Design of Pressure Vessel 2

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Pressure Vessels
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ASME Sec. VIII Div. 1

TEMA
EEUA
IS 2825
EN 13445
API 650
API 620
IS 6533
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meeting the requirements of the specified equipment design code.
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EXAMPLE NO. PV-02

DESIGN
OF
PRESSURE VESSEL
In this tutorial we will see how to design an LPG storage tank, a simple horizontal pressure vessel
with saddle supports.
NOTE:
1) Link to youtube video of this design:
https://www.youtube.com/watch?v=wTsjneCO96g&list=SPPL8SPZUxm-mFqQZceyhr13QYDEruelJx
2) As you can see in the video, the inbuilt intelligence in the software generates a lot of information
by itself.
Eg:
i.
For a body flange, the software evaluates all the undefined parameters Flange OD, Flange ID,
PCD, Number and Size of bolts, Gasket OD & ID, etc. meeting the requirements of specified
equipment design code.
ii.
Please note that entire process from selection of saddle to checking its adequacy are done
automatically, thus saving users valuable time.
3) In case of any changes to the interconnected shell geometry and / or design conditions (pressure /
temperature) including material of constructions, these dimensions are automatically regenerated by
the software to meet the new requirements.
4) The software can generate cost estimation and BOM in Excel.
'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

Sunay Wagle, CADEM Services,
Licensee :
Pune, India
Customer
Sample Project
Project / Equipment
Horizontal Presure Vessel with Saddle

Supports / LPG Storage Tank
Designed By / Revision and Date

Index
Sr. No.
Description
Title page & equipment info
Design data
Material of constructions
Effective Pressures
Weight summary report
Wind load calculations
Seismic load calculations
Design of Dished End (Front)
Design of Main Shell
10
Design of Dished End (Rear)
11
Design of Saddle Support
12
13
14
Design of N 01
15
Design of N 02
16
Design of N 03
17
Design of N 03
18
Design of Saddle Plate
19
Design of Bolted Cover [N 03]
20
21
Design of Lifting Lugs
22
Foundation load data
23
C.G. Data
/ R00 , 31-03-2015 22:11:06

Page No

Customer
Sample Project
Project

Supports
Location
Sample Site
Plant
EQUIPMENT INFORMATION :
LPG Storage Tank
Design Code
ASME VIII Div.1, 10 A11
Equipment Name
LPG Storage Tank
Equipment Type
Pressure Vessel
Equipment Class
N.A.
Equipment Category
N.A.
Reference Drawing No
---
Service
Explosive Services
Support Type
DESIGN & REVIEWAL :
Designed By
Saddle Supports
Design Date
31-03-2015 22:11:06
Checked By
Approved By
Revision
INSPECTION & APPROVAL :
Inspection Agency
R00
Reviewed By
EQUIPMENT DATA :
Front end
---
Front end flanged
False
Rear end
Dished End
Rear end flanged
False
Shell ID
2350 mm
Shell OD
2382 mm
Length, Shell (W.L. to W.L) / Overall

OTHER DATA :
7980 / 10354 mm
Fabricated weight
9443.5 kgf
Empty weight + external weights
9443.5 kgf
Estimated operating weight
51095.3 kgf
Estimated hydrotest weight
52795.4 kgf
---
Dished End

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
VESSEL DESIGN DATA

(1) PROCESS DETAILS :
MEDIA
DENSITY
kg/m
Operating
LPG
470
Design1
1000
Design2
Startup
Shutdown
Upset
Hydrotest
Water
Pneumatic
LPG
1000
1.2
(2) PR. : kgf/mm g
INT.
EXT.
Operating
0.1
0.1
0.01055
Design1
0.145
0.145
0.01055
Design2
Startup
Shutdown
Upset
(3) TEST PR. : kgf/mm g
Based on
Hydrotest
Input Pr
MAWP
MAP
0.189
0.189
0.189
0.16
0.16
Pneumatic
0.16
(4) TEMPERATURE : C
MIN.
Input
MAX.
MDMT
Operating
20
55
Design1
-10
75
21.67
50
Design2
Startup
Shutdown
Upset
Hydrotest
Pneumatic
21.67
(5) ALLOWANCES : mm
INT.
EXT.
Corrosion
50
Polishing
0
0
(6) RADIOGRAPHY & JOINT EFFICIENCY :
RADIOGRAPHY
JOINT
EFFICIENCY
Shell
Full
1.00
Head
Full
1.00

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


VESSEL DESIGN DATA
1. MATERIAL OF CONSTRUCTION :
Shell side
Shell
SA-516 GR. 70 Plt. [UNS:K02700]
Head
SA-516 GR. 70 Plt. [UNS:K02700]
Body flange
SA-516 GR. 70 Plt. [UNS:K02700]
Body flange cover
SA-516 GR. 70 Plt. [UNS:K02700]
Liner
2. NOZZLE CONNECTIONS :
Shell side
Nozzle neck <= NPS 40
SA-106 GR. B Smls. Pipe

[UNS:K03006]
Flange
SA-105 Frg. [UNS:K03504]
Cover flange
SA-105 Frg. [UNS:K03504]
Nozzle NPS > 40 & < 200

[UNS:K03006]
Flange
SA-105 Frg. [UNS:K03504]
Cover flange
SA-105 Frg. [UNS:K03504]
Nozzle neck >= NPS 200
SA-516 GR. 70 Plt. [UNS:K02700]
Flange
SA-516 GR. 70 Plt. [UNS:K02700]
Cover flange
SA-516 GR. 70 Plt. [UNS:K02700]
Pad flange
SA-516 GR. 70 Plt. [UNS:K02700]
Pad flange cover
SA-516 GR. 70 Plt. [UNS:K02700]
Manhole flange
SA-516 GR. 70 Plt. [UNS:K02700]
Manhole cover
SA-516 GR. 70 Plt. [UNS:K02700]
Reinforcement pad
SA-516 GR. 70 Plt. [UNS:K02700]
External bolt
SA-193 GR. B7 Bolt [UNS:G41400]
External gasket
CAF with suitable binder (3 mm.)
Stiffener
SA-516 GR. 70 Plt. [UNS:K02700]
Lifting lug
IS-2062 GR. A Plt.
Support
IS-2062 GR. A Plt.
Anchor bolt
Commercial CS Bolt
3. INSULATION & CLADDING:
Mat. / Density / Thk.
N.A. / kg/m / mm
Mat. / Thk.
N.A. / mm
/ R00 , 31-03-2015 22:11:06

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


/ R00 , 31-03-2015 22:11:06
SUMMARY OF EFFECTIVE DESIGN PRESSURES IN kgf/mm g VS TEMPERATURE IN C
Sr.
Item name
Temp.
Inside pr.
Liquid pr.
Effective pr.
No.
+ve
-ve
+ve
-ve
Dished End (Front)
75
0.145
0.01055
0.145
0.01055
Main Shell
75
0.145
0.01055
0.145
0.01055
Dished End (Rear)
75
0.145
0.01055
0.145
0.01055
4
5

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


ITEM WISE WEIGHT SUMMARY
Sr.No.
Item name
/ R00 , 31-03-2015 22:11:06

Item size
Empty
wt
Volume
Filled wt
kgf
kgf
Dished End (Front)
Hemispherical End 2374 OD x

12 Nom / 10.8 Min Thk
1037.5
3.398
4435.2
Main Shell
2382 OD x 16 Thk, 7980 Lg
7513.1
34.61
42125.2
Dished End (Rear)

1037.5
3.398
4435.2
Saddle Plate
892.5 Long x 2055.16 Wide x

14 Thk, 2 Nos.
406.6
406.6
Gusset Plate [01]
250 Long x 345.662 Wide x 14

Thk, 8 Nos.
76.62
76.62
Gusset Plate [02]
250 Long x 673.746 Wide x 14

Thk, 8 Nos.
149.3
149.3
Bolting Plate
2055.16 Long x 514 Wide x 22

Thk, 2 Nos.
368
368
Anchor Bolt
Anchor M24 x 600 Lg, 8 Nos.
17.19
17.19
Support Pad
674 Long x 2695.914 Wide x

20 Thk, 2 Nos.
575.4
575.4
10
N 01
ANSIB36.10, 150 NPS Sch.80,

153 Lg
6.568
0.00257
9.141
11
Flange [N 01]
Weld Neck, ANSI B16.5, RF,

300# for 150 NPS Sch 80 Pipe
17.34
17.34
12
Gasket [N 01]
166.329 OD x 146.329 ID,

3.175 Thk
0.1
0.1
13
Bolt [N 01]
Hex Head Bolt M20 x 108.477

Lg, 12 Nos.
3.237
3.237
14
Reinf [N 01]
292.659 OD x 171.275 ID x 16
Thk
5.602
5.602
15
N 02
ANSIB36.10, 100 NPS

Sch.160, 151 Lg
5.106
0.0009
6.011
16
Flange [N 02]

300# for 100 NPS Sch 160
Pipe
11.02
11.02
17
Gasket [N 02]
107.325 OD x 87.325 ID,

3.175 Thk
0.1
0.1
18
Bolt [N 02]

Lg, 8 Nos.
1.966
1.966
19
Reinf [N 02]
174.65 OD x 117.3 ID x 16
Thk
1.666
1.666
20
N 03
581 OD x 450 ID, 70 Thk
58.78
0.01113
69.92
21
Bolted Cover [N 03]
Blind Flange - 581 OD x

34.073 Thk, RF, 534 PCD,
Tgrv = 1.588
68.18
68.18
22
Cover Gasket [N 03]
504.188 OD x 450 ID, 3.175

Thk
0.1
0.1
23
Cover Bolts [N 03]

Lg, 16 Nos.
2.924
2.924
24
Lifting Lugs
120 Long x 67 Wide x 60 Thk,

2 Nos.
7.638
7.638
25
Pad (Lifting Lugs)
70 Long x 210 Wide x 8 Thk, 2

Nos.
1.862
1.862
26
27
28
29
30
11373.4
52795.4

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
WIND LOAD CALCULATION

CODE
1. DESIGN CONDITIONS ( Design Mode 1 , Corroded Condition ) :
Basic wind speed
( Section 5.2 )
Expected life of equipment
( Section 5.3.1 )
Probability factor (Risk coeff)
( Section 5.3.1 )
Terrain category
( Section 5.3.2 )
Structure class
Wind [IS:875, 87]

Vb
25 Years
K1
( Section 5.3.3 )
Force coefficient (Shape factor)

2. CALCULATION OF FORCES AND MOMENTS:
Equivalent diameter
0.902
Category 2
( Section 5.3.2.2 )
Topography factor
50 m/s
Class B
K3
1.3
Cf
0.8
De
3290 mm
Overall length of equipment
10354 mm
Height of C.G. of equipment
Hcg
1500 mm
K2
0.98
Al
8501228.3 mm
At
34064660 mm
Vz
57.44 m/s
Pz
0.0002 kgf/mm
Fl
1683.1 kgf
Ft
5395.5 kgf
2524711.2 kgf-mm
8093271 kgf-mm
Height and size factor
( Section 5.3.2 )
Effective longitudinal cross sectional area

= 0.25 x x De 2
Effective transverse cross sectional area
= De x L
Effective wind speed
= K1 x K2 x K3 x Vb
Wind pressure
= 6E-08 x Vz
Longitudinal force
= Al x Pz
Transverse force
= Cf x At x Pz
Longitudinal turning moment
= Fl x ( Hcg - H )
Transverse turning moment
= Ft x ( Hcg - H )

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
SEISMIC LOAD CALCULATION

CODE
Weight of equipment
Importance factor
( Table-6 , 2002 )
Seismic [IS:1893, 02]

Wo
51095.3 kgf
1.5
Soil profile type
Stiff Soil Profile (SD)
Foundation type
RCC footings + Tie Beams
Damping factor
Seismic zone
Zone III
Seismic zone factor
( Table-2 , 2002 )
0.16
Response reduction factor
( Table-7 , 2002 )
2.9
Sa / g
2.5, Use max value
Cf
2.5 x ( 1 / 2.9 )
Ah
0.103
Elevation of support
0 mm
Hcg
1500 mm
Vb
5285.7 kgf
7928582.9 kgf-mm
Spectral accelerations coeff.

