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MULTICONT Pulverized Coal

Loss-in- Weight Feeders


Service Manual
FH 399 GB

Contact, Copyright
Copyright 1999

SCHENCK PROCESS GmbH, Landwehrstrasse 55, D-64293 Darmstadt

All rights reserved. Any reproduction of the manual, regardless of method,


without prior SCHENCK PROCESS GmbH in writing, even by excerpt, is
prohibited.
Sales:

Tel.: +49 (0)6151 32 - 10 28


Email: sales2.process@csd.de

Application Segments Service:


Heavy Duty Weighing & Feeding
Service Tel.:
Service Fax:

+49 (0) 61 51 32 - 26 23
+49 (0) 61 51 32 - 32 70

Light Duty Weighing & Feeding


Service Tel.:
Service Fax:

+49 (0) 61 51 32 - 25 72
+49 (0) 61 51 32 - 17 49

Screening / Drying / Cooling


Service Tel.:
Service Fax:

+49 (0) 61 51 32 - 10 75
+49 (0) 61 51 32 - 30 96

Weighing in Transport & Dispatch Automation


Service Tel.:
Service Fax:

+49 (0) 61 51 32 - 24 48
+49 (0) 61 51 32 - 13 69

24h Emergency hotline: +49 (0) 172 - 650 1700


Email: service3.process@csd.de

Spare Parts:
Electrical:
Mechanical:
Fax.:
Hotline:

+49 (0) 6151 32 - 17 58


+49 (0) 6151 32 - 31 22
+49 (0) 6151 32 - 36 32
+49 (0) 171 - 225 1195

http://www.schenck-process.com

MULTICONT

SIMPLEX

I. Table of Contents
1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-5
1.1 The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 The MULTICONT System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 SIMPLEX Loss-in-Weight Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.1 Fill Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.2 Gravimetric/Volumetric Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3.3 Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2. Modes of Operation and Functions. . . . . . . . . . . . . . . . . 2-12-14


2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.1 Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.2 Fill Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3 Discharge Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.4 Volumetric/Gravimetric Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.5 Check Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.3 Calibrating Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.1 Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.2 Tare Supply Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.3 Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.4 Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.5 Optimize DAE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.6 Adapt Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.7 Compensate Control Magnitude . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3.8 Set Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
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2.3.9 Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.4 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.1 Display Parameters/Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.2 Enter Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.3 Print Parameters/Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.4.4 MULTIKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.4.5 Default Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.6 Multi-Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.5 Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

3. Commissioning and Calibration . . . . . . . . . . . . . . . . . . . . 3-13-2


3.1 Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 System Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.5 Control Signals Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.6 Initial Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.7 Bypass Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.8 Control Magnitude Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.9 Controller Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.10 Setting of Disturbance-Auto-Elimination . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

4. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14-41
4.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 List of Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

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MULTICONT

SIMPLEX

5. Parametrization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15-32
5.1 Parameter Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 List of Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

6. Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16-7


6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 List of Event Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.1 System Faults SY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2 SC Safety Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.3 WE Safety Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.4 WM Safety Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.5 MF Safety Indications: Material Flow . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.6 IL Safety Indications : Interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.7 Controller CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.8 Calibration CA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.2.9 MAX Limit Values HI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.2.10 MIN Limit Values LO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Alphabetic Search List . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1A-5


List of Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1B-9
Digital Inputs DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Digital Outputs DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Analog and Measuring Inputs AE, GA, LC . . . . . . . . . . . . . . . . . . . . . . . . B-7
Analog and Pulse Outputs AA, IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1C-1-2
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Table of Contents
FH 399 GB/ I-3

SIMPLEX

MULTICONT

Special Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1D-1-2

This manual applies to software:

FDW 1202-01

Edition: 9941
9941

Table of Contents
FH 399 GB/ I - 4

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MULTICONT

SIMPLEX

1. General Comments
1.1 The Manual
The MULTICONT Loss-In-Weight Feeder Service
Manual FH 399 completes Operating Manual FH 398 by
information on commissioning, calibration, configuration
and parametrization.

The modes of operation and functions accessible to the


operator as well as the relevant procedures are
described in Chapter 2 Modes of Operation and
Functions.

The manual centers around Chapter 4 Configuration


and Chapter 5 Parametrization. The presentation is
such that all requisite information can be conveyed at a
glance with no need for explanatory texts. The general
comments at the beginning of each chapter should be
read. An overview in each chapter as well as a general
key word search list in Annex A facilitate location of
desired data.

Chapter 3 Calibration and Commissioning conveys


information on commissioning and calibration.
Section 1.2 gives a general survey of the MULTICONT
system.
Section 1.3 completes Chapter 2 by operating principle
and modes of operation of a Simplex Loss-in-Weight
Feeder.

Annex B comprises a list of interfaces complete with all


signals to which an interface can be assigned. Settings
deviating from the default values can be entered into this
list.
Chapter 6 contains a list of all event messages complete
with comments.

1.2 The MULTICONT System


The MULTICONT is a microprocessor-controlled
decentralized data acquisition and evaluation system for
continuous weighers and feeders. Each weighing
system basically comprises at least one FSE system
unit, one or several FEA input/output units and FME
measurement data acquisition units (RC version), or one
or multiple FEA input/output units (NC version). The
weighing systems are individually controlled and
monitored via one or two FLB machine control stations
or collectively via an FZB group control station, the latter
enabling group rate control functions to be effected. The
units communicate via serial buses. A host system can
be connected to the group control station.
The MULTICONT system is programmed for the
application by software. The specific settings
(adaptation to hardware, interface assignment,
controller setting, etc.) are effected by configuration and
parametrization. Access to these functions is protected.

Fig.1.1: Version NC (Normal Cabling)


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FH 399 GB/ 1 - 1

SIMPLEX

MULTICONT

The FSE System Unit monitors and controls all


sequences
of
operation.
The
exchangeable
multi-memory module comprising the specific software
plugs into the system unit.
Drive unit of feeder and auxiliary units are connected to
FEA Input/Output Unit, in version NC also the load cell.
Being equipped with 6 digital inputs, one analog input,
one load cell- and one speed input, FME Measurement
Data Acquisition Unit (version RC) serves for local
signal acquisition..
In addition, the FME unit is equipped with a plug
connection allowing a machine control station to be
connected, for instance, in order to effect maintenance
work.
The FLB Machine Control Station serves for
operation, configuration, and parametrization of each
single feeder. A maximum of two machine control
stations can be connected to one feeder.
FZB Group Control Station is designed for operating
and controlling several feeders, either as individual
machines or as a group of feeders enabling group rate
functions to be effected. The FZB is connected to the
batch processor.
For commissioning and calibration feeder can be
controlled by means of a Local Control Box in Local
Mode. Visual contact to feeder is required. Local mode
overrides any other mode of operation.

Fig.1.2: Version RC (Reduced Cabling)


FNT L00x Power Supply Unit provides the supply
voltage, in version RC exclusively for the electronic
assemblies, in version NC also for the machine control
station.
FNT 005x Coupling Module supplies the measurement
data acquisition unit and the control stations.
FAE Drive Unit serves for varying the feed drive.

9941

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FH 399 GB/ 1 - 2

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MULTICONT

SIMPLEX

1.3 SIMPLEX Loss-in-Weight Feeders

Fig. 1.3: SIMPLEX Operating Priciple


The SIMPLEX loss-in-weight feeders are designed to
operate on the principle of controlled loss-in-weight, i.e.
weighed is not the amount of material fed but the loss in
weight of the supply bin, the latter being used for feed
rate control. A weigh bin is mounted on one or several
load cells whose output voltage is proportional to the
applied force and thus to the fill weight. With fill unit shut,
speed dF/dt of bin level variation corresponds to the feed
rate of the discharge unit. An A/D converter prepares the
voltage for subsequent acquisition of the actual feed rate
value by the feed rate calculator. The controller
continues varying the control magnitude and thus the
number of revolutions of the discharge unit until feed rate
corresponds to setpoint.
During the time of refilling, the actual feed rate cannot
be acquired due to the impacts exerted by the in-flowing
material. During this phase, the number of revolutions
of the discharge unit is kept constant. As control
magnitude, a proportional setpoint component is used
superimposed by the latest controller output value. If the
refilling time and thus volumetric discharge time is short
as compared to gravimetric discharge time and if feeder
is correctly rated, discharge variations during filling
phase are scarcely considerable and do not affect
feeding constancy.

Fig. 1.3 illustrates the operating principle of a SIMPLEX


feeder.
(A)

Feeder is active and discharged down to bin


level HMIN1, i.e. bin contents is reduced to the
material buffer. Command REFILL is routed to
fill unit.

(B)

After elapse of the response time, fill unit starts


opening.

(C)

After the opening time, fill unit is totally open.

(D)

Bin level has reached level HMAX1, fill unit


starts closing.

(E)

Fill unit is shut, impacts of in-flowing material on


feeder are dying down.

(F)

After settling time TBRUHE, the actual measuring and control period commences, that is to
say, gravimetric feeding.

(G)

Next filling cycle starts.

Significant procedures and values can be internally


monitored and set by parameters.

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MULTICONT

1.3.1 Fill Control

HMAX1
AMOUNT
HMIN1

HMIN2

BUFFER

Initial filling can be started only in the OFF state of


feeder. If automatic initial filling is turned ON (K 03.02
FIL_AUT), refilling mode can be started by contact (see
Chapter 2, Tab. 2.1) provided that the marginal
conditions are given (feeder OFF, fill weight < HMIN2).
Further, initial filling is started if event message SC 01
Bin Level < HMIN2" is acknowledged for the first time
after power-up or power failure.
If the automatic control is cut off, refilling mode requires
to be preselected (K 10.03 FIL_VOR) before start, thus
allowing additional safety interrogations to be effected.
Refilling in feeding mode is started, or stopped,
automatically if contacts HMIN1, or HMAX1, are
reached.
The refilling mode can be
> totally controlled by external fill control,

Fig.1.4: Terms of Refilling Mode


The fill control is prepared to control refilling of weigh bin
whose contents is divided in buffer and feed amount.
The buffer is the material amount required to be
permanently available in weigh bin so as to prevent
adverse effects on material discharge of feed unit. The
feed amount refers to the quantity discharged during
feeding.
The fill unit is controlled by pulses in order to avoid weigh
bin overflow or flushing with difficult-to-feed materials.
Continuous refilling is possible. Limit values for control
and monitoring of refilling mode are entered as
parameters in Blocks P 06, P 07 and P 13.

> initiated, or blocked, externally through semi-automatic MULTICONT control,


> controlled by MULTICONT only,
> completely cut off.
Manual start or interruption of refilling is possible by
using the function distributor (s. 3.4.4). Cut-off can be
configured.
Refilling mode requires to be cut off if no automatic fill
units are available and refilling is by manual intervention.
Instead of the control signals, only a warning signal is
output reporting that bin level has fallen below HMIN1.

In its basic version, fill control controls


> Initial filling (bin level h < HMIN2),
> Refilling (HMIN2 < bin level h < HMAX1),
in its extended version,
> Additional fill units (configuration Blocks K 17, K 18),
> Auxiliary fill devices (configuration Block K 19).

9941

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1.3.2 Gravimetric/Volumetric Mode

SIMPLEX
1.3.3 Batching Mode

Gravimetric Mode is the mode for feeding. Load cell


signals are processed and used for feed rate control.
During refilling and start-up phase, changeover to
Volumetric Mode 1 is automatically effected. In
Volumetric Mode, the number of revolutions of
discharge unit is kept constant according to setpoint.
Two volumetric modes are available:
Volumetric Mode 1
with stored correction variable,
Volumetric Mode 2,
with no correction variable.
With no correction variable, the number of revolutions is
controlled by a control magnitude set upon
commissioning for each feed index in accordance with
feed rate setpoint. If a correction variable is used, the
control magnitude is acquired during Gravimetric Mode
and stored.

Fig.1.5: Batching Mode

Volumetric Mode 1 is activated

In batching mode, the discharge unit is automatically cut


off after discharge of preset amount.

> in start-up period,

(A)

Start batch with amount and feed rate set.

> in clearance mode, with bin level in buffer range,

(B)

Pre-act contact Residual Amount is reached,


feed rate setpoint is limited to pre-act contact
Set Feed Rate.

> by external contacts.

(C)

Main contact Residual Amount is reached.


Feed unit is cut off.

Except in the first two cases, volumetric discharge time


is monitored.

(D)

If feed unit has come to standstill, set amount is


discharged.

> in refilling mode, with bin level beyond feed amount,

Volumetric Mode 2 is activated by


> Configuration (mode-dependent),
> Call via function distributor (mode-independent, active even after mode change),
> Changeover to Local Mode.

Either residual amount Zd or amount fed Zb can be


displayed.
Enter pre-act contact Residual Amount, pre-act
contact Set Feed Rate and main contact Residual
Amount as parameters. Main contact is self-optimizing,
i.e. when a batch is terminated the difference between
batch setpoint and actually fed amount is acquired. If
deviation is too high, main contact Residual Amount is
calculated anew.

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This page has been left blank willingly.

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MULTICONT

SIMPLEX

2. Modes of Operation and Functions


2.1 Overview
Table 2.1 shows all configurable functions complete with
admissible sources, determining access to individual
functions. Depending on function, access can be set for

each main mode, or independent of individual main


mode, per configuration (see Chapter 4).
Main modes Mode 0 and Mode 1 are provided for normal
Main Modes

Functions

Mode 0 / Mode 1

Test Mode

Local Mode

Select Main Mode

DE / SE / TT

SE / TT

DE

START/STOP Feeder

DE / SE / TT

DE / SE / TT

DE

Enter Abs. Setpoint


Enter Rel. Setpoint

AE / SE / TT
.0 /SE / TT

AE / SE / TT

AE (control
magnitude)

Preselect Refilling Mode


START/STOP

DE / SE / TT

DE / SE / TT

(DE)

Preselect Discharge Mode

DE / SE / TT

DE / SE / TT

Mode-Independent

.0 / SE / TT

Volumetric Mode 1

DE

Volumetric Mode 2

.0 / .1

.0 / .1

Reset Totalizing Counter


Stop Totalizing Counter

DE / SE / TT

DE / SE / TT
DE / SE

Acknowledge Event Message Independent of configuration, SE bus and keyboard act as


sources with equal priority.

DE

DAE Disturbance-AutoElimination

.0 / .1

Control Magnitude Compensation

.0 / .1

Feed Index

See Configuration Block K 15.

Batching Mode

See Configuration Block K 16.

Additional Fill Units


Auxiliary Fill Devices

See Configuration Blocks K 17, K 18, K 19.

Discharge Gate

See Configuration Block K 20.

Supply Bin Level Control

See Configuration Block K 21.

Dead Time Element

See Configuration Block K 24.

DE = Digital Input; AE = Analog Input; SE = SE Bus (group control station); TT = Keyboard (machine control station) ; .0 =
OFF; .1 = ON; Pabs = Absolute feed rate setpoint; Prel = Relative feed rate setpoint (For details, see Chapter 4.)

9941

Tab.2.1: Main Modes, Functions and Sources

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Modes of Operation and Functions


FH 399 GB 2-1

SIMPLEX

MULTICONT

operation. In most cases, feeder is operated via a group


control station in Mode 0 and via a machine control
station in Mode 1.
Test Mode and Local Mode serve for commissioning and
service, the access is protected. In Local Mode,
operation is via the local control box. In this mode, only
a limited number of feeder functions is accessible and
active.
Some of the functions listed in Table 2.1 are operated
by function keys, others via function distributor. Table
2.2 shows the sub-distributors and functions accessed
via function distributor. Access to the functions identified

by can be protected by fuse-link contact (keylock


switch) and password. Password (7274) cannot be
changed, interrogation can be switched ON, or OFF, by
means of Parameter P 00.01.
Upon
selection
of
function
distributor,
or
sub-distributors, the sub-modes and functions active
last are displayed. With fuse-link contact being closed,
the sub-distributor Calibrating Functions is selected
first.
The functions identified by are displayed only if they
have been configured actively and if the control station
in the active main mode has access privilege for these
functions.

Main Function . . . . . . . . . . . . . . . . Display

Sub-function. . . . . . . . . . . . . . . . . Display

Select batching mode . . . . . .


Abort batching mode. . . . . . .

Programming

Interrupt batching mode . . . .


Select refilling mode . . . . . . .
Start refilling mode . . . . . . . .
Stop refilling mode . . . . . . . .
Abort refilling mode. . . . . . . .

Select discharge mode . . . . .


Abort discharge mode. . . . . .
Select feed index . . . . . . . . .
Volumetric mode. . . . . . . . . . . .
Voulm. Syn. . . . . . . . . . . . . . . .
Gravimetric mode . . . . . . . . . . .
Display check . . . . . . . . . . . . . .
Calibrating functions . . . . . . .
Programming . . . . . . . . . . . .
Restoring . . . . . . . . . . . . . . .

BATCH MODE ON
BATCH MODE
OFF
BATCH INT.
REFILL MODE ON
START REFILLING
STOP REFILLING
REFILL MODE
OFF
DISCHARGE
MODE
DISCHARGE
STOP
FEED-INDEX
VOLUMETRIC
VOLUMETRISCH
SYNCHRONOUS
GRAVIMETRIC
DISPLAY CHECK
CALIBRATIONS
PROGRAMMING
RECOVER

Sub-function . . . . . . . . . . . . . . . . . Display
Calibrating Functions
Taring . . . . . . . . . . . . . . . . . . .
Tare supply bin . . . . . . . . . .
Check weight. . . . . . . . . . . . . .
Test Mode . . . . . . . . . . . . . . . .
Optimize DAE . . . . . . . . . . . . .
Adapt controller . . . . . . . . . . . .
Compensate control
magnitude . . . . . . . . . . . . . .
Enter time . . . . . . . . . . . . . . . .

TW: TARE
TF: SUPPLY BIN
CW: CHECK Q
TEST-MODE
OPTIM. DAE
CONTR. ADAPT.

Display parameters. . . . . . . . . .
Display configuration data . . . .
Enter parameters . . . . . . . . . . .
Configurate . . . . . . . . . . . . . . . .
Print parameters . . . . . . . . . . . .
Print configuration data. . . . . . .
Load parameters from
multi-memory module . . . . . . . .
Load configuration from
multi-memory module . . . . . . . .
Store parameters in
multi-memory module . . . . . . . .
Store configuration in
multi-memory module . . . . . . . .
Load default parameters from
EPROM . . . . . . . . . . . . . . . . . .
Load default configuration from
EPROM . . . . . . . . . . . . . . . . . .
Load parameters from
MULTIKEY . . . . . . . . . . . . . .
Load configuration from
Multikey . . . . . . . . . . . . . . . .
Store parameters in
MULTIKEY . . . . . . . . . . . . . .
Store configuration in
MULTIKEY . . . . . . . . . . . . . .

READ PARAM.
READ CONF.
ENTER PARAM.
ENTER CONF.
DUMP PARAM.
DUMP CONFIG.
PARAM. MMM-SE
CONFIG. MMM-SE
PARAM. SE-MMM
CONFIG. SE-MMM
LOAD INIT. PAR.
LOAD INIT. CONF.
PARAM. MK-SE
CONFIG. MK-SE
PARAM. SE-MK
CONFIG. SE-MK

YC: COMPENS.
SET TIME

Tab.2.2: Funktionsverteiler
9941

Modes of Operation and Functions


FH 399 GB 2 - 2

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MULTICONT

SIMPLEX

2.2 Main Functions


2.2.1 Batching Mode

2.2.2 Fill Control

Sequence:

The fill control functions serve both for control of initial


filling and refilling of weigh bin.

FUNCTION
PRESELECT
BATCH

P
H8

Zt = xxxx.xx kg

JP
I8

Zb xxx.xx kg
Zd xxx.xx kg

A
B

FUNCTION
ABORT BATCH

Preset batching mode


(feeder requires to be OFF),
enter batch setpoint.

Sequence:
FUNCTION
SELECT REFILLING

Call function, if bin level has


fallen below HMIN2 and
feeder is cut off. Not required
if automatic initial filling is
active (K 03.02 FIL_AUT).

FUNCTION
START REFILLING

Call function whenever bin


level is between contacts
HMIN2 and HMAX1.
If automatic initial filling is
ON, function remains active
even if bin level falls below
HMIN2.

FUNCTION
STOP REFILLING

If contact HMAX1 is reached,


refilling is automatically
terminated. Use stop function
or key STOP to stop refilling
before limit value is reached.

FUNCTION
ABORT REFILLING

Call only if refilling mode has


been selected.

Enter batch setpoint which


has to appear in the setpoint
field. Open input field and
enter value. Enter
pre-contact and main contact
residual amount as
parameters in Block P 12.

In the input/output field,


amounts fed,
or residual amounts, can be
displayed.
Batch is started, amount fed
and residual value are
initialized.
A running batch is stopped
by operating key OFF or by
an ALARM message. Drive is
cut off, all values remain
stored. When feeder is
restarted, batch continues
being processed.

A running batch is aborted,


drive is cut off. When feeder
is switched on, a new batch
is started.

FUNC TION
ABORT BATCH

P
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Drive is switched off,


submode batching mode is
reset and the batch setpoint
cleared. Feeder returns to its
previous mode of operation.
Function ABORT BATCH is
called automatically if mode
is changed during batching.

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FH 399 GB 2-3

SIMPLEX

MULTICONT
Discharge continues operating in gravimetrical mode.

2.2.3 Discharge Mode


In discharge mode, safety contact HMIN2 can be
exceeded down so as to discharge feeder with refilling
mode being suppressed. Discharge mode can be
selected both in the ON and OFF state of feeder.
If bin level has fallen below contact HMIN2, initial filling
requires to be initiated before restart of feeder in normal
mode.

a) Max. filling phase exceeded.

Message : MF 01

b) Min. fill feed rate exceeded


down.

Message : MF 03

c) Either a) or b).

MF 01/03

Event messages MF 01/03 indicate status.


The operating mode can be aborted in two ways:

Sequence:
FUNCTION
DISCHARGE MODE

P
A

Display in function distributor.

Call discharge mode to


discharge connected feeder.
Start feeder and discharge.

a) Initiate new filling cycle by acknowledgement of


event.
If feeder is shut off with subsequent
acknowledgement, filling does not start before next
start command.
b) Safety limit value hmin2 is reached.
Feeder automatically shuts off and only be restarted
after an initial filling.
Mode 2: P 06.11 = 1

FUNCTION
DISCHARGE STOP

Abort discharge mode.


If bin level falls below hmin 2, feeder is not shut off, but
changes over to volumetric mode.
Feeder can only be shut off by manual intervention.
If event MF 01/03 is acknowledged, no refilling is
effected.
After shut-off before hmin2, initial filling is required.

2.2.4 Discharge Upon Filling Error


In this special mode, feeding can go on even if filling is
interrupted due to missing material.
The mode is permanently preselected via configurators.
K 03.07 = 1

2.2.5 Volumetric/Gravimetric Mode

START special mode

K 04.01 = W1 Monitor filling phase for Warnung 1


K 04.02 = W1 Monitor fill feed rate for Warnung 1

Mode 1: P 06.11 = 0
If limit value hmin 1 is reached, a normal filling cycle is
initiated. This is when bin level monitoring starts. As may
be selected, (conditions a...c), missing material is
recognized and filling mode ignored.

Modes of Operation and Functions


FH 399 GB 2 - 4

Technische
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FUNCTION
VOLUMETRIC
VOLUM. SYNC.

Display in function distributor.


Feeder is changed over to
Volumetric Mode
(see Chapter 1).

FUNCTION
GRAVIMETRIC

Display in function distributor.

P
P

Gravimetric Mode is switched


ON (see Chapter 1).
9941

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MULTICONT

SIMPLEX

2.2.6 Feed Index

2.2.7 Check Display

Feeder needs to be adapted to different material


properties or varying feed rates asking for the use of
different feed units. The rated data of each individual
case are stored with a code number, the socalled feed
index, and activated with the aid of function
FEED-INDEX. Data for up to 8 indices can be stored.
Function may exclusively be called in the OFF state of
feeder. If various indices have been configured, the
index valid each time is displayed in the event field.

While display is checked, display elements flash for


approx. 5 sec. before version no. of software is
displayed. The version number stated in the table of
contents has to be to FDW XXXX.

FUNCTION
FEED-INDEX

FUNCTION
DISPLAY CHECK

Display in function distributor.


Start display check.

Display in function distributor.

Call function.

NUMBER X
FEED-INDEX

Enter feed index.

NUMBER X
OK? Y=1, N=0

Acknowledge accordingly.

MULTICONT FSE:FDW Final display.


XXXX-YY
ZZZZ

1P

Load data.

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Modes of Operation and Functions


FH 399 GB 2-5

SIMPLEX

MULTICONT

2.3 Calibrating Functions


Sub-function
distributor
Calibrating
Functions
comprises all set-up and check programs as well as
main mode Test Mode. Before starting calibrating
operations, set parameters and configuration in
accordance with relevant Spec Sheet. Display
representation does not make allowance for main
modes and sub-modes.

2.3.1 Taring

2.3.2 Tare Supply Bin


With program TF: Supply Bin, the load cell amplifier is
optimized and tare N of supply bin is acquired.
Start-up and Operating Conditions

STOP Feeder,

No material in supply bin.

Program TW:TARE is prepared to determine zero


point of bin level display.

Program End:

Start-up and Operating Conditions

Tare N is stored as Parameter P 15.01.

STOP Feeder,

No material in weigh bin,

No load cell simulation in Test Mode.

Program Sequence:

Program End:

FUNCTION
TF: SUPPLY BIN

Display in sub-function
distributor.

TF: xxxx %
Tare xxxx %

Running display.
The upper line shows
residual run time of program
[% total time], in the lower
line, the acquired tare [%
nominal fill weight FVNENN] is
displayed.

