Casting metallurgy and design - Heat transfer between metal and mould-Solidification of pure metal and alloys Shrinkage in cast metals, progressive and directional solidification Principles of grating and rising - Degasification
of the melt - Design considerations in casting Designing for directional solidification and minimum stresses casting defects
Unit II
Hours:12
Special casting processes - Shell moulding, Precision investment casting, CO moulding, Centrifugal casting, Die
casting and Continuous casting.
Unit III
Hours:12
Welding metallurgy and design - Heat affected Zone and its characteristics - Weldability of steels, cast iron,
Stainless steel, aluminium and Titanium alloys - Hydrogen embrittlement Lamellar tearing - Residual stress - Heat
transfer and Solidification - Analysis of stresses in welded structures - pre and post welding heat treatments - Weld
joint design - Welding defects - testing of weldment.
Unit IV
Hours: 12
Unconventional and special welding processes - Friction welding - Explosive welding Diffusion bonding - High
frequency Induction welding - Ultrasonic welding -Electron beam welding Laser beam welding.
Unit V
Hours :12
Recent advances in casting and welding - Layout of mechanised foundry - sand reclamation Material handling in
foundry - pollution control in Foundry - Recent trends in casting Computer Aided design of Castings, Low
pressure die casting, Squeeze casting, and full mould casting process. Automation in welding - Welding robots Overview of automation of welding in aerospace, nuclear, surface transport vehicles and under water welding.
Text books:
1. Mukherjee P.C.-Fundamentals of Metal casting Oxford - IBH,1979.
2. Lancaster J.F.-Metallurgy of Welding - George Allen & Unwin Publishers,1980.
Reference books:
1. Titoun.D & Stepanov .YU.AFoundry Practice, MIR Publishers, Moscow, 1981.
2. Cornu. J. - Advanced Welding systems -Volumes me, II and III, JAICO Publishers, 1994.
Websites:
1. http://nptel.ac.in/courses/112107077/5
2. http://www.usweldingcorp.com/precision-investment-cast-superalloy-gas-turbine.htm
18

Semester :
Subject code
MEE69
Prerequisite
Subject

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Composite Materials Technology

Nil
Introduce students to the concepts of modern composite materials; and equip them with
Objectives
knowledge on how to fabricate and carry out standard mechanical test on composites.
Identify and explain the types of composite materials and their characteristic features.
Understand the differences in the strengthening mechanism of composite and its
Outcomes
corresponding effect on performance and application.
Understand and explain the methods employed in composite fabrication.
Unit I
Hours:12
Definition Need General Characteristics , Matrices Polymer, Metal, Carbon and Ceramic Matrices,
Reinforcement Types fibers, whiskers and particles, Reinforcement materials, Selection, advantages and
limitations.
Unit II
Hours:12
Polymer Matrix Composites Matrix Resins Thermosetting resins, Thermoplastic resins, Polyacryl ethers (PAE),
Thermoplastic Polyimides (TPI), Polyacrylene Sulfide, Molecularly ordered liquid Crystals (MOLC), Polyblends
Alloys, Fibers and Laminar Composites.
Unit III
Hours:12
Metal Matrix Composites Matrix selection, Reinforcement and reinforcement selection, Matrix reinforcement
interface, Interaction zone, Interface bond strength.
Unit IV
Hours: 12
Polymer Matrix Production Methods Bag Moulding, Compression Moulding, Pultrusion, Filament Winding, Metal
Matrix Composites - Fabrication methods Solid State Techniques and Liquid State Techniques
Unit V
Hours :12
Micro mechanics and macro mechanics of composites, monotonic strength and fracture, Fatigue and Creep,
Applications of composites. Composites Processing.
Total contact hours: 60 Total tutorials: Total practical classes:Total hours:60
Text books:
1. Krishan Chawala, K.-Composite Materials: Science and Engineering, Springer, 2001.
2. Sanjay K.Mazumdar-Composites Manufacturing: Materials, Productand Process Engineering, CRC Press,
2002.
Reference books:
1. F.L.Mathews and Rawlings,R.D -Composite Materials Engineering and Science, CRC press, 2002.
2. MallicP.k - Fiber Reinforced Composites: Materials, Manufacturing and Design, Marcel DekkarInc, 1993.
Websites:
1. http://composite.about.com/od/aboutcompositesplastics/a/What-Is-A-Composite.htm
2. http://nptel.ac.in/courses/101104010/
19

Semester :
Subject code
Subject

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Computer Aided Inspection

And Quality Control
Prerequisite
Nil
Imparting working knowledge about contact and non-contact computer aided
Objectives
measurement systems, optical measurement techniques and computer aided
quality control techniques.
By familiarization able to select proper measurement system and quality control
Outcomes
techniques and their computer aided execution.
Unit I
Hours:12
Quality definition- Traditional and modern QC ISO 9000 and ISO 14000 standards- CAQC Software requiredAutomatic Inspection: Inspection Fundamentals Sampling versus 100% inspection - Contact Inspection
techniques: CMM Types- construction, operation and programming software- applications and benefitsFlexible Inspection systems- Inspection probes on machine tools- Automatic shaft inspection.
Unit II
Hours:12
Machine Vision, Image Processing and its Application in Inspection-optical inspection Linear Array Devices,
Optical Triangulation Techniques - Non Contact Sensors For Surface Finish Measurements- non contact non optical
inspection technologies- Electrical field- radiation techniques- ultrasonic methods.
Unit III
Hours:12
Optical projection comparator- Bosch and lomp projector laser viewer for production profile checks- optoelectronic dimensional gauging, operations and applications- co-ordinate measuring robots- process control robotdigital height gauge with SPC- air gauging with electronic sensors.
Unit IV
Hours: 12
Laser Interferometer, Speckle Measurements, Laser Scanning Systems- - Testing of Machine Tools Using Laser
Interferometer- Robotic gauging and inspection systems- expert knowledge based real time inspection system.
Computer Aided Quality Assurance Records- Calibration Control -Automatic Quality Data Acquisition.
Unit V
Hours :12
Computer Aided Quality ControlObjectives of CAQC- Computers in QC- CAQC Charts for Attributes and Variables
Study of CAQC Software like STAT- Introduction to six sigma - 6Methods and Tools - 6for manufacturing 6for product development.
Total tutorials:Total practical classes:Total hours:60
Text books:
1. Mikell P.Groover,- Automation, Production Systems and Computer Integrated Manufacturing, Second
Edition, Prentice Hall of India,2002.
Reference books:
1. Sadhu Singh - CAD/CAM, Khanna Publishers, 2000.
2. Khanna, O.P. - Engineering Metrology, Khanna Publishers, 1998.
Websites:
1. http://nptel.iitk.ac.in/courses/Webcourse-contents/IIT-Delhi/Computer%20Aided%20Design%20
&%20ManufacturingII/Module%20G/Module%20G(2)/p1.htm
2. http://www.level3inspection.com/technologies/technology-computer-aided-inspection
MEE70
20