Damping correction factor
Seismic coefficient
( Fig. 2 , 2002 )
( Table-3 , 2002 )
( Clause-6.4.2 , 2002 )
= 0.5 x Z x I x Cf x ( Sa / g ) x ( 1 / R )
= 0.5 x 0.16 x 1.5 x 1 x
Seismic base shear force

= Ah x Wo
= 0.103 x 51095.3
Seismic moment of support
= Vb x ( Hcg - H )
= 5285.7 x ( 1500 - 0 )

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
DESIGN OF HEMISPHERICAL HEAD ( INT. & EXT.PRESSURE )
Dished End (Front)
CODE
Design pressure ( internal )
Pi
0.145 kgf/mm g
Design pressure ( external )
Pe
0.01055 kgf/mm g
Design temperature
75 C
Material of construction
Max. allowable stress @ design temp.
SA-516 GR. 70 Plt. [UNS:K02700]

S
14.06 kgf/mm
Joint efficiency
Outside diameter of head
OD
2374 mm
Inside diameter of shell
ID
2356 mm
Radiography
Full
Head shape
Nominal thickness
12 mm
Nominal thickness required as per TEMA
N.A mm
Internal allowance, corrosion + polishing
3 mm
External allowance, corrosion + polishing
0 mm
Thinning allowance / Under tolerance
1.2 mm
Available thickness
2. DESIGN CALCULATION AS PER UG 32 f :
Factor [K]
= 0.5
Thickness for internal pressure [t]
= K x Pi x ID / ( 2 x S x E - 0.2 x Pi )
= 0.5 x 0.145 x 2356 / ( 2 x 14.06 x 1 - 0.2 x 0.145 )
= 6.08 mm
3. DESIGN CALCULATION AS PER UG 33 c :
Assumed head thickness, [te]
= 3.375 mm
Factor [A]
= 0.125 x te / ( K x OD )
= 0.125 x 3.375 / ( 0.5 x 2374 )
= 0.00035
Factor with reference to chart (CS-2) [B]
= 3.743 kgf/mm
Allowable external pressure [Pa]
= B x te / ( K x OD )
= 3.743 x 3.375 / ( 0.5 x 2374 )
= 0.01061 kgf/mm
Since Pa > Pe, design is safe
Since available thickness is more than design thickness, design is safe.
7.8 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
DESIGN OF SHELL ( INTERNAL AND EXTERNAL PRESSURE )
Main Shell
CODE
1. DESIGN CONDITIONS ( Design Mode 1 , Corroded Condition )
Pi
0.145 kgf/mm g
Pe
0.01055 kgf/mm g
Design temperature
75 C
Max. allowable stress at design temp.
SA-516 GR. 70 Plt. [UNS:K02700]

S
14.06 kgf/mm
Joint efficiency long. seam
Ec
Outside diameter
OD
2382 mm
Radiography
Full
Inside radius ( corroded )
1178 mm
Shell length
7980 mm
Design length
L1
7980 mm
Nominal thickness
16 mm
N.A. mm
3 mm
0 mm
Thickness undertolerance
0 mm
Available thickness
13 mm
2. DESIGN CALCULATION AS PER UG-27

Thickness of shell under internal pressure [ti]
= Pi x R / ( S x E - 0.6 x Pi )
= 0.145 x 1178 / ( 14.06 x 1 - 0.6 x 0.145 )
= 12.22 mm
3. DESIGN CALCULATION OF SHELL THICKNESS UNDER EXTERNAL PRESSURE AS PER UG-28
Assumed te
12.38 mm
L1 / OD
3.35
OD / te
192.5
Factor A ( Refer to Fig. G in Subpart 3 of Sec. II, Part D )
0.00014
Factor B ( CS-2 )
1.531 kgf/mm

= 4 x B / ( 3 x ( OD / te ) )
= 4 x 1.531 / ( 3 x 192.5 )
= 0.0106 kgf/mm g

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
DESIGN OF HEMISPHERICAL HEAD ( INT. & EXT.PRESSURE )
Dished End (Rear)
CODE
Pi
0.145 kgf/mm g
Pe
0.01055 kgf/mm g
Design temperature
75 C
SA-516 GR. 70 Plt. [UNS:K02700]

S
14.06 kgf/mm
Joint efficiency
Outside diameter of head
OD
2374 mm
ID
2356 mm
Radiography
Full
Head shape
Nominal thickness
12 mm
N.A mm
3 mm
0 mm
1.2 mm
Available thickness
Factor [K]
= 0.5
= K x Pi x ID / ( 2 x S x E - 0.2 x Pi )
= 0.5 x 0.145 x 2356 / ( 2 x 14.06 x 1 - 0.2 x 0.145 )
= 6.08 mm
3. DESIGN CALCULATION AS PER UG 33 c :
Assumed head thickness, [te]
= 3.375 mm
Factor [A]
= 0.125 x te / ( K x OD )
= 0.125 x 3.375 / ( 0.5 x 2374 )
= 0.00035
Factor with reference to chart (CS-2) [B]
= 3.743 kgf/mm
= B x te / ( K x OD )
= 3.743 x 3.375 / ( 0.5 x 2374 )
= 0.01061 kgf/mm
7.8 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
SADDLE SUPPORT DESIGN
Saddle Support
CODE

Design Mode 1 , Corroded
Condition
1. SHELL DESIGN DATA :

Outside diameter
OD
2382 mm
ts
13 mm
No. of supports
Distance between saddles
4788 mm
Thickness
2. SADDLE DESIGN DATA :
M.O.C
IS-2062 GR. A Plt.
Distance of saddle from T.L.
1596 mm
Height of vessel C.L.
1500 mm
Base plate length
2055.2 mm
Base plate width
514 mm
Base plate thickness
tb
22 mm
Saddle angle
120
Saddle / gusset thk.
te
14 mm
No. of gussets
8 mm
Gusset width ( bottom )
b1
250 mm
Gusset width ( top )
b2
250 mm
Distance between gussets
D1
570 mm
Yield stress
Sy1
24.61 kgf/mm
Allowable stress for saddle ( 2 / 3 x Sy1 )

3. PAD DESIGN DATA :
M.O.C
S1
16.41 kgf/mm
SA-516 GR. 70 Plt. [UNS:K02700]
Thickness
tp
20 mm
Width
674 mm
Length of pad
Lp
2695.9 mm
Yield stress
Sy2
24.88 kgf/mm
Allowable stress for pad ( 2 / 3 x Sy2 )

4. BOLTING DESIGN DATA :
M.O.C
S2
16.59 kgf/mm
Dia. of bolt
db
24 mm
Commercial CS Bolt
Area of bolt
Ar
312.7 mm
No. of bolt / saddle
Nb
Bolt hole dia
30 mm
Bolt slot length
65 mm
Distance between bolts
D2
1880 mm
Allowable stress
5. AREAS :
Area in pad
S3
20.88 kgf/mm
a1
13480 mm
Area in saddle
a2
3738 mm
Area in base plate
a3
11308 mm
Total area ( excl. shell )

6. LOADS :
As
28526 mm
Design load
Wind
Design weight
7741.4 kgf
Long. load
F1
1683.1 kgf
Trans. load
F2
5395.5 kgf
Friction factor
0.3
Friction load
7. SADDLE REACTION :
Saddle reaction due to long. force [QL]
F3
1161.2 kgf
= F1 x B / L
= 1683.1 x 1500 / 4788
= 527.3 kgf
Saddle reaction due to trans. force [QR]
= 6 x F2 x B / E
= 6 x 5395.5 x 1500 / 2055.2
= 23628.2 kgf
Total reaction force on saddle [Q]
= MAX [ QL , QR ] + 0.5 x W
= MAX [ 527.3 , 23628.2 ] + 0.5 x 7741.4
= 27498.9 kgf
8. DESIGN OF PAD PLATE :
Saddle angle []
= a x p / 360
= 120 x p / 360
= 1.047 rad
Saddle angle []
=p-
= p - 1.047
= 2.094 rad
Unit load on pad plate [Fv]
= [ Q / ( 0.5 x OD ) ] x [ ( 1 + cos b ) / ( p - b + sin b x cos b ) ]
= [ 27498.9 / ( 0.5 x 2382 ) ] x [ ( 1 + cos 2.094 ) / ( p - 2.094 + sin 2.094 x cos 2.094 ) ]
= 18.8 kgf/mm
Moment on pad plate [Mp]
= Fv x b / 8 ................................................................ where, b = 330 mm
= 18.8 x 330 / 8
= 775.4 kgf-mm
Thickness of pad plate [tp1]
= SQRT [ 6 x Mp / S2 ]
= SQRT [ 6 x 775.4 / 16.59 ]
= 13.91 mm
9. DESIGN OF SADDLE WEB AND GUSSET :
Saddle coefficient [K1]
= ( 1 + cos b - 0.5 x sin 2 b ) / ( p - b + sin b x cos b )
= ( 1 + cos 2.094 - 0.5 x sin 2 2.094 ) / ( p - 2.094 + sin 2.094 x cos 2.094 )
= 0.204
Saddle splitting force [Fh]
= Q x K1
= 27498.9 x 0.204
= 5596.6 kgf
Stress due to splitting force [t]
= Fh / As
= 5596.6 / 28526
= 1.343 kgf/mm
............................................. < St where, St = 0.6 x Sy1
Allowable compr. stress [Sa]

= 18000 / [ 1 + ( 12 / 18000 ) x ( h / te ) 2 ] .................. where, h = 267 mm
= 18000 / [ 1 + ( 12 / 18000 ) x ( 267 / 14 ) 2 ]
= 14487.2 psi
= 10.19 kgf/mm
Induced compr. stress [fa]
= Fv / te
= 18.8 / 14
= 0.196 kgf/mm
............................................. < Sa
10. DESIGN OF BASE PLATE :

Required thickness of base plate [tb]
= SQRT [ 3 x Q x C / ( 4 x E x S1 ) ]
= SQRT [ 3 x 27498.9 x 514 / ( 4 x 2055.2 x 16.41 ) ]
= 15.26 mm
11. CHECK FOR BOLT ADEQUACY :
Bolt tension [T]
= MAX [ QL - Q , 0 ]
= MAX [ 527.3 - 27498.9 , 0 ]
= 0 kgf
Bolt tensile stress [Stb]
= T / ( S3 x Nb )
= 0 / ( 20.88 x 4 )
= 0 kgf/mm
Shear force on bolt [F]
= MAX [ MAX ( F1 , F2 ) - F3 , 0 ]
= MAX [ MAX ( 1683.1 , 5395.5 ) - 1161.2 , 0 ]
= 4234.3 kgf
Bolt shear load [Sh]
= F / ( Nb x Ar ) .......................................................... where, Ar = 312.7 mm
= 4234.3 / [ 4 x 312.7 ]
= 3.385 kgf/mm
............................................. < 0.7 x S

101

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
Saddle Support
CODE

Condition

Outside diameter
OD
2382 mm
ts
13 mm
No. of supports
4788 mm
Thickness
M.O.C
IS-2062 GR. A Plt.
1596 mm
1500 mm
Base plate length
2055.2 mm
Base plate width
514 mm
tb
22 mm
Saddle angle
120
te
14 mm
No. of gussets
8 mm
b1
250 mm
b2
250 mm
D1
570 mm
Yield stress
Sy1
24.61 kgf/mm

M.O.C
S1
16.41 kgf/mm
SA-516 GR. 70 Plt. [UNS:K02700]
Thickness
tp
20 mm
Width
674 mm
Length of pad
Lp
2695.9 mm
Yield stress
Sy2
24.88 kgf/mm

M.O.C
S2
16.59 kgf/mm
Dia. of bolt
db
24 mm
Commercial CS Bolt
Area of bolt
Ar
312.7 mm
Nb
Bolt hole dia
30 mm
Bolt slot length
65 mm
D2
1880 mm
Allowable stress
5. AREAS :
Area in pad
S3
20.88 kgf/mm
a1
13480 mm
Area in saddle
a2
3738 mm
Area in base plate
a3
11308 mm

6. LOADS :
As
28526 mm
Design load
Seismic
Design weight
51095.5 kgf
Long. load
F1
5285.7 kgf
Trans. load
F2
5285.7 kgf
Friction factor
0.3
Friction load
F3
7664.3 kgf
= F1 x B / L
= 5285.7 x 1500 / 4788
= 1655.9 kgf
= 6 x F2 x B / E
= 6 x 5285.7 x 1500 / 2055.2
= 23147.4 kgf
= MAX [ QL , QR ] + 0.5 x W
= MAX [ 1655.9 , 23147.4 ] + 0.5 x 51095.5
= 48695.2 kgf
Saddle angle []
= a x p / 360
= 120 x p / 360
= 1.047 rad
Saddle angle []
=p-
= p - 1.047
= 2.094 rad
= [ 48695.2 / ( 0.5 x 2382 ) ] x [ ( 1 + cos 2.094 ) / ( p - 2.094 + sin 2.094 x cos 2.094 ) ]
= 33.28 kgf/mm
= Fv x b / 8 ................................................................ where, b = 330 mm
= 33.28 x 330 / 8
= 1373 kgf-mm
= SQRT [ 6 x Mp / S2 ]
= SQRT [ 6 x 1373 / 16.59 ]
= 18.51 mm
= 0.204
= Q x K1
= 48695.2 x 0.204
= 9910.5 kgf
= Fh / As
= 9910.5 / 28526
= 2.377 kgf/mm
............................................. < St where, St = 0.6 x Sy1