Abw. xxxx %
Tara xxxx %

Final display.
Display shows deviation from
previous value [% FVNENN]
and newly acquired tare N
[% FVNENN].

Program results are stored as Parameters P 03.01 Tara


FD and P 03.02 Tara FG.
FUNCTION
TW:TARE

Display in sub-function
distributor.

Start program.

TW:
CALIB.ACTIVE

Running display.

Abw. x.xx%
Tara x.xx%

Final display.
Display shows deviations
from previous value and new
tare
value [% WZNENN].

P
N

P
N

Accept values.
Abort program. No values are
stored.

Store value.

Abort program. No values are


stored.
9941

Modes of Operation and Functions


FH 399 GB 2 - 6

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MULTICONT

SIMPLEX

2.3.3 Weight Check

2.3.4 Test Mode

Effects from mechanical equipment (e.g. manufacturing


tolerances) are compensated by program Weight
Check. With the aid of a check weight (P 02.06) a check
measurement is effected.

Main mode Test Mode enables load cell- and speed


transmitter signals to be simulated, thus allowing all
feeder control signals to be checked with no load.
Sequence:

Start-up and Operating Conditions:


FUNCTION
TEST-MODE

STOP Feeder,

No material in weigh bin,

No load cell simulation in Test Mode.

1P

Acquired range correction is stored as Parameter


P 03.03.
Program Sequence:
FUNCTION
CW: CHECK Q

Display in sub-function
distributor.

Start program.

CW:
FG:xx,xxkg

Display shows load FG on


load cell.

PLACE WEIGHT
YES=ENT

Apply check weight (P


02.06). Before restart
of program, weigh bin must
be in no-motion.

P
CW:xx.xx
KOR:x.xxxxx

P
O
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Acknowledge weight
application and restart
program.
Final display.
Display shows measured
weight CW and correction
factor KOR of range
correction.
Terminate program.
Correction factor is stored.
Abort program. Correction
factor is not acquired.

Select main mode.

WZ SIMULATION
Y=1, N=0

Program End:

GA SIMULATION
Y=1, N=0

Display in function distributor.

Select load cell simulation.

Load cell signal is simulated.


Taring and weight check
cannot be called.
Select speed simulation.

Speed signal is not


simulated. Test Mode is
active.

2.3.5 Check Weight Automatic


Check weight automatic permits feeder to be easily
controlled. Check result is displayed as service value on
MULTICONT and in service diagnosis tool where it is
used for more indicative information.
Before using check program, calibrate feeder using the
Weight Check setting program.

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Modes of Operation and Functions


FH 399 GB 2-7

SIMPLEX

MULTICONT

Prerequisites:

Program Sequence:

Before starting test weight automatic, check to see that

FUNCTION
OPTIM.DAE

1. Check weight is available whose value has been


entered as parameter.

2. Feeder is cut off


3. No setting program is running

Start program.

DAE:e-rel
0.xxxxx % wz0

Running display.
Display shows measuring
noise related to load cell
rated capacity.

VARIANCE:
x.xxxxx % wz0

Final display.
Display shows acquired
variance.

4. Material level exceeds buffer amount.


Sequence:
1. Cut off feeder and wait for at least 10 seconds.
2. Apply check weight for at least 20 seconds.
3. Remove weight.
4. After approx. 20 seconds, feeder is ready to operate.

Display in sub-function
distributor.

P
N

Terminate program.
Value on display is stored.
Abort program.
Value on display is not stored.

5. Evaluate result using service tool or service values.

2.3.7 Adapt Controller


2.3.6 Optimize DAE

Program is prepared to preset controller on the basis of


data entered.

This
program
serves
for
setting
of
the
Disturbance-Auto-Elimination (K 11.11) and can be
started no matter whether the DAE is ON or OFF.

Start-up and Operating Conditions

Start-up and Operating Conditions

Program End:

START Feeder,

No refilling.

Disturbance-Auto-Elimination (K 11.11) OFF.

Acquired controller parameters P 05.03 and P 05.04 are


automatically stored.
Note:

Program End:
The acquired variance is stored as Parameter P 04.03.

Controller requires to be set anew after modification of


parameters as under:

Note:

P 01.02 Pnenn[i]

Nominal feed rate [i],

Before program start, feeder should be running at mean


power for so long that normal operating conditions are
given. Refilling during running program entails abort of
function. Whenever Parameters P 02.05 and P 04.01
are modified, DAE system requires to be set anew.

P 02.05 wz_filt

Load cell filter,

P 04.01 filter

Filter time,

P 05.02 bn[i]

Setpoint bypass [i].

Modes of Operation and Functions


FH 399 GB 2 - 8

Technische
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MULTICONT

SIMPLEX

Program Sequence:
FUNCTION
CONTR.ADAPT.

Start-up and Operating Conditions


Display in sub-function
distributor.

Start program.
Exit sub-function distributor
after termination of program.

2.3.8 Compensate Control Magnitude

Compensation- Actual Feed Rate


Control
Points
[%PNENN ]
Magnitude [mV]

Before Program Start

Set control magnitude elevation Anh (P 05.08)


such that vibro-feeder for set feed rate 0 kg/h
is just before start of feeding.

Set setpoint bypass bn (P 05.02) to nominal


feed rate PNenn (P 01.02),

Ascertain that compensation (K 11.12) is cut


off,

Ascertain that Disturbance-Auto-Elimination


(K 11.11) is cut off,

Switch feeder to Volumetric Mode 2.

During running program


Point 1

10%

500

Point 2

30%

1500

Point 3

50%

2500

Point 4

70%

3500

Point 5

90%

4500

Do not fill (program is aborted)

Do not change setpoint.

Abort after a maximum run time of 10 min.

Do not acquire result if mean value is negative.

Program End:
Acquired values are stored as parameters in Block P 05.

Program Control Magnitude Compensation serves for


acquisition of the characteristic curve of a vibro-feeder
used as feed unit. Control magnitudes and feed rate
actual values are measured for different setpoints and
stored as parameters in Block P 05. When
compensation is activated (K 11.12), values are used for
computation of characteristic curve.
To enable operational restrictions to be considered
during set-up, (e.g. only certain setpoints possible),
program is designed semi-automatic and requires to be
started and terminated individually for each point. The
points can be processed in random sequence. However,
the assignment of setpoints to the identification numbers
of points has to be observed in any case; setpoint
increases with increasing point number. The number of
compensation points (maximum 5) used have to be
acquired for computation is set as Parameter P 05.13.
The values have to be acquired for each individual point
, otherwise the default values are used for computation.

Note:
After termination of program, monitoring becomes active
as soon as compensation is ON. If in computation of
characteristic curve an error is detected in the
assignment of compensation point to feed rate, event
message CO 04 COMP PAR.NOT OK is output.
After approx. 10 min, program automatically aborts and
deletes result.

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Modes of Operation and Functions


FH 399 GB 2-9

SIMPLEX

MULTICONT

Program Sequence:
Pt = xxxx. x kg
P xxxx.x kg

JP
GP
28
P

2.3.9 Set Time


Feeder active, no refilling,
Display shows preset
setpoint and active setpoint.

Function Set Time serves for entry and interrogation of


system time. After call of function, year, month, day,
hour, minute and second are interrogated. Enter in
2-digit form.

Enter active setpoint in


accordance with
compensation point.

2.3.10 Service Values


Call set-up program in
sub-distributor Calibrating
Functions.

By using this function, the following displays can be


rolled into the input/output field:
EAx.AEx [V]

Voltage analog input x,


input/output unit x,
measurement data
acquisition unit x

EAx.AAx[V]

Voltage analog output x,


input/output unit x

ab

[%]

Current load cell utilization

Start program.

frq

[Hz]

Speed transmitter raw


measured value

Enter number of
compensation point
corresponding to feed rate
set in accordance with table.

[V]

Control magnitude

Yf

[V]

Meaned control magnitude

ED

[h]

Feed unit duty cycle

CY: XXXXX mV
I: XXX,X %

Values of set feed rate and


control magnitude meaned
over program run time are
displayed (arithmetic mean
value over total run time). If
values have been sufficiently
reduced,
terminate program.

FUNCTION
YC: COMPENS.

NUMBER_

P
N

Display in sub-function
distributor.

Terminate program.
Values are stored.

Abort program.
No values are stored.

EAx_DE 000000

Digital input status,


input/output unit x,
measurement data
acquisition unit x

EAx_DA 000000

Digital output status,


input/output unit x

DAE

[%]

DAE system utilization

IF

[t/h]

Fill unit, flow rate

avb

[%]

Current load cell utilization, supply bin

PG_F

[kg]

Fill weight
acquired by check weight
automatic
9941

Modes of Operation and Functions


FH 399 GB 2 - 10

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MULTICONT

SIMPLEX

PG_T

[HH.MM.SS]

Time of last check weight


identification

PG_D

[DD.MM.JJ]

Date of last check weight


identification
Error acquired by check
weight automatic

PG_Kor [%]

PG_Corr =

SetAct
100%
Act

The values marked by are displayed only if the


corresponding functions are activated.

2.4 Programming
With the aid of the programming functions, parameters
and configuration data can be entered, stored internally
or externally, or loaded.

P
00
01
Passakt
*
YES

2.4.1 Display Parameters/Configuration


With these functions, parameters or configuration data
are exclusively displayed, they cannot be modified. For
sequence of operation, see parameter entry.

46

2.4.2 Enter Parameters / Configuration


These functions serve for entry. Parameters can be
entered with feeder ON, configuration data with feeder
OFF only. Operating procedures are the same.
Configuration data are exclusively entered by cursor
operation.
Program Sequence:
ENTER PARAM.

P
P 00.01 Passakt
* YES

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Display in subfunction
distributor.
Select sub-function.
Display first parameter.

28
P
K 03.02 T_MAX1
DE -.NO W1

Setpoint field shows name,


input field value of parameter.
Fields, whose values can be
changed by cursor operation,
flash.

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Parameter
Block
Number
Symbol
No default value.
Current parameter value.
Configuration data are
displayed accordingly. For
details, see Chapter 4.

Use keys 4 and 6 to denote


block, or number, keys 2 and
8 for increasing, or
decreasing, the value of the
denoted field.

Open input field. Previous


display is replaced by
dashes. Entry is left-flush.
Some parameters can only
be changed by cursor
operation (see parameter list).
Select and change
configuration data by cursor
operation. Denote only such
fields whose values can be
changed.

Modes of Operation and Functions


FH 399 GB 2-11

SIMPLEX

P
O
N
N

MULTICONT
2.4.4 MULTIKEY
Acquire next value.
Display next parameter.
Delete faulty value.
Abort entry by operating key
ESCAPE.
Operate ESCAPE again to
terminate parameter entry.
Sub-function distributor is left.

MULTIKEY is an external memory module connected to


the FSE system unit for data transmission (central
interface, activated per configuration K 00.10). With
functions Param. MK-SE and Conf. MK-SE data are
loaded from MULTIKEY, with functions Param. SE-MK
and Conf. SE-MK stored in MULTIKEY. Data
exchange is monitored, errors are instantaneously
reported.
Program sequence is the same for all memory functions.
Program Sequence:
FUNCTION
PARAM. SE-MK

P
2.4.3 Print Parameters/Configuration
A commercial printer can be connected to the central
interface of the system unit with interconnecting cable
FSC 0006. (See Hardware Manual FH 369 E, pp. 13,
14.)
Printer setting:

FUNCTION
DUMP. PARAM.

FUNCTION
DUMP. CONF.

Bit rate 9600 bps,


No parity,
1 stop bit,
7 data bits.

MK Code X
Yes=1, No=0

1P

Display in sub-function
distributor.
Call function. Configuration
data can be loaded only if
feeder is OFF. The attempt to
load data with running feeder
entails abort of program and
message CUT OFF is
output.
Display shows module code.

Enter 1 for acknowledgement.

FUNCTION OK!!

Display after faultless data


transmission. Errors in data
transmission are
instantaneously reported.

OVERWRITE?
OK? Y=1, N=0

If errors are detected upon


storing in MULTIKEY, error
messages are displayed.
Then data in MULTIKEY can
be overwritten. Enter 1 for
overwriting, or abort by
entering 0 or operating key
ESCAPE.

Print version number of


software, date, SE address,
valid parameters.

Print version number of


software, date, SE address,
valid configuration data as
well as assignments of
hardware inputs/outputs.

Deviations from default values are cross-marked.


Error Messages:

Modes of Operation and Functions


FH 399 GB 2 - 12

Technische
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NO CONNECTION

Memory module not properly


connected.

NO CODE

Memory module has no


code. Function is aborted.

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9941

MULTICONT
WRITE ERROR
READ ERROR
STATUS ERROR
QUANTITY ERROR
WR. LENGTH
CHECKSUM FAULT

Error in data transmission,


repeat function. If message is
repeated, exchange module.

WRONG TYPE

MULTIKEY contains data of


wrong feeder type, e.g.
weighfeeder in MULTIKEY,
SIMPLEX in active store.

WRONG VERS

MULTIKEY and active store


MULTICONT contain
different version numbers of
software.
Error during check of current
program step.

WRONG P, K

MULTIKEY and active store


MULTICONT contain
different parameters or
configuration data.

REFUSED

Data could not be loaded.

MK NOT PROG!

MULTIKEY from which data


are to be loaded is empty.

2.4.5 Default Values


With functions Load Init. Par. and Load Init. Conf. the
default values listed in Chapters 4 and 5 are loaded. For
program
sequence,
see
Item
2.4.
For
acknowledgement, message Data Accepted is output.

2.4.6 Multi-Memory Module


Programmed and calibrated system data can be
permanently stored in backup memory of multi-memory
module. With functions Param. SE-MMM and Conf.
SE-MMM data are stored in module, with
Param.MMM-SE and Conf. MMM-SE loaded from
module.

9941

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Start program by operating


key ENTER.

Yes=1, No=0
Param. SE-MMM

WRONG REV

FUNCTION
PARAM. SE-MMM

SIMPLEX

Display in sub-function
distributor.

Acknowledge accordingly.

1P

Store data.

Error Messages:
CHECKSUM FAULT
WRITE ERROR
READ ERROR

Error in data transmission,


repeat function.
If message is repeated,
exchange module.

2.4.7 Data Lost


Upon change of program version or data loss after
power-on, parameters can be loaded from various
sources.
Commissioning is in the dialog mode as under:

Upper display
Lower display

:
: SY 09

Data lost
Restau. 0/1 ?

After Entry 1 (ENT) data are loaded from the


multi-memory module.
After Entry 0 (ENT), system prompts loading of default
values.
Upper display
Lower display

:
: SY 09

Data lost
Default values 0/1 ?

After Entry 1, default values are loaded; after 0, system


prompts:
Upper display
Lower display

:
: SY 09

Data lost
Multikey 0/1 ?

After 1, data are loaded from multikey; after 0, system


returns to first prompt.

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Modes of Operation and Functions


FH 399 GB 2-13

SIMPLEX

MULTICONT

2.5 Restoring
Function Restoring enables simultaneous loading of
configuration data and parameters stored in the
multi-memory module. Function can be started only in
the OFF state of feeder.

Error Messages:
SWITCH OFF
RECOVER

Feeder is not OFF. Only


parameters have been
loaded. Cut off feeder and
restart function.

CHECKSUM FAULT

Error in data transmission,


repeat function.
If message is repeated,
exchange memory module.

Program Sequence:
FUNCTION
RECOVER

Display in sub-function
distributor. Start function.

P
Yes=1, No=0_
RECOVER

1P

Acknowledge accordingly.

Load data.
At first parameters are
checked and loaded, then
configuration data. Errors
entail abort of function.

9941

Modes of Operation and Functions


FH 399 GB 2 - 14

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PROCESS GmbH reserves all rights of ownership
and copyrights.

MULTICONT

SIMPLEX

3. Commissioning and Calibration


This chapter describes all operations for commissioning,
or calibration, of a SIMPLEX loss-in-weight feeder which
are to be performed by the Multicont measuring and
control system. For individual operator steps such as,
for instance, marginal conditions of set-up programs,
see relevant sections of Chapter 3.

external indication instruments. Output assignment is


specified in Block K 10.

3.3 Taring
After entry of rated data (see also feed index), feeder
tares. The automatic taring program (s. 3.1.1) serves for
electrical compensation of acquired tare.

3.1 Power ON
Before powering feeder, check mechanical installation
in accordance with manual and electrical connections in
accordance with circuit diagrams.
After power-up, the feeder data stored are loaded from
the E2PROM into the active store. This is when system
message SCHENCK MULTICONT is displayed. If
system is ready to operate the message effaces and the
current operating state is displayed. For clearing of event
messages, occurring e.g. due to a missing release
signal, see instructions in Chapter 6.

3.4 Weight Check

3.2 System Adaptation

3.5 Control Signals Check

The feeder is factory-configured in accordance with


specification. Deviations have to be realized upon
commissioning. Configuration data and parameters
require to be entered accordingly. For rated data of
feeder, see relevant Spec Sheets.

Weight control being effected, feeder is theoretically


ready to operate. In Test Mode feeder can be operated
in all sub-modes with no load. To that end, load cell and
speed signals are simulated enabling control signals
(e.g. fill control) and operation of peripherals to be
checked. Enter fill time to be simulated in Block P 18.
Signals can be checked with the aid of function Service
Values (s. 3.2.7) at measurement data acquisition units
and input/output units.

The access authorization in the main modes for

Feeder connection

Main mode preselection

Counter reset

Fill and discharge mode Start/STOP

Setpoint entry

is defined in Blocks K 06. to K 09.

9941

The analog outputs (Block P 09.) and inputs (Block P


10.) can be normalized; the pulse outputs of the
totalizing counters (Block P 01.) can be matched to

Transmission to third parties and reproduction of


this documentation are not permitted. SCHENCK
PROCESS GMbH reserves all rights of ownership
and copyrights.

If weigh hopper is not exclusively mounted on load cells,


but additionally guided by leaf springs or levers, a weight
check (s. 3.2.2) is necessary. Disturbances caused by
the mechanical equipment not acquired by the taring
program are compensated by the check program.

3.6 Initial Filling


All further setting operations have to be performed with
material loaded. As a consequence, initial filling is
required. Time conditions (Block P 06) for filling are to
be defined in accordance with material properties.
Material tending to flushing requires long settling pauses
and short pulse times. Before feeder start, the material
must have totally settled.

Technische
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Commissioning and Calibration


FH 399 GB/ 3-1

SIMPLEX

MULTICONT

3.7 Bypass Setting

3.9 Controller Setting

In Volumetric Mode 2, setpoint bypass bn (P 05.02) is


used as feed drive control magnitude. For bypass
setting, call volumetric mode via function distributor,
enter nominal feed rate as setpoint and start feeder.
Check actual feed rate during operation. Set parameter
such that the actual feed rate corresponds to setpoint.
Do not exceed range from 4.5 V to 6.5 V; if necessary,
adjust external feed drive controller accordingly.

Controller can be set automatically by program


Controller Optimization (s. 3.2.5) or by manual
intervention (P 05.03, 05.04). Dynamic factor (P 05.01)
influences the dynamic controller properties and
requires to be set before program start.

3.10 Setting of Disturbance-AutoElimination

3.8 Control Magnitude Compensation


This function is required only if a vibro-feeder is used as
feed unit, serving for compensation of its non-linear
behaviour. Via function distributor a program for
determination of configuration values can be called
(s.3.2.3). Subsequently compensation is activated by
configuration (K11.12).

After controller setting, the Disturbance- AutoElimination is set by program (s.3.2.4). Switch feeder to
gravimetric mode, enter a mean value as feed rate
setpoint and start feeder. Then start program. When
program has run through and value is acquired, feeder
is ready to operate.

9941

Commissioning and Calibration


FH 399 GB/ 3 - 2

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and copyrights.

MULTICONT

SIMPLEX

4. Configuration
4.1 General Comments
The MULTICONT system is adapted to any users
requirements by configuration. From the scope of
available functions only those
required for the
application are activated. Analog inputs and outputs are
assigned to logical signals and data. The event
messages are grouped in different classes. Entry is via
function Configuration (s. 2.4.2). The values for source
type, source, and event class can be selected from the
admissible range by cursor operation.
The system is factory-configured in accordance with
specification. Modifications should exclusively be
effected by persons with comprehensive system
knowledge.
Section 4.2 Overview comprises a list of configuration
blocks complete with available signals and functions
facilitating location of individual data.
In Section 4.3 Index, all configuration data including
default values and setting ranges are listed. The
representation corresponds to the display of a machine
control station; additional symbols and block names
largely reduce the need for explanatory texts.

As form of representation a bordered three-line block


has been selected. The first line contains the name and
(with inputs and outputs) a symbol. The indications in
lines 2 and 3 correspond to the display in the setpoint
field and in the input/output field of a machine control
station. If the lines are dashed, no entry is possible.
Name
Number

Symbol

Source Type

Source

Event Class

Range
: Settable source types / event classes
Reference: To parameters
To event messages
Note
: The note completes representation by
additional information.
Together with symbol, source type and event message,
the name of the signal describes the function. This name
is used in the alphabetic search list. The symbols beside
the names refer to the source type.

n
m
p
o
q

Input

Output

N/C contact

N/O contact

Flank-controlled

9941

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Configuration
FH 399 GB/ 4 - 1

SIMPLEX

MULTICONT

The number serves for identification and is shown in the


setpoint field together with the symbol. It is compiled of
block number, position of signal within the block and the
letter K.

The table below shows all eligible configurations:


Source Type
Unit

Channel*

DE
(NE)

EA1 -EA3
ME1-ME3
-

DE1 - DE6
DE1 -DE6
YES / NO

DA
(NA)

EA1 -EA3
-

DA1 -DA7

AE

EA1 - EA3
ME1 -ME3
-

AE1
AE1

AA

EA1 -EA3
-

AA1 -AA2

WZ

EA1 - EA3
ME1 -ME3
-

WZ1
WZ1

GA

EA1 - EA3
ME1 -ME3
-

GA1
GA1

IM

EA1 EA3
-

IM1

TT

LB1 - LB2

SE

ZBS, IPC, PLS

The symbol serves for explanation of signal on display.


The source type defines the type of interface, the signal
can be assigned to. The signal is either assigned to an
input or output or generated internally. The following
types are possible:
DE

Digital Input,

DA

Digital Output,

AE

Analog Input,

AA

Analog Output,

WZ

Load Cell Input,

GA

Speed Input,

IM

Pulse Output,

SE

SE Bus,

TT

Keyboard (Machine Control Station),

IN

Internally Generated Signal,

.0/.1

Not Active/Active.

IN

The source defines unit and channel, or dummy


sources, with logical YES/NO in accordance with type.
Depending on stage of extension, the following units can
be selected:
EA1 - EA3

Source

3 FEA Input/output units,

ME1 - EA3 3 FME Measurement data acquisition


units
LB1, LB2

2 FLB Machine control stations,

ZBS

FZB Group control station,

PLS

Interface to process control system,

IPC

Diagnosis interface (planned),

YES/NO

Logical YES/NO.

.1 (YES)
.0 (NO)

* The number of available channels depends on the no.


of units used.
All digital inputs and outputs can be inverted if NE is
scrolled into display field in place of DE, or NA in place
of DA.

9941

Configuration
FH 399 GB/ 4 - 2

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MULTICONT

SIMPLEX

The event class defines the type of event message (see


Chapter 6) assigned to the signal. The following
message types are available:
A

ALARM,

W1

WARNING 1,

W2

WARNING 2,

IG

IGNORE.

The range indicates the eligible source types, or event


classes. If is permitted as source type, the permissible
logical states are indicated with YES/NO .

Example
K 00.00
DE (NE)

BSP
EA2.DE1

Range: DE (NE) / SE
NO
A / W1
See : P 00.00 beispiel
E 00 Example
Note : To signal Example K 00.00 BSP, a digital
input (N/O contact) is assigned as source type.
As source, digital input 1 of input/output unit 2
is determined. A missing signal is reported as
ALARM. As an alternative, source type SE bus
and event class Warning 1 can be assigned to
the signal. As sources, all active assemblies
with digital inputs, or interfaces, can be
configured via SE bus. To source type solely
logical state NO can be assigned.
If no source is assigned to the signal, -.NO
has to be configured as source, otherwise
event message Example would be
permanently available.

9941

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Configuration
FH 399 GB/ 4 - 3

SIMPLEX

MULTICONT

4.2 Overview
Block K 00.

Hardware Configuration

Measurement Data
Acquisition Unit 1
Measurement Data
Acquisition Unit 2
Input/Output Unit 1
Input/Output Unit 2
Input/Output Unit 3
Machine Control Station 1
Machine Control Station 2
Batch Processor
SE Memory
Multikey
No SI Units

Block K 01.

Block K 02.

K 00.01 ME1_AKT
K 00.02
K 00.03
K 00.04
K 00.05
K 00.06
K 00.07
K 00.08
K 00.09
K 00.10
K 00.11

ME2_AKT
EA1_AKT
EA2_AKT
EA3_AKT
LB1_AKT
LB2_AKT
SE*_AKT
SE_MEM
MK_AKT
NON-SI

Safety Indications: General

Bin Level < HMIN2


Feeder Blocked
DAE Time Monitoring
DAE Active
Maintenance Interval
Reached
> Error: Load Cell Overload

< START Refilling


K 03.05 FIL_EIN
< Message: Feeder Fills
K 03.06 FIL_AKT
Discharge With Filling Error K 03.07 FILST_SPEZ

K 01.01
K 01.02
K 01.03
K 01.04

FHMIN2
BLOCKSC
T_DAE
DAE_AKT

K 01.05 WARTUNG
K 01.06 WZUEBER

Block K 04.