Semester
Subject code
Subject
MEE71
Prerequisite
Design for Manufacture and Assembly
Programme: M.Tech. (Product Design and

Manufacturing)
Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Study the various factors influencing the manufacturability of components and the use of
tolerances in manufacturing.
Objectives
Apply this study to various forging, casting, welding and machining processes.
Study about the various assembly methods and processes and design for assembly
guidelines.
Apply knowledge of mathematics, science, and engineering.
Design a system, component, or process to meet desired needs within realistic constraints
such as economic, environmental, social, political, ethical, health and safety,
Outcomes
manufacturability, and sustainability.
Study the various factors influencing the manufacturability of components.
Study the use of tolerances in manufacturing.
Unit I
Hours:12
General design principles, Effect of material properties on design, Effect of manufacturing process on design,
mechanisms selection, evaluation method, Process capability.
Unit II
Hours:12
Working principle, Material, Manufacture, Design - Possible solutions - Materials choice -Influence of materials on
form design - form design of welded members, forgings and castings.
Unit III
Hours:12
Design features to facilitate machining - drills - milling cutters - keyways - Doweling procedures, counter sunk
screws - Reduction of machined area - simplification by separation simplification by amalgamation - Design for
machinability - Design for economy - Design for capability -Design for accessibility - Design for assembly.
Unit IV
Hours: 12
Redesign of castings based on parting line considerations - Minimizing core requirements, machined holes,
redesign of cast members to obviate cores.
Unit V
Hours :12
Feature tolerances - Geometric tolerances - Assembly limits Datum features - Tolerance
stacks Introduction to design for assembly, General approach to design for assembly- case studies.
Total tutorials: Total practical classes:Total hours: 60
Text books:
1. Geoffrey Boothroyd, Peter Dewhurst and, Winston A. Knight -Product Design for Manufacture and
Assembly Third Edition (Manufacturing Engineering and Materials Processing) CRC Press 2010.
2. Robert Matousek-Engineering Design-A systematic approach, Blackie&SonsLtd.1963.
Reference books:
1. James G. Bralla- Hand Book of Product Design for Manufacturing McGraw Hill Co., 1986.
2. Swift K.G. -Knowledge based design for manufacture, Koga Page Ltd., 1987
Websites:
1. http://www.dfma.com/
2. http://www.gamesacorp.com/en/products-and-services/wind-turbines/design-andmanufacture/manufacturing-and-assembly-process.html
3. http://www.xrtraining.com/design-for-manufacturing-assembly/
21

Semester :
Subject code
MEE72
Prerequisite
Subject

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
3
1
4
40
60
100
Finite Element Method

Nil
Introduction to concept and method of Finite element method and its application in 1D, 2D
Objectives
structural and thermal analysis (only static problems).
Able to develop own FE code applied for static problems in 1D, 2D structural and thermal
Outcomes
analysis.
Unit I
Hours:9
Basic Concept of FEM, discretisation, comparison with finite difference method, advantages and disadvantages,
history of development, application. Variational and Weighted Residual Formation : Boundary value problems,
approximated methods of solution, review of variational calculus, geometric and natural boundary condition,
method of Weighted residuals, Rayleigh Ritz and Galerkin methods of finite element formulations and
convergence criteria, weak formulation -simple problems.
Unit II
Hours:9
One dimensional second order equations, discretisation of domain into elements, derivation of element equations,
assembly of element equation, imposition of boundary conditions, solution of equations - post processing, Direct
stiffness method (DSM)- Fundamental steps in DSM, Plane Truss, Calculation of Reaction, Internal forces and
stresses. Extension of fourth order equations and their solutions examples from solid mechanics, heat transfer.
Unit III
Hours:9
Classification of C0, C1 continuous problems-Parameter functions, its properties- completeness and compatibility
condition, One-dimensional elements, Global coordinates Two-dimensional elements, three noded triangular
elements and four noded quadrilateral elements. Natural coordinate systems Lagrangian Interpolation
Polynomials- Serendipity Formulation Difference between Superparametric, Subparametric and Isoparametric
Elements, Isoparamatric Elements Formulation, length coordinates 1D bar elements, C0 continuous shape
function, beam elements, C1 continuous shape function - 2D Triangular elements, Rectangular elements. Area
coordinates- Numerical integration simple Problems using Gauss quadrature technique.
Unit IV
Hours: 9
Basic Boundary Value Problems in 2 Dimensions Introduction to Theory of Elasticity Plane Stress Plain Strain
and Axisymmetric Formulation Principle of virtual work Weak Formulation Triangular, Quadrilateral elements
- Element matrices using energy approach. -Simple problems using three noded triangular elements only
Unit V
Hours :9
Finite Element Analysis of 2D Steady State Thermal Problems - Green-Gauss Theorem-Element equation
formulation Variational calculus approach- Galerkin approach General TwoDimensional Heat Conduction
Axisymmetric Heat conduction - Triangular, Quadrilateral elements - Simple problems using three noded triangular
element only.
Total contact hours: 45 Total tutorials: 15
Text books:
1. Krishanamoorthy C.S - Finite Element Analysis for Engineers- Theory and Programming, Tata McGraw Hill
Publishing Company Ltd.,1998.
2. Frank L. Stasa - Applied Finite Element Analysis for Engineers, CBS International Edition, 1985.
Reference books:
1. Reddy J.N - A Introduction to Finite Element Method, McGraw Hill, International Edition,1993.
2. Rao.S.S, - Finite Element Method in Engineering , Pergamon. 2010
Websites:
2. https://www.classle.net/book/mechanical-introduction-finite-element-method
22