= 18000 / [ 1 + ( 12 / 18000 ) x ( h / te ) 2 ] .................. where, h = 267 mm
= 18000 / [ 1 + ( 12 / 18000 ) x ( 267 / 14 ) 2 ]
= 14487.2 psi
= 10.19 kgf/mm
= Fv / te
= 33.28 / 14
= 0.347 kgf/mm
............................................. < Sa

= SQRT [ 3 x Q x C / ( 4 x E x S1 ) ]
= SQRT [ 3 x 48695.2 x 514 / ( 4 x 2055.2 x 16.41 ) ]
= 20.31 mm
Bolt tension [T]
= MAX [ QL - Q , 0 ]
= MAX [ 1655.9 - 48695.2 , 0 ]
= 0 kgf
= T / ( S3 x Nb )
= 0 / ( 20.88 x 4 )
= 0 kgf/mm
= MAX [ MAX ( F1 , F2 ) - F3 , 0 ]
= MAX [ MAX ( 5285.7 , 5285.7 ) - 7664.3 , 0 ]
= 0 kgf
= 0 / [ 4 x 312.7 ]
= 0 kgf/mm
............................................. < 0.7 x S

101

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
SADDLE SUPPORT - ZICK ANALYSIS
Saddle Support
CODE
BS 5500
Condition
1. DESIGN CONDITION :
Pi
0.145 kgf/mm g
Pe
0.01055 kgf/mm g
Design temperature
M.O.C
75 C
Outside diameter
OD
2382 mm
IS-2062 GR. A Plt.
Mean radius
1191 mm
Thickness ( provided )
16 mm
Thickness
ts
13 mm
Allowance internal / external
CA
0 / 0 mm
Joint efficiency ( circ.)
Ec
Yield strength
Sy
26.72 kgf/mm
Allowable stress
Sa
14.06 kgf/mm
Youngs modulus
Ey
20373.3 kgf/mm
Allowable tensile stress
14.06 kgf/mm
Factor A
0.00136
Chart for factor B
CS-2
Factor B
Allowable compr. stress
3. HEAD DESIGN DATA :
Height of head
9.452 kgf/mm
Sc
9.452 kgf/mm
1187 mm
th
9 mm
No. of supports
Equivalent equipment length
7980 mm
Thickness of head
M.O.C
IS-2062 GR. A Plt.
Ls
4788 mm
1596 mm
7980 mm
Saddle angle
120

b2
250 mm
tp
20 mm
M.O.C
Thickness
SA-516 GR. 70 Plt. [UNS:K02700]
Width
674 mm
Length
6. LOAD :
L1
2695.9 mm
Max. reaction at support

7. FACTORS :
48695.2 kgf
K1
0.107
K2
0.192
K3
1.171
K4
K5
0.76
K6
8. BENDING MOMENT AT SADDLE :
Bending moment at saddle [M1]
0.053
=(Q/2)x[(6xA2+8xAxH-3xR2+3xH2)/(3xL+4xH)]
= ( 48695.2 / 2 ) x [ ( 6 x 1596 2 + 8 x 1596 x 1187 - 3 x 1191 2 + 3 x 1187
/ ( 3 x 7980 + 4 x 1187 ) ]
= 25809394 kgf-mm
9. BENDING MOMENT AT MIDSPAN :
Bending moment at midspan [M2]
= ( Q / 4 ) x [ ( 3 x L 2 - 12 x A x L - 16 x A x H + 6 x R 2 - 6 x H 2 ) / ( 3 x L + 4 x H ) ]
= ( 48695.2 / 4 ) x [ ( 3 x 7980 2 - 12 x 1596 x 7980 - 16 x 1596 x 1187 + 6 x 1191 2 - 6 x 1187
/ ( 3 x 7980 + 4 x 1187 ) ]
= 3375328 kgf-mm
10. STRESS CALCULATION :
As per G.3.3.2.2 ( G.9 )
Longitudinal bending compr. stress in shell at midspan [S1]
= [ M2 / ( p x R 2 x ts ) ] + [ Pe x R / ( 2 x ts ) ]
= [ 3375328 / ( p x 1191 2 x 13 ) ] + [ ( 0.01055 x 1191 ) / ( 2 x 13 ) ]
= 0.541 kgf/mm
......................................... < [ MIN ( S , Sc ) = 9.452 kgf/mm ]
As per G.3.3.2.2 ( G.10 )

Longitudinal bending tensile stress in shell at midspan [S2]
= [ M2 / ( p x R 2 x ts ) ] + [ Pi x R / ( 2 x ts ) ]
= [ 3375328 / ( p x 1191 2 x 13 ) ] + [ ( 0.145 x 1191 ) / ( 2 x 13 ) ]
= 6.7 kgf/mm
......................................... < [ S x Ec = 14.06 kgf/mm ]
As per G.3.3.2.3 ( G.11 )

Longitudinal tensile stress in shell at saddle [S3]
= [ M1 / ( p x K1 x R 2 x ts ) ] + [ Pi x R / ( 2 x ts ) ]
= [ 25809394 / p x 0.107 x 1191 2 x 13 ] + [ ( 0.145 x 1191 ) / ( 2 x 13 ) ]
= 10.81 kgf/mm
......................................... < [ S x Ec = 14.06 kgf/mm ]
As per G.3.3.2.3 ( G.12 )

Longitudinal compr. stress in shell at saddle [S4]
= [ M1 / ( p x K2 x R 2 x ts ) ] + [ Pe x R / ( 2 x ts ) ]
= [ 25809394 / ( p x 0.192 x 1191 2 x 13 ) ] + [ ( 0.01055 x 1191 ) / ( 2 x 13 ) ]
= 2.803 kgf/mm
......................................... < [ MIN ( S , Sc ) = 9.452 kgf/mm ]
As per G.3.3.2.4 ( G.13 )

Tangential shear stress in shell for A > 0.5 R [S6]
= [ K3 x Q / ( R x ts ) ] x [ ( L - 2 x A ) / ( L + ( 4 / 3 ) x H ) ]
= [ 1.171 x 48695.2 / ( 1191 x 13 ) ] x [ ( 7980 - 2 x 1596 ) / ( 7980 + ( 4 / 3 ) x 1187 ) ]
= 3.683 kgf/mm
......................................... < [ MIN ( 0.8 x S , 0.5 x Sy ) = 11.25 kgf/mm ]
Refer note
As per G.3.3.2.5.1 ( G.16 )
Circumferential compr. stress [S8]
= K5 x Q / ( ts x b )
= 0.76 x 48695.2 / ( 33 x 674 )
= 1.664 kgf/mm
......................................... < [ MIN ( 1.5 x S , 0.9 x Sy ) = 21.09 kgf/mm ]
Refer note
As per G.3.3.2.5.1 ( G.17 )
Circum. bending stress compr. at horn of saddle for L < 8 x R [S10]
= [ Q / ( 4 x ts x b ) ] + [ 12 x K6 x Q x R / ( L x ts 2 ) ]
= [ 48695.2 / ( 4 x 33 x 674 ) ] + [ 12 x 0.053 x 48695.2 x 1191 / ( 7980 x 33 2 ) ]
= 4.792 kgf/mm
......................................... < [ MIN ( 1.5 x S , 0.9 x Sy ) = 21.09 kgf/mm ]
If b > b2 + 10 x t and pad plate extends by more than 6 above saddle plate then,
use b = b + 10 x t and ts = ts + tp.
Since, induced stresses are less than allowable, design is safe.
202

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
NOZZLE NECK THICKNESS AND REINFORCEMENT DESIGN
N 01
CODE

Condition
DESIGN CONDITIONS
Pi
0.145 kgf/mm g
Pe
0.01055 kgf/mm g
Design temperature
NOZZLE DATA
75 C
[UNS:K03006]
M.O.C.
Allowable stress @ design temperature
Sn
12.02 kgf/mm
Outside diameter
OD
168.3 mm
Inside diameter
ID
152.3 mm
Maximum chord length
152.3 mm
Neck thickness ( provided )
tnp
10.97 mm
Internal allowance , corrosion + polishing
CAI
3 mm
External allowance , corrosion + polishing
CAE
Neck thickness (tnp - CAI - CAE)
tn
7.973 mm
Max. under tolerance on thickness
Alw
1.372 mm
Available neck thickness ( tn - Alw )
ta
6.601 mm
Nozzle projection outward ( from vessel outer face )
Lo
150 mm
Total length of nozzle ( Lo + Addn for curvature)
153 mm
Connection type
Pipe Nozzle
Application type
Process Opening
Reinforcement calculation method
Isolated Opening
Design as large opening

SHELL DATA ( Main Shell )
M.O.C.
False
SA-516 GR. 70 Plt. [UNS:K02700]
Sv
14.06 kgf/mm
Inside radius
1178 mm
Thickness
13 mm
Min. thickness for external pressure

WELD DATA
Nozzle outside weld
CALCULATION OF NOZZLE NECK THICKNESS AS PER UG 45
Neck thickness for internal pressure as per UG 45(a)
Formula in Appendix 1-1 , [trn1]
= ( 0.5 x Pi x OD ) / ( Sn x E + 0.4 x Pi )
= ( 0.5 x 0.145 x 168.3 ) / ( 12.02 x 1.0 + 0.4 x 0.145 )
= 1.01 mm
Neck thickness for external pressure as per UG 45(a)
Neck thickness for external pressure as per UG 28
Assumed neck thickness , [trn3] = 0.512 mm
L / OD = 0.891
OD / trn3 = 328.5
Factor A = 0.00025
Factor B = 2.684 kgf/mm
Allowable external pressure , [Pa]
= 4 x B / ( 3 x OD / trn3 )
= 4 x 2.684 / ( 3 x 328.5 )
= 0.0109 kgf/mm g
Thickness of shell as per UG 45(b)(1)
Min. shell thickness reqd. as per UG 27 , [tr1 = trn2]
= Pi x R / ( Sv x E - 0.6 x Pi )
= 0.145 x 1178 / ( 14.06 x 1.0 - 0.6 x 0.145 )
= 12.22 mm
Thickness for equivalent pressure as per UG 45(b)(2) , [trn4]
tr2
12.38 mm
W1
7.681 mm
= Pe x R / ( Sv x E - 0.6 x Pe )
= 0.01055 x 1178 / ( 14.06 x 1.0 - 0.6 x 0.01055 )
= 0.884 mm
Standard wall thickness as per UG 45(b)(4) , [t3]
= 7.112 mm
Neck thk as per UG 45 , [trn]
= MAX { MAX [ trn1, trn3 ] , MIN [ MAX ( trn2 , trn4 ) , 0.875 x t3 ] } ..... for Process Nozzle
= MAX [ trn1, trn3 ] ............................................................................ for Access Opening
= 6.223 mm .................................................................................... Process Opening
Since available neck thickness, ta >= trn, selected neck thickness is adequate.