Safety Indications: Material

< Material Flow OK


< Refill Time Exceeded
< Volumetric Discharge Time
Exceeded
< Fill Feed Rate < IFMIN

K 04.00 MATFL_O
K 04.01 TFIL_MA

Block K 05.

External Interlocking

>
>
>
>
>
<
<
>
<
<
<
<

K 05.01
K 05.02
K 05.03
K 05.04
K 05.05
K 05.06
K 05.07
K 05.08
K 05.09
K 05.10
K 05.11
K 05.12

Emergency Stop
Safety Disconnector
Release 1
Release 2
Release 3
No Release
Electrical Equipment Ready
Ready in Mode 0
Ready in Mode 1
Ready to Start in Mode 0
Ready to Start in Mode 1
No EMERGENCY STOP

NOTAUS
FREISCH
FREI_1
FREI_2
FREI_3
NO_FREI
EL_BER
M0_BER
M1_BER
M0_EBER
M1_EBER
NO_NOT

Safety Indications:
Electrical Equipment of Feeder
Block K 06.

< Drives OK
K 02.00
Power Failure
K 02.01
> Error: Feed Drive Overload K 02.02
> Error: Feed Drive Controller K 02.03
> Error: Agitator Overload
K 02.04
> Error: Auxiliary Drives
Overload
K 02.05
Cable Breakage/Short
Circuit
K 02.06
Setpoint Analog Input
Range > MIN
K 02.07
> Feed Drive Temperature Too
High
K 02.08

ANTR_OK
NETZAUS
MS_DOSA
REG_DOS
MS_RUER
MS_HILA
F_KABEL

>
>
>
>
>
>
>
<

FP_ANAL

START Feed Unit


Preselect Local Mode
Start Feed Unit
Stop Feed Unit
Fill Gate Open
Start Agitator
Start Feed Screw
Drive Signal Speed
Local Mode Preselection
Active

Block K 03.
Fill Control START/STOP
Automatic Initial Filling
START/STOP
> Suppress Filling

Local Mode Sources


K 06.00
K 06.01
K 06.02
K 06.03
K 06.05
K 06.06
K 06.07
K 06.08

LO_EIN
LO_VORW
LO_STAR
LO_STOP
LO_FKLA
LO_RWEI
LO_SCHN
LO_STEL

K 06.09 LO_AKT

DA_TEMP
Block K 07.

Configuration
FH 399 GB/ 4 - 4

K 04.02 TVOL_MA
K 04.03 IF_MIN

Fill Control
K 03.01 FIL_ST
K 03.02 FIL_AUT
K 03.03 NOFILL

Technische
Redaktion BVED

>
>
>
>

Start Feeder
Preselect Test Mode
START/STOP
Reset Totalizing Counter 1
Reset Totalizing Counter 2
Start Refilling

Test Mode Sources


K 07.00
K 07.01
K 07.02
K 07.03
K 07.04
K 07.05

TM_EIN
TM_VORW
TM_I/O
TM_RES1
TM_RES2
TM_FSTA

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and copyrights.

9941

MULTICONT
> Stop Refilling
> Preselect Discharge Mode
< Test Mode Preselection
Active
Volumetric Mode 2
> Absolute Feed Rate
Setpoint
Block K 08.
Start Feeder
Preselect Mode 0
START/STOP
Reset Totalizing Counter 1
Reset Totalizing Counter 2
Start Refilling
Stop Refilling
Preselect Discharge Mode
Mode 0 Preselection Active
Volumetric Mode 2
> Absolute Feed Rate
Setpoint
Relative Feed Rate
Setpoint
Block K 09.

K 07.08 TM_AKT
K 07.09 TM_VOL2
K 07.10 TM_PABS

K 08.00
K 08.01
K 08.02
K 08.03
K 08.04
K 08.05
K 08.06
K 08.07
K 08.08
K 08.09

M0_EIN
M0_VORW
M0_IO
M0_1RES
M0_2RES
M0_FSTA
M0_FSTO
M0_LVOR
M0_AKT
M0_VOL2

K 08.10 M0_PABS
K 08.11 M0_PREL
Mode 1 Sources

Start Feeder
Preselect Mode 1
START/STOP
Reset Totalizing Counter 1
Reset Totalizing Counter 2
Start Refilling
Stop Refilling
Preselect Discharge Mode
Mode 1 Preselection Active
Volumetric Mode 2
> Absolute Setpoint
Relative Feed Rate
Setpoint
>
>
>
>
>
>
>
<

9941

K 07.06 TM_FSTO
K 07.07 TM_LVOR

Mode 0 Sources

>
>
>
>
>
>
>
<

Block K 10.

SIMPLEX

K 09.00
K 09.01
K 09.02
K 09.03
K 09.04
K 09.05
K 09.06
K 09.07
K 09.08
K 09.09
K 09.10

M1_EIN
M1_VORW
M1_IO
M1_1RES
M1_2RES
M1_FSTA
M1_FSTO
M1_LVOR
M1_AKT
M1_VOL2
M1_PABS

K 09.11 M1_PREL

Mode-Independent Sources and


Destinations

< Start Feed Drive


> Acknowledge Event
Message
Volumetric Mode 1
Preselect Refilling Mode
< General Alarm
< General Warning
< Start Agitator
< Message: Scale Staretd
< Totalizing Counter 1

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and copyrights.

K 10.00 EIN_DOS
K 10.01
K 10.02
K 10.03
K 10.04
K 10.05
K 10.06
K 10.07
K 10.08

STCLR
VOL1_EI
FIL_VOR
S_ALARM
S_WARN
RW_EIN
W_EIN
FM1_IA

<
>
>
<
<
<
<
<
<
<
<

Totalizing Counter 2
Bin Level, Load Cell Input
Number of Revolutions
Feed Unit Control
Magnitude
Actual Feed Rate 1
Actual Feed Rate 2
Bin Level
Setpoint
Number of Revolutions
Feed Amount
Message: Auxiliary
Drive started
Speed / Frequency Display

K 10.09 FM2_IA
K 10.10 QU_FGEW
K 10.11 QU_DREH
K 10.12
K 10.13
K 10.14
K 10.15
K 10.16
K 10.17
K 10.18

K 10.19 H_EIN
K 10.20 rin_frq

Block K 11.

Controller

> Activate Emergency


Setpoint
Controller Memory
< Message: Deviation
< Message: Setpoint Limited
< Controller Out Of Limit
Setpoint 0
< Deviation
START/STOP DAE
START/STOP Control
Magnitude Compensation
< Vibration Feeder Range
START/STOP Speed
Controller

K 11.01
K 11.02
K 11.03
K 11.04
K 11.05
K 11.06
K 11.10
K 11.11

K 11.14 NREG_IO
Limit Values

Feed Rate < PMIN


Feed Rate > PMAX
Bin Level < BMIN1
Bin Level < BMIN2
Bin Level > BMAX1
Bin Level > BMAX2
Speed < NMIN
Speed > NMAX

Block K 13.

K 12.01
K 12.02
K 12.03
K 12.04
K 12.05
K 12.06
K 12.07
K 12.08

K_PMIN
K_PMAX
K_BMIN1
K_BMIN2
K_BMAX1
K_BMAX2
K_NMIN
K_NMAX

Calibration Event Messages

LC Input < MIN


LC Input > MAX
PLL Overflow
Amplification MAX
Preload < 5 %
Load > Load Cell Rated
Capacity
HMIN1 < HMIN2
HMIN1 > HMAX1
Simulator Active

Technische
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QU_NOTS
MERKREG
DA_REGA
NOTSOL
REG_ERR
PSOLNUL
AA_REGA
DAE.AKT

K 11.12 ST_KOMP
K 11.13 STINDEX

Block K 12.
<
<
<
<
<
<
<
<

STL_DOS
P_IST1
P_IST2
FGEW
P_SOLL
DREHZ
AA_HUB

K 13.01
K 13.02
K 13.03
K 13.04
K 13.05

WZ_MIN
WZ_MAX
GA_ERR
VERST_M
VORL_MIN

K 13.06
K 13.07
K 13.08
K 13.09

F_WZNEN
HMIN2_M
HMAX1_M
SIM_AKT

Configuration
FH 399 GB/ 4 - 5

SIMPLEX
Block K 14.

MULTICONT
Start Fill Device
K 18.04 FILOR_E
Fill Device Inactive
K 18.05 F_AUSFI
Message: Fill Device Active K 18.06 F_EINFI

Mode-Independent Sources and


Destinations (Extended Version)

>
>
<
<

Stop Totalizing Counter 1


Stop Totalizing Counter 2
Start Vibrator
Volumetric
Measuring System
Negative Feed Rate Output
< Analog Output Inverted
< Actual Feed Rate 3
> Store Feed Rate 3

K 14.01
K 14.02
K 14.03
K 14.04
K 14.05
K 14.06
K 14.07
K 14.08
K 14.09

Block K 15

Block K 16.
> Preselect Batching Mode 0
> Preselect Batching Mode 1
> Preselect Batching
Test Mode
> Abort Batch, Mode 0
> Abort Batch, Mode 1
> Abort Batch, Test Mode
< Pre-contact
< Main Contact
Not Dedicated
Batch Setpoint Mode 0
Batch Setpoint Mode 1
Batch Setpoint Test Mode

QU_Z1ST
QU_Z2ST
RUET_EI
VOL_AKT
mes_sys
I2_INV
INV_AKT
P_IST3
I3_Store
Not Active

Batching Mode
K 16.01 M0_BATQ
K 16.02 M1_BATQ
K 16.03
K 16.04
K 16.05
K 16.06
K 16.07
K 16.08
K 16.09
K 16.10
K 16.11
K 16.12

Block K 17.

TM_BATQ
M0_BATA
M1_BATA
TM_BATA
VORKON
HAUPTK
M0_PBAT
M1_PBAT
TM_PBAT

Block K 19.

Auxiliary Devices Active


K 19.01
> Vent Valve Open
K 19.02
> Start Local Funnel Blow-Out K 19.03
< OPEN Vent Valve
K 19.04
Vent Valve Does Not Open K 19.05
< Start Supply Bin Ventilation K 19.06
< CLOSE Ventilating Valve
K 19.07
> Ventilating Valve Shut
K 19.08
< Ventilating Valve Does Not
Close
K 19.09
< Start Funnel Blow-out
K 19.10
< Clean Suction Filter
K 19.11
< Clean Compressed Air Filter K 19.12
Invert Vent Valve
Limit Switch
K 19.13
Invert Ventilating Valve
Limit Switch
K 19.14

Block K 20.
> Discharge Gate Open
< OPEN Discharge Gate
Discharge Gate Does
Not Open
Invert Limit Switch

>
>
<

<
<

Block K 18.
Fill Device Available
>: Error: Fill Device Overload
< Fill Device Active

Configuration
FH 399 GB/ 4 - 6

HIFIL_D
RMAUF_E
TRIAUS
ELKL_AU
F_ELKLA
BL_VORB
BLKL_ZU )
RMZU_BL
F_BLKLZ
TRIAUS
SAUGFIL
DRUCKFIL
ELKL_IN
BLKL_IN

Discharge Gate
K 20.01 RM_ATK
K 20.02 ATK_AUF
K 20.03 F_ATK
K 20.04 ATKL_IN

Fill Gate
Block K 21.

Fill Gate Available


Fill Gate Closed
Fill Gate Open
OPEN Fill Gate
Fill Gate Does Not Open
Fill Gate Does Not Close
Not Dedicated
Fill Gate Closed
Fill Gate Open

Auxiliary Fill Devices

K 17.01
K 17.02
K 17.03
K 17.04
K 17.05
K 17.06
K 17.07
K 17.08
K 17.09

FKL_DA
FKL_RMZ
FKL_RMA
FKL_AUF
F_FKLAU
F_FKLZU
DA_FKLA
DA_FKLZ

>
<
<
<
<

Bin Level Source


Bin Level Output
Bin Level < FVBMIN
Bin Level > FVBMAX
Start Supply Bin Fill Device
Supply Bin Load Cell
Input < MIN
Supply Bin Load Cell
Input > MAX

Supply Bin Level


K 21.01
K 21.02
K 21.03
K 21.04
K 21.05

QU_FGVB
FGVB
FVB_MIN
FVB_MAX
FILORVB

K 21.06 WZVB_MI
K 21.07 WZVB_MA

Fill Device
K 18.01 FILOR_D
K 18.02 MS_FILO
K 18.03 FILOR_R

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MULTICONT
Block K 22.

SIMPLEX
Dead Time Element

> Preselect Dead


Time Element Setpoint M0 K 22.01
> Preselect Dead
Time Element Setpoint M1 K 22.02
> Start Setpoint Dead
Time Element Cycle M0
K 22.03
> Start Setpoint Dead
Time Element Cycle M1
K 22.04
> Preassign Dead
Time Element Setpoint
K 22.05
> Initialize Dead
Time Element Setpoint
K 22.06
> Dead Time Element
START/STOP, Preselect M0 K 22.07
> Dead Time Element
START/STOP, Clock ON M1K 22.08
> Dead Time Element
START/STOP, Clock ON M0K 22.09
> Start Cycle START/STOP
Dead Time Element M1
K 22.10
< Dead Time Elements
Precelected
K 22.11
< Setpoint Dead Time
Element Active
K 22.12
< Dead Time Element
START/STOP Active
K 22.13

TOT_VM0

Block K 23.

Zero Setting

> Set Error to Zero


< Set Error to Zero

K 23.01 QU_NUL
K 23.02 ERR_NUL

TOT_VM1
TOT_TM0

Block K 24.

TOT_TM1

> Pressure Compensation


Input
< Pressure < d-min
< Pressure > d-max
Load Cell Input (Pressure)
< MIN
Load Cell Input (Pressure)
> MAX

TOT_VOR
TOT_INI
TOT_IM0

Pressure Compensation

K 24.01 D_QU
K 24.02 D_MIN
K 24.03 D_MAX
K 24.04 D_MEMIN
K 24.05 D_MEMAX

TOT_IM1
TOT_TI0
TOT_TI1
TOT_GEW
TOT_PON
TOT_ON

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Configuration
FH 399 GB/ 4 - 7

SIMPLEX

MULTICONT

4.3 List of Configuration Data

K 00. Hardware Configuration

Assemblies used require to be activated, assemblies not


used to be de-activated.
Measurement Data Acquisition Unit 1
K 00.01

Input/Output Unit 3

ME1_AKT

K 00.05

EA3_AKT

.1

.0

Range: .0 / .1
See : SY 01 ME1 DATA LINK

Range: .0 / .1
See : SY 05 EA3 DATA LINK

Measurement Data Acquisition Unit 2


K 00.02

Machine Control Station 1

ME2_AKT

K 00.06

LB1_AKT

.0

.1

Range: .0 / .1
See : SY 02 ME2 DATA LINK

Range: .1
A / IG
See : SY 06 LBS DATA LINK
Note : Machine control station 1 cannot be
de-activated. Configure event message as
IG.

Input/Output Unit 1
Machine Control Station 2
K 00.03

EA1_AKT
K 00.07

.1

Range: .0/.1
See : SY 03 EA1 DATA LINK

LB2_AKT

.0
Range: .0 / .1
See : SY 07 LBS 2 DATA LINK

Input/Output Unit 2
K 00.04

Batch Processor
EA2_AKT

K 00.08

SE*_AKT

.0

.0

Range: .0 / .1
See : SY 04 EA2 DATA LINK

Range: .0 / .1
See : SY 08 SE* DATA LINK

Configuration
FH 399 GB/ 4 - 8

A / IG

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A / W2

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9941

MULTICONT

SIMPLEX

SE Memory

No SI Units

K 00.09

SE_MEM

IN
See

A
: SY 09 MEMORY FAIL

Multikey
K 00.10

MK_AKT

K 00.11

NON-SI

.0
Range: .0 / .1
See : Chapter 5.1 Parameter Designation
Note : The SI units are converted into American units.
Upon system start, all parameters, counter
readings and setpoints are converted. The SE
bus message continues transmitting data in SI
units. A running batch is aborted.

.0
Range: .0 / .1

K 01. Safety Indications: General

Bin Level < HMIN2


K 01.01

FHMIN2

IN
See:

DAE Time Monitoring

K 01.03
IN

DAE Active

Feeder Blocked

IN
Range:
See : SC 02 FEEDER BLOCKED
P 05.28

Range:
A / W1 / W2
See: K 11.11 DAE_AKT
P 04.04 twach
SC 03 DAE TIME MONITORING

P 06.02 HMIN2
SC 01 BIN LEVEL < HMIN2"

K 01.02

T_DAE

BLOCKSC
IG
A / IG

K 01.04
IN
Range:
See : K 11.11 DAE_AKT
P 04.02 warfak
SC 04 DAE ACTIVE

DAE_AKT
W2
W1 / W2 / IG

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Configuration
FH 399 GB/ 4 - 9

SIMPLEX

MULTICONT

Maintenance Interval Reached


K 01.05

WARTUNG

IN
See

Standby

W1

standby

IN

IG

Range: IN
See : P 05.28, P 05.29, SC 07

: P 02.07 wartint
SC 05 MAINTENANCE INTERVAL

no

K 01.07

W1 / W2 / IG

Error: Load Cell Overload

K 01.06
DE

WZUEBER
-.NO

Range:
W1/A
See : SC 06 L/C OVERLOAD CONTACT
Latest measurement is used as long as signal
is available.

K 02. Safety Indications: Electrical Equipment of Feeder

mo

no

Electrical OK

K 02.00

ANTR_OK

Error: Feed Drive Overload

K 02.02

MS_DOSA

DA

DE

Range: DA (NA)

Range: DE (NE)
NO
See : WE 02 FEED DRIVE OVERLOAD
Power Failure

K 02.01
IN
Range: IN
See : WE 01 POWER DOWN

NETZAUS
A
A / IG

np

EA1.DE2

Error: Feed Drive Controller

K 02.03
DE

REG_DOS
-.NO

Range: DE (NE)
YES / NO
See : WE 03 FEED DRIVE SCR FAIL

9941

Configuration
FH 399 GB/ 4 - 10

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MULTICONT

np

no

Error: Agitator Overload

K 02.04
DE

SIMPLEX

MS_RUER
EA1.DE4

Range: DE (NE)
NO
A / W1 / W2 / IG
See : WE 04 AGITATOR OVERLOAD

np

Feed Drive Temperature Too High

K 02.08
DE

DA_TEMP
-.NO

Range: DE (NE)
NO
See : WE 08 FEED DRIVE TEMPERATURE

Error: Auxiliary Drives Overload

K 02.05

MS_HILA

DE

-.NO

W2

Range: DE (NE)
YES/NO A / W1 / W2 / IG
See : WE 05 ADD. DRIVE OVERLOAD

Cable Breakage/Short Circuit


K 02.06

F_KABEL

IN

Range:
See : WE 06 CABLE SHORT OR INT.
Note : Only with NAMUR inputs.
Special case: IG
Contact connection possible.
Open : Level 1
Closed : Level 0

Setpoint Analog Input Range > MIN


K 02.07
IN
Range: IN
See : P 10.01 adan1
P 10.02 adbe1 [i]
WE 07 ANALOG INPUT P

FP_ANAL
A
A/IG

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Configuration
FH 399 GB/ 4 - 11

SIMPLEX

MULTICONT
K 03. Fill Control

Automatic Initial Filling START/STOP


K 03.02

FIL_AUT

.0

Fig.4.1: Fill Control Time Sequence


See

: Block K 17.
Fill Gate
Block K 18.
Fill Device
Block K 19.
Auxiliary Fill Devices
Block P 06.
Fill Control
Note : With fill control extended by Blocks K 17 to
K 19, signal K 03.05 cannot be used.

Fill Control START/STOP


K 03.01

FIL_ST

Range: .0
Note : If bin level FG has fallen below safety limit value
HMIN2, event message SC 01 configured as
ALARM triggers and feeder stops. For safety
reasons, no refilling is possible. Initial filling
requires to be effected.
If critical materials are fed, cut off automatic
initial filling. Preselect refilling mode (K 10.03)
before refilling is started.
With easy-to-feed materials, automatic initial
filling can be activated, enabling initial filling to
be started via contact by using command
START Filling.
Refilling is equally started if event message SC
01 Bin Level < HMIN2" is acknowledged for
the first time after power-up, or power failure.

no

Suppress Filling

K 03.03

.1
Range: .0 / .1
See : K 03.05 FIL_EIN
P 06.01 hmin1
Note : Cut off fill control, if no automatic fill devices are
provided (e.g. manual refilling).
If fill control is cut off, signal K 03.05 is output
when bin level falls below P 06.01. All other fill
control functions are inactive.

DE

NOFILL
EA2.DE3

Range: DE (NE)
YES / NO
Note : SE bus acts as source of equal priority,
independent of configuration.
no

9941

Configuration
FH 399 GB/ 4 - 12

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mo

SIMPLEX
Discharge With Filling Error

START Refilling

K 03.05

FIL_EIN

DA

FILST_SPEZ

.0

EA1.DA3

Range: DA (NA)
Note : If auxiliary fill devices are activated, signal is
irrelevant.
If fill control is cut off, signal is output when bin
level has fallen below HMIN1.

mo

K 03.07

Range: .0
.0
: Normal filling.
.1
: If filling cycle
continues.
See

is

interrupted,

discharge

: Parameters P 06.10, P 06.11, Operating


Instructions.

Message: Feeder Fills

K 03.06
DA

FIL_AKT
EA1.DA6

Range: DA (NA)

K 04. Safety Indications: Material

mo

mo

Material Flow OK

K 04.00
DA
Range: DA (NA)

MATFL_O
-

Refill Time Exceeded

K 04.01
DA

TFIL_MA
-

W1

Range: DA (NA)
A / W1 / W2
See : P 06.09 tfuell
MF 01 REFILLING TIME EXC

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Configuration
FH 399 GB/ 4 - 13

SIMPLEX

mo

MULTICONT

mo

Volumetric Discharge Time Exceeded

K 04.02

TVOL_MA

DA

W1

Range:DA (NA)
A / W1 / W2
See : P 11.03 tvolum
MF 02 VOL. DISCHARGE TIME

Fill Feed Rate < IFMIN

K 04.03

IF_MIN

DA

W1

Range: DA (NA)
See : P 08.11 if_min
MF 03 If < MIN

W1 / W2 / IG

K 05. External Interlocking

np
K 05.01

NOTAUS

DE

-.NO

Range: DE (NE)
NO
See : IL 01 EMERGENCY STOP

mp

no

Emergency Stop

DE

Range: DE (NE) / SE

no

EA1.DE1A

Range: DE (NE) /SE

-.YES

K 05.05

FREI_3

FREI_1
EA1.DE6

YES / NO

No Release

K 05.06
DA

YES / NO

-.NO

Range: DE (NE) / SE

no

Release 1

YES / NO

Release 3

DE

K 05.03
DE

FREI_2

DE

FREISCH

Range: DE (NE)
NO
See : IL 02 LOCAL MAIN SWITCH

no

K 05.04

Safety Disconnector

K 05.02

Release 2

NO_FREI
-

Range: DA (NA)
See : IL 03 NO RELEASE

W2
W2

9941

Configuration
FH 399 GB/ 4 - 14

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MULTICONT

mo

SIMPLEX

mo

Electrical Equipment Ready

K 05.07

EL_BER

DA

mo

Ready in Mode 0
M0_BER
EA1.DA5

Ready to Start in Mode 1

K 05.11

M1_EBER

DA

Range: DA (NA)

mo

M0_EBER

Range: DA (NA)

K 05.08
DA

K 05.10
DA

Range: DA (NA)

no

Ready to Start in Mode 0

Range: DA (NA)

mo

Ready in Mode 1

K 05.09
DA
Range: DA (NA)

M1_BER
-

No EMERGENCY STOP

K 05.12
DA

NO_NOT
-

Range: DA (NA)
Message No EMERGENCY STOP = NO does not
efface until input signal EMERGENCY STOP is
inactive and event message IL 01 is acknowledged.

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Configuration
FH 399 GB/ 4 - 15

SIMPLEX

MULTICONT
K 06. Local Mode Sources

n oq

START Feed Unit


K 06.00

LO_EIN

IN

Fill Gate Open

K 06.05

LO_FKLA

DE

ME2.DE4

Range: DE (NE)

no

n oq

Preselect Local Mode

K 06.01

LO_VORW

DE

ME2.DE1

n oq
K 06.02

LO_STAR
ME2.DE2

Range: DE (NE)

n oq

ME2.DE5

Range: DE (NE)

K 06.03

LO_STOP

YES / NO

Start Feed Screw

K 06.07

LO_SCHN
-.NO

Range: DE (NE)

Stop Feed Unit

Range: DE (NE)

LO_RWEI

DE

YES / NO

DE

K 06.06

n oq

Start Feed Unit

DE

Start Agitator

DE

Range: DE (NE)
YES / NO
Note : Contact precedes any other main mode.
If Local Mode is cut off, feeder automatically stops
and returns to its previous mode. After power failure
feeder is in Mode 0.

YES / NO

YES / NO

Drive Signal Speed

K 06.08

ME1.DE3
YES / NO

AE

LO_STEL
ME2.AE1

Range: AE
See : P 10.03 I_adan1
P 10.04 I_adbe1
Note : The drive signal is set in manual on local control
box and controls the discharge unit directly.