Semester :
Subject code
MEE73
Prerequisite
Subject

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Pneumatic and Hydraulic controls

Nil
This course is aimed at making an Engineer with appropriate experience; a qualified
designer of Industrial automation systems with the use of PLCs, PACs, Industrial Field
Objectives
Instruments, Industrial PCs, SCADA/HMI, Data-acquisition boards, Machine vision, robots,
Microprocessor based instruments, and related Software.
Qualified automation engineers to meet the requirements of designing appropriate
Outcomes
industrial automation systems.
Unit I
Hours:12
Principles of automatic controls: Basic concepts of open and closed loop feedback control systems, block diagram
representation of physical system, spring mass system, torsion system, hydraulic system, transfer function from
block diagram for mechanical, electro-mechanical and hydraulic system. Controls and sensors used in machine
tools.
Unit II
Hours:12
Automation in hydraulic systems: Hydraulic systems components constructional details and characteristics of
pumps actuator control and regulation elements.
Unit III
Hours:12
Hydraulic circuits: reciprocation operation of multi cylinder unit quick return sequencing, synchronizing circuits
accumulator circuits safety circuits circuits for press, drilling, milling and grinding servo system selection
of components.
Unit IV
Hours: 12
Automation in pneumatic system: Pneumatic principles elements of pneumatic system control valves basic
pneumatic and hydro pneumatic circuits logic circuits pneumatic sensors maintenance of pneumatic systems.
Unit V
Hours :12
Architecture of Microprocessor interfacing data transfer schemes application of Microprocessor in hydraulic
and pneumatic systems use of microprocessor for sequencing PLC low cost automation.
Text books:
1. A. Esposito - Fluid Power with applications, Prentice Hall, 2001.
Reference books:
1. Andrew Par - Hydraulics and Pneumatics for Technicians, Jaico Publishing, 1980.
2. Majumdar SR- Pneumatic System Principles and Maintenance, Tata McGraw Hill, 1995.
Websites:
2. http://en.wikipedia.org/wiki/Automation
23

Semester :

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Subject code
Subject
MEE74
Prerequisite
Industrial Robotics Technology

Nil
Introducing knowledge about different types of robots and its components, programming
language and its applications in industries sites.
By knowing programming language, control the robots in different industries application.
Objectives
Outcomes
Unit I
Hours:12
Robotics and Automation - Robot Definition, Classification of Robots, Robot System components, Functions of
Robot System, Specification of Robot System, Robot Drives and Power transmission systems, Remote Centered
Compliance devices.
Unit II
Hours:12
Robotic Sensory Devices, Non optical Position sensors, Optical position sensors, Velocity sensors, Accelerometers,
Proximity sensors, Touch and Slip Sensors, Force and Torque sensors Robot vision system.
Unit III
Hours:12
Methods of Robot programming Lead through programming methods capabilities and limitations, Textual
Robot languages Robot language structure motion commands, end effectors and sensor commands, Robot
programming functions, robot programming environment, On-Line and Off Line programming Languages.
Unit IV
Hours: 12
Robot cell layouts multiple Robots and machine interface, consideration in work cell design, interlocks, error
detection and recovery, Robot cycle time analysis, simulation of Robot work cells.
Unit V
Hours :12
Applications of robots in material transfer, machine loading and unloading, welding, assembly and inspection,
safety, training, maintenance and quality aspects, Economics and social aspects of robotics
Text books:
1. Mikell P. Groover, Mitchell Nicholas Weiss, Roger N.Nagel and G.Odery -Industrial Robotics-Technology,
Programming and Application, McGraw Hill Int Edition, 1996.
Reference books:
1. Shimon Y.Nof- Hand Book of Robotics, John Wiley Sons 1985.
Websites:
1. http://nptel.ac.in/courses/112101099/3
2. http://www.robotxworld.com/channels/industrial-robotics/
24

Semester :
Subject code
MEE75
Prerequisite
Subject

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Integrated Materials Management