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
N 02
CODE

Condition
DESIGN CONDITIONS
Pi
0.145 kgf/mm g
Pe
0.01055 kgf/mm g
Design temperature
NOZZLE DATA
75 C
[UNS:K03006]
M.O.C.
Sn
12.02 kgf/mm
Outside diameter
OD
114.3 mm
Inside diameter
ID
93.33 mm
93.33 mm
tnp
13.49 mm
CAI
3 mm
CAE
tn
10.49 mm
Alw
1.686 mm
ta
8.801 mm
Lo
150 mm
151 mm
Connection type
Pipe Nozzle
Application type
Process Opening
Isolated Opening

M.O.C.
False
SA-516 GR. 70 Plt. [UNS:K02700]
Sv
14.06 kgf/mm
Inside radius
1178 mm
Thickness
13 mm

WELD DATA
Nozzle outside weld
= ( 0.5 x Pi x OD ) / ( Sn x E + 0.4 x Pi )
= ( 0.5 x 0.145 x 114.3 ) / ( 12.02 x 1.0 + 0.4 x 0.145 )
= 0.686 mm
L / OD = 1.312
OD / trn3 = 283.4
Factor A = 0.00021
= 4 x B / ( 3 x OD / trn3 )
= 4 x 2.265 / ( 3 x 283.4 )
= 0.01066 kgf/mm g
Min. shell thickness reqd. as per UG 27 , [tr1 = trn2]
= Pi x R / ( Sv x E - 0.6 x Pi )
= 0.145 x 1178 / ( 14.06 x 1.0 - 0.6 x 0.145 )
= 12.22 mm
tr2
12.38 mm
W1
9.441 mm
= Pe x R / ( Sv x E - 0.6 x Pe )
= 0.01055 x 1178 / ( 14.06 x 1.0 - 0.6 x 0.01055 )
= 0.884 mm
= 6.02 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
N 03
CODE

Condition
DESIGN CONDITIONS
Pi
0.145 kgf/mm g
Pe
0.01055 kgf/mm g
Design temperature
NOZZLE DATA
M.O.C.
75 C
Sn
14.06 kgf/mm
SA-516 GR. 70 Plt. [UNS:K02700]
Outside diameter
OD
581 mm
Inside diameter
ID
456 mm
456 mm
tnp
65.5 mm
CAI
3 mm
CAE
tn
62.5 mm
Alw
0 mm
ta
62.5 mm
Lo
55 mm
70 mm
Connection type
Pad Connection
Application type
Process Opening
Isolated Opening

HEAD DATA ( Dished End (Front) )
False
Sv
14.06 kgf/mm
Inside diameter of head @ head skirt
Dsf
2356 mm
Factor from Table UG-37
K1
0.5
Inside diameter of equivalent sphere, K1 x Dsk x 2
ID1
2356 mm
D / 2 H for Ellispoidal head
Thickness
9 mm

WELD DATA
Nozzle outside weld
Thickness of head as per UG 37
Min. head thickness reqd. as per UG 27(d) , [tr1]
= 0.5 x Pi x ID1 / ( 2 x Sv x E - 0.2 x Pi )
= 0.5 x 0.145 x 2356 / ( 2 x 14.06 x 1.0 - 0.2 x 0.145 )
= 6.08 mm
= ( 0.5 x Pi x OD ) / ( Sn x E + 0.4 x Pi )
= ( 0.5 x 0.145 x 581 ) / ( 14.06 x 1.0 + 0.4 x 0.145 )
= 2.366 mm
L / OD = 0.02065
OD / trn3 = 1064.1
Factor A = 0.00102
= 4 x B / ( 3 x OD / trn3 )
= 4 x 8.689 / ( 3 x 1064.1 )
tr2
3.375 mm
W1
8.4 mm
= 0.01089 kgf/mm g
Thickness of head as per UG 45(b)(1)
Min. head thickness reqd. as per UG 27(d) , [trn2 = tr1]
= 6.08 mm
= 0.5 x Pe x ID1 / ( 2 x Sv x E - 0.2 x Pe )
= 0.5 x 0.01055 x 2356 / ( 2 x 14.06 x 1.0 - 0.2 x 0.01055 )
= 0.442 mm
= 9.525 mm

Licensee :
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/ R00 , 31-03-2015 22:11:06
CALCULATION OF LIMITS OF REINFORCEMENT AS PER UG 40
Parallel to vessel wall as per UG 40 (b) (1) & (2) , [WD1]
= MAX [ D , 0.5 x ID + t + tn ]
= MAX [ 456 , 0.5 x 456 + 9 + 62.5 ]
= 456 mm
User defined reinforcement limit, [WD2]
=0 mm
Governing limit parallel to wall, [W]
= MIN [ WD1 , WD2 ] ........................................... when WD2 > 0 or is defined
= WD1 ................................................................. When WD2 = 0 or undefined
= 456 mm
Normal to vessel wall as per UG 40 (c) (1) & (2) , outside [ho]
= MIN [ 2.5 x t , 2.5 x tn , Lo ]
= MIN [ 2.5 x 9 , 2.5 x 62.5 , 55 ]
= 22.5 mm
DESIGN CALCULATION OF AREA AS PER UG 37
Factor E1
E1
1.00
Correction factor
1.00
Sn / Sv
fr1
1.00 ( Max. 1 )
Sn / Sv
fr2
1.00 ( Max. 1 )
Sn / Sv
fr3
1.00 ( Max. 1 )
Area
mm
Under conditions
Int. pressure
Ext. pressure
tr = 6.08
tr = 3.375
2772.5
1539
1331.5
2565
2538.9
2538.9
70.56
70.56
Area required , [A]

= D x tr x F + 2 x tn x tr x F x ( 1 - fr1 )
= 456 x tr x 1.00 + 2 x 62.5 x tr x 1.00 x ( 1 - 1.00 )
Area available in vessel wall , [A1]
= ( 2 x W - D ) x ( E1 x t - F x tr ) - 2 x tn x ( E1 x t - F x tr ) x ( 1 - fr1 )
= ( 2 x 456 - 456 ) x ( 1.00 x 9 - 1.00 x tr )
- 2 x 62.5 x ( 1.00 x 9 - 1.00 x tr ) x ( 1 - 1.00 )
Area available in nozzle projection outward , [A2]
= 2 x ho x ( tn - trn ) x fr2
= 2 x 22.5 x ( 62.5 - 6.08 ) x 1.00
Area available in outward weld , [A41]
= W1 2 x fr3
= 8.4
x 1.00
Area deductions:
Area to be reduced due to overlap in multiple openings, [ Ax ]
For internal pressure , A1 + A2 + A41 - Ax = 3941 > A ( 2772.5 ) .
For external pressure , A1 + A2 + A41 - Ax = 5174.5 > 0.5 x A ( 0.5 x 1539 ) .
Therefore , opening is adequately reinforced.

Licensee :
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Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
REINFORCEMENT PAD DETAILS

1. GENERAL DATA :
M.O.C
2. DIMENSIONAL DATA :
Saddle Plate
IS-2062 GR. A Plt.
Length of pad
2055.2 mm
Width of pad
892.5 mm
Nominal thickness
14 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
DESIGN OF FLAT BOLTED HEAD ( INTERNAL )
Bolted Cover [N 03]
CODE
Design pressure
0.145 kgf/mm g
Design temperature
75 C
Allowance
CA
3 mm
Groove allowance
Tg
0 mm
Joint efficiency
2. COVER DATA :
M.O.C.
Code allw. stress @ design temp.
Sfo
14.06 kgf/mm
Radiography
Full
SA-516 GR. 70 Plt. [UNS:K02700]
Code allw. stress @ atm. temp.
Sfa
14.06 kgf/mm
Youngs modulus
Ey
20373.3 kgf/mm
Flange OD
581 mm
Thickness provided
34.07 mm
Thickness available
3. BOLTING DATA :
M.O.C.
31.07 mm
Sb
17.58 kgf/mm
Sa
17.58 kgf/mm
Bolt PCD
PCD
534 mm
Bolt dia.
db
20 mm
No. of bolts
4. LINER DATA :
nb
16
M.O.C.
Liner ID
mm
Liner OD
mm
Liner thk.
5. GASKET DATA :
mm
M.O.C.
Gasket seating stress
1.125 kgf/mm
Gasket factor
Inside diameter
Gi
450 mm
Outside diameter
Go
504.2 mm
Width of gasket
27.09 mm
Width of gasket
( as per Table 2-5.2 )
Basic gasket seating width
b0
13.55 mm
Effective gasket width
9.275 mm
485.6 mm
Dia. at load reaction

( see Table 2-5.2 )
6. BOLT LOAD CALCULATIONS AS PER APPENDIX 2-5 (b1) :
Total joint - contact surface compression load [Hp]
=2xxbxGxmxP
= 2 x x 9.275 x 485.6 x 2 x 0.145
= 8207.2 kgf
Total hydrostatic end force [H]
= 0.25 x x G 2 x P
= 0.25 x x 485.6 2 x 0.145
= 26858.6 kgf
Minimum required bolt load for operating condition [Wm1]
= Hp + H
= 8207.2 + 26858.6
= 35065.8 kgf
Minimum required bolt load for gasket seating [Wm2]
=xbxGxy
N.A. mm
= x 9.275 x 485.6 x 1.125

= 15918 kgf
8. BOLT AREAS AS PER APPENDIX 2-5 (d) :
Total required cross-sectional area of bolts [Am]
= MAX [ Wm2 / Sa , Wm1 / Sb ] ........ For Internal '+' Pr Design
= Wm2 / Sa ..................................... For External Pr & Self Sealing Design
= 1995 mm
Actual bolt area using root diameter [Ab]
= 3472.8 mm
Flange design bolt load for the gasket seating [W]
= 0.5 x ( Am + Ab ) x Sa x 1 .................... average bolt area
= Ab x Sa x 1 ..........................................full bolt area
= 48053.2 kgf ( Avg. bolt area and margin factor of 1 )
9. CHECK FOR GASKET CRUSHING :
Minimum gasket width required [Nmin]
= Ab x Sb / ( 2 x x y x G )
= 3472.8 x 17.58 / ( 2 x x 1.125 x 485.6 )
= 17.78 mm
10. DESIGN CALCULATION AS PER UG 34, BOLTING CONDITION :
Required thickness for bolting condition [t]
= G x SQRT [ 1.9 x W x 0.5 x ( PCD - G ) / ( Sfa x E x G 3 ) ]
= 485.6 x SQRT [ 1.9 x 48053.2 x 0.5 x ( 534 - 485.6 ) / ( 14.06 x 1 x 485.6 3 ) ]
= 17.98 mm
11. DESIGN CALCULATION AS PER UG 34, OPERATING CONDITION :
Self reinforced
False
Factor C is user input
False
Factor C taken from fig. UG 34 or user input

Maximum factor C value
Factor C (effective)
0.3
C
0.75
0.3
C = Min ( 2 x 0.3, 0.75 ) for self reinf.

C = 0.3 in other cases
Required thickness for operating condition [t]
= G x SQRT { [ C x P / ( Sfo x E ) ] + 1.9 x Wm1 x 0.5 x ( PCD - G ) / ( Sfo x E x G 3 ) }
= 485.6 x SQRT { [ 0.3 x 0.145 / ( 14.06 x 1 ) ] + 1.9 x 35065.8 x 0.5 x ( 534 - 485.6 ) /
( 14.06 x 1 x 485.6 3 ) }
= 31.07 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
DESIGN OF FLAT BOLTED HEAD ( EXTERNAL )
Bolted Cover [N 03]
CODE
Design pressure
0.01055 kgf/mm g
Design temperature
75 C
Allowance
CA
3 mm
Groove allowance
Tg
0 mm
Joint efficiency
2. COVER DATA :
M.O.C.
Sfo
14.06 kgf/mm
Radiography
Full
SA-516 GR. 70 Plt. [UNS:K02700]
Sfa
14.06 kgf/mm
Youngs modulus
Ey
20373.3 kgf/mm
Flange OD
581 mm
Thickness provided
34.07 mm
Thickness available
3. BOLTING DATA :
M.O.C.
31.07 mm
Sb
17.58 kgf/mm
Sa
17.58 kgf/mm
Bolt PCD
PCD
534 mm
Bolt dia.
db
20 mm
No. of bolts
4. LINER DATA :
nb
16
M.O.C.
Liner ID
mm
Liner OD
mm
Liner thk.
5. GASKET DATA :
mm
M.O.C.
1.125 kgf/mm
Gasket factor
Inside diameter
Gi
450 mm
Outside diameter
Go
504.2 mm
Width of gasket
27.09 mm
Width of gasket
b0
13.55 mm
9.275 mm
485.6 mm

( see Table 2-5.2 )
=2xpxbxGxmxP
= 2 x p x 9.275 x 485.6 x 2 x 0.01055
= 596.9 kgf
= 0.25 x p x G 2 x P
= 0.25 x p x 485.6 2 x 0.01055
= 1953.5 kgf
= Hp + H
= 596.9 + 1953.5
= 2550.4 kgf
=pxbxGxy
N.A. mm
= p x 9.275 x 485.6 x 1.125

= 15918 kgf
= 905.6 mm
= 3472.8 mm
= Ab x Sb / ( 2 x p x y x G )
= 3472.8 x 17.58 / ( 2 x p x 1.125 x 485.6 )
= 17.78 mm
= 485.6 x SQRT [ 1.9 x 38479.3 x 0.5 x ( 534 - 485.6 ) / ( 14.06 x 1 x 485.6 3 ) ]
= 16.09 mm
Self reinforced
False
False

0.3
C
0.75
0.3

= 485.6 x SQRT { [ 0.3 x 0.01055 / ( 14.06 x 1 ) ] + 1.9 x 2550.4 x 0.5 x ( 534 - 485.6 ) /
( 14.06 x 1 x 485.6 3 ) }
= 8.38 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
DESIGN OF LIFTING LUG
Lifting Lugs
CODE
P V Design Manual, D.R. Moss