9941

Configuration
FH 399 GB/ 4 - 16

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MULTICONT

mo

SIMPLEX

Local Mode Preselection Active

K 06.09

LO_AKT

DA

Range: DA (NA)

K 07. Test Mode Sources

Start Feeder
K 07.00

TM_EIN

IN

no

Reset Totalizing Counter 2

K 07.04
TT

TM_VORW

TT

LB1

n oq
TT

START/STOP

K 07.02

TM_I/O

TT

LB1

Start Refilling
TM_FSTA
LB1

Range: DE (NE) / SE / TTYES / NO


Note : If YES is selected, refilling is initiated upon start
of feeder whenever bin level falls below
HMAX1.

n oq

Range: DE (NE) /SE/TT

no

YES / NO

K 07.05

Range: SE/TT

n oq

LB1

Range: DE (NE) / SE / TT

Preselect Test Mode


K 07.01

TM_RES2

Stop Refilling

K 07.06
TT

Reset Totalizing Counter 1

K 07.03
TT

TM_RES1

TM_FSTO
LB1

Range: DE (NE) / SE / TT

LB1

Range: DE (NE) / SE / TT

YES / NO

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Configuration
FH 399 GB/ 4 - 17

SIMPLEX

no

MULTICONT
Volumetric Mode 2

Preselect Discharge Mode

K 07.07

TM_LVOR

TT

Range: .0 / .1
Note : If configuration is active, feeder automatically
changes over from Test Mode to sub-mode
Volumetric Mode 2.

Test Mode Preselection Active

K 07.08

TM_AKT

DA

TM_VOL2

.0

LB1

Range: DE (NE) / SE / TT

mo

K 07.09

Absolute Feed Rate Setpoint

K 07.10

Range: DA (NA)

TM_PABS

TT

LB1

Range: AE / SE / TT
See : P 10.01 adan1
P 10.02 adbe1 [i]

K 08. Mode 0 Sources

n oq

Start Feeder
K 08.00

M0_EIN

IN

START/STOP

K 08.02
SE

M0_IO
ZBS

Range: DE (NE) / SE / TT

n oq

Preselect Mode 0

K 08.01
TT

M0_VORW

no

Reset Totalizing Counter 1

K 08.03

LB1

SE

Range: DE (NE) / SE / TT

M0_1RES
ZBS

Range: DE (NE) / SE / TT

YES / NO
9941

Configuration
FH 399 GB/ 4 - 18

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MULTICONT

no

SIMPLEX

mo

Reset Totalizing Counter 2

K 08.04

M0_2RES

SE

ZBS

Range: DE (NE) / SE / TT

n oq

M0_AKT

YES / NO
Volumetric Mode 2

Start Refilling

K 08.09
M0_FSTA

SE

ZBS

Range: DE (NE) / SE / TT YES/ NO


Note : If YES is selected, refilling is automatically
initiated upon start of feeder if bin level falls
below HMAX1.

Stop Refilling

Range: .0 / .1
Note : If configuration is active, feeder automatically
changes over from Mode 0 to sub-mode
Volumetric Mode 2.

Absolute Feede Rate Setpoint

K 08.10
M0_FSTO

SE

M0_VOL2

.0

K 08.06
ZBS

M0_PABS

SE

ZBS

Range: AE / SE / TT
See : P 10.01 adan1
P 10.02 adbe1[i]

Range: DE (NE) / SE / TT

no

K 08.08
DA

K 08.05

n oq

Mode 0 Preselection Active

Relative Feed Rate Setpoint


K 08.11

Preselect Discharge Mode

K 08.07
SE

M0_LVOR
ZBS

M0_PREL

.0
Range: SE / TT / .0

Range: DE (NE) / SE / TT

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Configuration
FH 399 GB/ 4 - 19

SIMPLEX

MULTICONT
K 09. Mode 1 Sources

n oq

Start Feeder
K 09.00

M1_EIN

IN

M1_VORW

TT

LB1

Range: DE (NE) / SE / TT

n oq

n oq
TT

START/STOP

LB1

Range: DE (NE) / SE / TT

no

Reset Totalizing Counter 1

K 09.03

LB1

Preselect Discharge Mode


M1_LVOR
LB1

Range: DE (NE) / SE / TT
M1_1RES

LB1

Range: DE (NE) / SE / TT

M1_FSTO

K 09.07
TT

TT

Stop Refilling

Range: DE (NE) / SE / TT
M1_IO

TT

LB1

K 09.06

K 09.02

no

M1_FSTA

Range: DE (NE) / SE / TT YES / NO


Note : If YES is configured, refilling mode is
automatically initiated upon start of feeder if bin
level has fallen below HMAX1.

Preselect Mode 1

K 09.01

no

K 09.05
TT

n oq

Start Refilling

YES / NO

mo
K 09.08

Mode 1 Preselection Active


M1_AKT

DA
Reset Totalizing Counter 2

K 09.04
TT

M1_2RES
LB1

Range: DE (NE) / SE / TT

Configuration
FH 399 GB/ 4 - 20

YES / NO

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MULTICONT

SIMPLEX

Volumetric Mode 2

Relative Setpoint

K 09.09

M1_VOL2

K 09.11

M1_PREL

.0

.0

Range: .0/.1
Note : If configuration is active, feeder automatically
changes over from Mode 1 to sub-mode
Volumetric Mode 2.

Range: SE / TT / .0

Absolute Setpoint

K 09.10

M1_PABS

TT

LB1

Range: AE / SE / TT
See : P 10.01 adan1
P 10.02 adbe1[i]

K 10. Mode-Independent Sources and Destinations

mo

Volumetric Mode 1

Start Feed Drive

K 10.00

EIN_DOS

DA

EA2.DE4

Range: DE (NE)
YES / NO
Note : In this sub-mode feeder operates with filtered
control magnitude YF (see also Service
Values).
Independent of configuration, the SE bus has
equal priority.

Acknowledge Event Message

K 10.01
DE

VOL1_EI

DE

EA1.DA1

Range: DA (NA)

no

K 10.02

STCLR

Preselect Refilling Mode

EA1.DE5
K 10.03

Range: DE (NE)
YES / NO
Note : Independent of configuration event messages
can be acknowledged both via machine control
station and SE bus.

TT

FIL_VOR
LB1

Range: SE / TT / .0

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Configuration
FH 399 GB/ 4 - 21

SIMPLEX

mo

MULTICONT

General Alarm

K 10.04

S_ALARM

DA

EA1.DA2

K 10.09

FM2_IA

IM

Range: DA (NA)

mo

Totalizing Counter 2

EA2.IM1

Range: IM
See : P 01.11 fm2dim
P 01.12 fm2puls
General Warning

K 10.05

S_WARN

DA

EA1.DA7

Bin Level, Load Cell Input

K 10.10

QU_FGEW

WZ

Range: DA (NA)

ME1.WZ1

Range: WZ
See : SY 10 qb WRONG UNIT

mo

Start Agitator

K 10.06

RW_EIN
EA1.DA4

Number of Revolutions

K 10.11
Range: DA (NA)
See : P 08.09 rwerk

mo

QU_DREH

GA

W_EIN

DA

Range: GA
See : SY 11 n WRONG UNIT

Message: Scale Started

K 10.07

ME1.GA1

Feed Unit Control Magnitude

K 10.12

STL_DOS

Range: DA (NA)
AA

Totalizing Counter 1

K 10.08
IM

FM1_IA

EA1.AA1

Range: AA
See : P 05.02 bn[i]
P 05.06 go
P 05.07 gu
P 05.08 anh

EA1.IM1

Range: IM
See : P 01.09 fm1dim
P 01.10 fm1puls
9941

Configuration
FH 399 GB/ 4 - 22

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MULTICONT

Actual Feed Rate 1

K 10.13
AA

SIMPLEX

P_IST1
EA1.AA2

DREHZ
-

Range: AA
See : P 09.11 n_Anh
P 09.12 n_Ber[i]

Actual Feed Rate 2

K 10.14

K 10.17
AA

Range: AA
See : P 09.01 P1_Anh
P 09.02 P1_Ber[i]

Number of Revolutions

P_IST2

Feed Amount

K 10.18
AA

AA_HUB

AA

Range: AA
See : P 09.03 P2_Anh
P 09.04 P2_Ber[i]

m
AA

Range: AA
See : P 09.07 H_Anh
P 09.08 H_Ber[i]

mo

Bin Level

K 10.15

Message: Auxiliary Drive started

FGEW
EA2.AA2

K 10.19

H_EIN

DA

Range: AA
See : P 09.05 FG_Anh
P 09.06 FG_Ber[i]

Range: DA (NA)

Speed / Frequency Display

K 10.20

Setpoint

K 10.16
AA

P_SOLL
-

Range: AA
See : P 09.09 PS_Anh
P 09.10 PS_Ber[i]

rin_frq

.0
Range: .0 / .1
See: P 01.15 frqnenn
.0
: Display speed in lower display field
.1
: Display vibro feeder frequency

9941

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this documentation are not permitted. SCHENCK
PROCESS GmbH reserves all rights of ownership
and copyrights.

Technische
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Configuration
FH 399 GB/ 4 - 23

SIMPLEX

MULTICONT
K 11. Controller

no

mo

Activate Emergency Setpoint

K 11.01

QU_NOTS

DE

EA2.DE5

Controller Out Of Limit

K 11.05

REG_ERR

DA

W1

Range: DE (NE) / SE
YES / NO
See : P 05.12 Emergency Setpoint Limit
Note : The emergency setpoint limit can be activated
externally enabling feed rate to be immediately
reduced in case of need.

Range: DA (NA)
W1 / W2 / IG
See: P 05.06 go
P 05.07 gu
CO 03 CONTROLLER OUT LIMIT

Controller Memory

Setpoint 0

K 11.02

MERKREG

K 11.06

PSOLNUL

.1

.1

Range: .0 / .1
Note : Applies to start-up operation. With memory
activated the control magnitude YF stored last
is used when feeder is started.

Range: .1
Note: For feeder OFF, setpoint can be set to 0 kg/h.
Enter new setpoint upon restart of feeder.

mo

Message: Deviation

K 11.03

DA_REGA

DA

Range: DA (NA)
See: P 05.09 diffmax
P 05.10 regtim
CO 01 DEVIATION

mo

W1
A / W1 / W2

K 11.10

DA

Range: AA
See : P 09.13 r_Anh
P 09.14 r_Ber

START/STOP DAE

NOTSOL
-

W1

Range: DA (NA)
W1 / W2 / IG / A
See: P 05.12 notsol
P 01.02 pnenn
CO 02 SETPOINT LIMITED

Configuration
FH 399 GB/ 4 - 24

AA_REGA

AA

Message: Setpoint Limited

K 11.04

Deviation

Technische
Redaktion BVED

K 11.11

DAE.AKT

.0
Range: .0 / .1
Note : Start DAE for feeding and cut off for controller
setting.
9941

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MULTICONT

SIMPLEX

START/STOP Control Magnitude


Compensation

START/STOP Speed Controller


K 11.14

K 11.12

NREG_IO

ST_KOMP
.0

.0
Range: .0 / .1
See : P 05.14 - P 05.23
Note : This function serves for compensating the
non-linary behaviour of a vibro-feeder. Upon
commissioning, the control magnitudes for
different feed rates are acquired. These values
are stored as Parameters P 05.14 to P 05.23
and serve for computation of the feeder
characteristic curve used for compensation (s.
function Compensation) . During value
acquisition, compensation requires to be cut
off.

mo

Range: .0 / .1
See: P 05.30...
The special speed controller is active only if:
1.

K11.14 = .1

2.

Speed input has been activated with K 10.11

3.

Input is configured for speed with K 10.20.


Controller operates in volumetric and gravimetric
mode.

Vibration Feeder Range

K 11.13

STINDEX

DA

Range: DA (NA)
See : P 05.27
Select operating ranges INDEX 1/2 of vibration
feeder.

K 12. Limit Values

mo
K 12.01
DA

9941

mo

Feed Rate < PMIN


K_PMIN
-

Range: DA (NA)
See : P 08.01 pmin
LO 01 FEED RATE I LO

Transmission to third parties and reproduction of


this documentation are not permitted. SCHENCK
PROCESS GmbH reserves all rights of ownership
and copyrights.

W2
A / W1 / W2 / IG

Feed Rate > PMAX

K 12.02
DA

K_PMAX
-

Range: DA (NA)
See : P 08.02 pmax
HI 01 FEED RATE I HI

Technische
Redaktion BVED

W2
A / W1 / W2 / IG

Configuration
FH 399 GB/ 4 - 25

SIMPLEX

mo

MULTICONT

mo

Bin Level < BMIN1

K 12.03

K_BMIN1

DA

W2

Range: DA (NA)
A / W1 / W2 / IG
See : P 08.03 bmin1
LO 02 BIN LEVEL < BMIN1"

mo

K 12.06

K_BMAX2

DA

Speed < NMIN

K 12.07

K 12.04

K_NMIN

K_BMIN2
DA

DA

W2

Range: DA (NA)
A / W1 / W2 / IG
See : P 08.04 bmin2
LO 03 BIN LEVEL < BMIN2"

mo

Range: DA (NA)
See: P 08.06 bmax2
HI 03 BIN LEVEL > BMAX2"

no

Bin Level < BMIN2

Bin Level > BMAX2

Bin Level > BMAX1

Range: DA (NA)
See : P 08.07 nmin
LO 04 SPEED LO

mo

Speed > NMAX

K 12.08

K 12.05

K_NMAX

K_BMAX1
DA

DA

W2

Range: DA (NA)
A / W1 / W2 / IG
See : P 08.05 bmax1
HI 02 BIN LEVEL > BMAX1"

Range: DA (NA)
See: P 08.08 nmax
HI 04 SPEED > nmax

K 13. Calibration Event Messages

LC Input < MIN


K 13.01

LC Input > MAX


WZ_MIN

@BLOCK 2 = K 13.02WZ_MAX

IN

IN

Range: IN
See : CA 01 LC OUT < MIN

Range: IN
See : CA 02 LC INP > MAX

9941

Configuration
FH 399 GB/ 4 - 26

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this documentation are not permitted. SCHENCK
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and copyrights.

MULTICONT

SIMPLEX

PLL Overflow
K 13.03

HMIN1 > HMAX1


GA_ERR

IN

See

: K 10.11 QU_DREH
CA 03 PLL OVERFLOW
Note : Speed input overamplified.

K 13.08

HMAX1_M

IN
See

A
: CA 08 HMIN1 > HMAX1"

Simulator Active
Amplification MAX
K 13.04

K 13.09
VERST_M

IN

W1

Range: IN
See : CA 04 AMPLIFICATION MAX

SIM_AKT

IN
See

W2
: CA 09 SIMULATION ACTIVE

W1 / A

Preload < 5 %
K 13.05

VORL_MIN

IN
See

A
: CA 05 PRELOAD < 5%

Load > Load Cell Rated Capacity


K 13.06

F_WZNEN

IN
See

A
: CA 06 PREL + BUFF + FEED > NOM

HMIN1 < HMIN2


K 13.07
IN
See

HMIN2_M
A

: CA 07 HMIN1 < HMIN2"

9941

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Technische
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Configuration
FH 399 GB/ 4 - 27

SIMPLEX

MULTICONT

K 14. Mode-Independent Sources and Destinations (Extended Version)

no

Stop Totalizing Counter 1

K 14.01

QU_Z1ST

DE

no

Both systems operate on the discharge principle.


.0
.1

-.NO

Range: DE m(NE) / SE

YES / NO

: Controlling System
: Measuring System
Preset setpoint is output via controller bypass.
Controller does not operate.

Stop Totalizing Counter 2

K 14.02

QU_Z2ST

DE

Negative Feed Rate Output

-.NO

Range: DE (NE) / SE

K 14.06

YES / NO

I2_INV

.0

mo

Start Vibrator

K 14.03

RUET_EI

DA
See

Changeover from controlling system to exclusively


measuring system.

: P 08.10 vibro

mo

Volumetric

K 14.04

VOL_AKT

DA

Range: .0 / .1
See: K 14.07 INV_AKT
.0
: Analog outputs K 10.13 and K 10.14 are
designed for output of positive feed rate.
Feed rates smaller than zero are limited to the
elevation.
.1
: Analog output 2 (K 10.14) is designed for
output of negative feed rates.
Internally, the sign of the feed rate to be output
is reversed.
If fill control is activated, estimated discharge is output
during filling.

EA2.DA7

Range: DA (NA)

Measuring System
K 14.05

mes_sys

mo

.0

K 14.07

Range: .0 / .1

DA

Analog Output Inverted


INV_AKT
-

Range: DA(NA)

Configuration
FH 399 GB/ 4 - 28

Technische
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9941

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MULTICONT
See:

SIMPLEX

n oq

K 14.06

Feed rate is negative and configurator


K 14.06 is set to 1.

Store Feed Rate 3

K 14.09
DE

I3_Store
-.NO

Actual Feed Rate 3

K 14.08
AA

P_IST3

Range: DE(NE)
See: K 14.08 P_IST3

NO

With positive edge, current feed rate value for analog


output K 14.08 is stored.
If input changes to LOW, current value is output.

Range: AA
See: P 09.15 P3_Anh
P 09.16 P3_BER
P 07.02 pdatau
K 14.09 I3_Store
Outputs feed rate amount. Value output can be stored
via input K 14.09.

K 15 Not Active

Modifications of configurators in Block 15. have no


effects.

9941

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Technische
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Configuration
FH 399 GB/ 4 - 29

SIMPLEX

MULTICONT
K 16. Batching Mode

See:

Block P 12.

no

no

Preselect Batching Mode 0

K 16.01

M0_BATQ

SE

ZBS

K 16.06
TT

Range: DE (NE) / SE / TTYES / NO

no

Abort Batch, Test Mode

LB1

Range: DE (NE) / SE / TTNO

Preselect Batching Mode 1

K 16.02

TM_BATA

M1_BATQ

mo

Pre-contact

K 16.07
TT

VORKON

LB1
DA

Range: DE (NE) / SE / TTYES / NO

no

Range: DA (NA)
Preselect Batching Test Mode

K 16.03

TM_BATQ

TT

LB1

DA

HAUPTK
-

Range: DA (NA)
Abort Batch, Mode 0

K 16.04

M0_BATA

SE

ZBS

Range: DE (NE) / SE / TT

no

Main Contact

K 16.08

Range: DE (NE) / SE / TTYES / NO

no

mo

NO

Abort Batch, Mode 1

K 16.05
TT

M1_BATA
LB1

Range: DE (NE) / SE / TTNO

Configuration
FH 399 GB/ 4 - 30

9941

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MULTICONT

SIMPLEX

Not Dedicated

Batch Setpoint Mode 1

K 16.09

K 16.11

M1_PBAT

TT

LB1

Range: SE / TT

Batch Setpoint Mode 0


K 16.10

Batch Setpoint Test Mode


M0_PBAT

SE

ZBS

K 16.12
TT

Range: SE / TT

TM_PBAT
LB1

Range: SE / TT

K 17. Fill Gate

See:

no

Chapter 1, Fill Control,


Block K 03,
Block K 18,
Block K 19.

K 17.03
DE

Fill Gate Available


K 17.01

Fill Gate Open

FKL_DA

Range: DE (NE)

FKL_RMA
ME1.DE2
YES / NO

.0
Range: .0 / .1

no

mo
Fill Gate Closed

K 17.02
DE

K 17.04
FKL_RMZ

ME1.DE3

Range: DE (NE)

OPEN Fill Gate

DA

FKL_AUF
EA2.DA2

Range: DA (NA)

YES / NO

9941

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Technische
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Configuration
FH 399 GB/ 4 - 31

SIMPLEX

MULTICONT

mo

Fill Gate Does Not Open


K 17.05

F_FKLAU

IN

Range: IN
See: WM 01 FILL GATE NOT OPEN

Fill Gate Does Not Close


K 17.06

F_FKLZU

IN

Range: IN
See : WM 02 FILL GATE NOT CLOSED

Fill Gate Closed

K 17.08

DA_FKLA

DA

Range: DA (NA)
Prerequisite: K 17.01 = 1

mo

Fill Gate Open

K 17.09

DA_FKLZ

DA

Range: DA (NA)
Prerequisite: K 17.01 = 1

Not Dedicated
K 17.07

K 18. Fill Device

Activate this block if a fill device (screw or feeder) is used


requiring to be monitored. Combined operation of fill
gate and fill screw is possible. For time sequence of
control signals, see Block K 19.

Error: Fill Device Overload

K 18.02
DE

Fill Device Available


K 18.01

np

FILOR_D

MS_FILO
-.NO

W1

Range: DE (NE)
NO
A / W1 / W2
See: WM 03 FILL DEVICE OVERLOAD

.0

mo

Range: .0 / .1

Fill Device Active

K 18.03
DE
Range: DE (NE)

FILOR_R
-.NO
NO
9941

Configuration
FH 399 GB/ 4 - 32

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MULTICONT

SIMPLEX

Start Fill Device

Fill Device Inactive

K 18.04

FILOR_E

DA

K 18.05

F_AUSFI

IN

Range: DA (NA)

W1

Range: IN
A / W1 / W2
See: WM 04 FEEDBACK FILL DEVICE

Message: Fill Device Active


K 18.06

F_EINFI

IN

Range: IN
A / W1 / W2
See : WM 05 FILL DEVICE ACTIVE

K 19. Auxiliary Fill Devices

Note : Activate this block if auxiliary fill devices are


used requiring to be monitored. Activation is
possible only in conjunction with Block K 17.
and/or Block K 18. The following versions are
supported:
Fill device:
Fill gate or
Fill screw or
Fill feeder or
Fill screw and fill gate.
Auxiliary devices:
Supply bin ventilation,
Funnel blower,
Compressed air filter or suction
filter.

no

Vent Valve Open

K 19.02

RMAUF_E

DE

ME1.DE4

Range: DE (NE)

n oq

Start Local Funnel Blow-Out

K 19.03
DE

Auxiliary Devices Active


K 19.01

NO

Range: DE (NE)

TRIAUS
ME2.DE6
YES / NO

HIFIL_D

.0
Range: .0/.1
9941

Transmission to third parties and reproduction of


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Configuration
FH 399 GB/ 4 - 33

SIMPLEX
1)

Initiate Filling
a) Start Filling HMIN

P 06.01

IN

b) Stop Filling HMAX

P 06.03

IN

K 14.04

DA

3.1 Compressed Air Filter


with, or without, cycle
control

K 19.12
P 13.05

DA

3.2 Suction Filter

K 19.11

DA

K 19.10

DA

a) OPEN

K 19.04

DA

b) Open

K 19.02

DE)

a) SHUT

K 19.07

DA

b) Closed

K 19.08

DE

DA

b) Closed

K 17.04
P 06.06
K 17.02

DE

c) Open

K 17.03

DE

K 19.06
P 13.01
P 13.02

DA

a) START

K 18.04

DA

b) Active

K 18.03

DE

K 03.06

DA

2)

Volumetric Mode

3)

Filter Cleaning

4)

Start hopper Blow-out

5)

Vent Valve

6)

7)

MULTICONT

Ventilating Valve

Fill Gate
a) OPEN

8)

Start Supply Bin


Ventilation

9)

Fill Device

10) Feeder Fills

P13.06 tvs
Start P06.09 tfuell

P13.04
tn2
P13.03

P06.06
tbruhe

Fig.4.2: Fill Control Flow Chart


9941

Configuration
FH 399 GB/ 4 - 34

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MULTICONT

mo

Vent Valve Does Not Open

OPEN Vent Valve

K 19.04
DA

SIMPLEX

ELKL_AU

7)
8)

Fig. 4.2 shows the time sequence of the logical


signal levels. All available signals are
mentioned. Signals of Blocks K 03 to K 19 to
which an input has been assigned as default
value have to be configured with -.NO if they
are not required.
Signal Cleaning Compressed Air Filter is
available for pre-suction time tvs (P 13.06) as
cycled signal. The break times are set with
Parameter P 13.05. If break time is set to 0 a
continuous signal is generated.
Separate vent and ventilating valves are
supported as well as tandem valves, to be
connected as vent valves.
If only a fill gate is provided, fill device K 18.01
has to be configured with .0. The fill gate can
be controlled cyclically. Pulse times and
intervals are set with Parameters P 06.06 and
P 06.07. For initial filling, times are set with P
06.04 and P 06.05. With no fill device, unit
times tn1 and tn2 are started by closing of fill
gate.

Supply Bin

Compressed
Air Filter
Weigh Hopper

W1

Range: IN
See : WM 06 VENTING

Fill Control Sequence:

5)
6)

F_ELKLA

IN

EA2.DA3

Range: DA (NA)

3)

K 19.05

mo

Start Supply Bin Ventilation

K 19.06

BL_VORB

DA

EA2.DA4

Range: DA (NA)

mo

CLOSE Ventilating Valve

K 19.07
DA

BLKL_ZU
EA2.DA5

Range: DA (NA)

Supply Bin
Ventilation

Supply Bin

Fill Device

Supply Bin
Ventilation

Funnel
Blow-Out

Fill Device

HMAX 1

A / W1

Funnel
Blow-Out
Feed Amount
Weigh Hopper

Suction Filter

Vent
Valve

Feed Amount

HMIN1
Puffer

Fig.4.3: Suction Filter Scheme

HMAX 1

Buffer

Fig.4.4: Suction Filter Scheme

9941

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Technische
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Configuration
FH 399 GB/ 4 - 35

SIMPLEX

no

MULTICONT

K 19.08

RMZU_BL

DE

ME1.DE5

Range: DE (NE)

mo

Clean Suction Filter

K 19.11

SAUGFIL

DA

NO

Range: DA (NA)

mo
Ventilating Valve Does Not Close

K 19.09

W1

Range: IN
See : WM 07 VENTILATION

Clean Compressed Air Filter

K 19.12

F_BLKLZ

IN

mo

mo

Ventilating Valve Shut

DA

DRUCKFIL
-

Range: DA (NA)

A / W1

Start Funnel Blow-out

K 19.10

TRIAUS

DA

EA2.DA6

Range: DA

K 20. Discharge Gate

The signals in this block serve for control of a discharge


gate mounted on feed unit.

no

Contact closed (DE = HIGH):


Fault in feeder STOP state
Contact open:

Discharge Gate Open

K 20.01
DE

RM_ATK

Fault in feeder START state


(Initial) filling is possible at all times, even if ALARM
WM08 AT Gate is available.

