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Email: info@hitechcaddservices.com

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547 Moreland Way
Santa Clara, CA 95054

CASE STUDY

Engineering Design Services

Engineering Design & Drafting | CAE Services: CFD & FEA | Reverse Engineering
Rapid Prototyping | Product Design | Value Engineering
PLM Services | Technical Documentation

Outsourcing
Services

Hi-Tech House, Near Gurukul Tower, Gurukul, Ahmedabad - 380052 Gujarat, India
Phone: +91-794-000-3252 | Fax : +91-794-000-3202
Website: http://www.hitechcaddservices.com | E-Mail: info@hitechcaddservices.com

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Copyright 2014 Hi-Tech Outsourcing Services All Rights Reserved

Source: http://www.hitechos.com/pdf/eso/mechanical-engineering/engineering-solutions-mechanical-engineering-services-concept-to-manufacturing-case-study-1.pdf

http://www.hitechcaddservices.com/case-studies/concept-to-manufacturing-support-for-process-yarns-and-fabric-reinforcement-manufacturer.php

Concept to Manufacturing Support for Process

Yarns and Fabric Reinforcement Manufacturer
Case Study Highlights
Client Profile:
Process yarns and fabric manufacturer, Germany
Objective:
To conceptualize, model and implement the plant
layout for manufacturing process yarns and fabric
reinforcement for rubber industry
Challenges:

Software Used: AutoCAD

As an engineering solutions provider to organizations
globally, a leading process yarn and fabric manufacturer
from Germany approached us for a comprehensive concept
to manufacturing solution, in order to setup the
manufacturing plant for production. Hi-Techs team of
engineers and draftsmen collaborated with the client to
conceptualize the layout, considering the available
resources, costs, site space and production capacity
required.

Understanding the manufacturing requirements

=
and identify the requirements of resources for
plant
=
Conceptualizing the plant layout as per the

actual available site space, production capacity

required and cost constraints
=
Identifying constraints related to the

implementation of conceptualized layout

=
Developing actual prototype machines as per

the design calculations

Solution
The overall project was separated into six stages:

Concept development

General arrangement drawing preparation

Analysis and validation

Prototype manufacturing

Development of manufacturing drawings

Manufacturing support & support in plant erection

Solution:
The overall project was accomplished by a team of
5 engineers and draftsmen in six stages. The
manufacturing requirements and plant resources
were identified, based on which the conceptual
model was developed. The plant layout with general
arrangement of equipments was finalized
collaborating with the client. The structure design
was also analyzed through simulation tools before
actual implementation. Through the use of CAD

Based on the project specifications, the concept was first

idealized with sketches and preliminary design calculations
to identify general arrangement layout. Through CAD tools,
the layout was modeled and finalized after several
modifications. A 3D layout was also prepared for better
understanding and visualizing the arrangement of
equipments. The structure modeled was also analyzed
using simulation tools to identify the effects of actual loading
conditions and design modifications required.

tools, equipment prototypes were developed and

For prototype manufacturing of equipments, detailed shop

manufactured simultaneously. Extensive support

floor drawings were prepared and actual prototypes were

was provided for manufacturing support as well as

developed followed by an onsite quality check. Hi-Tech also

erecting the plant successfully.

assisted in developing manufacturing drawings and

supported the plant erection team to implement the finalized
CAD model into actual layout.

Benefits
The entire plant data was documented with adequate

sketches, general arrangement drawings and detailed

shop floor drawings.
Established the plant layout ready to begin

manufacturing with no lag in production time

Support in plant erection reduced implementation time

and associated cost

CAD documentation provided a database to the client in

implementing similar plant at different locations

About Hi-Tech

Author: Gaurang Trivedi

Hi-Tech Outsourcing Services is one of the leading engineering services providers with an extensive expertise in CAD
modeling for automotive, process, building/architecture and heavy engineering industries. Based in India and USA, we
render engineering services to clients across the globe with a team of qualified draftsmen engineering professionals.

Source: http://www.hitechos.com/pdf/eso/mechanical-engineering/engineering-solutions-mechanical-engineering-services-concept-to-manufacturing-case-study-1.pdf

Outsourcing
Services

Phone: +1-408-338-8047
Email: info@hitechcaddservices.com

Your Trusted Outsourcing Partner

USA
California
547 Moreland Way
Santa Clara, CA 95054
Phone: +1-408-338-8047
E-Mail: sales@hitechos.com

New York, NY
50 Riverside Drive,
New York, NY 10024
USA
E-Mail: info@hitechos.com

EUROPE
Scandinavia - Denmark
Indslevvej 26, 5580,
Nr. Aaby,
Denmark

Benelux - Netherlands
Laathof 24 4851 ET,
Ulvenhout,
Netherlands

INDIA
Ahmedabad
5th & 9th Floor,
Commerce House - 4,
100 Feet Road, Prahladnagar,
Ahmedabad - 380015
Gujarat, India

Cochin
43-A, E Block, 3rd Floor,
Cochin Special Economic
Zone (CSEZ), Kakkanad,
Cochin - 682037
Kerala, India

Copyright 2015 Hi-Tech Outsourcing Services All Rights Reserved

Hi-Tech Outsourcing Services

547 Moreland Way
Santa Clara, CA 95054