Design Mode 1 , Uncorroded
Condition
1. LIFTING LUG DATA :

Material
IS-2062 GR. A Plt.
Length of lug
LL
67 mm
Width of lug
120 mm
Thickness of lug plate
TL
60 mm
Straight length
B1
10 mm
Radius at tip
R3
35 mm
Pin Hole diameter
D1
40 mm
Lug to vessel weld size
W1
26.23 mm
Min yield stress
Sy
24.61 kgf/mm
Allowable tensile stress ( 2 / 3 x Sy )
St
16.4 kgf/mm
Allowable bending stress ( 1.5 x St )
Sb
22.15 kgf/mm
Allowable shear stress (0.6 x St )

2. DESIGN LOADS :
Ss
9.843 kgf/mm
Empty weight of equipment
Wt
11373.4 kgf
Number of lifting lugs
Jirk load factor

3. CALCULATION OF REFERENCE DIMENSIONS :
1.5
Dimension [ L1 ]
= LL - B1 - R3
= 67 - 10 - 35
= 22 mm
Dimension [ L2 ]
= L1 / SIN ( q1 )
= 22 / SIN ( 0.351 )
= 63.91 mm
Dimension [ LT ]
= LL - R3
= 67 - 35
= 32 mm
Angle [ q2 ]
= ASIN ( R3 / L2 )
= ASIN ( 35 / 63.91 )
= 0.58 radians
Angle [ q1 ]
= ATAN ( 2 x L1 / A )
= ATAN ( 2 x 22 / 120 )
= 0.351 radians
Angle [ q3 ]
= q1 + q2
= 0.351 + 0.58
= 0.931 radians
Dimension [ L3 ]
= R3 / SIN ( q3 )
= 35 / SIN ( 0.931 )
= 43.63 mm
4. DESIGN OF LUG PLATE :

Effective design load on each lug [ P ]
= j x Wt / N
= 1.5 x 11373.4 / 2
= 8533.7 kgf
Required min. thickness of lug plate for shear [ t2 ]

= P / [ ( R3 - 0.5 x D1) x ss ]
= 8533.7 / [ ( 35 - 0.5 x 40 ) x 9.843 ]
= 57.8 mm
Required min. thickness of lug plate for bending [ t1 ]

= P / [ ( 2 x L3 - D1 ) x ss ]
= 8533.7 / [ ( 2 x 43.63 - 40 ) x 9.843 ]
= 11.01 mm
= 6 x P x LT / ( A 2 x Sb )
= 6 x 8533.7 x 32 / ( 120 2 x 22.15 )
= 5.138 mm
5. CALCULATION OF STRESSES IN LUG PLATE WELDS :
Bending stress in weld [ f1 ]
= 6 x P x LT / [ 2 x LL2 ]
= 6 x 8533.7 x 32 / ( 2 x 67
= 182.5 kgf/mm
Min. Size of lug plate weld [ w1 ]

= MAX ( f1 , 2 x f2 ) / ( 0.707 x Ss )
Max. shear stress in weld [ f2 ]

=P/[2xA]
= 8533.7 / ( 2 x 120 )
= 35.56 kgf/mm
= MAX ( 182.5 , 2 x 35.56 ) / ( 0.707 x 9.843 )

= 26.23 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


FOUNDATION LOAD DATA
/ R00 , 31-03-2015 22:11:06

Weight ( kgf )
Sr.
No.
Mode
Condition
Wind
Shear ( kgf )
Empty
Filled
Seismic
Moment ( kgf-m )
Shear
Moment
Tran.
Long.
Tran.
Long.
( kgf )
( kgfm)
Operating
Corroded
9443.5
29019.9
1683.1
5395.5
2524.7
8093.3
3002.1
4503.1
Design1
Corroded
9443.5
51095.3
1683.1
5395.5
2524.7
8093.3
5285.7
7928.6
Hydro
Corroded
9443.5
51095.3
1683.1
5395.5
2524.7
8093.3
5285.7
7928.6
Pneumatic
Corroded
9443.5
9493.5
1683.1
5395.5
2524.7
8093.3
982.1
1473.1
Operating
Uncorroded
11373.4
30841.8
1683.1
5395.5
2524.7
8093.3
3190.5
4785.8
Design1
Uncorroded
11373.4
52795.4
1683.1
5395.5
2524.7
8093.3
5461.6
8192.4
Hydro
Uncorroded
11373.4
52795.4
1683.1
5395.5
2524.7
8093.3
5461.6
8192.4
Pneumatic
Uncorroded
11373.4
11423.1
1683.1
5395.5
2524.7
8093.3
1181.7
1772.6

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


CENTER OF GRAVITY DATA
Sr.
No.
Mode
Condition
/ R00 , 31-03-2015 22:11:06

Empty
Wt ( kgf )
C.G. ( mm )
Operating / Filled
Wt ( kgf )
C.G. ( mm )
Operating
Corroded
9443.5
5177
29019.9
5177
Design1
Corroded
9443.5
5177
51095.3
5177
Hydro
Corroded
9443.5
5177
51095.3
5177
Pneumatic
Corroded
9443.5
5177
9493.5
5177
Operating
Uncorroded
11373.4
5177
30841.8
5177
Design1
Uncorroded
11373.4
5177
52795.4
5177
Hydro
Uncorroded
11373.4
5177
52795.4
5177
Pneumatic
Uncorroded
11373.4
5177
11423.1
5177

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


Index
Sr. No.
Description
Title page & equipment info
Design data
Material of constructions
Effective Pressures
Weight summary report
Wind load calculations
Seismic load calculations
Design of Dished End (Front)
Design of Main Shell
10
Design of Dished End (Rear)
11
12
13
14
Design of N 01
15
Design of N 02
16
Design of N 03
17
Design of N 03
18
Design of Saddle Plate
19
20
Design of Lifting Lugs
21
Foundation load data
22
C.G. Data
/ R00 , 31-03-2015 22:11:06

Page No

Customer
Sample Project
Project

Supports
Location
Sample Site
Plant
EQUIPMENT INFORMATION :
LPG Storage Tank
Design Code
Equipment Name
LPG Storage Tank
Equipment Type
Pressure Vessel
Equipment Class
N.A.
Equipment Category
N.A.
Reference Drawing No
---
Service
Explosive Services
Support Type
DESIGN & REVIEWAL :
Designed By
Saddle Supports
Design Date
31-03-2015 22:11:06
Checked By
Approved By
Revision
INSPECTION & APPROVAL :
Inspection Agency
R00
Reviewed By
EQUIPMENT DATA :
Front end
---
Front end flanged
False
Rear end
Dished End
Rear end flanged
False
Shell ID
2350 mm
Shell OD
2382 mm
Length, Shell (W.L. to W.L) / Overall

OTHER DATA :
7980 / 10354 mm
Fabricated weight
9443.5 kgf
Empty weight + external weights
9443.5 kgf
Estimated operating weight
51095.3 kgf
Estimated hydrotest weight
52795.4 kgf
---
Dished End

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
VESSEL DESIGN DATA

(1) PROCESS DETAILS :
MEDIA
DENSITY
kg/m
Operating
LPG
470
Design1
1000
Design2
Startup
Shutdown
Upset
Hydrotest
Water
Pneumatic
LPG
1000
1.2
(2) PR. : kgf/mm g
INT.
EXT.
Operating
0.1
0.1
0.01055
Design1
0.145
0.145
0.01055
Design2
Startup
Shutdown
Upset
(3) TEST PR. : kgf/mm g
Based on
Hydrotest
Input Pr
MAWP
MAP
0.189
0.189
0.189
0.16
0.16
Pneumatic
0.16
(4) TEMPERATURE : C
MIN.
Input
MAX.
MDMT
Operating
20
55
Design1
-10
75
21.67
50
Design2
Startup
Shutdown
Upset
Hydrotest
Pneumatic
21.67
(5) ALLOWANCES : mm
INT.
EXT.
Corrosion
50
Polishing
0
0
(6) RADIOGRAPHY & JOINT EFFICIENCY :
RADIOGRAPHY
JOINT
EFFICIENCY
Shell
Full
1.00
Head
Full
1.00

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


VESSEL DESIGN DATA
1. MATERIAL OF CONSTRUCTION :
Shell side
Shell
SA-516 GR. 70 Plt. [UNS:K02700]
Head
SA-516 GR. 70 Plt. [UNS:K02700]
Body flange
SA-516 GR. 70 Plt. [UNS:K02700]
Body flange cover
SA-516 GR. 70 Plt. [UNS:K02700]
Liner
2. NOZZLE CONNECTIONS :
Shell side
Nozzle neck <= NPS 40

[UNS:K03006]
Flange
SA-105 Frg. [UNS:K03504]
Cover flange
SA-105 Frg. [UNS:K03504]
Nozzle NPS > 40 & < 200

[UNS:K03006]
Flange
SA-105 Frg. [UNS:K03504]
Cover flange
SA-105 Frg. [UNS:K03504]
Nozzle neck >= NPS 200
SA-516 GR. 70 Plt. [UNS:K02700]
Flange
SA-516 GR. 70 Plt. [UNS:K02700]
Cover flange
SA-516 GR. 70 Plt. [UNS:K02700]
Pad flange
SA-516 GR. 70 Plt. [UNS:K02700]
Pad flange cover
SA-516 GR. 70 Plt. [UNS:K02700]
Manhole flange
SA-516 GR. 70 Plt. [UNS:K02700]
Manhole cover
SA-516 GR. 70 Plt. [UNS:K02700]
Reinforcement pad
SA-516 GR. 70 Plt. [UNS:K02700]
External bolt
External gasket
Stiffener
SA-516 GR. 70 Plt. [UNS:K02700]
Lifting lug
IS-2062 GR. A Plt.
Support
IS-2062 GR. A Plt.
Anchor bolt
Commercial CS Bolt
3. INSULATION & CLADDING:
Mat. / Density / Thk.
N.A. / kg/m / mm
Mat. / Thk.
N.A. / mm
/ R00 , 31-03-2015 22:11:06

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


/ R00 , 31-03-2015 22:11:06
SUMMARY OF EFFECTIVE DESIGN PRESSURES IN kgf/mm g VS TEMPERATURE IN C
Sr.
Item name
Temp.
Inside pr.
Liquid pr.
Effective pr.
No.
+ve
-ve
+ve
-ve
Dished End (Front)
50
0.145
0.00235
0.147
Main Shell
50
0.145
0.00235
0.147
Dished End (Rear)
50
0.145
0.00235
0.147
4
5

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment


ITEM WISE WEIGHT SUMMARY
Sr.No.
Item name
/ R00 , 31-03-2015 22:11:06

Item size
Empty
wt
Volume
Filled wt
kgf
kgf
Dished End (Front)

1037.5
3.398
4435.2
Main Shell
2382 OD x 16 Thk, 7980 Lg
7513.1
34.61
42125.2
Dished End (Rear)

1037.5
3.398
4435.2
Saddle Plate
892.5 Long x 2055.16 Wide x

14 Thk, 2 Nos.
406.6
406.6
Gusset Plate [01]
250 Long x 345.662 Wide x 14

Thk, 8 Nos.
76.62
76.62
Gusset Plate [02]
250 Long x 673.746 Wide x 14

Thk, 8 Nos.
149.3
149.3
Bolting Plate
2055.16 Long x 514 Wide x 22

Thk, 2 Nos.
368
368
Anchor Bolt
Anchor M24 x 600 Lg, 8 Nos.
17.19
17.19
Support Pad
674 Long x 2695.914 Wide x

20 Thk, 2 Nos.
575.4
575.4
10
N 01
ANSIB36.10, 150 NPS Sch.80,

153 Lg
6.568
0.00257
9.141
11
Flange [N 01]

300# for 150 NPS Sch 80 Pipe
17.34
17.34
12
Gasket [N 01]
166.329 OD x 146.329 ID,

3.175 Thk
0.1
0.1
13
Bolt [N 01]

Lg, 12 Nos.
3.237
3.237
14
Reinf [N 01]
292.659 OD x 171.275 ID x 16
Thk
5.602
5.602
15
N 02
ANSIB36.10, 100 NPS

Sch.160, 151 Lg
5.106
0.0009
6.011
16
Flange [N 02]

300# for 100 NPS Sch 160
Pipe
11.02
11.02
17
Gasket [N 02]
107.325 OD x 87.325 ID,

3.175 Thk
0.1
0.1
18
Bolt [N 02]

Lg, 8 Nos.
1.966
1.966
19
Reinf [N 02]
174.65 OD x 117.3 ID x 16
Thk
1.666
1.666
20
N 03
581 OD x 450 ID, 70 Thk
58.78
0.01113
69.92
21
Bolted Cover [N 03]
Blind Flange - 581 OD x