-.NO

Range: .0 / DE (NE)
Note : .0 = No discharge gate provided.

Configuration
FH 399 GB/ 4 - 36

Technische
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9941

Transmission to third parties and reproduction of


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MULTICONT

mo

SIMPLEX

OPEN Discharge Gate

K 20.02

ATK_AUF

DA

Range: DA (NA)

mo

Discharge Gate Does Not Open

K 20.03

F_ATK

DA

Range: DA (NA)
See:
WM 08 DISCHARGE GATE

A
A / IG

K 21. Supply Bin Level

The parameters for supply bin fill control are determined


in Blocks P 15 and P 16. The fill device is started via P
16.03 and P 16.04. Contacts K 21.03 and K 21.04 are
freely assignable.

Bin Level Output

K 21.02

FGVB

AA
Bin Level Source

K 21.01
WZ

QU_FGVB
-

Range: WZ / SE
See : SY 12 qvb WRONG UNIT

Range: AA
See : P 14.06 vbanh
P 14.07 vbdakor

mo

Bin Level < FVBMIN

K 21.03
DA

FVB_MIN
-

Range: DA (NA)
See : P 16.01 vbmin
LO 05 SUPPLY BIN LO

W2
W1 / W2 / IG

9941

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Technische
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Configuration
FH 399 GB/ 4 - 37

SIMPLEX

mo

MULTICONT
Supply Bin Load Cell Input < MIN

Bin Level > FVBMAX

K 21.04

FVB_MAX

DA

W2

Range: DA (NA)
See : P 16.02 vbmax
HI 05 SUPPLY BIN HI

mo

W1 / W2 / IG

K 21.06

WZVB_MI

IN

Range: IN
See : CA 10 LC SUPPLY BIN < MIN

A / W1

Supply Bin Load Cell Input > MAX


Start Supply Bin Fill Device
K 21.07

K 21.05

WZVB_MA

FILORVB
IN

DA

Range: IN
See : CA 11 LC SUPPLY BIN > MAX

Range: DA (NA)
See : P 16.03 vhmin
P 16.04 vhmax

A / W1

K 22. Dead Time Element

One dead time element is provided for setpoint and one


for START/STOP command. The dead time element for
setpoint can be initialized externally, pre-assigned with
the available setpoint and held. Both elements can be
selected separately in Mode 0 and Mode 1. The inputs
are not monitored for double assignment so that with one
input both dead time elements can be selected at the
same time. Enter the dead times for both elements with
Parameter P 17.01.

no
DE

Range: DE (NE) / SE

Preselect Dead
Time Element Setpoint M1

K 22.02

TOT_VM1

DE

-.NO

Range: DE (NE) / SE

no

Preselect Dead
Time Element Setpoint M0

K 22.01

no

TOT_VM0

YES / NO

Dead Time Element Setpoint


CLock ON M0

K 22.03

-.NO
YES / NO

DE
Range: DE (NE) / SE

TOT_TM0
-.NO
YES / NO

9941

Configuration
FH 399 GB/ 4 - 38

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MULTICONT

no

SIMPLEX

no

Dead Time Element Setpoint


CLock ON M1

K 22.04

Dead
Time Element START/STOP, Clock ON M1

TOT_TM1

DE

-.NO

Range: DE (NE) / SE

no

YES / NO

no

Dead
Time Element START/STOP Clock ON M0

TOT_VOR
-.NO

K 22.09

TOT_TI0

DE

Range: DE (NE) / SE
YES / NO
Note : Setpoint is assigned to dead time element.

n oq

-.NO

Range: DE (NE) / SE

Preassign Dead
Time Element Setpoint

DE

TOT_IM1

DE

YES / NO

K 22.05

K 22.08

-.NO

Range: DE (NE) / SE

YES / NO

no

Dead
Time Element START/STOP Clock ON M1

Initialize Setpoint Dead


Time Element

K 22.10
K 22.06

TOT_TI1

TOT_INI
DE

DE

-.NO

-.NO
Range: DE (NE) / SE

Range: DE (NE) / SE

no

Dead
Time Element START/STOP, Clock ON M0

K 22.07
DE
Range: DE (NE) / SE

YES / NO

YES / NO

TOT_IM0
-.NO
YES / NO

mo

Dead Time Elements


Preselected

K 22.11
DA

TOT_GEW
-

Range: DA (NA)

9941

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Configuration
FH 399 GB/ 4 - 39

SIMPLEX

mo

MULTICONT

Dead Time
Element Setpoint Active

K 22.12

TOT_PON

DA

Range: DA (NA)

mo

Dead Time
Element START/STOP Active

K 22.13

TOT_ON

DA

Range: DA (NA)

K 23. Zero Setting

n oq

mo

Set Error to Zero

K 23.01
DE

QU_NUL
-.NO

K 23.02
DA

Range: DE (NE)
NO
See: K 23.02 ERR_NUL
P 19.01 erg_nul
P 19.02 gr-Nul

Set Error to Zero


ERR_NUL
-

W1

Range: DA(NA)
See: K 23.01 QU_NUL
Event HI 09, Zero Setting Limit
P 19.01, P 19.02

Sets fill weight display FG to zero if set difference to


previous zero setting operation is not exceeded
(P19.02).
The time of mean value formation for zero setting is
approx. 1 s.

W1 / IG

Zero setting difference is exceeds threshold P 19.02.


Result is not acquired.

9941

Configuration
FH 399 GB/ 4 - 40

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MULTICONT

SIMPLEX
K 24. Pressure Compensation

Non-compensated pressure variations in feed hopper


cause erroneous forces and thus feeding errors.
Compensation can be performed by mechanical
compensators or electrically
In the second case, pressure is measured, routed to
MULTICONT as electrical signal, normalized and
deducted from actual but wrong weight signal.
Compensator input data and connections are
identical with normal load cell input.
For pressure sensors with current input, a converter
with 0...20mA input can be supplied as option.

Pressure > d-max

K 24.03

D_MAX

DA

W2

Range: DA(NA)
See: HI 06 Measured Value Comp. > MAX
P 20.04 d_max
Load Cell Input (Pressure) < MIN

Pressure Compensation Input


K 24.04

K 24.01

D_QU

WZ

Range: L/C
See: SY13 Wrong Unit

W1 / W2 / A / IG

Presets measuring input for pressure compensation.


With - compensation is cut off.

mo

mo

D_MEMIN

IN

Range:
See:
CA12 Comp. Input < MIN

W1 / A

With input signals <d_vork (P 20.06), message CA12


is output.

Load Cell Input (Pressure) > MAX


Pressure < d-min

K 24.02
DA

K 24.05
D_MIN

Range: DA(NA)
See: LO 06 Measured Value Comp. < MIN
P 20.03 d_min

W2

D_MEMAX

IN

Range:
See: CA13 Comp. Input > MAX

W1 / A

With input signals >Smax, message CA 13 is output


(see P 20.01).

9941

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Configuration
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MULTICONT

SIMPLEX

5. Parametrization
5.1 Parameter Designation
Parameters complete configuration and serve for total
system definition. All rated data, calibration and
evaluation data as well as controller settings, limit
values, and standard interfaces are entered as
parameters. All functions required for parameter setting
can be accessed via the function distributor. The
operating functions are described in Chapter 2
Functions and Operating Modes.
For rated data, calibration and evaluation data, see
relevant data sheets.
Section 5.2 Overview comprises a list of all parameter
blocks which enables instantaneous survey and
facilitates location of individual parameters.

The representation in Section 5.3 follows the display of


a machine control station. All parameters are
represented in a bordered three-line block. The first line
contains the parameter name. The indications in lines 2
and 3 correspond to the display in the setpoint field and
the input/output field of a machine control station.

Name
Number

Symbol

Value
In Section 5.3 Index, all parameter blocks including
default values and eligible settings are listed.
The parameter units can be converted from the
international (SI) to the American system of units by
configuration (K 00.11 Nonsi).
Conversion
Intl. Units => American Units
g

=>

oz

1 oz

= 28.3703 g

kg

=>

lb

1 lb

= 0.4535925 kg

=>

1t

= 2000 lb

mm =>

inch

1 inch

= 25.4 mm

1f

= 0.3048 m

=>

Range: A...Z

(Setting range, value can be


continuously changed.)
0/1/2
(Setting range, select from
values displayed, select by
cursor operation)
Reference: To configuration, see Chapter 4.
To event messages, see Chapter 6.
Note:
Additional information.

The parameter name refers to the function and serves


as search key in the alphabetic search list.
The parameter number is composed of block number,
position of parameter within the block and the letter P.
This number serves for identification and is shown in the
setpoint field together with the symbol.
The symbol as such serves for identification of
parameter on display.
The value shows the current parameter setting. The
index comprises the default values of the standard
version. They can be loaded any time with sub-function
Load Init. Par.. Deviating values are marked on display
by a * at the beginning of the line.

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Parametrization
FH 399 GB/ 5 - 1

SIMPLEX

MULTICONT

5.2 Overview
Block P 00.

Dialog Behaviour

Password Active
Language

P 00.01 Passakt
P 00.02 spr

Block P 01.

Rated Feeder Data

Feed Rate,Dimension and


Display Format
Nominal Feed Rate PNENN
Fill Weight, Display Format and
Dimension
Feed Amount FD, Unit and
Display Format
Nominal Feed Amount FDNENN
Buffer Amount
Nominal Fill Weight FGNENN
Nominal Speed NNENN
Totalizing Counter 1, Display
and Output Format
Totalizing Counter 1, Pulse
Length
Totalizing Counter 2, Display
and Output Format
Totalizing Counter 2, Pulse
Length
Fill Feed Rate IF, Unit and
Display Format
Nominal Fill Feed Rate IFNENN
Vibro Feed Rated Frequency
Block P 02.

Block P 03.
Tare (FD)
Tare (FG)
Range Correction

Block P 04.

P 03.04 b_vork[i]

Differentiator, Disturbance
Auto-Elimination (DAE)

Filter Time
Probability Factor
Variance
Monitoring Time
Blending Prolongation

P 04.01 filter
P 04.02 warfak
P 04.03 varianz
P 04.04 twach
P 04.05 TB_DAE

Block P 05.
P 01.03 bdim
P 01.04 hdim
P 01.05 hub[i]
P 01.06 puffer[i]
P 01.07 bnenn[i]
P 01.08 nnenn
P 01.09 fm1dim
P 01.10 fm1puls
P 01.11 fm2dim
P 01.12 fm2puls
P 01.13 if_dim
P 01.14 if_nenn
P 01.15 frqnenn

Calibrating and Evaluating Data

Load Cell Rated Capacities


WZNENN
Load Cell Characteristic Value
E
Lever Ratio
VS Characteristic Value
Load Cell Filter
Check Weight
Maintenance Interval
Measuring Reserve
SPC Time
SPC Filter
SPC Number

Parametrization
FH 399 GB/ 5 - 2

P 01.01 pdim
P 01.02 pnenn[i]

Preload Compensation (FG)

P 02.01 wz_nenn
P 02.02 wz_kenn
P 02.03 fmech
P 02.04 fgeber
P 02.05 wz_filt
P 02.06 pruef
P 02.07 wartint
P 02.08 mes_res
P 02.09 spczeit
P 02.10 xdfilter
P 02.11 spcanza
Calibrating Results
P 03.01 h_rest[i]
P 03.02 p_rest[i]
P 03.03 kor_ber

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Controller

Dynamic Factor
Setpoint Bypass
P Component KP
Setback Time TN
Lead Time TV
Upper Control Magnitude Limit
go
Lower Control Magnitude Limit
gu
Control Magnitude Elevation
ANH
Message: Threshold Deviation
Message: Deviation Monitoring
Time
Control Magnitude Filter GTAU
Emergency Setpoint Limit
Number of Compensation
Points
Control Magnitude YKomp1
Actual Feed Rate IKomp1
Control Magnitude YKomp2
Actual Feed Rate IKomp2
Control Magnitude YKomp3
Actual Feed Rate IKomp3
Control Magnitude YKomp4
Actual Feed Rate IKomp4
Control Magnitude YKomp5
Actual Feed Rate IKomp5
Max. Setpoint Increase
Max. Setpoint Change
Max. Increase in STOP State
Vibration Feeder Range
Anti-Blocking Time
Stand-By Limit
Speed Control P-Component
Speed Control Setback Time
Speed Reset

P 05.01 dynfak
P 05.02 bn[i]
P 05.03 kp[i]
P 05.04 tn[i]
P 05.05 tv[i]
P 05.06 go
P 05.07 gu
P 05.08anh
P 05.09 diffmax
P 05.10 regtim
P 05.11 gtau
P 05.12 notsol
P 05.13 komppkt
P 05.14 Y_1[i]
P 05.15 I_1[i]
P 05.16 Y_2[i]
P 05.17 I_2[i]
P 05.18 Y_3[i]
P 05.19 I_3[i]
P 05.20 Y_4[i]
P 05.21 I_4[I]
P 05.22 Y_5[i]
P 05.23 I_5[i]
P 05.24 delta+
P 05.25 deltaP 05.26 delta_f
P 05.27 STINDEX[i]
P 05.28 t_blksch
P 05.29 standby
P 05.30 Kp_n
P 05.31 tn_n
P 05.32 norm_n
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Block P 06.

Fill Control

Feed Amount HMIN1


Feed Amount HMIN2
Feed amount HMAX1
Initial Filling, Pulse Time
Initial Filling, Pulse Interval
Refilling, Pulse Time
Refilling, Break Time
SettlingTime
Maximum Refilling Time
Filling Error Request
Discharge Limit With Filling
Error

Block P 07.

Block P 08.

P 06.11
LEERSPEZ

P 07.01 plbtau
P 07.02 pdatau
P 07.03 psetau
P 07.04 htau
P 07.05 btau
P 07.06 ntau
P 07.07 etau

Feed Amount, Zero Point


Feed Amount, Range
Setpoint, Zero Point
Setpoint, Range
Speed, Zero Point
Speed, Range
Deviation, Zero Point
Deviation, Range
Actual Feed Rate 3, Zero Point
Actual Feed Rate 3, Range

Block P 10.

P 09.07 H_Anh
P 09.08 H_Ber[i]
P 09.09 Ps_Anh
P 09.10 Ps_Ber.[i]
P 09.11 n_Anh.
P 09.12 n_Ber.
P 09.13 r_Anh.
P 09.14 r_Ber
P 09.15 P3_Anh
P 09.16 P3_BER

Analog Inputs Normalization

Setpoint, Zero Point


Setpoint, Range
Local Speed Setpoint, Zero
Point
Local Speed Setpoint, Range

Block P 11.

P 10.01 adan1
P 10.02 adbe1[i]
P 10.03 I_adan1
P 10.04 I_adbe1

Preset Times

Afterflow Totalization
Start-Up Time
Volumetric Discharge Time

P 11.01 tnach
P 11.02 tanfahr
P 11.03 tvolum

Limit Values

Actual Feed Rate, Limit Value


PMIN
Actual Feed Rate, Limit Value
PMAX
Bin Level Limit Value BMIN1
Bin Level Limit Value BMIN2
Bin Level Limit Value BMAX1
Bin Level Limit Value BMAX2
NMIN
Speed, MAX Limit Value
Agitator Threshold
Vibrator Threshold
Fill Feed Rate, Limit Value
IFMIN

9941

P 06.01 hmin1
P 06.02 hmin2
P 06.03 hmax[i]
P 06.04 te_puls
P 06.05 te_paus
P 06.06 tf_puls
P 06.07 tf_paus
P 06.08 tbruhe
P 06.09 tfuell
P 06.10 FIL_MODE

Display and Output Filter

Actual Feed Rate Display


Actual Feed Rate Analog
Output
Actual Feed Rate SE Bus
Feed Amount
Fill Weight Filtre
Number of Revolutions
Mean Value Deviation

Block P 09.

SIMPLEX

P 08.01 pmin
P 08.02 pmax
P 08.03 bmin1
P 08.04 bmin2
P 08.05 bmax1[i]
P 08.06 bmax2[i]
P 08.07 nmin
P 08.08 nmax
P 08.09 rwerk[i]
P 08.10 vibro[i]
P 08.11 if_min

Analog Outputs Normalization

Actual Feed Rate 1, Zero Point


Actual Feed Rate 1, Range
Actual Feed Rate 2, Zero Point
Actual Feed Rate 2, Range
Fill weight, Analog Output,
Elevation
Bin Level, Range

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P 09.01 P1_Anh.
P 09.02 P1_Ber.[i]
P 09.03 P2_Anh.
P 09.04 P1_Ber.[i]

Block P 12.

Batching Mode

Feed Rate Pre-act Contact


Residual Amount Pre-Act
Contact
Residual Amount Main Contact
Adaptation Factor

Block P 13.

P 12.01 pvor
P 12.02 vbat
P 12.03 hbat
P 12.04 hkadap

Auxiliary Fill Devices

Supply Bin Ventilation, Pulse


Time
Supply Bin Ventilation, Pulse
Interval
Suction Time tn1
Ventilation Time tn2
Filter Cleaning, Pulse Interval
Pre-suction Time tvs
Reaction Time tk

P 13.01 tv_puls
P 13.02 tv_paus
P 13.03 tn1
P 13.04 tn2
P 13.05 tfilter
P 13.06 tv_s
P 13.07 tklapp

P 09.05 FG_Anh.
P 09.06 FG_Ber[i]

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Parametrization
FH 399 GB/ 5 - 3

SIMPLEX

MULTICONT

Block P 14.

Supply Bin, Rated Data


and Calibration

Display Format and Units


Nominal Bin Level FVNenn
Load Cell Rated Capacities
Load Cell Characteristic E
Load Cell Filter
Output Normalization, Zero
Point
Output Normalization, Range

Block P 15.

P 14.06 vbanh
P 14.07 vbdakor

Supply Bin, Calibration Results

Tare N
Range Correction KORFV
Pre-load Compensation
Block P 16.

P 15.01 vb_tara
P 15.02 vb_kor
P 15.03 vb_vork
Supply Bin Fill Control

Supply Bin VBMIN


Supply Bin VBMAX
Supply Bin VHMIN
Supply Bin VHMAX

P 16.01 vbmin
P 16.02 vbmax
P 16.03 vhmin
P 16.04 vhmax

Block P 17.

Dead Time

Dead Time

P 17.01 Totzeit

Block P 18.

Simulator

Simulated Refill Time

P 18.01 tsim_fu

Block P 19.

Zero Setting

Set Result to Zero


Set Limit to Zero
Block P 20.

P 14.01 vbdim
P 14.02 vbnenn
P 14.03 vwz_nen
P 14.04 vwz_ken
P 14.05 vb_filt

P 19.01 erg_nul
P 19.02 gr_nul
Pressure Compensation

Upper Full Scale Value


Pressure Compensation Range
Pressure < d_min
Pressure > d_max
Zero Point Pressure
Compensation
Lower Full Scale Value
Pressure Compensation Filter

P 20.01 d_nenn
P 20.02 d_norm
P 20.03 d_min
P 20.04 d_max
P 20.05 d_tara
P 20.06 d_vork
P 20.07 wztau
9941

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FH 399 GB/ 5 - 4

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SIMPLEX

5.3 List of Parameters

P 00. Dialog Behaviour

Password Active

Language

P 00.01

Passakt

P 00.02

spr

ENGLISCH

Range : J=Yes/N=No
Note : 7274

Range: DEUTSCH / ENGLISH / FRANCAIS /


ITALIANO / ESPAGNOL

P 01. Rated Feeder Data

Feed Rate, Unit and Display Format


P 01.01

Fill Weight, Display Format and Dimension


pdim

P 01.03

bdim

.-kg/h

.-kg

Range : .-g/h ... t/h


Note : Inclusive decimal point, 6 places with a
maximum of 3 decimal places are displayed.
Format and units are selected by operating
cursors UP and DOWN.

Range : -.-g ... - t


Note : Maximum 7 digits can be displayed. For entry,
see P 01.01.

Nominal Feed Rate PNENN

Feed Amount FD, Unit and Display Format

P 01.02

pnenn[i]

P 01.04

hdim

1000.0 kg/h

.kg

Range : 0.1 kg/h ... 999990 kg/h

Range: -.-g... - t
Note:
Maximum 7 digits can be displayed. For entry,
see P 01.01.

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Parametrization
FH 399 GB/ 5 - 5

SIMPLEX

MULTICONT

Nominal Feed Amount FDNENN


P 01.05

Totalizing Counter 1, Display and Output


Format
hub[i]
P 01.09

fm1dim

50.0 kg
kg
Range : 1 kg ... 100 000 kg
Note : Change feed amount only in OFF state of
feeder.

Range : .-g...-t
See
: K 10.08 FM1_IA
Note : Inclusive decimal point, up to 7 places with
maximum 3 after-comma places can be
displayed. Select format and units by
operating cursors UP and DOWN. One pulse
corresponds to the smallest digit on display.

Totalizing Counter 1, Pulse Length


Buffer Amount
P 01.10
P 01.06

fm1puls

puffer[i]
50 ms

20.0 kg
Range : 50 ms ... 250 ms
Range : 0 kg ... 100 000 kg
Change feed amount only in OFF state of
feeder.

Totalizing Counter 2, Display and Output


Format

Fill Weight Filter FGNENN


P 01.07

bnenn[i]

P 01.11

fm2dim

kg
Note

: No entry. Value is computed from FD and


buffer and serves as reference value for limit
values. Excess is reported by event message.

Nominal Speed NNENN


P 01.08

Range : -.-g ... -t


See
: K 10.09 FM2_IA
Note : Inclusive decimal point, 7 places with
maximum 3 decimal places are displayed.
Select form and units by operating cursors
UP/DOWN. One pulse corresponds to the
smallest place on display.

nnenn

1500 rpm
Range : 300 rpm ... 5000 rpm.
Note : Display is in revolution per minute (rpm).
9941

Parametrization
FH 399 GB/ 5 - 6

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SIMPLEX

Totalizing Counter 2, Pulse Length


P 01.12

Nominal Fill Feed Rate IFNENN

fm2puls

P 01.14

if_nenn

50 ms

100000.0 kg/h

Range : 50 ms ... 250 ms

Range: 100. kg/h ... 999999.9 kg/h

Fill Feed Rate IF, Unit and Display Format


P 01.13

if_dim

Vibro Feed Rated Frequency


P 01.15

frqnenn

t/h

50

Range: .- kg/h ... t/h

Range : 0 ... 1000 1/s


See
: K 10.20
Active only if K 10.20 is set to .1.
All limit values and analog outputs related to speed n
then refer to frqnenn.

P 02. Calibrating and Evaluating Data

Load Cell Rated Capacities WZNENN


P 02.01

wz_nenn

Lever Ratio
P 02.03

fmech

220.00 kg

Range: 2.00 kg ... 500 000 kg.


Note:
WZNENN is the total of all load cell rated
capacities.

Range: 0.5 ... 2


This parameter makes allowance for the
mechanical connection between weigh
hopper and load cell.

FG = WZ
Load Cell Characteristic Value E

FG: Bin level


WZ: Load on load cell

P 02.02

wz_kenn

2.850 mV/V
Range: 0.5 mv/V ... 9.999 mV/V

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Parametrization
FH 399 GB/ 5 - 7

SIMPLEX

MULTICONT

VS Characteristic Value
P 02.04

Measuring Reserve
fgeber

P 02.08

mes_res

30 I/U

Range : 5 I/U ... 200 I/U


Note : Characteristic value = Number of pulses of
the speed generator per revolution of pulse
generator.

Range : 1.0 ... 3.0


Use mes_res to extent measuring range.
Measuring range AMOUNT:
-h_rest ... AMOUNT mes_res.
Measuring range BIN LEVEL:
-h_rest ... (AMOUNT mes_res + buffer).

Load Cell Filter


P 02.05

wz_filt

1
Range : 0 / 1 / 2 / 3
Note : 0 = Smallest filter time.

Event message CA 01 : Bin level < -h_rest.


Event message CA 02: Bin level > 1.1 AMOUNT
mes_res.
mes_res should not be set higher than 1, except in
very special cases, and only be changed in OFF
state of feeder.
Beyond measuring range, feeder changes over to
volumetric mode.

Check Weight
P 02.06

pruef

SPC Time

30.000 kg

P 02.09

Range : 0.1 kg ... 100 000 kg


Note:
Use check weight for additional calibration
check.

8h

spczeit

Range: 1...24h
Monitoring time of diagnosis and quality tool for:

Maintenance Interval
P 02.07

wartint

1. Acquisition of max. feed rate during this time


interval

3000 h

2. Acquisition of non-gravimetric operation during


this time interval

Range : 1h ... 10 000 h


See
: K 01.05 WARTUNG
Note : When the set time has elapsed, event
message SC 05 is displayed.

Time interval is floating.


Monitoring stops when feeder is cut off. Upon
power-up, monitoring value starts with 0.

9941

Parametrization
FH 399 GB/ 5 - 8

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SIMPLEX

SPC Filter

SPC Number

P 02.10

xdfilter

P 02.11

spcanza

60s

Range: 1...600s

Range: 1...60

Filter time for diagnosis and quality tool for acquisition


of deviation variance.

Number of filling operations used to arithmetically


mean diagnosis value Totalized Amount Mean
Value. Value is evaluated by the diagnosis and
quality tool.
Initialization starts with power-up.

Prerequisites: Feeder ON, Gravimetric Mode.


Initialization starts with power-up.

P 03. Calibrating Results

Note:

Parameters P 03.01, P 03.02 and P 03.04 are


determined by calibrating programs and must
not be changed. Each formula requires
individual calibration.

