Muskoka Chair

Assembly Instructions

1032 Henshaw Lake Road, Box 494, Port Carling, ON P0B 1J0
705-765-3836
www.muskokachair.com

Muskoka Chair Assembly Instructions

Tools Needed: Cordless Drill
#2 Robertson Bit
9/16 Socket or Adjustable Wrench
Tips:
Separate all parts in kit box into five sections (as marked)
Section A

Rail Assembly, 16 parts .............................................................. Pages 1 - 5

Section B

Back Support Assembly, 5 parts................................................. Pages 6 - 7

Section C

Chair Back Assembly, 10parts .................................................. Pages 8 - 13

Section D

Arm and Front Leg Assembly, 8 parts..................................... Pages 14 - 23

Section E

Front Plate Install Only, 1 part ..................................................... Page 24

Total = 40 Parts
74 - 1 Screws
2 - 2 Carraige Bolts
Section D
4 - 1 hex head bolts
6 nuts, 6 washers
All other screws are already in their designated place

If all parts and hardware are accounted for, lets begin.

If not call 1-705-765-3836 for assistance.

Part A - Rail Assembly, 16 Parts

Page 1

Right
Side Rail

Under Chair Dowel

Seat Base

Left
Side Rail

2G
2F
2E
2D
2C
2B

These
Are Longer
19 7/8 long

2A
1A
1B
1C
1D

These
Are Shorter
19 1/2 long

Part A - Rail Assembly, continued

Page 2

Screw - 4

er
Und

l -1
e
w
o
ir D
a
h
C

Screw - 3

Screw - 2
Right Rail

From outside
left and right rail
screw into under
chair dowel.
(Pre-drilled 1 holes to set
dowels into)

air
h
C
der
n
U

Screw - 1
Left Rail

l-2
e
w
Do

Part A - Rail Assembly, continued

Sea
t Sl
at 2
B

Placement of first seat slat

(Seat Slat 2B)

Page 3

Part A - Rail Assembly, continued

Page 4

Placement of 2nd Seat Slat

2A
Spacer Sticks

Seat Base
1B
1A
2C

1C

1D

2D

2E

2F

2G

Use Spacer Stick All The Way To Seat Base

2A
2B

Part A - Rail Assembly, continued

Picture of Finished Rail Section

Page 5

Part B - Back Support Assembly, 5 parts

Page 6

Back Support Right Side

Back Support Dowel (shorter of the 3 dowels supplied)
Back Support Left Side

Left or Right
Arm Support

Same

Screw

Screw
Back Support Dowel

Part B - Back Support Assembly, 5 parts

Page 7

NOT HERE
Screw

Screw

Screw

Screw

Pre-Drilled
Holes To
Accept
Screws

Part C - Chair Back Assembly, 10 parts

Left
2

Left
1

C
E
N
T
R
E

Right Right Right

1
2
3

B
A
C
K
S
L
A
T

Lower Back Slat Support

Upper Back Slat Support

Back Strap

Left
3

Page 8

Part C - Chair Back Assembly, 10 parts

Page 9

Pre-Aligned Holes For 7 Back Slats To Attach

Upper Back Slat Support
Left 3

Left 2

Left 1

Centre

Right 1

Right 2

Lower Back Slat Support

Left 3

Left 2

Left 1

Centre

C
E
N
T
R
E

Right 1

Screw

B
A
C
K
S
L
A
T

Screw

Right 2

Right 3

Right 3

Part C - Chair Back Assembly, 10 parts

Install 14 Screws
Tip Screw through back slat, then place screw tip in proper hole
If having trouble aligning holes, just twist back

Left
3

Left
2

Left Centre Right Right Right

1
1
2
3

SHORTEST 3RD
2ND LONGEST 2ND
3RD SHORTEST
BACK LONGEST LONGEST BACK LONGEST LONGEST BACK
SLAT
BACK
BACK
SLAT
BACK
BACK
SLAT
SLAT
SLAT
SLAT
SLAT

Page 10

Part C - Chair Back Assembly, 10 parts

Flip back over, screw centre of back strap to centre of back

Factory
PreDrilled
Hole

Page 11

Part C - Chair Back Assembly, 10 parts

Page 12

Use stick
to keep
back strap
level

SEE NEXT
STEP BEFORE
SCREWING

Part C - Chair Back Assembly, 10 parts

Use sticks to separate back
slats evenly
If tight use screw
driver to spread
back slats

Back Is Complete

Page 13

Right
Arm

Left or Right
Support

Left
Arm

Page 14

Left or Right
Support

Part D - Arm and Front Leg Assembly, 8 parts

Part D - Arm and Front Leg Assembly, 8 parts

Place hex head bolts

into factory hexagon holes
Attn: Use hammer and screw driver
to seat heads into place

Finger tighten
3 screws

Page 15

Part D - Arm and Front Leg Assembly, 8 parts

Page 16

Use marking device to make sure plate is

reinstalled back in same location
Now remove plate after marking
Attn: Only do one arm at a time

Routered
edge up

Screw plate
to support
2 screws

Part D - Arm and Front Leg Assembly, 8 parts

Page 17

3 screws to
secure brace
and plate

Slotted
for easy
assembly

Part D - Arm and Front Leg Assembly, 8 parts

Page 18

Place back in original

location 4 screws

Part D - Arm and Front Leg Assembly, 8 parts

Finished Left Arm Assembly

Same Process For Right Side

Page 19

Part D - Arm and Front Leg Assembly, 8 parts

Page 20

Muskoka Chair Assembly Time... 5 Minutes To Go!

Tips Forward As Shown

Washer & Nut

Bolt Back Support Into Place

2 - 2 Carriage Bolts

Part D - Arm and Front Leg Assembly, 8 parts

Page 21

Put back assembly

in place as shown
8 screws

Part D - Arm and Front Leg Assembly, 8 parts

Assembly So Far

Page 22

Part D - Arm and Front Leg Assembly, 8 parts

Page 23

Slotted

4 Washers, 4 Nuts
Underneath chair
Hex Head
Bolts Here
Into Rail
Section

Part E - Front Plate Install, 1 part

Page 24
Front Plate

Place on chair as shown below - 4 screws

Tight Up To Rail
4 screws

Page 25

Tighten
all nuts
with 9/16
socket or
wrench

Page 26

1st

Tighten to back
support
2nd

Congratulations!
Your Muskoka Chair assembly has succesfully been completed.