Nil
Understand how materials management should be considered for profitability and how to
Objectives
establish the best methods of inventory analysis and create performance measures.
Student gains knowledge on effective utilization of materials in manufacturing and Service
Outcomes
organizations.
Unit I
Hours: 12
Integrated Materials Management Concept - materials planning and budgeting Quality specification source
selection - creative purchasing - purchase systems negotiation delivery conditions - Make or Buy - Buying
seasonal commodities purchasing under uncertainty purchasing of capital equipment international purchasing
import substitution public buying legal aspects - contracts vendor rating buyer-seller relationship and
ethics.
Unit II
Hours: 12
Stores Management stores systems and procedures incoming materials control stores accounting and stock
verification obsolete, surplus and scrap management codification and standardization - value analysis
material handling storing and material handling equipments.
Unit III
Hours: 12
Inventory Control : inventory models - purchase model with instantaneous replenishment and without shortages,
manufacturing model without shortages, purchase model with shortage and manufacturing model with shortages
operation of inventory systems quantity discounts - P & Q systems of inventory replenishment multiple item
model with shortage limitation determination of stock level of perishable items under probabilistic condition
MRP I and II.
Unit IV
Hours: 12
Concepts of Physical distribution need, importance and management Warehouses location and layout types receiving and shipping procedures - Application of OR techniques (Transportation problems only). Common
carriers Insurance coverage Transportation documents railway / lorry receipts Bill of lading clearing,
forwarding and demurrage - evaluation of materials management performance computers in materials
management.
Unit V
Hours : 12
Creating the logistics vision problems with conventional organizations developing logistics organizations - need
for integration managing supply chain as a network process integration and ECR comakership and
logistics partnerships supplier development. New organizational paradigm managing supply chain of the future
role of information in the virtual supply chain route map to integrated supply chain.
Text books:
1. Gopalakrishnan, P. and Sundaresan, M. - Materials Management An integrated approach, Prentice Hall
of India Pvt. Ltd., 2000.
2. Martin Christopher Logistics & Supply Chain Management, Pitman Publishing, 2000.
25
Reference books:
1. Dutta, A.K. - Materials Management Procedures, Text and Cases, Prentice Hall of India Pvt. Ltd., 2001.
2. Panneerselvam, R. - Operations Research, Prentice Hall of India, New Delhi, 2002.
Websites:
1. http://www.boeing.com/boeing/commercial/aviationservices/material- services/solutions/imm.page
2. http://www.materialsmanagement.info/defscope/integrated-materials-management.htm
26

Semester :
Subject code
Subject
MEE76
Logistics and Supply Chain

Management

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
40
60
100
Prerequisite
Understand the importance of major decisions in supply chain management for gaining
competitive advantage.
Ability to build and manage a competitive supply chain using strategies, models,
Outcomes
techniques and information technology.
Unit I
Hours:12
Logistics and Competitive Strategy: Competitive advantage gaining competitive advantage through logistics
mission of logistics management supply chain and competitive performance changing logistics environment.
Customer Service Dimension: marketing and logistics interface customer service and customer retention
service driven logistics systems setting customer service priorities setting service standards.
Unit II
Hours:12
Measuring Logistics Cost and Performance: concept of total cost analysis principles of logistics costing logistics
and the bottom line logistics and shareholder value customer profitability analysis direct product profitability
cost drivers and activity-based costing. Benchmarking the Supply Chain: benchmarking the logistics process
mapping supply chain processes supplier and distribution benchmarking setting benchmarking priorities
identifying logistics performance indicators. Managing the global pipeline: trend towards globalization in the
supply chain challenge of global logistics - organizing for global logistics.
Unit III
Hours:12
Strategic Lead-Time Management: time based competition concept of lead-time logistics pipeline management
logistics value engineering lead-time gap. Just-in-time and Quick Response Logistics Japanese philosophy
implications for logistics quick response logistics vendor managed inventory logistics information systems
logistics systems dynamics production strategies for quick response.
Unit IV
Hours: 12
Managing the Supply Chain: creating logistics vision problems with conventional organizations developing
logistics organizations - logistics as a vehicle for change need for integration managing supply chain as a
network process integration and ECR co-makership and logistics partnerships supplier development. Role of
Information Systems and Technology in SCM : importance of information in an integrated SCM environment
inter organisational information systems (IOIS) information requirements determination for a supply chain IOIS
information and technology applications of SCM.
Unit V
Hours :12
Developing and Maintaining Supply Chain Relationships: conceptual model of alliance development developing a
trusting relationship with partners in supply chain resolving conflicts in supply chain relationship. Cases in SCM. Future Challenges in SCM: greening of supply chain design for SCM intelligent information systems.
Text books:
1. Martin Christopher - Logistics and Supply Chain Management Strategies for reducing cost and improving
service, Pitman Publishing, II Edition, 1998.
2. Robert B Handfield and Ernest L Nicholas Jr - Introduction to Supply Chain Management, Prentice Hall, NJ,
1999.
Reference books:
1. Ayers, J B - Handbook of Supply Chain Management, St. Lencie Press, 2000
2. Scharj, P B and Lansen, TS - Managing the Global Supply Chain, Viva Books, New Delhi, 2000.
Objectives
Websites:
1. http://en.wikipedia.org/wiki/Supply_chain_management.
2. www.youtube.com/watch?v=Nrl0CtS1m8Y
27

Semester :
Subject code
Subject
MEE77
Principles of Maintenance
and Safety Engineering

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
40
60
100
Prerequisite
To understand the concepts of safety and maintenance.

To familiarize the safety procedures.
To derive the shortest route to minimize the maintenance and hazardous.
At the end of the subject Student can understand the various theories of precautions.
Outcomes
Student can able to analyze the problem easily.
Can measure the time of working period.
Unit I
Hours:12
Objectives of maintenance - types of maintenance Breakdown, preventive and predictive maintenance - Repair
cycle - Repair Complexity, Lubrication and Lubricants. Maintenance of Mechanical transmission systems and
process plants-Energy conservation and auditing-Case studies.
Unit II
Hours:12
Predictive Maintenance - vibration and noise as maintenance tool - wear debris analysis - Condition monitoring
concepts applied to industries - Total Productive Maintenance (TPM) Evaluation of O.E.E- Economics of
Maintenance-Case studies.
Unit III
Hours:12
Importance of maintenance management-types of maintenance organization- maintenance of stores and spare
parts management ABC analysis Value analysis Computer aided maintenance.
Unit IV
Hours: 12
Safety and productivity - causes of accidents in industries accident reporting and investigation -measuring safety
performance - Safety organizations and functions - Factories act and rules-ISo 18000 and standards.
Unit V
Hours :12
Safety Codes and Standards - General Safety considerations in Material Handling equipments -Machine Shop
machineries-pressure vessels and pressurized pipelines welding equipments operation and inspection of
extinguishers prevention and spread of fire emergency exit facilities.
Text books:
1. Gopalakrishnan. P - Maintenance and Spare parts Management, Prentice Hall of India Pvt. Ltd., New Delhi,
1990.
2. Panneerselvam. R- Production and Operations Management, Prentice Hall of India, New Delhi, 2006.
Reference books:
1. Garg, H.P. - Industrial Maintenance, S. Chand & Co Ltd., New Delhi, 1990.
2. Alexandrov - Material Handling Equipment, Mir Publications,1981.
Objectives
Websites:
1. http://en.wikipedia.org/wiki/Safety_engineering
2. http://www.asse.org/
28