Tare (FG)
P 03.02

p_rest[i]

0.000 kg

Tare (FD)

Range : 0.0 kg ... 10000 kg


P 03.01

h_rest[i]
Range Correction

0.000 kg
Range : 0.0 kg ... 100 kg
Note : Parameter mes_res
Use h_rest to extend measuring range to negative
input signals. The smallest value is 1 % of
WZNENN. The negative component does not
become active before taring program has elapsed.
With empty hopper and reduced tare
(contamination), excess of measuring range
(message Measuring Range Exceeded CA 01") can
thus be avoided. Measuring resolution limited,
values exceeding 10% of feed amount (P 1.5)
should be avoided.

P 03.03

NOTE:
If h_rest is entered in manual, select same value
for each feed index.

0.0 % WZ

kor_ber

1.00000
Range : 0.95 ... 1.25
Note : Result from weight check CW: CHECK Q.

Preload Compensation (FG)


P 03.04

b_vork[i]

Range : 0 % ... 100 % WZNENN

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Parametrization
FH 399 GB/ 5 - 9

SIMPLEX

MULTICONT

P 04. Differentiator, Disturbance Auto-Elimination (DAE)

Filter Time

Blending Prolongation

P 04.01

filter

P 04.05

4.0 s

0s

Range : 0.5 s ... 300s


Note : Enter differentiator filter time for feed rate
acquisition.

Range: 0 ... 10 s

Probability Factor
P 04.02

TB_DAE

With P 04.05 the DAE blending process can be


prolonged, e.g. for filling with no fill control.
Message CA 04 (DAE active) report total blending
time.

warfak

5
Range : 2 ... 20
See
: K 01.04 DAE_AKT
Note : Probability factor + variance = Response
threshold of disturbance auto-elimination.
Variance
P 04.03

varianz

0.05000 % wz0
Range : 1E-5% ... 100 % WZNENN
Note : Acquired with setting program OPTIM. DAE.
Monitoring Time
P 04.04

twach

30 s
Range : 0.600 s
See
: K 01.03 T_DAE
Note : The monitoring time is the period a
disturbance has to be continuously above the
DAE response threshold to be output as event
message.

9941

Parametrization
FH 399 GB/ 5 - 10

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MULTICONT

SIMPLEX
P 05. Controller

The controller is designed as PID controller with setpoint


bypass.
Dynamic Factor
P 05.01

Setback Time TN
dynfak

1.000

P 05.04

tn[i]

2.147 s

Range : 0.5 ... 2


Note :
@BLOCK 6 = The dynamic factor is active only in
conjunction
with program CONTR. ADAPT. and
influences the dynamic controller
characteristics
proportionally. In range 0.5 to 0.999 its behaviour
corresponds to that of an I controller, in range 1 to that
of a PI controller.

Range : 0s ... 6000 s


Note : TN is the time in which in case of abrupt
deviations the change in control magnitude
caused by the I component is the same as
caused by the P component.
TN < 0.14 s = > P controller.

Lead Time TV
P 05.05

Setpoint Bypass

tv[i]

0.000 s
P 05.02

bn[i]
Range : 0 s ... 6000 s

5000 mV
Range : 0 mV ... 20 000 mV
Note : Active only in submode Volumetric Mode 2",
the setpoint bypass is to be set such that the
actual feed rate corresponds to the nominal
feed rate entered as setpoint. The parameter
value should be between 4.5 V and 6.5 V.
P Component KP
P 05.03
18.8 mV/%
Range : 0 ... 1000 mV/%
Note : KP = 0 = > I controller

Upper Control Magnitude Limit go


P 05.06

kp[i]

go

10000 mV
Range : 0 mV ... 10 000 mV
See
: K 11.05 REG_ERR
CO 03 Controller Out Limit
Note : Enter
maximum
admissible
control
magnitude for setpoint 0 %. For setpoint
100 %, control magnitude is limited to 10 V.

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Parametrization
FH 399 GB/ 5 - 11

SIMPLEX

MULTICONT

Lower Control Magnitude Limit gu


P 05.07

Message: Deviation Monitoring Time


gu

P 05.10

regtim

0 mV

20.0 s

Range : 0 mV ... anh_1/anh_2


See
: P 05.08 anh
K 11.05 REG_ERR
CO 03 Controller Out Limit
Note : With settings anh_1 and anh_2, the control
magnitude is limited to value of Parameter
P 05.08. In OFF state of feeder, control
magnitude is set to 0 mV (setting anh_1), or
value of Parameter P 05.08/setting anh_2.

Range : 0 s ... 3000 s


See
: K 11.03 DA _REGA
CO 01 DEVIATION

Control Magnitude Filter GTAU


P 05.11

Control Magnitude Elevation ANH


P 05.08

gtau

3.0 s
anh

0 mV
Range : 0 mV ... 10 000 mV
Note : This parameter serves for elevating the
control magnitude zero point and can equally
be selected as lower control magnitude limit.

Range : 0.5 s ... 60 s


Note : The filtered value replaces the controller
control magnitude in all volumetric mode
phases except in submode activated via
function key.
Emergency Setpoint Limit
P 05.12

notsol

0.0 kg/h
Message: Threshold Deviation
P 05.09

diffmax

3.0 % pn

Range : 0 kg/h ... 100 000 kg/h


See:
K 11.01 QU_NOTS
Note : The active setpoint can be limited to the
emergency setpoint. Activation is with K
11.01.

Range : 0 % ... 15 % PNENN


See
: K 11.03 DA_REGA
CO 01 DEVIATION

Number of Compensation Points


P 05.13

komppkt

5
Range : 1 ... 5
See
: K 11.12 ST_KOMP
Note : Maximum 5 points can be entered for
definition of the vibro-feeder characteristic
curve. For each point, a feed rate setpoint
requires to be preset, actual feed rate and
control magnitude are stored.
9941

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FH 399 GB/ 5 - 12

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MULTICONT

SIMPLEX

Control Magnitude YKomp1


P 05.14

Control Magnitude YKomp3


Y_1[i]

P 05.18

Y_3[i]

500 mV

2500 mV

Range : 1 mV ... 10 000 mV

Range : 1 mV ... 10 000 mV

Actual Feed Rate IKomp1


P 05.15

Actual Feed Rate IKomp3


I_1[i]

P 05.19

I_3[i]

10.00 %

50 %

Range : 0.1 % ... 500 % PNENN

Range : 0.1 % ... 500 % PNENN


Control Magnitude YKomp4

Control Magnitude YKomp2


P 05.16

P 05.20
Y_2[i]

Y_4[i]

3500 mV
Range: 1 mV ... 10 000 mV

1500 mV
Range : 1 mV ... 10 000 mV

Actual Feed Rate IKomp4


P 05.21

I_4[I]

70 %
Actual Feed Rate IKomp2
P 05.17

Range: 0.1 % ... 500 % PNENN


I_2[i]

30.00 %
Range : 0.1 % ... 500 % PNENN

Control Magnitude YKomp5


P 05.22

Y_5[i]

4500 mV
Range: 1 mV ... 10 000 mV

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Parametrization
FH 399 GB/ 5 - 13

SIMPLEX

MULTICONT

Actual Feed Rate IKomp5


P 05.23

Max. Increase in STOP State


I_5[i]

P 05.26

delta_f

90 %

1.0

Range: 0.1 % ... 500 % PNENN

Range: 1.0 ... 10.0


In Stop state of feeder, setpoint can be changed by
value delta + x delta_f.

Vibration Feeder Range


Max. Setpoint Increase
P 05.27
P 05.24

STINDEX[i]

delta+
0

25.0 %
Range: 2.0 ... 100.0 % of PNENN
This parameter serves for limiting absolute or
percentage setpoint increases entered by keyboard
to preset difference delta+.
If higher values are entered, message VALUE TOO
HIGH is displayed for a short period of time. Only
admissable change delta+ is accepted.
Bigger changes can be realized by multiple entry.
The limitation is active in Volumetric and Gravimetric
Mode.
If absolute and percentage setpoint can be changed
via keyboard, the limitation acts on the setpoint
currently being changed.

Range : 0 / 1
See
: K 11.13
0 : Preselect INDEX 1 for vibration feeder
1 : Preselect INDEX 2 for vibration feeder.
Anti-Blocking Time
P 05.28

t_blksch

10 s
Range: 0 ... 1000 s
See:
K 01.07, Message SC 07

If, at a 0 control magnitude, drive stops for a longer


time than set with P 05.08, message SC 02 is output.
Max. Setpoint Change
Stand-By Limit
P 05.25

deltaP 05.29

standby

25.0 %
2%
Range: 2.0 ... 100.0 % of PNENN
Function corresponds analogously to Parameter
deltat. Message VALUE TOO LOW appears.

Range: 0 ... 100 %


See:
K 01.07, Message SC 07

Stop of feed drive (not of feeder) after 3 s with


setpoints below P 05.29. Switching back is without
delay.
9941

Parametrization
FH 399 GB/ 5 - 14

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MULTICONT

SIMPLEX

Speed Control P-Component

Speed Reset

P 05.30

Kp_n

P 05.32

norm_n

0.40

5,0

Range : 0.00 ... 1000.00


See
: K 11.14, P 05.32

Range : 0.0 ... 10 000.0 mV/Upm


See
: K 11.14
With norm_n the speed controller actual value is
standardized to bypass P 05.02.

norm_n =
Speed Control Setback Time
P 05.31

tn_n

P05.02
n

in

mV
rpm

n = Speed for feeder nominal feed rate at nominal


conditions.

0.6 s
Range : 0.0 ... 6000.0 s
See
: K 11.14, P 05.32
In STOP state of feeder, I component is reset.

P 06. Fill Control

See

: Block K 03.

Feed Amount HMIN2

Feed Amount HMIN1


P 06.01

P 06.02
hmin1

10.0 % FD
Range : -2000 ... 100 % FD
Note : If bin level falls below HMIN1 during normal
operation, refilling is initiated. HMIN1 must
exceed HMIN2.

hmin2

-5,0 % FD
Range : -10.0 % ... 100.0 % FD
See
: K 01.01 FHMIN2
SC 01 Bin Level < HMIN2"

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Parametrization
FH 399 GB/ 5 - 15

SIMPLEX

MULTICONT

Feed amount HMAX1


P 06.03

Refilling, Pulse Time


hmax[i]

P 06.06

tf_puls

70.0 % FD

3s

Range : 0 % ... 100 % FD


Note : If bin level HMAX1 is reached, filling is
terminated.

Range : 1 s ... 6000 s


Note

: Refilling mode can be pulse-controlled so that


weigh hopper overflow can be avoided even
with critical materials or oversized fill units.
Refilling, Break Time

P 06.07

tf_paus

0s
Range : 0 s ... 6000 s
Note : For continuous filling, set break time to 0 s.

SettlingTime

Initial Filling, Pulse Time


P 06.04

te_puls

P 06.08

tbruhe

3.0 s

5s

Range : 1.0 s ... 4.0 s


Note : The fill device is pulse-controlled. Set pulse
length and pulse intervals for settling of
material in accordance with material
properties. For continuous filling, set pulse
interval to 0 s.

Range : 0 s ... 10000 s


Note : The settling time determines duration of
volumetric mode after end of refilling.

Maximum Refilling Time

Initial Filling, Pulse Interval


P 06.05

te_paus

P 06.09

tfuell

20 s

60 s

Range: 0 s ... 6000 s

Range : 1 s ... 10000 s


See
: K 04.01 TFIL_MA
MF 01 REFILLING TIME EXC

9941

Parametrization
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MULTICONT

SIMPLEX

Filling Error Request


P 06.10

FIL_MODE

0
Range : 0 / 1 / 2
See
: Operating Instructions
Active only if K 03.07 reads 1 (Discharge With Filling
Error). Set event classes K 04.01, K 04.03 to W1.
0

Discharge,
: although max. filling phase is
exceeded (P 06.09).

Discharge,
: although min. fill feed rate is
excceded down (P 08.11).

Discharge
: in addition to Case 0 or 1.

Discharge Limit With Filling Error


P 06.11

LEERSPEZ

.0
Range : .0 / .1
See
: P 06.11
0 Discharge
: up to max. hmin 2
1

Discharge
: even below hmin 2

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Parametrization
FH 399 GB/ 5 - 17

SIMPLEX

MULTICONT
P 07. Display and Output Filter

Actual Feed Rate Display


P 07.01

Number of Revolutions
plbtau

P 07.06

ntau

3.0 s

3.0 s

Range: 0 s ... 600 s

Range 0 s ... 600 s

Actual Feed Rate Analog Output


P 07.02

Mean Value Deviation


pdatau

P 07.07

3.0 s

3.0 s

Range: 0 s ... 600 s

Range: 0 s ... 600 s

etau

Actual Feed Rate SE Bus


P 07.03

psetau

3.0 s
Range: 0 s ... 600 s

Feed Amount
P 07.04

htau

3.0 s
Range: 0 s ... 600 s
Bin Level
P 07.05

btau

3.0 s
Range: 0 s ... 600 s

Parametrization
FH 399 GB/ 5 - 18

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SIMPLEX
P 08. Limit Values

Actual Feed Rate, Limit Value PMIN


P 08.01

Bin Level Limit Value BMAX1


pmin

P 08.05

bmax1[i]

5.0 % pn

95.0 % fg

Range : -10 % ... 200 % PNENN


See
: K 12.01 K_PMIN
LO 01 FEEDRATE LO

Range : 0 % ... 200 % FG


See
: K 12.05 K_BMAX1, P 02.08 mes_res
HI 02 Bin Level > BMAX1"
Note : bmax1 is automatically limited to BUFFER +
FEED AMOUNT mes_res.

Actual Feed Rate, Limit Value PMAX


P 08.02

Bin Level Limit Value BMAX2

pmax

95.0 % pn

P 08.06

Range : -10 % ... 200 % PNENN


See
: K 12.02 K_PMAX
HI 01 FEEDRATE HI

100.0 % fg

bmax2[i]

Range : 0 % ... 200 % FGNENN


See
: K 12.06 K_BMAX2, P 02.08 mes_res
HI 03 Bin Level > BMAX2"
Note : bmax2 is automatically limited to BUFFER +
FEED AMOUNT mes_res.

Bin Level Limit Value BMIN1


Speed, MIN Limit Value NMIN
P 08.03

bmin1
P 08.07

nmin

@BLOCK 3 = 5.0 % fg
3.0 % nn
Range : -10 % ... 300 % FGNENN
See
: K 12.03 K_BMIN1
LO 02 BIN LEVEL < BMIN1"

Range : -10 % ... 200 % nNENN


See
: K 12.07 K_NMIN
LO 04 Speed LO

Bin Level Limit Value BMIN2


P 08.04

Speed, MAX Limit Value


bmin2

P 08.08

nmax

0.0 % fg

100.0 % nn

Range : -10 % ... 300 % FGNENN


See
: K 12.04 K_BMIN2
LO 03 BIN LEVEL < BMIN2"

Range : -10.0 % ... 130.0 % nNENN


See
: K 12.08 K_NMAX
HI 04 Speed HI

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Parametrization
FH 399 GB/ 5 - 19

SIMPLEX

MULTICONT

Agitator Threshold

Fill Feed Rate, Limit Value IFMIN

P 08.09

rwerk[i]

P 08.11

if_min

30.0 % pn

00.0 % If0

Range : 0 % ... 200 % PNENN


See
: K 10.06 RW_EIN
Note : Agitator starts if setpoint exceeds set
threshold.

Range : -200.0 % ... 200.0 % IFNENN


See
: K 04.03 IF_MIN
MF 03 If < MIN
Monitoring starts 4 s after message Feeder Fills
(K 03.06).

Vibrator Threshold
P 08.10

vibro[i]

60 % pn
Range : 0 % ... 200 % PNENN
See
: K 14.03 RUET_EI
Start-up Conditions
1) Feeder ON.
2) Setpoint > vibro .
3) No clearance mode.

P 09. Analog Outputs Normalization

Actual Feed Rate 1, Zero Point


P 09.01

Actual Feed Rate 2, Zero Point


P1_Anh.

P 09.03

P2_Anh.

2.00 V

2.00 V

Range : 0 kg/h = 0 V ... 10 V


See
: K 10.13 P_IST1

Range : 0 V ... 10 V
K 10.14 P_IST2

Actual Feed Rate 1, Range


P 09.02

Actual Feed Rate 2, Range


P1_Ber.[i]

10.00 V

P 09.04

P1_Ber.[i]

10.00 V

Range: PNENN [i] = 0 V ... 100 V

Range: 0 V ... 10 V
9941

Parametrization
FH 399 GB/ 5 - 20

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SIMPLEX

Fill Weight, Analog Output, Elevation


P 09.05

FG_Anh.

Setpoint, Range
P 09.10

Ps_Ber.[i]

2.00 V

10.00 V

Range : 0 kg = 0 V ... 10 V
See
: K 10.15 FGEW

Range: PNENN [i] = 0 V ... 100 V

Bin Level, Range


P 09.06

Speed, Zero Point


FG_Ber[i]

P 09.11

n_Anh.

10.0 V

2.00 V

Range: FGNENN [i] = 0.00 V ... 100.0 V

Range : 0 rpm = 0 V ... 10 V


K 10.17 DREHZ

Feed Amount, Zero Point


P 09.07

Speed, Range
H_Anh

P 09.12

n_Ber.

2.00 V

6.00 V

Range : 0 kg = 0 V ... 100 V


See
: K 10.18 AA_HUB

Range: nNenn = 0 V ... 100 V

Feed Amount, Range


P 09.08

Deviation, Zero Point


H_Ber[i]

P 09.13

r_Anh.

10.00 V

5.00 V

Range: FDNENN [i] = 0 V ... 10000 V

Range : 0 % = 0 V ... 10 V
See
: K 11.10 AA_REGA

Setpoint, Zero Point


P 09.09

Deviation, Range
Ps_Anh

P 09.14

r_Ber

2.00 V

20.00 V

Range : 0 kg/h = 0 V ... 10 V


See
: K 10.16 P_SOLL

Range: 100 % PNENN = 0 V ... 100 V

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Parametrization
FH 399 GB/ 5 - 21

SIMPLEX

MULTICONT

Actual Feed Rate 3, Zero Point


P 09.15

Actual Feed Rate 3, Range


P3_Anh

2.00 V

P3_BER

10.00 V

Range: 0.00...10.00 V
See:

P 09.16

for 0%I

Range: 0.00...100.00 V

for 100%I

K 14.08 P_IST3

P 10. Analog Inputs Normalization

Setpoint, Zero Point


P 10.01

Local Speed Setpoint, Zero Point


adan1

P 10.03

I_adan1

2.00 V

0.00 V

Range : 0 kg/h = 0 V ... 10 V


See
: K 07.10 TM_PABS
K 08.10 M0_PABS
K 09.10 M1_PABS

Range : 0 rpm = 0 V ... 10 V


See
: K 06.08 LO_STEL

Setpoint, Range
P 10.02

Local Speed Setpoint, Range


adbe1[i]

P 10.04

I_adbe1

10.00 V

5.00 V

Range: PNENN[i] = 0 V ... 100 V

Range : nNENN = 0 V ... 100 V

9941

Parametrization
FH 399 GB/ 5 - 22

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MULTICONT

SIMPLEX
P 11. Preset Times

Afterflow Totalization
P 11.01

tnach

3.0 s
Range : 0.1 s ... 10 000 s
Note : For the set time, feed amount is acquired by
totalizing counter after cut-off of feeder.
Start-Up Time
P 11.02

tanfahr

2.0 s
Range : 0s ... 300 s
See
: K 04.02 TVOL_MA
MF 02 Vol. Discharge Time
Note : For the defined start-up time, feeder runs in
volumetric mode. As control magnitude either
a stored value or the bypass value can be
used. The smallest start-up time is approx.
2 filter (P4.1) independent of parameter.
Volumetric Discharge Time
P 11.03

tvolum

20.0 s
Range : 1 s ... 6000 s
Note : The discharge time serves for monitoring and
determines the duration of volumetric mode
until output of event message.

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Parametrization
FH 399 GB/ 5 - 23

SIMPLEX

MULTICONT
P 12. Batching Mode

See
Note

: P 01.09 fm1dim
: Batching counter display format = Format of
totalizing counter 1.
Residual Amount Main Contact
Feed Rate Pre-act Contact
P 12.03

P 12.01

hbat

pvor
0.0000 kg

50.0000 kg/h
Range : 0 kg ... 10000 kg
Range: 0 kg/h ... 10 000 kg/h

Adaptation Factor
Residual Amount Pre-Act Contact
P 12.04
P 12.02

hbatadap

vbat
0.0

10.0000 kg
Range: 0.0 ... 1.0
Range: 0 kg ... 10000 kg
Residual quantities P 12.02 and P 12.03 are
self-optimizing.
The two parameters are adapted by value
Batch Error P 12.04".
P 12.04

= 0
= 1

: No adaptation
: Full adaptation

9941

Parametrization
FH 399 GB/ 5 - 24

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SIMPLEX
P 13. Auxiliary Fill Devices

Supply Bin Ventilation, Pulse Time


P 13.01

Filter Cleaning, Pulse Interval


tv_puls

P 13.05

tfilter

1.0 s

0s

Range: 1 s ... 60 s

Range : 0 s ... 60 s
See
: K 19.12 DRUCKFIL
Note : This parameter determines the pulse
intervals of filter cleaning during pre-suction
time. Pulse duration is permanently set.

Supply Bin Ventilation, Pulse Interval


P 13.02

Pre-suction Time tvs

tv_paus

P 13.06

tv_s

2.0 s

3.0 s

Range: 1 s ... 60 s

Range : 1 s ... 60 s
See
: K 19.12 DRUCKFIL
Note

: Pre-suction time tvs defines the time required


for cleaning of compressed air filter.

Suction Time tn1


P 13.03

Reaction Time tk
tn1

P 13.07

tklapp

6.0 s

3.0 s

Range: 1 s ... 60 s

Range : 1.0 s ... 10.0 s


Note : This parameter holds for all gates,
determining the maximum admissible time
between gate control and feedback signal.
Any excess is reported as event message.

Ventilation Time tn2


P 13.04

tn2

2.0 s
Range: 1 s ... 60 s
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Parametrization
FH 399 GB/ 5 - 25

SIMPLEX

MULTICONT
P 14. Supply Bin, Rated Data and Calibration

Display Format and Units


P 14.01

Load Cell Filter


vbdim

P 14.05

vb_filt

-kg

Range : g / kg / t
Note : Display shows maximum 7 places, with up to
3 after-comma places. Select by operating
cursors UP/DOWN.

Value range: 0 / 1 / 2 / 3

Nominal Bin Level FVNenn


P 14.02

Output Normalization, Zero Point


vbnenn

P 14.06

vbanh

10000.0 kg

2.00 V

Range: 100.0 kg ... 1000000 kg

Range: 0 V ... 10 V

Load Cell Rated Capacities


P 14.03

Output Normalization, Range

vwz_nen

30000 kg

P 14.07

Range : 100.0 kg ... 1000000 kg


Note . Enter total of all load cell rated capacities.

10.0 V

vbdakor

Range: 0.00 V ... 100.0 V


Load Cell Characteristic E
P 14.04

vwz_ken

2.850 mV/V
Range: 0.5 mV/V ... 9.999 mV/V

9941

Parametrization
FH 399 GB/ 5 - 26

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MULTICONT

SIMPLEX
P 15. Supply Bin, Calibration Results

Parameters are acquired by calibrating programs.


Tare N

Pre-load Compensation

P 15.01

vb_tara

P 15.03

vb_vork

0.0 kg

0.0 % WZ

Range: 0 kg ... 100 000 kg

Range: 0 % ... 100 % WZNENN

Range Correction KORFV


P 15.02

vb_kor

1.00000
Range: 0.5 ... 2

P 16. Supply Bin Fill Control

Parameters apply to supply bin fill control (Block K 21.)


Supply Bin VBMIN
P 16.01

Supply Bin VHMIN


vbmin

P 16.03

vhmin

5.0 % FV

10.0 % FV

Range: 0 % ... 100 % FVNENN

Range: 0 % ... 100 % FVNENN

Supply Bin VBMAX


P 16.02

Supply Bin VHMAX


vbmax

P 16.04

95.0 % FV

90.0 % FV

Range: 0 % ... 200 % FVNENN

Range: 0 % ... 100 % FVNENN

vhmax

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Parametrization
FH 399 GB/ 5 - 27

SIMPLEX

MULTICONT
P 17. Dead Time

Dead Time
P 17.01

Totzeit

0.00 s
Range: 0 s ... 600 s
The dead time applies to all dead time elements.

P 18. Simulator

Simulated Refill Time


P 18.01

tsim_fu

15.0 s
Range : 0 s ... 300 s
Note : With simulator being switched on, parameter
determines time for refilling of feed amount.

9941

Parametrization
FH 399 GB/ 5 - 28

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MULTICONT

SIMPLEX
P 19. Zero Setting

Set Result to Zero


P 19.01

Set Limit to Zero


erg_nul

P 19.02

gr_nul

0.00 kg

5.0 %

Range: -100000.00...+100000.00 kg

Range: 0.0...100.0% FG (P01.07)

See:

See:

K 23.02 ERR_NUL
P 19.02 gr_nul

Store old zero setting result.

K 23.02 ERR_NUL
P 19.01 erg_nul

If zero setting difference differs from previous value


erg_nul by more than gr_nul, message HI 09 is
output.
Das Result is not acquired.