34.073 Thk, RF, 534 PCD,
Tgrv = 1.588
68.18
68.18
22
Cover Gasket [N 03]
504.188 OD x 450 ID, 3.175

Thk
0.1
0.1
23
Cover Bolts [N 03]

Lg, 16 Nos.
2.924
2.924
24
Lifting Lugs
120 Long x 67 Wide x 60 Thk,

2 Nos.
7.638
7.638
25
Pad (Lifting Lugs)
70 Long x 210 Wide x 8 Thk, 2

Nos.
1.862
1.862
26
27
28
29
30
11373.4
52795.4

Licensee :
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Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
WIND LOAD CALCULATION

CODE
1. DESIGN CONDITIONS ( Hydrotest Mode , Corroded Condition ) :
Wind [IS:875, 87]
Basic wind speed
50 m/s
( Section 5.2 )
Expected life of equipment
( Section 5.3.1 )
Probability factor (Risk coeff)
( Section 5.3.1 )
Terrain category
( Section 5.3.2 )
Structure class
Vb
25 Years
K1
Category 2
( Section 5.3.2.2 )
Topography factor
( Section 5.3.3 )
Force coefficient (Shape factor)

Equivalent diameter
0.902
Class B
K3
1.3
Cf
0.8
De
3290 mm
Overall length of equipment
10354 mm
Hcg
1500 mm
K2
0.98
Al
8501228.3 mm
At
34064660 mm
Vz
57.44 m/s
Pz
0.0002 kgf/mm
Fl
1683.1 kgf
Ft
5395.5 kgf
2524711.2 kgf-mm
8093271 kgf-mm
Height and size factor
( Section 5.3.2 )
Effective longitudinal cross sectional area

= 0.25 x x De 2
Effective transverse cross sectional area
= De x L
Effective wind speed
= K1 x K2 x K3 x Vb
Wind pressure
= 6E-08 x Vz
Longitudinal force
= Al x Pz
Transverse force
= Cf x At x Pz
Longitudinal turning moment
= Fl x ( Hcg - H )
Transverse turning moment
= Ft x ( Hcg - H )

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
SEISMIC LOAD CALCULATION

CODE
Seismic [IS:1893, 02]
Weight of equipment
Wo
51095.3 kgf
1.5
Importance factor
( Table-6 , 2002 )
Soil profile type
Stiff Soil Profile (SD)
Foundation type
RCC footings + Tie Beams
Damping factor
Seismic zone
Zone III
Seismic zone factor
( Table-2 , 2002 )
0.16
Response reduction factor
( Table-7 , 2002 )
2.9
Sa / g
2.5, Use max value
Cf
2.5 x ( 1 / 2.9 )
Ah
0.103
Elevation of support
0 mm
Hcg
1500 mm
Vb
5285.7 kgf
7928582.9 kgf-mm
Spectral accelerations coeff.

Damping correction factor
Seismic coefficient
( Fig. 2 , 2002 )
( Table-3 , 2002 )
( Clause-6.4.2 , 2002 )
= 0.5 x Z x I x Cf x ( Sa / g ) x ( 1 / R )
= 0.5 x 0.16 x 1.5 x 1 x
Seismic base shear force

= Ah x Wo
= 0.103 x 51095.3
Seismic moment of support
= Vb x ( Hcg - H )
= 5285.7 x ( 1500 - 0 )

Licensee :
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/ R00 , 31-03-2015 22:11:06
DESIGN OF HEMISPHERICAL HEAD ( INTERNAL PRESSURE )
Dished End (Front)
CODE
1. DESIGN CONDITIONS (Hydrotest Mode , Corroded Condition ) :
Pi
0.147 kgf/mm g
Design temperature
50 C
14.06 kgf/mm
Joint efficiency
ID
2356 mm
SA-516 GR. 70 Plt. [UNS:K02700]
Radiography
Full
Head shape
Nominal thickness
12 mm
N.A mm
3 mm
0 mm
1.2 mm
Available thickness
Factor [K]
= 0.5
= K x Pi x ID / ( 2 x S x E - 0.2 x Pi )
= 0.5 x 0.147 x 2356 / ( 2 x 14.06 x 1 - 0.2 x 0.147 )
= 6.179 mm
7.8 mm

Licensee :
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Customer
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/ R00 , 31-03-2015 22:11:06
DESIGN OF SHELL ( INTERNAL PRESSURE )
Main Shell
CODE
1. DESIGN CONDITIONS ( Hydrotest Mode , Corroded Condition )

Pi
0.147 kgf/mm g
Design temperature
50 C
Max. allowable stress at design temp.
SA-516 GR. 70 Plt. [UNS:K02700]

S
14.06 kgf/mm
Joint efficiency long. seam
Ec
Outside diameter
OD
2382 mm
Radiography
Full
Inside radius ( corroded )
1178 mm
Shell length
7980 mm
Nominal thickness
16 mm
N.A. mm
3 mm
0 mm
Thickness undertolerance
0 mm
Available thickness
13 mm
2. DESIGN CALCULATION AS PER UG-27

Thickness of shell under internal pressure [ti]
= Pi x R / ( S x E - 0.6 x Pi )
= 0.147 x 1178 / ( 14.06 x 1 - 0.6 x 0.147 )
= 12.42 mm

Licensee :
Pune, India
Customer
Sample Project
Project / Equipment

/ R00 , 31-03-2015 22:11:06
DESIGN OF HEMISPHERICAL HEAD ( INTERNAL PRESSURE )
Dished End (Rear)
CODE
1. DESIGN CONDITIONS (Hydrotest Mode , Corroded Condition ) :
Pi
0.147 kgf/mm g
Design temperature
50 C
14.06 kgf/mm
Joint efficiency
ID
2356 mm
SA-516 GR. 70 Plt. [UNS:K02700]
Radiography
Full
Head shape
Nominal thickness
12 mm
N.A mm
3 mm
0 mm
1.2 mm
Available thickness
Factor [K]
= 0.5
= K x Pi x ID / ( 2 x S x E - 0.2 x Pi )
= 0.5 x 0.147 x 2356 / ( 2 x 14.06 x 1 - 0.2 x 0.147 )
= 6.179 mm
7.8 mm

Licensee :
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Customer
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/ R00 , 31-03-2015 22:11:06
Saddle Support
CODE

Hydrotest Mode , Corroded
Condition

Outside diameter
OD
2382 mm
ts
13 mm
No. of supports
4788 mm
Thickness
M.O.C
IS-2062 GR. A Plt.
1596 mm
1500 mm
Base plate length
2055.2 mm
Base plate width
514 mm
tb
22 mm
Saddle angle
120
te
14 mm
No. of gussets
8 mm
b1
250 mm
b2
250 mm
D1
570 mm
Yield stress
Sy1
24.61 kgf/mm

M.O.C
S1
16.41 kgf/mm
SA-516 GR. 70 Plt. [UNS:K02700]
Thickness
tp
20 mm
Width
674 mm
Length of pad
Lp
2695.9 mm
Yield stress
Sy2
26.01 kgf/mm

M.O.C
S2
17.34 kgf/mm
Dia. of bolt
db
24 mm
Commercial CS Bolt
Area of bolt
Ar
312.7 mm
Nb
Bolt hole dia
30 mm
Bolt slot length
65 mm
D2
1880 mm
Allowable stress
5. AREAS :
Area in pad
S3
20.88 kgf/mm
a1
13480 mm
Area in saddle
a2
3738 mm
Area in base plate
a3
11308 mm

6. LOADS :
As
28526 mm
Design load
Wind
Design weight
7741.4 kgf
Long. load
F1
1683.1 kgf
Trans. load
F2
5395.5 kgf
Friction factor
0.3
Friction load
F3
1161.2 kgf
= F1 x B / L
= 1683.1 x 1500 / 4788
= 527.3 kgf
= 6 x F2 x B / E
= 6 x 5395.5 x 1500 / 2055.2
= 23628.2 kgf
= MAX [ QL , QR ] + 0.5 x W
= MAX [ 527.3 , 23628.2 ] + 0.5 x 7741.4
= 27498.9 kgf
Saddle angle []
= a x p / 360
= 120 x p / 360
= 1.047 rad
Saddle angle []
=p-
= p - 1.047
= 2.094 rad
= [ 27498.9 / ( 0.5 x 2382 ) ] x [ ( 1 + cos 2.094 ) / ( p - 2.094 + sin 2.094 x cos 2.094 ) ]
= 18.8 kgf/mm
= Fv x b / 8 ................................................................ where, b = 330 mm
= 18.8 x 330 / 8
= 775.4 kgf-mm
= SQRT [ 6 x Mp / S2 ]
= SQRT [ 6 x 775.4 / 17.34 ]
= 13.91 mm
= 0.204
= Q x K1
= 27498.9 x 0.204
= 5596.6 kgf
= Fh / As
= 5596.6 / 28526
= 1.343 kgf/mm
............................................. < St where, St = 0.6 x Sy1

= 18000 / [ 1 + ( 12 / 18000 ) x ( h / te ) 2 ] .................. where, h = 267 mm
= 18000 / [ 1 + ( 12 / 18000 ) x ( 267 / 14 ) 2 ]
= 14487.2 psi
= 10.19 kgf/mm
= Fv / te
= 18.8 / 14
= 0.196 kgf/mm
............................................. < Sa

= SQRT [ 3 x Q x C / ( 4 x E x S1 ) ]
= SQRT [ 3 x 27498.9 x 514 / ( 4 x 2055.2 x 16.41 ) ]
= 15.26 mm
Bolt tension [T]
= MAX [ QL - Q , 0 ]
= MAX [ 527.3 - 27498.9 , 0 ]
= 0 kgf
= T / ( S3 x Nb )
= 0 / ( 20.88 x 4 )
= 0 kgf/mm
= MAX [ MAX ( F1 , F2 ) - F3 , 0 ]
= MAX [ MAX ( 1683.1 , 5395.5 ) - 1161.2 , 0 ]
= 4234.3 kgf
= 4234.3 / [ 4 x 312.7 ]
= 3.385 kgf/mm
............................................. < 0.7 x S

101

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Saddle Support
CODE

Condition

Outside diameter
OD
2382 mm
ts
13 mm
No. of supports
4788 mm
Thickness
M.O.C
IS-2062 GR. A Plt.
1596 mm
1500 mm
Base plate length
2055.2 mm
Base plate width
514 mm
tb
22 mm
Saddle angle
120
te
14 mm
No. of gussets
8 mm
b1
250 mm
b2
250 mm
D1
570 mm
Yield stress
Sy1
24.61 kgf/mm

M.O.C
S1
16.41 kgf/mm
SA-516 GR. 70 Plt. [UNS:K02700]
Thickness
tp
20 mm
Width
674 mm
Length of pad
Lp
2695.9 mm
Yield stress
Sy2
26.01 kgf/mm

M.O.C
S2
17.34 kgf/mm
Dia. of bolt
db
24 mm
Commercial CS Bolt
Area of bolt
Ar
312.7 mm
Nb
Bolt hole dia
30 mm
Bolt slot length
65 mm
D2
1880 mm
Allowable stress
5. AREAS :
Area in pad
S3
20.88 kgf/mm
a1
13480 mm
Area in saddle
a2
3738 mm
Area in base plate
a3
11308 mm

6. LOADS :
As
28526 mm
Design load
Seismic
Design weight
51095.5 kgf
Long. load
F1
5285.7 kgf
Trans. load
F2
5285.7 kgf
Friction factor
0.3
Friction load
F3
7664.3 kgf
= F1 x B / L
= 5285.7 x 1500 / 4788
= 1655.9 kgf
= 6 x F2 x B / E
= 6 x 5285.7 x 1500 / 2055.2
= 23147.4 kgf
= MAX [ QL , QR ] + 0.5 x W
= MAX [ 1655.9 , 23147.4 ] + 0.5 x 51095.5
= 48695.2 kgf
Saddle angle []
= a x p / 360
= 120 x p / 360
= 1.047 rad
Saddle angle []
=p-
= p - 1.047
= 2.094 rad
= [ 48695.2 / ( 0.5 x 2382 ) ] x [ ( 1 + cos 2.094 ) / ( p - 2.094 + sin 2.094 x cos 2.094 ) ]
= 33.28 kgf/mm
= Fv x b / 8 ................................................................ where, b = 330 mm
= 33.28 x 330 / 8
= 1373 kgf-mm
= SQRT [ 6 x Mp / S2 ]
= SQRT [ 6 x 1373 / 17.34 ]
= 18.51 mm
= 0.204
= Q x K1
= 48695.2 x 0.204
= 9910.5 kgf
= Fh / As
= 9910.5 / 28526
= 2.377 kgf/mm
............................................. < St where, St = 0.6 x Sy1