Semester :
Subject code
Subject
MEE78
Prerequisite
Micro-Electro-Mechanical Systems

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Educating about PLC and its applications in robotics and manufacturing systems,
Development of micro-electro-mechanical components and micro machining techniques.
Ability to replace the conventional controller with PLC miniaturised micro electroOutcomes
mechanical devices and ability to select proper micro machining techniques to develop
miniaturised micro-mechanical components.
Unit I
Hours:12
Mechatronics in Products Semi conductor Sensors and micro electro mechanical Devices -Actuators Hydraulics
Actuators pneumatic Actuators. Programmable Logic Controllers (PLC) basic structure input / output
processing-programming Mnemonics Timers relays and counters data handling selection of PLC. Control
architecture Analog Digital Examples of Mechatronic systems from Robotics. Manufacturing, Machine
Diagnosis.
Unit II
Hours:12
Miniaturization and application- Micro electro mechanical devices and trends in developing them-Miniactuators,
Microsensors, and Micromotors-Principles of Operations. Introduction, Absolute and Relative Tolerance in
Manufacturing, Human Manufacturing, Top-Down Manufacturing Methods, Bottom-Up Approaches. Lithography's
Origins, Photolithography Overview, Critical Dimension, Overall Resolution, Sensitivity, Resolution Enhancement
Technology Emerging Lithography Technologies
Unit III
Hours:12
Dry Etching- Definitions- Plasmas or Discharges- Ion Etching or Sputtering and Ion-Beam Milling- Plasma Etching
(Radical Etching) - Physical Etching. Wet Isotropic And Anisotropic Etching- Alignment Patterns- Chemical Etching
Models- Etching with Bias And/or Illumination Of The Semiconductor- Etch-Stop Techniques- Problems.
Unit IV
Hours: 12
Physical and Chemical Vapour Deposition- Silk-Screening or Screen-Printing- Sol-Gel Deposition Technique,
Doctors' Blade or Tape Casting, Plasma Spraying-Deposition and Arraying Methods of Organic Layers in BIOMEMSThin versus Thick Film Deposition- Selection Criteria for Deposition Method. Introduction to LIGA and Micro
moulding- LIGA Background LIGA and LIGA like process steps.
Unit V
Hours :12
Surface Micromachining Processes, Poly-Si and Non-Poly-Si Surface Micromachining Modifications, Surface
Micromachining Modifications- LIGA-Background, LIGA and LIGA Like Process Steps. Introduction and exposure to
Nanotechnology - Applications Basics of nanofabrication, nano machining, nano assembly.
Total contact hours: 60 Total tutorials: Total practical classes:- Total hours: 60
Text books:
1. HMT -Mechatronics, Tata McGraw Hill Publishing Company Ltd., 1998
Reference books:
1. Marc Madou - Fundamentals of Micro fabrication, CRC Press, 1997.
2. Trimmer, W. (Ed.) - Micromechanics and MEMS, IEEE Press, 1997.
Websites:
1. http://nptel.ac.in/video.php?subjectId=117105082
2. http://www.csa.com/discoveryguides/mems/overview.php
Objectives
29

Semester :
Subject code Subject
MEE79
Prerequisite
Nanotechnology

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
To promote the responsible development of nanotechnology by highlighting the

innovation and sustainable application and improve awareness of societal benefits of
Objectives
nanotechnology.
To support the development of appropriate, science and risk based regulations
nomenclature and definitions for nanotechnology that foster safety and innovation.
Help to support research needed to assess and manage potential health and environment
Outcomes
risks associated with Nano scale materials.
Unit I
Hours:12
General principles of Machine Tool Design-Parameters defining working motions of a machine tool- Machine tool
drives- mechanical and hydraulic transmission and its elements- engineering design process applied to machine
tools.
Unit II
Hours:12
Regulation of speed and feed rates design of gear box design of feed box special cases of gear box design
classification of speed and feed boxes determining the number of teeth of gears.
Unit III
Hours:12
Design of machine tool structures design criteria for machine tool structures materials for machine tool
structures- design of beds, columns, housings, bases and tables, cross rails, arms, saddles and carriages, rams.
Unit IV
Hours: 12
Design of Guide ways and power screws design of Slide ways- design of spindles and spindle supports materials
for spindles anti-friction bearings sliding bearing- dynamics of machine tools dynamic characteristic of the
cutting process.
Unit V
Hours :12
Numerical control of machine tools fundamental concepts, classification and structure of numerical control
systems- manual part programming- computer aided part programming- control systems in machine tools
control systems for changing speeds and feeds. Manual, automatic and adaptive control system Extension of
Numerical control CNC, DNC, Machining centers.
Total contact hours: 60 Total tutorials: Total practical classes:Total hours:60
Text books:
1. Mehta NK - Machine Tool Design & Numerical Control, Tata McGraw Hill Publisher New Delhi 2009
Reference books:
1. CMTI - Machine Tool Design Handbook, Tata McGraw Hill publisher New Delhi 2009.
2. Basu SK & Pal DK - Design of Machine Tools, India Book House Pvt Ltd, New Delhi 2009.
Websites:
1. http://www.zyvex.com/nano/
2. http://science.howstuffworks.com/nanotechnology.htm
30