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Parametrization
FH 399 GB/ 5 - 29

SIMPLEX

MULTICONT
P 20. Pressure Compensation

Nenn

Upper Full Scale Value


P 20.01

d_nenn

100.0
Range: 0.0...100.0 %
See:

2.85mV/V
E
if load cell input is used
Fo = Nominal load (pressure)
E = Sensitivity in mV/V
Service display KOMP%:

Nom = Fo

K 24.05 D_MEMAX, Message CA 13


P 20.06 d_vork
P 20.02 d_norm

Adaption of measuring amplifier to input signal.


Most users can simply use the 100% and 0% default
values of parameters d_nenn and d_vork.

=20mA if 0...20mA converter is used

KOMP% = S%d_vork
S% =

i
100%
20mA

S% =

F 2.85mV/V

100% with L/C input


Fo
E

with converter

Max. input signal Smax may amount to:

Smax

d_nenn
nenn
100%

Parametrization
FH 399 GB/ 5 - 30

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MULTICONT

SIMPLEX

Pressure Compensation Range


P 20.02

Lower Full Scale Value


d_norm

P 20.06

d_vork

0.000 kg/%

0.0%

Range: - 100 000...+100 000 kg/%

Range: 0.0...100.0%

See:

See:

P 20.05 d_tara

P 20.01 d_nenn, message CA 12


P 20.02 d_norm

d_norm normalizes pressure from % to kg.


MIN input signal may amount to:
Service display KOMPkg:
KOMPkg = (KOMP% -d_tara) d_norm

Smin

in kg

KOMP%: See P 20.01

d_vork
nenn
100%

Nenn: See P 20.01

Value KOMPkg is used to correct measured weight


value.
Pressure < d_min

Pressure Compensation Filter

P 20.03

d_min

0.0%

P 20.07

wztau

0.00s

Range: -100.0....100.0%
See:

(see Fig.)

K 24.02, Message LO 06

Range: 0.00...3.00s
Filter can be used to adapt weight channel time
behaviour to pressure channel.

Pressure > d_max


P 20.04

d_max

105.0%
Range: -100.0...+200.0%
See:

(see Fig.)

K 24.03, Message HI 06

Zero Point Pressure Compensation


P 20.05

d_tara

0.0%
Range: 0.0...100.0%
9941

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P 20.02 d_norm

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Calibration Suggestion:

Attention!

Pressure is measured with a 4...20mA sensor.


However, the maximum pressure to be measured
corresponds to 10mA.

Maximum possible pressure must be considered in


Parameter P 02.03 (mes_res).
Taring program may be used only in depressurized state
and with compensation precisely set.

1.

Set P 20.01 (d_nenn) to 10/20 100% = 50%


(at best, somewhat higher).
With 100% setting, signal is also measured, but
amplifier is not fully utilized.

2.

Set P 20.08 (d_vork) to a value just below 4/20


100% = 20%.
Measurement also uses the 0% setting (see
Item 1).
After changing Parameter P 20.01 or P 20.08,
repeat these steps:

3.

Set P 20.02 (d_norm) to 0.

4.

Remove power from system and read off


displays.
a) Service display KOMP%(1)
b) Fill weight FG(1)

in %

in kg

5.

Enter KOMP%(1) in Parameter P 20.05 (d_tara).

6.

Apply mean pressure to system and read off


displays.

7.

a) Service display KOMP%(2)

in %

b) Fill weight FG(2)

in kg

Compute calibration P 20.02 (d_norm) and enter


value.

d_norm =

FG(2)FG(1)
KOMP%(2)KOMP%(1)

in

kg
%

8.

Fill weight display must now be independent of


pressure.

9.

Try to reduce dynamic changes caused by


pressure shocks using filter P 20.07.

10.

Set Disturbance Auto Elimination System (DAE).

9941

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MULTICONT

SIMPLEX

6. Event Messages
6.1 General
The MULTICONT system monitors the hardware as well
as the signals and parameters decisive for feeding
operation and operating safety. Malfunctions or
deviations from setpoints are reported as events. Event
classes and reactions are assigned per configuration.

resulting from group index and position number within


the group.

There are four event classes with the following


reactions:

The event messages are displayed in the event field as


follows:

6.1.1 Display

ALARM

Stop feeder,

ALARM

underscored and flashing,

Warning 1

Display W1,

W1

underscored and permanent,

Warning 2

Display W2,

W2

permanent.

IGNORE

Suppress display.

The event messages are grouped so as to facilitate


trouble-shooting.
SY

System Faults,

SC

Safety Indications: General

WE

Safety Indications: Electrical Equipment of


Feeder,

WM

Safety Indications: Mechanical Equipment


of Feeder,

MF

Safety Indications: Material Flow,

IL

Interlocking,

CO

Controller,

CA

Calibration,

HI

MAX Limit Values,

LO

MIN Limit Values.

If several events occur at the same time, priority is as


under:
ALARM before W1 before W2,
Within an event class in accordance with respective group as per group sequence in the
event list,
Within a group as per position number.
Displays of classes Alarm and W1" require to be
acknowledged. Display as W2 event follows, however,
with the correct status being internally maintained. After
remedy of cause display effaces. Displays of class W2
need not be acknowledged; they disappear after remedy
of course.
The acknowledgement has a general effect on all event
messages available at the same time.
After start of feeder, all event messages of groups HI
and LO which would occur in normal operation are
suppressed during start-up phase.
Local Mode:
Only alarms of WE class entail cut-off of feeder.

For identification on control station display and for data


exchange each message is complete with a code

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6.2 List of Event Messages


6.2.1 System Faults SY

SY 08:
SE* DATA LINK
Batch processor.
K 00.08 SE_AKT

This group comprises the messages of the configuration


check. The following errors are reported:

SY 09:
MEMORY FAIL
SE memory.
K 00.09 SE_MEM

(a)

Double assignment of digital and analog


outputs,

SY 10:
qb WRONG UNIT
Bin configuration.
K 10.10 QU_FGEW

(b)

Double assignment of load cell inputs,

(c)

Plausibility of assignment of channel to


channel type,

SY 11:
n WRONG UNIT
Speed transducer configura- K 10.11 QU_DREH
tion.

(d)

Actual existence of units activated,

(e)

Existence of channels assigned on unit.

If the error is recognized at once, entry is aborted.


Certain errors, however, cannot be recognized before
communication with the respective unit is started for the
first time. Only then message is displayed.
Check configuration upon commissioning, check cabling
and connections, check assemblies for correct
installation. Assembly errors are displayed by LEDs.
Replace defective assemblies.
SY 01:
ME1 DATA LINK
Measurement data acquisiti- K 00.01 ME1
on unit.
SY 02:
ME2 DATA LINK
Measurement data acquisiti- K 00.02 ME2
on unit.

SY 12:
qvb WRONG UNIT
Supply bin configuration.
K 21.01 QU_FGVB

SY 13:
WRONG UNIT
Pressure compensation con- K 24.01 D_QU
figuration

6.2.2 SC Safety Indications


SC 01:
BIN LEVEL < HMIN2
Bin level below HMIN2.
K 01.01 FHMIN2
P 06.02 HMIN2
Bin level has fallen below contact HMIN2. Refill
upon commissioning, tare feeder. Detect reason
during operation (e.g. change in material
behaviour), check parameters. Start initial filling
and restart feeder.

SY 03:
EA 1 DATA LINK
Input/output unit EA1.
K 00.03 EA1

SC 02:
FEEDER BLOCKED
Drive blocked.
K 01.02 BLOCKSC

SY 04:
EA 2 DATA LINK
Input/output unit EA2.
K 00.04 EA2

Drive is blocked for too long time although drive


signal is available. Check discharge unit and
material discharge. Check motor.

SY 05:
EA 3 DATA LINK
Input/output unit EA3.
K 00.05 EA3
SY 06:
LBS 1 DATA LINK
Machine control station .
1K 00.06 LB1_AKT
SY 07:
LBS 2 DATA LINK
Machine control station 2.
K 00.07 LB2_AKT

SC 03:
DAE TIME LIMIT
Time monitoring
K 01.03 T_DAE
DAE System.
P 04.04 twach
The DAE System is active for time twach.
If message occurs frequently, check system for
disturbances. Try to remedy cause.
99

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SC 04:
DAE ACTIVE
DAE System active.

SIMPLEX
K 01.04 DAE.AKT
P 04.02 warfak
P 04.03 varianz

Cause:
DAE System responds. Disturbances exceed set
response threshold.

WE 04:
AGITATOR OVERLOAD
Agitator motor protective
K02.04 MS_RUER
switch.
See WE 02.
WE 05:
ADD. DRIVE OVERLOAD
Auxiliary drive protective
K 02.05 MSHILA
motor switch.

SC 05:
MAINTENANCE
Maintenance interval
K 01.05 WARTUNG
reached.
P 02.07 wartint

See WE 02.

SC 06:
L/C Overload
Load cell is overloaded.

WE 06:
CABLE SHORT OR INT.
Cable breakage /short
K 02.06 F_KABEL
circuit.

K 01.06 WZUEBER

Monitoring is by external limit switch.


SC 07:

Cable breakage or short circuit in a line with


NAMUR limit switch.

Stand-By
K 01.07 standby

Feeder is in stand-by mode, e.g. setpoint is


smaller than preset limit value. Drive is cut off,
feeder continues reporting START.

6.2.3 WE Safety Indications


WE 01:
POWER DOWN
Power failure.
K 02.01 NETZAUS
Power switch turned OFF or power failure. When
restarting feeder, observe process-specific
start-up conditions and watch for effects of failure
on process.
WE 02:
FEED DRIVE OVERLOAD
Feed drive overload.
K 02.02 MS_DOSA

WE 07:
ANALOGUE INPUT P
Analogue input.
K 02.07 FP_ANAL
K 07.10 TM_PABS
K 08.10 M0_PABS
K 09.10 M1_PABS
P 10.01 adan1
P 10.02 adbe1[i]
Analog input setpoint range exceeded down.
Signal at analog setpoint input is out of admissible
range. Check connection, cabling and setpoint
transducer.
WE 08:
FEED DRIVE TEMPERATURE
Feed drive temperature too K 02.08 DA_TEMP
high.
Motor protective switch has triggered.

Motor protective switch has triggered. Check


motor, motor protective switch, motor ventilation,
and load on discharge unit. When starting feeder,
observe process-specific start-up conditions.
WE 03:
FEED DRIVE SCR FAIL
Controller feed drive.
K 02.03 REGDOS
Failure of controller built-in in feed drive unit. For
trouble shooting, see manufacturers instructions.

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6.2.4 WM Safety Indications

6.2.5 MF Safety Indications: Material Flow

This group comprises the messages of the external fill


units and auxiliary devices.
The signals of the individual devices are not available at
the inputs or, if available, at the wrong time. Check
configuration and time parameters upon commissioning. Check actual input assignment, cabling and
connections. Check valve limit switches and signal
levels (see Chapter D4, K17).
WM 01:
FILL GATE NOT OPEN
Fill gate does not open (with K 17.05.F_FKLAU
fill command available).
K 18.05 F_AUSFI
WM 02:
FILL GATE NOT CLOSED
Fill gate does not close
K 17.06 F_FKLZU
(during gravimetric discharge).
WM 03:
FILL DEVICE OVERLOAD
Motor protective switch has K 18.02MS_FILO
triggered.
WM 04:
FEEDBACK FILL DEVICE
Fill device not active
(with fill command available).
WM 05:
FILL DEVICE ACTIVE
Fill device is active (during- K 18.06 F_EINFI
gravimetric discharge)
WM 06:
VENTING
Vent valve does not open.
WM 07:
VENTILATION
Ventilating valve does not
close.

MF 01:
REFILLING TIME EXC
Refill time exceeded.
K 04.01 MATFL_O
P 06.09 tfuel.
Filling time was exceeded during feeding
operation. If refilling is initiated by signal or
menue, no message is output. Check bin level. In
case of overflow (flushing material) change time
conditions for refilling mode. Check auxiliary fill
units and control signals.
MF 02:
VOL. DISCHARGE TIME
Volumetric discharge time
K 04.02 TVOL_MA
exceeded.
P 11.03 tvolum
Volumetric discharge time during feeding was
exceeded. During discharge operation and
volumetric mode, selected by contact or menue,
no message is output. See MF 01.
MF 03
If < MIN
Fill feed rate < MIN.

K 04.03 IF_MIN
P 08.11 if_min

Fill feed rate has fallen below set limit value.


Check parameters upon commissioning, check fill
unit and material.

6.2.6 IL Safety Indications : Interlocking


K 19.05 F_ELKLA

K 19.09 F BLKLZ

IL 01:
EMERGENCY STOP
Emergency stop.
K 05.01 NOTAUS
Emergency stop switch was operated.

WM 08:
DISCHARGE GATE
Discharge gate does not
K 20.03 A_ATK
open.

IL 02:
LOCAL MAIN SWITCH
Local main switch.
K 05.02 FREISCH
Local main switch signal not available.
IL 03:
NO RELEASE
Release 3.

K 05.06 NO_FREI
K 05.03 FREI_1
K 05.04 FREI_2
K 05.05 FREI_3

Release 1 and 2 signals, or release 3 signal not


available or Local Mode is active.
99

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6.2.7 Controller CO
CO 01:
Deviation.

6.2.8 Calibration CA

DEVIATION
K 11.03 DA_REGA
P 05.08 diffmax
P 05.09 regtim

Deviation exceeds the set time threshold. Check


parameters upon commissioning. Check fill unit
for tightness. Check discharge unit and material
discharge, check for disturbing effects on weigh
bin (DAE switched off?). Check controller setting
upon commissioning.
CO 02:
SETPOINT LIMITED
Setpoint limited.
K 11.04 NOTSOL
P 05.12 notsol
P 01.02 pnenn
Feed rate setpoint is too high and was reduced to
nominal feed rate, or emergency setpoint was
activated.
CO 03:
CONTROLLER OUT LIMIT
Controller out of limit.
K 11.05 REG_ERR
P 05.06 go
P 05.07 gu
Controller control magnitude is limited by upper
or lower control magnitude limit. Frequent
occurance can affect feeding accuracy.
Adapt external controller, calibrate (upon
commissioning). If message occurs frequently,
check material discharge and controller setting
during operation.
CO 04:
COMP. PAR. NOT OK
Control magnitude compen- K 11.12 ST_KOMP
sation error.
P 05.13 or P 05.23
The characteristic curve computed from
compensation points does not rise monotonously.
Cut off compensation, check compensation point
values.

CA 01:
LC OUT < MIN
Load cell input underamplified.

K 13.01 WZ_MIN

Input of load cell measured value transducer is


underamplified. In case of frequent occurance,
check mechanical and electrical equipment.

CA02:
LC OUT > MAX
Load cell input overampliK 13.02 WZ_MAX
fied.
Input of load cell measured value transducer is
overamplified, measured value not reliable.
Check mechanical equipment, check bin for
overflow and impacts on bin.

CA 03:
PLL OVERFLOW
PLL overflow.
K 13.03 GA_ERR
Discharge unit speed transducer does not provide
usable signal. Check speed transducer and
cabling.

CA 04:
AMPLIFICATION MAX
MAX amplification.
K 13.04 VERST_M
Load cell measured value transducer operates
with maximum amplification factor ( approx. 3%
of load cell rated capacity). Check rated data
(upon commissioning). With rated data being
correct, measuring capability is not affected.

CA 05:
PRELOAD < 5%
Preload below 5%.
K 13.05 VORL_MI
Dead weight is below 5 % of load cell rated
capacity. Check mechanical equipment for
positive connection, check transit restraints and
rated data upon commissioning.

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CA 06:
PREL + BUFF + FEED > NOM.
Preload + buffer + amount
K 13.06 F_WZNEN
mes_res exceeds load cell
P 01.05 hub[i]
rated capacity.
P 01.06 puffer[i]
P 02.01 wz_nenn
P 02.08 mes_res

CA 13:

INPUT COMP > MAX


K 24.05 D_MEMAX

Pressure compensation upper full scale value


exceeded up.

The totals weight (tare, buffer, feed amount) is


higher than load cell rated capacity. Check
parameters. Acknowledge message and adapt
Parameter P 01.05, or P 02.08.
CA 07:
HMIN1 < HMIN2
HMIN1 below HMIN2.
K 13.07 HMIN2_M
P 06.01 hmin1
P 06.02 hmin2
Set contact HMIN1 is smaller than safety contact
HMIN2. Change parameters.

6.2.9 MAX Limit Values HI


HI 01:
FEEDRATE I HI
Feed rate higher PMAX.
K 12.02 K_PMAX
P 08.02 pmax

CA 08:
HMIN1 > HMAX1
HMIN1 exceeds HMAX1.
K 13.08 HMAX1_M
P 06.03 hmax[i]

Actual feed rate exceeds set maximum feed rate.


Check setpoint and parameters.

See CA 07.

HI 02:
BIN LEVEL > BMAX1
Bin level exceeds BMAX1.
K 12.05 K_BMAX1
P 08.05 bmax1[i]

CA 09:
SIMULATION ACTIVE
Simulator active.
K 13.09 SIM_AKT
Load cell or speed signal simulator is active in
Test Mode.
CA 10:
LC SUPPLY BIN < Min
Supply bin load cell input
K 21.06 WZVB_MI
underamplified.
See CA 01.

HI 03:
BIN LEVEL > BMAX2
Bin level exceeds BMAX2.
K 12.06 K_BMAX2
P 08.06 bmax2[i]
Bin level exceeds limit value BMAX2.
HI 04:
SPEED HI
Speed exceeds NMAX.

CA 11:
LC SUPPLY BIN > Max
Supply bin load cell input
K 21.07 WZVB_MA
overamplified.
See CA 01.
CA 12:

Bin level exceeds limit value BMAX1.

INPUT COMP < MIN


K 24.04 D_MEMIN

Pressure compensation lower full scale value


exceeded down.

K 12.08 K_NMAX
P 08.08 nmax

Discharge unit speed exceeds set maximum


speed. Check material for discharge behaviour,
check parameters and discharge unit.
HI 05:
SUPPLY BIN HI
Supply bin level exceeds
K 21.04 FVB_MAX
VBMAX.
P 16.02 vbmax
Supply bin level exceeds set maximum value.
99

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HI 06:
MEAS. VAL. COMP > MAX
Pressure > MAX
K 24.03 D_MAX
P 20.04 d_max
HI 09:
ZEROING LIMIT
Zero setting limit exceeded. K 23.02 ERR_NUL
P19.02 gr_nul
Refers to zeroing of bin level display via external
contact.

SIMPLEX
6.2.10 MIN Limit Values LO
LO 01:
FEDDRATE I LO
Feed rate below PMIN.
K 12.01 K_PMIN
P 08.01 pmin
Actual feed rate has fallen below set minimum
feed rate. Check feed rate setpoint, check
parameters.
LO 02:
BIN LEVEL < BMIN1
Bin level below BMIN1.
K 12.03 K_BMIN1
P 08.03 bmin1
Bin level has fallen below limit value BMIN 1.
LO 03:
BIN LEVEL < BMIN2
Bin level below BMIN2
K 12.05 K_BMIN2
P 08.04 bmin2
Bin level has fallen below limit value BMIN2.
LO 04:
SPEED LO
Speed below NMIN.

K 12.07 K_NMIN
P 08.07 nmin

Discharge unit speed has fallen below set


minimum speed. See HI 04.
LO 05:
SUPPLY BIN LO
Supply bin level below
K 21.03 FVB_MIN
VBMIN.
P 16.01 vbmin
Supply bin level has fallen below set minimum
value.
L0 06:
MEAS. VAL. < MIN
Pressure < MIN
K 24.02 D_MIN
P 20.03 d_min

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MULTICONT

SIMPLEX

Annex A: Alphabetic Search List


Abort Batch, Mode 1
Abort Batch, Test Mode
Abort Batch, Mode 0
Absolute Feed Rate Setpoint
Absolute Feed Rate Setpoint
Absolute Setpoint
Acknowledge Event Message
Activate Emergency Setpoint
Actual Feed Rate, Limit Value
PMAX
Actual Feed Rate IKomp1
Actual Feed Rate IKomp3
Actual Feed Rate IKomp4
Actual Feed Rate IKomp2
Actual Feed Rate 1, Zero Point
Actual Feed Rate 3, Zero Point
Actual Feed Rate 3, Range
Actual Feed Rate 2, Range
Actual Feed Rate 1, Range
Actual Feed Rate Analog Output
Actual Feed Rate 3
Actual Feed Rate 2
Actual Feed Rate 1
Actual Feed Rate 2, Zero Point
Actual Feed Rate SE Bus
Actual Feed Rate Display
Actual Feed Rate, Limit Value
PMIN
Actual Feed Rate IKomp5
Adaptation Factor
Afterflow Totalization
Agitator Threshold
Amplification MAX
Analog Output Inverted
Anti-Blocking Time
Automatic Initial Filling
START/STOP
Auxiliary Devices Active

9941

Batch Setpoint Mode 1


Batch Setpoint Mode 0
Batch Setpoint Test Mode
Batch Processor
Bin Level, Range
Bin Level Source
Bin Level < HMIN2
Bin Level < BMIN1
Bin Level Limit Value BMIN2
Bin Level Limit Value BMIN1
Bin Level Limit Value BMAX1

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K 16.05
K 16.06
K 16.04
K 09.10
K 07.10
K 08.10
K 10.01
K 11.01

M1_BATA
TM_BATA
M0_BATA
M1_PABS
TM_PABS
M0_PABS
STCLR
QU_NOTS

P 08.02
P 05.15
P 05.19
P 05.21
P 05.17
P 09.01
P 09.15
P 09.16
P 09.04
P 09.02

pmax
I_1[i]
I_3[i]
I_4[I]
I_2[i]
P1_Anh.
P3_Anh
P3_BER
P1_Ber.[i]
P1_Ber.[i]

P 07.02
K 14.08
K 10.14
K 10.13
P 09.03
P 07.03
P 07.01

pdatau
P_IST3
P_IST2
P_IST1
P2_Anh.
psetau
plbtau

P 08.01
P 05.23
P 12.04
P 11.01
P 08.09
K 13.04
K 14.07
P 05.28

pmin
I_5[i]
hkadap
tnach
rwerk[i]
VERST_M
INV_AKT
t_blksch

K 03.02 FIL_AUT
K 19.01 HIFIL_D
K 16.11
K 16.10
K 16.12
K 00.08
P 09.06
K 21.01
K 01.01
K 12.03
P 08.04
P 08.03
P 08.05

M1_PBAT
M0_PBAT
TM_PBAT
SE*_AKT
FG_Ber[i]
QU_FGVB
FHMIN2
K_BMIN1
bmin2
bmin1
bmax1[i]

Bin Level Limit Value BMAX2


Bin Level
Bin Level > FVBMAX
Bin Level < FVBMIN
Bin Level, Load Cell Input
Bin Level Output
Bin Level < BMIN2
Bin Level > BMAX2
Bin Level > BMAX1
Blending Prolongation
Buffer Amount

P 08.06
K 10.15
K 21.04
K 21.03
K 10.10
K 21.02
K 12.04
K 12.06
K 12.05
P 04.05
P 01.06

bmax2[i]
FGEW
FVB_MAX
FVB_MIN
QU_FGEW
FGVB
K_BMIN2
K_BMAX2
K_BMAX1
TB_DAE
puffer[i]

Cable Breakage/Short Circuit


Check Weight
Clean Compressed Air Filter
Clean Suction Filter
CLOSE Ventilating Valve
Control Magnitude YKomp3
Control Magnitude Elevation
ANH
Control Magnitude YKomp5
Control Magnitude YKomp4
Control Magnitude Filter GTAU
Control Magnitude YKomp2
Control Magnitude YKomp1
Controller Memory
Controller Out Of Limit

K 02.06
P 02.06
K 19.12
K 19.11
K 19.07
P 05.18

F_KABEL
pruef
DRUCKFIL
SAUGFIL
BLKL_ZU
Y_3[i]

P 05.08
P 05.22
P 05.20
P 05.11
P 05.16
P 05.14
K 11.02
K 11.05

anh
Y_5[i]
Y_4[i]
gtau
Y_2[i]
Y_1[i]
MERKREG
REG_ERR

DAE Time Monitoring


K 01.03 T_DAE
DAE Active
K 01.04 DAE_AKT
Dead Time Elements
Preselected
K 22.11 TOT_GEW
Dead Time
P 17.01 Totzeit
Dead Time Element
START/STOP, Preselect M0
K 22.07 TOT_IM0
Dead Time Element
START/STOP Active
K 22.13 TOT_ON
Dead Time Element Setpoint
Active
K 22.12 TOT_PON
Dead Time Element
START/STOP, Clock ON M0 K 22.09 TOT_TI0
Dead Time Element
START/STOP, Clock ON M1 K 22.10 TOT_TI1
Dead Time Element Setpoint
Clock ON M0
K 22.03 TOT_TM0
Dead Time Element Setpoint
Clock ON M1
K 22.04 TOT_TM1
Deviation, Range
P 09.14 r_Ber
Deviation, Zero Point
P 09.13 r_Anh.
Deviation
K 11.10 AA_REGA
Discharge Gate Does Not Open K 20.03 F_ATK

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Alphabetic Search List


FH 399 GB/ A - 1

SIMPLEX

MULTICONT

Discharge Gate Open


Discharge Limit With Filling
Error
Discharge With Filling Error
Display Format and Units
Drive Signal Speed
Drives OK
Dynamic Factor

Filling Error Request


Filter Cleaning, Pulse Interval
P 06.11 LEERSPEZ Filter Time
K 03.07FILST_SPEZ
Fill Weight, Analog Output, EleP 14.01 vbdim
vation
K 06.08 LO_STEL
Fill weight, Display Format and
K 02.00 ANTR_OK
Dimension
P 05.01 dynfak
Fill Weight Filter

Electrical Equipment Ready


Emergency Stop
Emergency Setpoint Limit
Error: Feed Drive Controller
Error: Agitator Overload
Error: Fill Device Overload
Error: Load Cell Overload
Error: Auxiliary Drives
Overload
Error: Feed Drive Overload
Feed Amount
Feed Amount FD, Unit and
Display Format
Feed Rate, Dimension and
Display Format
Feed Amount, Zero Point
Setpoint, Zero Point
Feed Rate Pre-act Contact
Feed amount HMAX1
Feed Amount HMIN2
Feed Amount HMIN1
Feed Amount, Range
Feed Amount
Feed Rate < PMIN
Feed Rate > PMAX
Feed Drive Temperature Too
High
Feed Unit Control Magnitude
Feeder Blocked
Fill Gate Does Not Open
Fill Gate Open
Fill Gate Does Not Close
Fill Gate Closed
Fill Device Inactive
Fill Feed Rate, Limit Value IF-

K 05.07
K 05.01
P 05.12
K 02.03
K 02.04
K 18.02
K 01.06

EL_BER
NOTAUS
notsol
REG_DOS
MS_RUER
MS_FILO
WZUEBER

K 02.05
K 02.02
P 07.04

MS_HILA
MS_DOSA
htau

P 01.04

hdim

P 01.01
P 09.07
P 09.09
P 12.01
P 06.03
P 06.02
P 06.01
P 09.08
K 10.18
K 12.01
K 12.02

pdim
H_Anh
Ps_Anh
pvor
hmax[i]
hmin2
hmin1
H_Ber[i]
AA_HUB
K_PMIN
K_PMAX

K 02.08
K 10.12
K 01.02
K 17.05
K 17.03
K 17.06
K 17.02
K 18.05

DA_TEMP
STL_DOS
BLOCKSC
F_FKLAU
FKL_RMA
F_FKLZU
FKL_RMZ
F_AUSFI

P 08.11
K 04.03
K 06.05

if_min
IF_MIN
LO_FKLA

P 01.13
K 17.09
K 03.01
K 17.01
K 18.03
K 17.08
K 18.01

if_dim
DA_FKLZ
FIL_ST
FKL_DA
FILOR_R
DA_FKLA
FILOR_D

MIN

Fill Feed Rate < IFMIN


Fill Gate Open
Fill Feed Rate IF, Unit and
Display Format
Fill Gate Open
Fill Control START/STOP
Fill Gate Available
Fill Device Active
Fill Gate Closed
Fill Device Available

Alphabetic Search List


FH 399 GB/ A - 2

K 20.01

RM_ATK

Technische
Redaktion BVED

P 06.10
P 13.05
P 04.01

FIL_MODE
tfilter
filter

P 09.05

FG_Anh.