= 18000 / [ 1 + ( 12 / 18000 ) x ( h / te ) 2 ] .................. where, h = 267 mm
= 18000 / [ 1 + ( 12 / 18000 ) x ( 267 / 14 ) 2 ]
= 14487.2 psi
= 10.19 kgf/mm
= Fv / te
= 33.28 / 14
= 0.347 kgf/mm
............................................. < Sa

= SQRT [ 3 x Q x C / ( 4 x E x S1 ) ]
= SQRT [ 3 x 48695.2 x 514 / ( 4 x 2055.2 x 16.41 ) ]
= 20.31 mm
Bolt tension [T]
= MAX [ QL - Q , 0 ]
= MAX [ 1655.9 - 48695.2 , 0 ]
= 0 kgf
= T / ( S3 x Nb )
= 0 / ( 20.88 x 4 )
= 0 kgf/mm
= MAX [ MAX ( F1 , F2 ) - F3 , 0 ]
= MAX [ MAX ( 5285.7 , 5285.7 ) - 7664.3 , 0 ]
= 0 kgf
= 0 / [ 4 x 312.7 ]
= 0 kgf/mm
............................................. < 0.7 x S

101

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SADDLE SUPPORT - ZICK ANALYSIS
Saddle Support
CODE
BS 5500
Condition
1. DESIGN CONDITION :
Pi
0.145 kgf/mm g
Pe
0 kgf/mm g
Design temperature
M.O.C
50 C
Outside diameter
OD
2382 mm
IS-2062 GR. A Plt.
Mean radius
1191 mm
Thickness ( provided )
16 mm
Thickness
ts
13 mm
Allowance internal / external
CA
0 / 0 mm
Joint efficiency ( circ.)
Ec
Yield strength
Sy
26.72 kgf/mm
Allowable stress
Sa
14.06 kgf/mm
Youngs modulus
Ey
20543.7 kgf/mm
Allowable tensile stress
14.06 kgf/mm
Factor A
0.00136
Chart for factor B
CS-2
Factor B
Allowable compr. stress
3. HEAD DESIGN DATA :
Height of head
9.452 kgf/mm
Sc
9.452 kgf/mm
1187 mm
th
9 mm
No. of supports
7980 mm
Thickness of head
M.O.C
IS-2062 GR. A Plt.
Ls
4788 mm
1596 mm
7980 mm
Saddle angle
120

b2
250 mm
tp
20 mm
M.O.C
Thickness
SA-516 GR. 70 Plt. [UNS:K02700]
Width
674 mm
Length
6. LOAD :
L1
2695.9 mm
Max. reaction at support

7. FACTORS :
48695.2 kgf
K1
0.107
K2
0.192
K3
1.171
K4
K5
0.76
K6
8. BENDING MOMENT AT SADDLE :
Bending moment at saddle [M1]
0.053
=(Q/2)x[(6xA2+8xAxH-3xR2+3xH2)/(3xL+4xH)]
= ( 48695.2 / 2 ) x [ ( 6 x 1596 2 + 8 x 1596 x 1187 - 3 x 1191 2 + 3 x 1187
/ ( 3 x 7980 + 4 x 1187 ) ]
= 25809394 kgf-mm
9. BENDING MOMENT AT MIDSPAN :
Bending moment at midspan [M2]
= ( Q / 4 ) x [ ( 3 x L 2 - 12 x A x L - 16 x A x H + 6 x R 2 - 6 x H 2 ) / ( 3 x L + 4 x H ) ]
= ( 48695.2 / 4 ) x [ ( 3 x 7980 2 - 12 x 1596 x 7980 - 16 x 1596 x 1187 + 6 x 1191 2 - 6 x 1187
/ ( 3 x 7980 + 4 x 1187 ) ]
= 3375328 kgf-mm
10. STRESS CALCULATION :
As per G.3.3.2.2 ( G.9 )
Longitudinal bending compr. stress in shell at midspan [S1]
= [ M2 / ( x R 2 x ts ) ] + [ Pe x R / ( 2 x ts ) ]
= [ 3375328 / ( x 1191 2 x 13 ) ] + [ ( 0 x 1191 ) / ( 2 x 13 ) ]
= 0.05826 kgf/mm
......................................... < [ MIN ( S , Sc ) = 9.452 kgf/mm ]
As per G.3.3.2.2 ( G.10 )

Longitudinal bending tensile stress in shell at midspan [S2]
= [ M2 / ( x R 2 x ts ) ] + [ Pi x R / ( 2 x ts ) ]
= [ 3375328 / ( x 1191 2 x 13 ) ] + [ ( 0.145 x 1191 ) / ( 2 x 13 ) ]
= 6.7 kgf/mm
......................................... < [ S x Ec = 14.06 kgf/mm ]
As per G.3.3.2.3 ( G.11 )

Longitudinal tensile stress in shell at saddle [S3]
= [ M1 / ( x K1 x R 2 x ts ) ] + [ Pi x R / ( 2 x ts ) ]
= [ 25809394 / x 0.107 x 1191 2 x 13 ] + [ ( 0.145 x 1191 ) / ( 2 x 13 ) ]
= 10.81 kgf/mm
......................................... < [ S x Ec = 14.06 kgf/mm ]
As per G.3.3.2.3 ( G.12 )

Longitudinal compr. stress in shell at saddle [S4]
= [ M1 / ( x K2 x R 2 x ts ) ] + [ Pe x R / ( 2 x ts ) ]
= [ 25809394 / ( x 0.192 x 1191 2 x 13 ) ] + [ ( 0 x 1191 ) / ( 2 x 13 ) ]
= 2.32 kgf/mm
......................................... < [ MIN ( S , Sc ) = 9.452 kgf/mm ]
As per G.3.3.2.4 ( G.13 )

Tangential shear stress in shell for A > 0.5 R [S6]
= [ K3 x Q / ( R x ts ) ] x [ ( L - 2 x A ) / ( L + ( 4 / 3 ) x H ) ]
= [ 1.171 x 48695.2 / ( 1191 x 13 ) ] x [ ( 7980 - 2 x 1596 ) / ( 7980 + ( 4 / 3 ) x 1187 ) ]
= 3.683 kgf/mm
......................................... < [ MIN ( 0.8 x S , 0.5 x Sy ) = 11.25 kgf/mm ]
Refer note
As per G.3.3.2.5.1 ( G.16 )
Circumferential compr. stress [S8]
= K5 x Q / ( ts x b )
= 0.76 x 48695.2 / ( 33 x 674 )
= 1.664 kgf/mm
......................................... < [ MIN ( 1.5 x S , 0.9 x Sy ) = 21.09 kgf/mm ]
Refer note
As per G.3.3.2.5.1 ( G.17 )
Circum. bending stress compr. at horn of saddle for L < 8 x R [S10]
= [ Q / ( 4 x ts x b ) ] + [ 12 x K6 x Q x R / ( L x ts 2 ) ]
= [ 48695.2 / ( 4 x 33 x 674 ) ] + [ 12 x 0.053 x 48695.2 x 1191 / ( 7980 x 33 2 ) ]
= 4.792 kgf/mm
......................................... < [ MIN ( 1.5 x S , 0.9 x Sy ) = 21.09 kgf/mm ]
If b > b2 + 10 x t and pad plate extends by more than 6 above saddle plate then,
use b = b + 10 x t and ts = ts + tp.
Since, induced stresses are less than allowable, design is safe.
202

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N 01
CODE

Condition
DESIGN CONDITIONS
Design temperature
NOZZLE DATA
Pi
0.145 kgf/mm g
50 C
[UNS:K03006]
M.O.C.
Sn
12.02 kgf/mm
Outside diameter
OD
168.3 mm
Inside diameter
ID
152.3 mm
152.3 mm
tnp
10.97 mm
CAI
3 mm
CAE
tn
7.973 mm
Alw
1.372 mm
ta
6.601 mm
Lo
150 mm
153 mm
Connection type
Pipe Nozzle
Application type
Process Opening
Isolated Opening

M.O.C.
False
SA-516 GR. 70 Plt. [UNS:K02700]

Sv
14.06 kgf/mm
Inside radius
1178 mm
Thickness
WELD DATA
13 mm
Nozzle outside weld

W1
= ( 0.5 x Pi x OD ) / ( Sn x E + 0.4 x Pi )
= ( 0.5 x 0.145 x 168.3 ) / ( 12.02 x 1.0 + 0.4 x 0.145 )
= 1.01 mm
Min. shell thickness reqd. as per UG 27 , [tr = trn2]
= Pi x R / ( Sv x E - 0.6 x Pi )
= 0.145 x 1178 / ( 14.06 x 1.0 - 0.6 x 0.145 )
= 12.42 mm
= 7.112 mm
= MAX { trn1 , MIN [ trn2 , 0.875 x t3 ] } ................. for Process Nozzle
= trn1 ................................................................... for Access Opening
= 6.223 mm ....................................................... Process Opening
7.681 mm

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N 02
CODE

Condition
DESIGN CONDITIONS
Design temperature
NOZZLE DATA
Pi
0.145 kgf/mm g
50 C
[UNS:K03006]
M.O.C.
Sn
12.02 kgf/mm
Outside diameter
OD
114.3 mm
Inside diameter
ID
93.33 mm
93.33 mm
tnp
13.49 mm
CAI
3 mm
CAE
tn
10.49 mm
Alw
1.686 mm
ta
8.801 mm
Lo
150 mm
151 mm
Connection type
Pipe Nozzle
Application type
Process Opening
Isolated Opening

M.O.C.
False
SA-516 GR. 70 Plt. [UNS:K02700]

Sv
14.06 kgf/mm
Inside radius
1178 mm
Thickness
WELD DATA
13 mm
Nozzle outside weld

W1
= ( 0.5 x Pi x OD ) / ( Sn x E + 0.4 x Pi )
= ( 0.5 x 0.145 x 114.3 ) / ( 12.02 x 1.0 + 0.4 x 0.145 )
= 0.686 mm
Min. shell thickness reqd. as per UG 27 , [tr = trn2]
= Pi x R / ( Sv x E - 0.6 x Pi )
= 0.145 x 1178 / ( 14.06 x 1.0 - 0.6 x 0.145 )
= 12.42 mm
= 6.02 mm
9.441 mm

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/ R00 , 31-03-2015 22:11:06
N 03
CODE

Condition
DESIGN CONDITIONS
Pi
0.145 kgf/mm g
50 C
Sn
14.06 kgf/mm
Outside diameter
OD
581 mm
Design temperature
NOZZLE DATA
M.O.C.
SA-516 GR. 70 Plt. [UNS:K02700]
Inside diameter
ID
456 mm
456 mm
tnp
65.5 mm
CAI
3 mm
CAE
tn
62.5 mm
Alw
0 mm
ta
62.5 mm
Lo
55 mm
70 mm
Connection type
Pad Connection
Application type
Process Opening
Isolated Opening

HEAD DATA ( Dished End (Front) )
False
Sv
14.06 kgf/mm
Inside diameter of head @ head skirt
Dsf
2356 mm
K1
0.5
D / 2 H for Ellispoidal head

Factor from Table UG-37
Inside diameter of equivalent sphere, K1 x Dsk x 2
ID1
2356 mm
Thickness
WELD DATA
9 mm
Nozzle outside weld

W1
Thickness of head as per UG 37
Min. head thickness reqd. as per UG 27(d) , [tr]
= 0.5 x Pi x ID1 / ( 2 x Sv x E - 0.2 x Pi )
= 0.5 x 0.145 x 2356 / ( 2 x 14.06 x 1.0 - 0.2 x 0.145 )
= 6.179 mm
= ( 0.5 x Pi x OD ) / ( Sn x E + 0.4 x Pi )
= ( 0.5 x 0.145 x 581 ) / ( 14.06 x 1.0 + 0.4 x 0.145 )
= 2.366 mm
Thickness of head as per UG 45(b)(1)
Min. head thickness reqd. as per UG 27(d) , [trn2 = tr]
= 6.179 mm
= 9.525 mm
8.4 mm