Semester :
Subject code
Subject
MEE80
Prerequisite
Principles of Tribology

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Understand tribologys role in business and the importance of Tribology as a way of

creating value in an organization.
Objectives
Identify and create the conditions in which tribology projects can be proposed,
commissioned and promoted.
Identify the surface related problems which lead to failure of the components.
Outcomes
Come up with ideas to design against tribological problems.
Unit I
Hours:12
Introduction to tribology-Factors influencing Tribological phenomena-Engineering surfaces Surface
characterization, Computation of surface parameters. Surface measurement techniques Apparent and real area of
contact. Introduction to nano tribology.
Unit II
Hours:12
Genesis of friction-Various laws and theory of friction-friction in contacting rough surfaces sliding and Rolling
friction-frictional heating and temperature rise.
Unit III
Hours:12
Wear and wear types-Mechanisms of wear - Adhesive, abrasive, corrosive, erosion, fatigue, fretting, etc., -Wear of
metals and non-metals- Wear models wear maps-wear damage.
Unit IV
Hours: 12
Introduction to lubrication-Lubrication regimes-Thick Film, Mixed, Boundary Hydrodynamic Journal and Thrust
Bearings- General Reynolds equation- Various mechanisms of pressure development in oil film-Performance
parameters. Design of hydrodynamically lubricated bearings using Raimondi-Boyd charts. Composition and
properties of lubricant, Evaluation and testing of lubricants.
Unit V
Hours :12
Surface modification techniques-Improving wear resistance-Surface coating techniques such as electrochemical
depositions, anodizing, thermal spraying, Chemical Vapour Deposition (CVD),Physical Vapour Deposition (PVD),
etc. and their applications.
Text books:
1. Majumdar, B.C. - Introduction to Tribology of Bearings, Allied Publishers, 1992.
2. Athre, K Biswas,S - Bearings selection and Maintenance, Galcotia Publishers, 2004.
Reference books:
1. Halling, J., -Principles of Lubrication, Macmillan Press Ltd., 1975.
2. Hamrock B.J, Schmid S.R., Jacobson B.O- Fundamentals of fluid film lubrication, 2 Ed., Marcel Dekkar,
2004.
Websites:
1. http://www.tribology-abc.com/
2. http://www.hauzertechnocoating.com/en/
3. http://www.stle.org/
4. http://ocw.mit.edu/courses/mechanical-engineering/2-800-tribology-fall-2004/
31

Semester :
Subject code
Subject
MEE81
Prerequisite
Product Reliability Engineering

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
To apply the reliability theory and reliability estimation in product design and
manufacturing.
Outcomes
To design and manufacture the products based reliability techniques.
Unit I
Hours:12
Definition Importance of Reliability Introduction to Probability Distributions exponential, Weibull, normal,
lognormal Gamma bath tub Curve reliability and hazard functions Determination methods.
Unit II
Hours:12
Factor of Safety and Reliability Reliability when S and L follow normal distribution, log normal distribution
Fatigue Design: deterministic design procedure, Probabilistic design procedure Reliability analysis of Mechanical
Systems.
Unit III
Hours:12
Reliability tests types Component reliability from test data reliability models for series, parallel, stand by and
k-out-of-m systems.
Unit IV
Hours: 12
Reliability techniques Reliability allocation - Derating Components reliability prediction in industries- Cut set /
tie set FTA Markov models Monte Carlo Simulation.
Unit V
Hours :12
Significance of availability and maintainability concepts in reliability evaluation Importance of maintainability in
design and manufacturing reliability and associated costs economics of reliability - reliability management.
Text books:
1. Rao, S.S. -Reliability Based Design, McGraw Hill Inc, New York, 1992.
2. Balagurusamy, E. - Reliability Engineering, Tata McGraw Hill Publishing Company Ltd, New Delhi, 2003.
Reference books:
1. Carter, A.D.S. - Mechanical Reliability, Macmillan, 1986.
2. Srinath, L.S. - Concepts in Reliability Engineering, Affiliated East West Press Private Limited, New Delhi,
2003.
Websites:
1. http://www.itl.nist.gov/div898/handbook/apr/apr.htm
2. http://asq.org/cert/reliability-engineer/bok
Objectives
32

