BABCOCK-HITACHI (PHILIPPINES) INC.

SPEC. NO.

PS 199 0202

San Roque, Bauan, Batangas

REV. NO.

Philippines

SHEET. NO.

1 of 6

TITLE

PURCHASE ORDER SPECIFICATION FOR FSGP &

PT 370 FITTING MATERIAL
.

..

1111111

CUSTOMER

APECO

PROJECT

APECO-ISK

PLANT

ISK SINGAPORE PTE LTD

ITEM NAME

NG FIRED PACKAGED TYPE BOILER (48TPH CAPACITY)

WORK NUMBER :

9111990110

REVISION CONTROL
REV. NO.

DESCRIPTION

PREPARED FOR ORDER

PREPARED

CHECKED

APPROVED

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1. General
1.1Scope
This specification is in accordance to Japanese Industrial Standard (JIS)
which specifies the steel pipe fittings to be fitted by butt-welding to ordinary
pipings as specified in JIS G 3452 used for carrying steam, water, oil, gas,
air , etc. at comparatively low working pressure and to pipe fittings mainly to
pressure service pipings as specified in JIS G 3454.
1.2General Requirements
In case of conflict between this specification and applicable code, the more
stringent requirement shall govern.
1.3Deviation and Clarification
(1) The Contractor is able to offer the alternatives and/or deviation from the
requirements defined in this specification where those alternatives
and/or deviation shall have cost reduction with satisfying the
performance, quality and/or liability, and the requirements to be
guaranteed.
(2) The alternative and deviation shall be clearly indicated in the tendering
documents and shall be cross-indexed with the published standards
and/or Contractor's practices to the specified Codes and Standards. No
alternatives and deviations shall be allowed without prior to approval of
the Purchaser.
1.4Quality Program
(1) The Contractor shall establish the Quality Program in compliance with
the requirements for quality assurance in design, development,
production, installation and servicing defined in ISO-9000 Series or
ISO-9002 as a minimum or their equivalent provisions.
(2) If defectives and nonconformance to the requirements of this
procurement specification and descriptive documents are found, the
Contractor shall submit promptly notification of such nonconformance
and corrective action plan in accordance with the requirements of
provision stipulated in GENERAL CONDITIONS OF PURCHASE
CONTRACT FOR EQUIPMENT.
2. Applicable Material Specification
2.1 Applicable Material Specification and Grade:
(1) FSGP (NON-GALVANIZED) ERW
(2) PT 370 - Seamless

JIS B 2311 (1991)

JIS B 2312 (1991)

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2.2 Applicable Code Edition and Standard :

Applicable Code Edition and Standard shall conform to Japanese
Industrial Standard (JIS), 2001 Edition.
3. Manufacturing Process
Manufacturing process shall comply with the requirements of applicable
Material Specification.
4. Chemical Composition
4.1 Materials to be procured are listed in the Material Ordered List.
4.2 Chemical composition of the material shall meet the requirements of
Applicable Material Specification.
4.3 Maximum percentage of infinitesimal compositions without cost up,
especially sol. AL, N and P+S shall be submitted for approval by Purchaser,
and other target or controlling infinitesimal compositions shall be submitted
also with Estimate.
5. Fitting Manufacture
5.1 Fitting shall be manufactured in accordance with the requirements specified
in the Material Ordered List.
5.2 The relation between outside diameter and thickness that is able to
manufacture the fitting without hexagon shall be submitted for approval.
5.3 Fitting shall be furnished bevel end as per JIS.
6. Heat Treatment
Fitting shall be heat treated in accordance with applicable Material Specification.
7. Mechanical Properties
Tensile Requirement
Tensile strength, yield strength and elongation shall meet the requirements of
applicable Material Specification.

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8. Hydrostatic Test and Nondestructive Electric Test

All fitting shall be subjected to the hydrostatic test or, instead of this test, a
nondestructive electric test may be used.
9. Material Designation, Type, Grade, Finish and Size
The Material Designation, Type, Grade, Finish (Black or Galvanized),
Size(outside diameter and nominal thickness), length and weight are specified
in the Material Ordered List.
10. Permissible Variations in Outside and Thickness
Permissible variations in outside and thickness shall comply with the
requirements of applicable Material Specification.
11. Surface Condition (Workmanship, Finish and Appearance)
11.1Surface condition and straightness of pipe fittings shall comply with the
requirements of applicable Material Specification.
11.2The target or controlling value of inside surface roughness shall be
submitted with Estimate, as the surface roughness have influence on
pressure drop of fluids. The value shall be indicated by parameter "Ra"
conformed to ISO486-1982 "Surface Roughness" or equivalent.
12. Product Marking
Product marking
Specification.

shall

meet

the

requirements

of

applicable

Material

13. Certified Test Report

The producer or supplier shall finish a Certified Test Report in accordance with
the requirements of applicable Material Specification.

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14. Inspection Witnesses

All mechanical tests, nondestructive examination, dimensional inspection and
visual inspection of surface shall be conducted in the presence of
representatives of BHPI, Customer and Authorized Inspection Agency (AIA) as
required. The manufacturer is required to grant the quality control
representatives of BHPI, Customer and AIA free access to his facilities,
manufacturing operations, inspections and tests at all time while work on the
contract are being performed.
15. Painting
15.1 External surface of fittings shall be cleaned and coated to protect from
corrosion.
For internal surface, VPI shall be put into fittings.
(VAPOR PROHIBIT INHIBITOR)
16. Packing
The care shall be taken in packaging and shipping the products to prevent
damage during transportation.

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17. Documents to be Submitted

If a proposal is submitted and the contract is awarded for this Procurement
Specification, the following documents and notices shall be required to be
deliverable.

Submittal item
(to be received no later than)

1
2

Deviation and Clarification

Certified Test Report
Contents are as follows:
(1) Chemical composition table
(numerical)
(2) Record for heat treatment
(3) Results of mechanical property
test(numerical)
(4) Results of nondestructive examination or hydrostatic test
(5) Results of inspections of dimensions and exterior surface

3
4

Notice of Shop Witness Test

Manufacturing and Inspection
Procedure
5 Non-destructive Examination Procedure
6 Hydrostatic Test Procedure if any
7 Painting Procedure
8 Cleaning and Preservation Procedure
9 Packing Procedure
10 Documents required in par. 5.2 & 11.2

Copy Reprod Calendar Event/Date

ucible
8
2
upon
Bid Day
8
2
14after Test and
Inspection

5
5

2
1

15before Tests
30after Contract Award

5
5
5
5
5
5

1
1
1
1
1
1

30after
30after
30after
30after
30after
30after

Contract Award
Contract Award
Contract Award
Contract Award
Contract Award
Contract Award

(Remarks) Certified Test Report shall bear, as a minimum Work Number,

Specification Sheet Number and BHPI Purchase Spec. No. (PS1990202).
.