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/ R00 , 31-03-2015 22:11:06
CALCULATION OF LIMITS OF REINFORCEMENT AS PER UG 40
Parallel to vessel wall as per UG 40 (b) (1) & (2) , [WD1]
= MAX [ D , 0.5 x ID + t + tn ]
= MAX [ 456 , 0.5 x 456 + 9 + 62.5 ]
= 456 mm
User defined reinforcement limit, [WD2]
=0 mm
Governing limit parallel to wall, [W]
= MIN [ WD1 , WD2 ] ........................................... when WD2 > 0 or is defined
= WD1 ................................................................. When WD2 = 0 or undefined
= 456 mm
Normal to vessel wall as per UG 40 (c) (1) & (2) , outside [ho]
= MIN [ 2.5 x t , 2.5 x tn , Lo ]
= MIN [ 2.5 x 9 , 2.5 x 62.5 , 55 ]
= 22.5 mm
DESIGN CALCULATION OF AREA AS PER UG 37
Factor E1
E1
1.00
Correction factor
1.00
Sn / Sv
fr1
1.00 ( Max. 1 )
Sn / Sv
fr2
1.00 ( Max. 1 )
Sn / Sv
fr3
1.00 ( Max. 1 )
Area
mm
Under conditions
Int. pressure
tr = 6.179
Area required , [A]

= D x tr x F + 2 x tn x tr x F x ( 1 - fr1 )
= 456 x 6.179 x 1.00 + 2 x 62.5 x 6.179 x 1.00 x ( 1 - 1.00 )
2817.5
Area available in vessel wall , [A1]

= ( 2 x W - D ) x ( E1 x t - F x tr ) - 2 x tn x ( E1 x t - F x tr ) x ( 1 - fr1 )
= ( 2 x 456 - 456 ) x ( 1.00 x 9 - 1.00 x 6.179 )
- 2 x 62.5 x ( 1.00 x 9 - 1.00 x 6.179 ) x ( 1 - 1.00 )
1286.5
Area available in nozzle projection outward , [A2]

= 2 x ho x ( tn - trn ) x fr2
= 2 x 22.5 x ( 62.5 - 6.179 ) x 1.00
2534.5
Area available in outward weld , [A41]

= W1 2 x fr3
= 8.4
x 1.00
70.56
Area deductions:
Area to be reduced due to overlap in multiple openings, [ Ax ]
A1 + A2 + A41 - Ax1 = 3891.6 > A ( 2817.5 ) .
Therefore , opening is adequately reinforced.

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/ R00 , 31-03-2015 22:11:06
REINFORCEMENT PAD DETAILS

1. GENERAL DATA :
M.O.C
2. DIMENSIONAL DATA :
Saddle Plate
IS-2062 GR. A Plt.
Length of pad
2055.2 mm
Width of pad
892.5 mm
Nominal thickness
14 mm

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/ R00 , 31-03-2015 22:11:06
DESIGN OF FLAT BOLTED HEAD ( INTERNAL )
Bolted Cover [N 03]
CODE
Design pressure
0.145 kgf/mm g
Design temperature
50 C
Allowance
CA
3 mm
Groove allowance
Tg
0 mm
Joint efficiency
2. COVER DATA :
M.O.C.
Sfo
14.06 kgf/mm
Radiography
Full
SA-516 GR. 70 Plt. [UNS:K02700]
Sfa
14.06 kgf/mm
Youngs modulus
Ey
20543.7 kgf/mm
Flange OD
581 mm
Thickness provided
34.07 mm
Thickness available
3. BOLTING DATA :
M.O.C.
31.07 mm
Sb
26.37 kgf/mm
Sa
26.37 kgf/mm
Bolt PCD
PCD
534 mm
Bolt dia.
db
20 mm
No. of bolts
4. LINER DATA :
nb
16
M.O.C.
Liner ID
mm
Liner OD
mm
Liner thk.
5. GASKET DATA :
mm
M.O.C.
1.125 kgf/mm
Gasket factor
Inside diameter
Gi
450 mm
Outside diameter
Go
504.2 mm
Width of gasket
27.09 mm
Width of gasket
b0
13.55 mm
9.275 mm
485.6 mm

( see Table 2-5.2 )
=2xpxbxGxmxP
= 2 x p x 9.275 x 485.6 x 2 x 0.145
= 8207.2 kgf
= 0.25 x p x G 2 x P
= 0.25 x p x 485.6 2 x 0.145
= 26858.6 kgf
= Hp + H
= 8207.2 + 26858.6
= 35065.8 kgf
=pxbxGxy
N.A. mm
= p x 9.275 x 485.6 x 1.125

= 15918 kgf
= 1330 mm
= 3472.8 mm
= Ab x Sb / ( 2 x p x y x G )
= 3472.8 x 26.37 / ( 2 x p x 1.125 x 485.6 )
= 26.67 mm
= 485.6 x SQRT [ 1.9 x 63313.3 x 0.5 x ( 534 - 485.6 ) / ( 14.06 x 1 x 485.6 3 ) ]
= 20.64 mm
Self reinforced
False
False

0.3
C
0.75
0.3

= 485.6 x SQRT { [ 0.3 x 0.145 / ( 14.06 x 1 ) ] + 1.9 x 35065.8 x 0.5 x ( 534 - 485.6 ) /
( 14.06 x 1 x 485.6 3 ) }
= 31.07 mm

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/ R00 , 31-03-2015 22:11:06
DESIGN OF LIFTING LUG
Lifting Lugs
CODE
P V Design Manual, D.R. Moss

Design Mode 1 , Uncorroded
Condition
1. LIFTING LUG DATA :

Material
IS-2062 GR. A Plt.
Length of lug
LL
67 mm
Width of lug
120 mm
Thickness of lug plate
TL
60 mm
Straight length
B1
10 mm
Radius at tip
R3
35 mm
Pin Hole diameter
D1
40 mm
Lug to vessel weld size
W1
26.23 mm
Min yield stress
Sy
24.61 kgf/mm
Allowable tensile stress ( 2 / 3 x Sy )
St
16.4 kgf/mm
Allowable bending stress ( 1.5 x St )
Sb
22.15 kgf/mm
Allowable shear stress (0.6 x St )

2. DESIGN LOADS :
Ss
9.843 kgf/mm
Empty weight of equipment
Wt
11373.4 kgf
Number of lifting lugs
Jirk load factor

3. CALCULATION OF REFERENCE DIMENSIONS :
1.5
Dimension [ L1 ]
= LL - B1 - R3
= 67 - 10 - 35
= 22 mm
Dimension [ L2 ]
= L1 / SIN ( q1 )
= 22 / SIN ( 0.351 )
= 63.91 mm
Dimension [ LT ]
= LL - R3
= 67 - 35
= 32 mm
Angle [ q2 ]
= ASIN ( R3 / L2 )
= ASIN ( 35 / 63.91 )
= 0.58 radians
Angle [ q1 ]
= ATAN ( 2 x L1 / A )
= ATAN ( 2 x 22 / 120 )
= 0.351 radians
Angle [ q3 ]
= q1 + q2
= 0.351 + 0.58
= 0.931 radians
Dimension [ L3 ]
= R3 / SIN ( q3 )
= 35 / SIN ( 0.931 )
= 43.63 mm
4. DESIGN OF LUG PLATE :

Effective design load on each lug [ P ]
= j x Wt / N
= 1.5 x 11373.4 / 2
= 8533.7 kgf

= P / [ ( R3 - 0.5 x D1) x ss ]
= 8533.7 / [ ( 35 - 0.5 x 40 ) x 9.843 ]
= 57.8 mm
Required min. thickness of lug plate for bending [ t1 ]

= P / [ ( 2 x L3 - D1 ) x ss ]
= 8533.7 / [ ( 2 x 43.63 - 40 ) x 9.843 ]
= 11.01 mm
= 6 x P x LT / ( A 2 x Sb )
= 6 x 8533.7 x 32 / ( 120 2 x 22.15 )
= 5.138 mm
5. CALCULATION OF STRESSES IN LUG PLATE WELDS :
Bending stress in weld [ f1 ]
= 6 x P x LT / [ 2 x LL2 ]
= 6 x 8533.7 x 32 / ( 2 x 67
= 182.5 kgf/mm
Min. Size of lug plate weld [ w1 ]

= MAX ( f1 , 2 x f2 ) / ( 0.707 x Ss )
Max. shear stress in weld [ f2 ]

=P/[2xA]
= 8533.7 / ( 2 x 120 )
= 35.56 kgf/mm
= MAX ( 182.5 , 2 x 35.56 ) / ( 0.707 x 9.843 )

= 26.23 mm

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FOUNDATION LOAD DATA
/ R00 , 31-03-2015 22:11:06

Weight ( kgf )
Sr.
No.
Mode
Condition
Wind
Shear ( kgf )
Empty
Filled
Seismic
Moment ( kgf-m )
Shear
Moment
Tran.
Long.
Tran.
Long.
( kgf )
( kgfm)
Operating
Corroded
9443.5
29019.9
1683.1
5395.5
2524.7
8093.3
3002.1
4503.1
Design1
Corroded
9443.5
51095.3
1683.1
5395.5
2524.7
8093.3
5285.7
7928.6
Hydro
Corroded
9443.5
51095.3
1683.1
5395.5
2524.7
8093.3
5285.7
7928.6
Pneumatic
Corroded
9443.5
9493.5
1683.1
5395.5
2524.7
8093.3
982.1
1473.1
Operating
Uncorroded
11373.4
30841.8
1683.1
5395.5
2524.7
8093.3
3190.5
4785.8
Design1
Uncorroded
11373.4
52795.4
1683.1
5395.5
2524.7
8093.3
5461.6
8192.4
Hydro
Uncorroded
11373.4
52795.4
1683.1
5395.5
2524.7
8093.3
5461.6
8192.4
Pneumatic
Uncorroded
11373.4
11423.1
1683.1
5395.5
2524.7
8093.3
1181.7
1772.6

Licensee :
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CENTER OF GRAVITY DATA
Sr.
No.
Mode
Condition
/ R00 , 31-03-2015 22:11:06

Empty
Wt ( kgf )
C.G. ( mm )
Operating / Filled
Wt ( kgf )
C.G. ( mm )
Operating
Corroded
9443.5
5177
29019.9
5177
Design1
Corroded
9443.5
5177
51095.3
5177
Hydro
Corroded
9443.5
5177
51095.3
5177
Pneumatic
Corroded
9443.5
5177
9493.5
5177
Operating
Uncorroded
11373.4
5177
30841.8
5177
Design1
Uncorroded
11373.4
5177
52795.4
5177
Hydro
Uncorroded
11373.4
5177
52795.4
5177
Pneumatic
Uncorroded
11373.4
5177
11423.1
5177

Design of Pressure Vessel 2

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Design of Pressure Vessel 2

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CademPVD by CADEM Softwares

ASME Sec. VIII Div. 1

Intelligent, works with minimum inputs

Earn more as you save on costing and quotation making time

Most importantly, the user need not be a hard core designer

Office No. 19, SC-1 Building,

EXAMPLE NO. PV-02

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

Horizontal Presure Vessel with Saddle

Designed By / Revision and Date

Title page & equipment info

Weight summary report

Wind load calculations

Seismic load calculations

Design of Dished End (Front)

Design of Main Shell

Design of Dished End (Rear)

Design of Saddle Support

Design of Saddle Support

Design of Saddle Support

Design of Saddle Plate

Design of Bolted Cover [N 03]

Design of Bolted Cover [N 03]

Design of Lifting Lugs

Foundation load data

/ R00 , 31-03-2015 22:11:06

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

Horizontal Presure Vessel with Saddle

LPG Storage Tank

ASME VIII Div.1, 10 A11

LPG Storage Tank

Front end flanged

Rear end flanged

Length, Shell (W.L. to W.L) / Overall

Empty weight + external weights

Estimated operating weight

Estimated hydrotest weight

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

Horizontal Presure Vessel with Saddle

Designed By / Revision and Date

/ R00 , 31-03-2015 22:11:06

VESSEL DESIGN DATA

(2) PR. : kgf/mm g

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

Horizontal Presure Vessel with Saddle

Designed By / Revision and Date

SA-516 GR. 70 Plt. [UNS:K02700]

SA-516 GR. 70 Plt. [UNS:K02700]

SA-516 GR. 70 Plt. [UNS:K02700]

Body flange cover

SA-516 GR. 70 Plt. [UNS:K02700]

SA-106 GR. B Smls. Pipe

SA-105 Frg. [UNS:K03504]

SA-105 Frg. [UNS:K03504]

Nozzle NPS > 40 & < 200

SA-106 GR. B Smls. Pipe

SA-105 Frg. [UNS:K03504]

SA-105 Frg. [UNS:K03504]

Nozzle neck >= NPS 200

SA-516 GR. 70 Plt. [UNS:K02700]

SA-516 GR. 70 Plt. [UNS:K02700]

SA-516 GR. 70 Plt. [UNS:K02700]

SA-516 GR. 70 Plt. [UNS:K02700]

Pad flange cover