Semester :
Subject code
Subject
MEE82
Prerequisite
Project Management

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
4
4
40
60
TM
100
Understand about a project, its various stages, evaluation of projects, sources of finance,
implementation and control of projects.
Ability to select most desirable projects, apply appropriate approaches to plan a new
Outcomes
project, develop a suitable budget for a new project, identify important risks facing a new
project and apply suitable techniques to assess on-going project performance.
Unit I
Hours:12
Indian project management scenario, Projects - Project ideas and preliminary screening.
Developments - Project planning to Project completion - Pre-investment phase, Investment phase, operational
phase - Governmental Regulatory framework. Capital Budgeting: Capital cost-time value (CTV) system, managing
project resources flow.
Unit II
Hours:12
Stages - Opportunity studies - General opportunity studies, specific opportunity studies, prefeasibility studies,
functional studies or support studies, feasibility study expansion projects, data for feasibility study. Market and
Technical Appraisal: Market and Demand analysis, Market Survey, Demand forecasting. Technical analysisMaterials and inputs, Choice of Technology, Product mix, Plant location, capacity, Machinery and equipment.
Unit III
Hours:12
Appraisal process, Concepts and Techniques, Cost and Benefit from Financial angle Basic principles for measuring
costs and benefits, components of cash flow. Time value of money -Present and future value. Appraisal criteria Urgency, Payback period, Rate of return, Debt service coverage ratio, Net present value, Benefit cost ratio, Internal
rate of return, Annual capital charge, Investment appraisal in practice.
Unit IV
Hours: 12
Cost of capital - Cost of different sources of finance, Cost of debt, preference capital, and Equity capital, Weighted
average Cost of capital, Marginal cost of capital. Risk analysis- Measures of risk, Sensitivity analysis, and Decision
tree analysis. Social cost benefits analysis (SCBA) -Rationale for SCBA, UNIDO approach. Cost of Capital. Means of
financing, Term Loans, Financial Institutions. Profitability - Cost of Production, Break-even analysis. Assessing the
tax burden and financial projections.
Unit V
Hours :12
Forms of Project Organization, Project Planning, Implementation, and Control Network
construction, CPM, PERT, Development of Project schedule, Crashing of Project Network, Scheduling based on the
availability of Resources (Manpower and Release of Funds).Introduction to Foreign collaboration projects Governmental policy framework, Need for foreign technology, Royalty payments, Foreign investments and
procedural aspects.
Total tutorials: - Total practical classes:Total hours: 60
Text books:
1. Gopalakrishnan, P.& RamaMoorthy , V.E Project Management, Macmillan India Ltd., New Delhi, 1993.
2. Prasanna Chandra- Projects - Preparation, Appraisal, Budgeting and Implementation, Tata McGraw Hill
Publishing Company Ltd., New Delhi, 1980.
Reference books:
1. Goel, B.B- Project Management - Principles and Techniques, Deep & Deep Publications, New Delhi,
1986.
2. UNIDO - Series on Project Management.
Websites:
1. http://nptel.iitk.ac.in/courses/Webcourse-contents/IIT
Delhi/project%20and%20production%20management/index.htm
2. http://www.businessballs.com/project.htm
Objectives
33

Semester :
Subject code
Subject
MEE83
Prerequisite
Rapid Prototyping

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Introducing Knowledge about different Rapid prototyping techniques and its

application and its limitation.
Ability to select proper Rapid prototyping techniques for the real life design model
Outcomes
problems.
Unit I
Hours:12
Basic concept of design, Practical Issues in Design, Information in Design, Tools for Design, Recent developments in
theories of design.
Unit II
Hours:12
Product Development Cycle Data requirements, Modeling, Data representation, part orientation and support,
from CAD / CAM, STL format, Slicing, Post Processing.
Unit III
Hours:12
Engineering Manufacturing, Overview of existing technologies of prototyping and tooling, General features and
classification of Generative Manufacturing process (GMP) for Rapid Prototyping.
Unit IV
Hours: 12
Two-Dimensional Layer by Layer Techniques- Steriolithography (SL), Solid Foil Polymerization (SFP), Selective
Laser Sintering (SLS), Selective Powder Building (SPB), Ballistic Particle Manufacturing (PM), Fused Deposition
Modelling (FDM), Laminated Object Manufacturing (LOM), Solid Ground curing (SGC).
Unit V
Hours :12
Direct three Dimensional Techniques Beam Interference Solidification (BIS), Ballistic Particle Manufacturing,
Programmable Moulding, Comparison of GMP characteristics, considerations for adopting RP technology.
Total tutorials:Total practical classes:Total hours: 60
Text books:
1. Radhakrishnan, P. Subramanaya,S and Raju.v - CAD/CAM/CIM, New age international (P) Ltd.,
2. Amitabha Ghosh, - Rapid Prototyping-A Brief Introduction, Affiliated East West Press Pvt.Ltd., 1997.
Reference books:
1. Richard Bizmingham, Graham Cleland, Robert Driver and Dwid Maffin - Understanding Engineering Design,
Prentice Hall of India, 1998.
Websites:
1. http://www.quickparts.com/LowVolumePrototypes.aspx
2. http://www.stratasys.com/resources/rapid-prototyping
Objectives
34

Semester :
Subject code
Subject
MEE84
Prerequisite
Objectives
Surface Engineering in Tribology

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
Understand tribologys role in business and the importance of tribology as a way of

creating value in an organization.
Identify and create the conditions in which tribology projects can be proposed,
commissioned and promoted.
Outcomes
Identify the surface related problems which lead to failure of designed components.
Create designer surfaces so as to exploit the tribological advantages.
Unit I
Hours:12
Introduction-nature of surfaces-physico-chemical characteristics of surface layers-surface contamination-fractional
film defects-heat of adsorption theory-effect of surface films.
Unit II
Hours:12
Introduction- surface roughness- sampling length- asperities- quantification of roughness
parameters- traditional and latest surface parameters- standardized methods of measurement-various roughness
measurement techniques- statistical analysis of surfaces- PDF-ACF-Spectral density-fractal-BAC etc.
Unit III
Hours:12
Introduction- geometry of non-conforming surfaces in contact- surface and subsurface stresses-surface tractioncontact of rough surface- surface temperature in sliding- apparent and real area of contact- frictional heating an
idealized rough surface- a realistic rough surface.
Unit IV
Hours: 12
Adhesion- fundamentals- solid to solid contacts- bonding between surface- types of bonding- free surface energy
theory of adhesion- liquid mediated contact.
Unit V
Hours :12
Introduction-surface modification- various types-surface hardening-carburizing-nitriding-carbonitridingsurfacecoating-PVD-CVD-Nanocoatings.
Text books:
1. Srivatsava, S.K. - Tribology in Industries, S. Chand & Co., 2001.
2. Hutchings, I.M. - Tribology: Friction and wear of engineering materials, Edward Arnold, 1992.
Reference books:
1. Bridger, R.S. -Introduction to Ergonomics, McGraw Hill, 1995.
2. McCormick, J. - Human Factors in Engineering and Design McGraw Hill, 1992.
Websites:
1. http://www.tribology-abc.com/
2. http://www.hauzertechnocoating.com/en/
3. http://www.stle.org/
35

Semester :
Subject code
Subject
MEE85
Prerequisite
Objectives
World Class Manufacturing

Category : TY
Hours/week
Credit
Maximum marks
L
T
P
C
CA
SE
TM
4
4
40
60
100
To introduce students with WCM concepts and emphasize the necessary steps for the
journey toward becoming a World class manufacturing organization with a perspective
approach of effectively interfacing functional areas to derive better results.
Outcomes
Implementation of WCM principles covers almost all the management techniques like
manufacturing strategy, lean manufacturing, TPM, TQM in unison which eventually
reduce lead times, speed time-to-market, cut operations costs, exceed customer
expectations, manage the global enterprise, streamline outsourcing processes and
finally improves business performance visibility.
Unit I
Hours:12
Introduction to World-Class Manufacturing (WCM): Manufacturing Excellence and Competitiveness, Meaning of
World-class, Competing in World markets, WCM Techniques, Review of frameworks for WCM, Justification of
WCM; An overview of manufacturing strategy: concepts, manufacturing strategy formulation and implementation,
Manufacturing strategy examples from the industry (Indian and international context).
Unit II
Hours:12
Introduction to Lean Manufacturing - Elements of Lean manufacturing : Stability, Standardized work, Just in time,
Jidoka, Hoshin Planning, The culture of lean, Implementation of Lean manufacturing : Implementation framework
for the Lean manufacturing, Case Studies.
Unit III
Hours:12
Total Productive Maintenance (TPM)- An overview of various maintenance systems, Evolution of TPM, Productivity
and TPM, OEE, TPM and TQC, Small Group Activities, Pillars of TQM, Kobetsu-Kaizen (Continuous Improvement),
Jishu-Hozen (Autonomous maintenance), Planned Maintenance System, Skill upgrade training, Initial control
(Equipment Life cycle management), Hinshitsu-Hozen (Quality Maintenance), Office TPM, Total safety
management, Implementation, 5s, Case Studies.
Unit IV
Hours: 12
Total Quality Management (TQM) - Definition, Understanding quality, Evolution of TQM, Framework for TQM,
Commitment and leadership, Customer satisfaction, Employee involvement, Continuous process improvement,
Supplier partnership, Performance measures, Formulation and implementation of TQM, Case Studies.
Unit V
Hours :12
Salient features of WCM - Supply Chain Management & key issues in SCM, Role of Information system in WCM,
Knowledge management - Introduction, Benefits, Tools and techniques, Study of various performance measures in
world class organization, Human Resource Dimensions in WCM.
Text books:
1. Jim Todd, World-class Manufacturing, McGraw Hill, London, 1995.
2. Schonberger R.J., World Class Manufacturing - The Lesson of Simplicity, Free Press, 1986.
Reference books:
1. Marcus, A A., Management strategy: achieving sustained competitive advantage, New York : McGrawHill/Irwin, 2011
2. Voss C.A., "Manufacturing Strategy: Process and Content", Chapman & Hall, London, 1992.
3. Pascal, D., Lean production simplified, 2nd Edition, Productivity Press, 2007.
4. Nakajima, S., Introduction to Total Productive Maintenance, Productivity Press, 1988.
5. Besterfield D. H., et al., "Total Quality Management", Pearson Education, 1999.
6. Mohanty R.P. and Deshmukh S.G., Advanced Operations Management, Pearson Education, 2003
Websites:
1. http://www.inc.com/encyclopedia/total-quality-management-tqm.html
36

12 MT Me 2

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

12 MT Me 2

Caricato da

Copyright:

Formati disponibili

PONDICHERRY ENGINEERING COLLEGE, PUDUCHERRY 605 014

CURRICULUM AND SYLLABI FOR AUTONOMOUS STREAM

Advanced Solid Mechanics

Modern Manufacturing Techniques

Industrial Training (Limited to one credit)

Advances in Casting and Welding

Composite Materials Technology

Computer Aided Inspection and Quality Control

Design for Manufacture and Assembly

Finite Element Method

Pneumatic and Hydraulic Controls

Industrial Robotics Technology

Integrated Materials Management

Logistics and Supply Chain Management

Principles of Maintenance of Safety Engineering

Product Reliability Engineering

Surface Engineering in Tribology

World Class Manufacturing

SYLLABUS (Core Subjects)

Department : Mechanical Engineering

Advanced Solid Mechanics

Programme: M.Tech. (Product Design and Manufacturing)

To analyse the stresses and deformations through advanced mathematical models.

Department : Mechanical Engineering

Design Concepts and Technologies

Programme: M.Tech. (Product Design and Manufacturing)

Introduction to Product development cycle with methodology and factors to be

Department : Mechanical Engineering

Newer Materials and Processing

Programme: M.Tech. (Product Design and Manufacturing)

Department : Mechanical Engineering

Design Optimization Techniques

Programme: M.Tech. (Product Design and Manufacturing)

Department : Mechanical Engineering

Programme: M.Tech. (Product Design and Manufacturing)

To teach various mechanical software in modeling and analysis.

Department : Mechanical Engineering

Modern Manufacturing Techniques

Programme: M.Tech. (Product Design and Manufacturing)

Department : Mechanical Engineering

Robust Design and Quality

Programme: M.Tech. (Product Design and Manufacturing)

Department : Mechanical Engineering

Programme: M.Tech. (Product Design and Manufacturing)

Suggested list of Exercises:

Total contact hours: WEBSITE:

Total practical classes: 45

Department : Mechanical Engineering

Programme: M.Tech. (Product Design and Manufacturing)

Department : Mechanical Engineering

Project Work Phase-I

Programme: M.Tech. (Product Design and Manufacturing)

To guide to understand the scope and define the problem.

Total contact hours: -

Total practical classes:-

Department : Mechanical Engineering

Project Work Phase-II

Programme: M.Tech. (Product Design and Manufacturing)

To guide a student to do an exhaustive literature survey in the broad area of interest.

To guide to understand the scope and define the problem.

Total contact hours: -

Total practical classes:-

SYLLABUS (Elective Subjects)