P 01.03
P 07.05

bdim
btau

General Alarm
General Warning

K 10.04
K 10.05

S_ALARM
S_WARN

HMIN1 < HMIN2


HMIN1 > HMAX1

K 13.07
K 13.08

HMIN2_M
HMAX1_M

Initial Filling, Pulse Time


Initial Filling, Pulse Interval
Initialize Dead
Time Element Setpoint
Input/Output Unit 3
Input/Output Unit 2
Input/Output Unit 1
Invert Limit Switch
Invert Ventilating Valve Limit
Switch
Invert Vent Valve Limit Switch

P 06.04
P 06.05

te_puls
te_paus

K 22.06
K 00.05
K 00.04
K 00.03
K 20.04

TOT_INI
EA3_AKT
EA2_AKT
EA1_AKT
ATKL_IN

K 19.14
K 19.13

BLKL_IN
ELKL_IN

P 00.02
P 05.05
P 02.03

spr
tv[i]
fmech

P 02.01
P 14.05

wz_nenn
vb_filt

P 02.02
P 14.04
P 02.05
K 13.02

wz_kenn
vwz_ken
wz_filt
WZ_MAX

K 24.05

D_MEMAX

K 13.06
P 14.03
K 13.01

F_WZNEN
vwz_nen
WZ_MIN

K 24.04

D_MEMIN

P 10.03

I_adan1

K 06.09
P 10.04

LO_AKT
I_adbe1

P 05.07
P 20.06

gu
d_vork

Language
Lead Time TV
Lever Ratio
Load Cell Rated Capacities
WZNENN
Load Cell Filter
Load Cell Characteristic Value
E
Load Cell Characteristic E
Load Cell Filter
LC Input > MAX
Load Cell Input (Pressure)
> MAX
Load > Load Cell Rated
Capacity
Load Cell Rated Capacities
LC Input < MIN
Load Cell Input (Pressure)
> MIN
Local Speed Setpoint, Zero
Point
Local Mode Preselection
Active
Local Speed Setpoint, Range
Lower Control Magnitude Limit
gu
Lower Full Scale Value

Transmission to third parties and reproduction of this documentation are not


permitted. SCHENCK PROCESS GmbH
reserves all rights of ownership and co-

9941

MULTICONT

9941

SIMPLEX

Machine Control Station 1


Machine Control Station 2
Main Contact
Maintenance Interval Reached
Maintenance Interval
Material Flow OK
Max. Setpoint Change
Max. Increase in STOP State
Max. Setpoint Increase
Maximum Refilling Time
Mean Value Deviation
Measurement Data Acquisition
Unit 2
Measurement Data Acquisition
Unit 1
Measuring Reserve
Measuring System
Message: Feeder started
Message: Threshold Deviation
Message: Feeder Fills
Message: Deviation Monitoring
Time
Message: Deviation
Message: Setpoint Limited
Message: Fill Device Active
Message: Auxiliary Drive started
Mode 1 Preselection Active
Mode 0 Preselection Active
Monitoring Time

K 00.06
K 00.07
K 16.08
K 01.05
P 02.07
K 04.00
P 05.25
P 05.26
P 05.24
P 06.09
P 07.07

LB1_AKT
LB2_AKT
HAUPTK
WARTUNG
wartint
MATFL_O
deltadelta_f
delta+
tfuell
etau

K 00.02 ME2_AKT
K 00.01
P 02.08
K 14.05
K 10.07
P 05.09
K 03.06

ME1_AKT
mes_res
mes_sys
W_EIN
diffmax
FIL_AKT

P 05.10
K 11.03
K 11.04
K 18.06

regtim
DA_REGA
NOTSOL
F_EINFI

K 10.19
K 09.08
K 08.08
P 04.04

H_EIN
M1_AKT
M0_AKT
twach

Negative Feed Rate Output


No Release
No EMERGENCY STOP
No SI Units
No Release
Nominal Bin Level FVNenn
Nominal Speed NNENN
Nominal Fill Weight FGNENN
Nominal Feed Rate PNENN
Nominal Feed Amount FDNENN
Nominal Fill Feed Rate IFNENN
Not Dedicated
Not Dedicated
Number of Compensation
Points
Number of Revolutions
Number of Revolutions
Number of Revolutions

K 14.08
K 05.06
K 05.12
K 00.11
K 05.06
P 14.02
P 01.08
P 01.07
P 01.02
P 01.05
P 01.14
K 17.07
K 16.09

I2_INV
NO_FREI
NO_NOT
NON-SI
NO_FREI
vbnenn
nnenn
bnenn[i]
pnenn[i]
hub[i]
if_nenn

P 05.13
P 07.06
K 10.11
K 10.17

komppkt
ntau
QU_DREH
DREHZ

OPEN Vent Valve


OPEN Fill Gate
OPEN Discharge Gate
Output Normalization, Range

K 19.04
K 17.04
K 20.02
P 14.07

ELKL_AU
FKL_AUF
ATK_AUF
vbdakor

Transmission to third parties and reproduction of this documentation are not


permitted. SCHENCK PROCESS GmbH
reserves all rights of ownership and co-

Output Normalization,
Zero Point

P 14.06 vbanh

P Component KP
Password Active
PLL Overflow
Power Failure
Pre-contact
Pre-assign Setpoint Dead
Time Element
Pre-suction Time tvs
Pre-load Compensation
Preload < 5 %
Preload Compensation (FG)
Preselect Discharge Mode
Preselect Mode 0
Preselect Local Mode
Preselect Dead
Time Element Setpoint M1
Preselect START/STOP Dead
Time Element M1
Preselect Refilling Mode
Preselect Dead
Time Element Setpoint M0
Preselect Test Mode
Preselect Batching Test Mode
Preselect Discharge Mode
Preselect Mode 1
Preselect Batching Mode 0
Preselect Batching Mode 1
Preselect Discharge Mode
Pressure Compensation Filter
Pressure Compensation Input
Pressure Compensation Range
Pressure > d-max
Pressure > d-max
Pressure < d-min
Pressure > d-min
Probability Factor

K 22.01
K 07.01
K 16.03
K 09.07
K 09.01
K 16.01
K 16.02
K 08.07
P 20.07
K 24.01
P 20.02
K 24.03
P 20.04
K 24.02
P 20.03
P 04.02

TOT_VM0
TM_VORW
TM_BATQ
M1_LVOR
M1_VORW
M0_BATQ
M1_BATQ
M0_LVOR
wztau
D_QU
d_norm
D_MAX
d_max
D_MIN
d_min
warfak

Range Correction
Range Correction KORFV
Reaction Time tk
Ready to Start in Mode 1
Ready in Mode 0
Ready in Mode 1
Ready to Start in Mode 0
Refill Time Exceeded
Refilling, Break Time
Refilling, Pulse Time
Relative Feed Rate Setpoint
Relative Feed Rate Setpoint
Release 1
Release 3
Release 2

P 03.03
P 15.02
P 13.07
K 05.11
K 05.08
K 05.09
K 05.10
K 04.01
P 06.07
P 06.06
K 08.11
K 09.11
K 05.03
K 05.05
K 05.04

kor_ber
vb_kor
tklapp
M1_EBER
M0_BER
M1_BER
M0_EBER
TFIL_MA
tf_paus
tf_puls
M0_PREL
M1_PREL
FREI_1
FREI_3
FREI_2

Technische
Redaktion BVED

P 05.03
P 00.01
K 13.03
K 02.01
K 16.07

kp[i]
Passakt
GA_ERR
NETZAUS
VORKON

K 22.05
P 13.06
P 15.03
K 13.05
P 03.04
K 07.07
K 08.01
K 06.01

TOT_VOR
tv_s
vb_vork
VORL_MIN
b_vork[i]
TM_LVOR
M0_VORW
LO_VORW

K 22.02 TOT_VM1
K 22.08 TOT_IM1
K 10.03 FIL_VOR

Alphabetic Search List


FH 399 GB/ A - 3

SIMPLEX
Reset Totalizing Counter 1
Reset Totalizing Counter 2
Reset Totalizing Counter 2
Reset Totalizing Counter 1
Reset Totalizing Counter 1
Reset Totalizing Counter 2
Residual Amount Pre-Act
Contact
Residual Amount Main Contact
Saftey Disconnector
SE Memory
Set Error to Zero
Set Error to Zero
Setback Time TN
Set Limit to Zero
Setpoint Bypass
Setpoint, Range
Setpoint, Range
Setpoint, Zero Point
Setpoint 0
Setpoint
Setpoint, Analog
Input Range < MIN
Set Result to Zero
SettlingTime
Simulated Refill Time
Simulator Active
SPC Time
SPC Number
SPC Filter
Speed, Limit Value MAX
Speed, Limit Value MIN
Speed, Zero Point
Speed Reset
Speed, Range
Speed > NMAX
Speed Control Setback Time
Speed / Frequency Display
Speed Control P-Component
Speed < NMIN
Stand-By Limit
START/STOP
START/STOP
START/STOP
Start Supply Bin Ventilation
Start Feed Screw
Start Local Funnel Blow-Out
Start Agitator
Start Fill Device
Start Feeder
Start-Up Time
Start Feeder
Start Feed Unit
Start Vibrator

Alphabetic Search List


FH 399 GB/ A - 4

MULTICONT
K 07.03
K 09.04
K 07.04
K 08.03
K 09.03
K 08.04

TM_RES1
M1_2RES
TM_RES2
M0_1RES
M1_1RES
M0_2RES

P 12.02
P 12.03

vbat
hbat

K 05.02
K 00.09
K 23.01
K 23.02
P 05.04
P 19.02
P 05.02
P 09.10
P 10.02
P 10.01
K 11.06
K 10.16

FREISCH
SE_MEM
QU_NUL
ERR_NUL
tn[i]
gr_nul
bn[i]
Ps_Ber.[i]
adbe1[i]
adan1
PSOLNUL
P_SOLL

K 02.07
P 19.01
P 06.08
P 18.01
K 13.09
P 02.09
P 02.11
P 02.10
P 08.08
P 08.07
P 09.11
P 05.32
P 09.12
K 12.08
P 05.31
K 10.20
P 05.30
K 12.07
P 05.29
K 07.02
K 09.02
K 08.02
K 19.06
K 06.07
K 19.03
K 06.06
K 18.04
K 09.00
P 11.02
K 08.00
K 06.02
K 14.03

FP_ANAL
erg_nul
tbruhe
tsim_fu
SIM_AKT
spczeit
spcanza
xdfilter
nmax
nmin
n_Anh.
norm_n
n_Ber.
K_NMAX
tn_n
rin_frq
Kp_n
K_NMIN
standby
TM_I/O
M1_IO
M0_IO
BL_VORB
LO_SCHN
TRIAUS
LO_RWEI
FILOR_E
M1_EIN
tanfahr
M0_EIN
LO_STAR
RUET_EI

Technische
Redaktion BVED

Start Refilling
Start Feeder
Start Agitator
Start Funnel Blow-out
Start Refilling
Start Supply Bin Fill Device
Start Refilling
Start Feed Drive

K 09.05
K 07.00
K 10.06
K 19.10
K 07.05
K 21.05
K 08.05
K 10.00

M1_FSTA
TM_EIN
RW_EIN
TRIAUS
TM_FSTA
FILORVB
M0_FSTA
EIN_DOS

START Refilling
START/STOP DAE
START/STOP Speed Controller
START Feed Unit

K 03.05
K 11.11
K 11.14
K 06.00

FIL_EIN
DAE.AKT
NREG_IO
LO_EIN

K 11.12
K 09.06
K 08.06
K 14.01
K 14.02
K 06.03
K 07.06
K 14.09
P 13.03
P 16.04
P 16.03

ST_KOMP
M1_FSTO
M0_FSTO
QU_Z1ST
QU_Z2ST
LO_STOP
TM_FSTO
I3_Store
tn1
vhmax
vhmin

P 13.01

tv_puls

P 13.02

tv_paus

K 21.07

WZVB_MA

K 21.06
P 16.02
P 16.01
K 03.03

WZVB_MI
vbmax
vbmin
NOFILL

P 03.02
P 15.01
P 03.01
K 07.08

p_rest[i]
vb_tara
h_rest[i]
TM_AKT

P 01.09

fm1dim

P 01.10

fm1puls

P 01.12
K 10.09
K 10.08

fm2puls
FM2_IA
FM1_IA

P 01.11

fm2dim

P 05.06

go

START/STOP Control Magnitude Compensation


Stop Refilling
Stop Refilling
Stop Totalizing Counter 1
Stop Totalizing Counter 2
Stop Feed Unit
Stop Refilling
Store Feed Rate 3
Suction Time tn1
Supply Bin VHMAX
Supply Bin VHMIN
Supply Bin Ventilation, Pulse
Time
Supply Bin Ventilation, Pulse
Interval
Supply Bin Load Cell
Input > MAX
Supply Bin Load Cell
Input < MIN
Supply Bin VBMAX
Supply Bin VBMIN
Suppress Filling
Tare (FG)
Tare N
Tare (FD)
Test Mode Preselection Active
Totalizing Counter 1, Display
and Output Format
Totalizing Counter 1, Pulse
Length
Totalizing Counter 2, Pulse
Length
Totalizing Counter 2
Totalizing Counter 1
Totalizing Counter 2, Display
and Output Format
Upper Control Magnitude Limit
go

9941

Transmission to third parties and reproduction of this documentation are not


permitted. SCHENCK PROCESS GmbH
reserves all rights of ownership and co-

MULTICONT

SIMPLEX

Upper Full Scale Value

P 20.01 d_nenn

Variance
Vent Valve Open
Vent Valve Does Not Open
Ventilating Valve Does Not
Close
Ventilating Valve Shut
Ventilation Time tn2
Vibration Feeder Range
Vibration Feeder Range
Vibrator Threshold
Vibro Feed Rated Frequency

P 04.03 varianz
K 19.02 RMAUF_E
K 19.05 F_ELKLA
K 19.09
K 19.08
P 13.04
P 05.27
K 11.13
P 08.10
P 01.15

Volumetric Mode 2
Volumetric Discharge Time Exceeded
Volumetric Discharge Time
Volumetric Mode 2
Volumetric Mode 1
Volumetric
Volumetric Mode 2
VS Characteristic Value

F_BLKLZ
RMZU_BL
tn2
STINDEX[i]
STINDEX
Zero Ponit Pressure Compenvibro[i]
sation
frqnenn

K 08.09 M0_VOL2
K 04.02
P 11.03
K 09.09
K 10.02
K 14.04
K 07.09
P 02.04

TVOL_MA
tvolum
M1_VOL2
VOL1_EI
VOL_AKT
TM_VOL2
fgeber

P 20.05 d_tara

9941

Transmission to third parties and reproduction of this documentation are not


permitted. SCHENCK PROCESS GmbH
reserves all rights of ownership and co-

Technische
Redaktion BVED

Alphabetic Search List


FH 399 GB/ A - 5

Diese Seite ist absichtlich leer.

This page has been left blank willingly.

Cette page est vide avec intention.

MULTICONT

SIMPLEX

Annex B: List of Interfaces


B.1 Digital Inputs DE

NAME

NUMBER

CODE

DEFAULT VALUE

Error: Load Cell Overload

K 01.06

WZUEBER

-.NO

Error: Feed Drive Overload

K 02.02

MS_DOSA

EA1.DE2

Error: Feed Drive


Controller

K 02.03

REG_DOS

-.NO

Error: Agitator Overload

K 02.04

MS_RUER

EA1.DE4

Error: Auxiliary Drives


Overload

K 02.05

MS_HILA

-.NO

W2

Feed Drive Temperature


Too High

K 02.08

DA_TEMP

-.NO

Suppress Filling

K 03.03

NOFILL

EA2.DE3

EMERGENCY STOP

K 05.01

NOTAUS

-.NO

Safety Disconnector

K 05.02

FREISCH

EA1.DE1

Release 1

K 05.03

FREI_1

EA1.DE6

Release 2

K 05.04

FREI_2

-.YES

Release 3

K 05.05

FREI_3

-.NO

Preselect Local Mode

K 06.01

LO_VORW

ME2.DE1

Start Feed Unit

K 06.02

LO_STAR

ME2.DE2

Stop Feed Unit

K 06.03

LO_STOP

ME2.DE3

Fill Gate Open

K 06.05

LO_FKLA

ME2.DE4

Start Agitator

K 06.06

LO_RWEI

ME2.DE5

VALUE

SWITCH

o
p
p
p
p
o
o
p
p
o
o
o
oq
oq
oq
oq

9941

Transmission to third parties and reproduction of


this documentation are not permitted. SCHENCK
PROCESS GmbH reserves all rights of ownership
and copyrights.

Technische
Redaktion BVED

List of Interfaces
FH 399 GB/ B - 1

SIMPLEX

MULTICONT

Start Feed Screw

K 06.07

LO_SCHN

START/STOP

K 07.02

TM_I/0

LB1

Reset Totalizing Counter 1

K 07.03

TM_RES1

LB1

Reset Totalizing Counter 2

K 07.04

TM_RES2

LB1

Start Refilling

K 07.05

TM_FSTA

LB1

Stop Refilling

K 07.06

TM_FSTO

LB1

Preselect Discharge Mode

K 07.07

TM_LVOR

LB1

Preselect Mode 0

K 08.01

M0_VORW

LB1

START/STOP

K 08.02

MO_IO

ZBS

Reset Totalizing Counter 1

K 08.03

M0_1RES

ZBS

Reset Totalizing Counter 2

K 08.04

M0_2RES

ZBS

Start Refilling

K 08.05

M0_FSTA

ZBS

Stop Refilling

K 08.06

M0_FSTO

ZBS

Preselect Discharge Mode

K 08.07

M0_LVOR

ZBS

Preselect Mode 1

K 09.01

M1_VORW

LB1

START/STOP

K 09.02

M1_IO

LB1

Reset Totalizing Counter 1

K 09.03

M1_1RES

LB1

Reset Totalizing Counter 2

K 09.04

M1_2RES

LB1

Start Refilling

K 09.05

M1_FSTA

LB1

Stop Refilling

K 09.06

M1_FSTO

LB1

Preselect Discharge Mode

K 09.07

M1_LVOR

LB1

-.NO

oq
oq
o
oq
oq
o
oq
oq
o
o
oq
oq
o
oq
oq
o
o
oq
op
o
9941

List of Interfaces
FH 399 GB/ B - 2

Technische
Redaktion BVED

Transmission to third parties and reproduction of


this documentation are not permitted. SCHENCK
PROCESS GmbH reserves all rights of ownership
and copyrights.

MULTICONT

SIMPLEX

Acknowledge Event
Message

K 10.01

STCLR

EA1.DE5

Volumetric Mode 1

K 10.02

VOL1_EI

EA2.DE4

Activate Emergency
Setpoint

K 11.01

QU_NOTS

EA2.DE5

Vibration Feeder Range

K 11.13

STINDEX

Activate Emergency
Setpoint

K 11.01

QU_NOTS

EA2.DE5

Vibration Feeder Range

K 11.13

STINDEX

Stop Totalizing Counter 1

K 14.01

QU_Z1ST

-.NO

Stop Totalizing Counter 2

K 14.02

QU_Z2ST

-.NO

Store Feed Rate 3

K 14.09

I3_Store

-.NO

Preselect Batching Mode 0

K 16.01

M0_BATQ

ZBS

Preselect Batching Mode 1

K 16.02

M1_BATQ

LB1

Preselect Batching Test


Mode

K 16.03

TM_BATQ

Abort Batch, Mode 0

K 16.04

M0_BATA

ZBS

Abort Batch, Mode 1

K 16.05

M1_BATA

LB1

Abort Batch, Test Mode

K 16.06

TM_BATA

LB1

Fill Gate Closed

K 17.02

FKL_RMZ

ME1.DE3

Fill Gate Open

K 17.03

FKL-RMA

ME1.DE2

Error: Fill Device Overload

K 18.02

MS_FILO

-.NO

Fill Device Active

K 18.03

FILOR_R

-.NO

Vent Valve Open

K 19.02

RMAUF_E

ME1.DE4

LB1

W1

o
o
o
o
o
o
o
o
oq
o
o
o
o
o
o
op
op
p
o
op

9941

Transmission to third parties and reproduction of


this documentation are not permitted. SCHENCK
PROCESS GmbH reserves all rights of ownership
and copyrights.

Technische
Redaktion BVED

List of Interfaces
FH 399 GB/ B - 3

SIMPLEX

MULTICONT

Start Local Funnel


Blow-out

K 19.03

TRIAUS

ME2.DE6

Ventilating Valve Shut

K 19.08

RMZU_BL

ME1.DE5

Discharge Gate Open

K 20.01

RM_ATK

.0

Preselect Dead Time


Element Setpoint Mode 0

K 22.01

TOT_VM0

Preselect Dead Time


Element Setpoint Mode 1

K 22.02

TOT_VM1

Dead Time Element


Setpoint Clock ON M0

K 22.03

TOT_TM0

Dead Time Element


Setpoint Clock ON M1

K 22.04

TOT_TM1

Preassign Dead Time


Element Setpoint

K 22.05

TOT_VOR

Initialize Dead Time


Element Setpoint

K 22.06

TOT_INI

Dead Time Element


START/STOP, Clock ON
M0

K 22.07

TOT_IM0

Dead Time Element


START/STOP, Clock ON
M1

K 22.08

Dead Time Element


START/STOP, Clock ON
M0

K 22.09

Dead Time Element


START/STOP, Clock ON
M1

K 22.10

Set Error to Zero

K 23.01

-.NO

-.NO

-.NO

-.NO

-.NO

-.NO

-.NO

-.NO

-.NO

TOT_M1

TOT_TI0

TOT_TI1
-.NO
QU_NUL

oq
op
op
o
o
o
o
o
oq
o

-.NO

o
oq

Other source types are eligible as well.

9941

List of Interfaces
FH 399 GB/ B - 4

Technische
Redaktion BVED

Transmission to third parties and reproduction of


this documentation are not permitted. SCHENCK
PROCESS GmbH reserves all rights of ownership
and copyrights.

MULTICONT

SIMPLEX

B.2 Digital Outputs DA

NAME

NUMBER

CODE

DEFAULT VALUE

Drives OK

K 02.00

ANTR_OK

Start Refilling

K 03.05

FIL_EIN

EA1.DA3

Message: Feeder Fills

K 03.06

FIL_AKT

EA1.DA6

Material Flow OK

K 04.00

MATFL_O

Refill Time Exceeded

K 04.01

TFIL_MA

W1

Volumetric Discharge
Time Exceeded

K 04.02

TVOL_MA

W1

Fill Feed Rate < IFMIN

K 04.03

IF_MIN

No Release

K 05.06

NO_FREI

Eletrical Equipment Ready

K 05.07

EL_BER

Ready in Mode 0

K 05.08

M0_BER

EA1.DA5

Ready in Mode 1

K 05.09

M1_BER

Ready to Start in Mode 0

K 05.10

M0_EBER

Ready to Start in Mode 1

K 05.11

M1_EBER

No EMERGENCY STOP

K 05.12

NO_NOT

Local Mode Preselection


Active

K 06.09

LO_AKT

Test Mode Preselection


Active

K 07.08

TM_AKT

Mode 0 Preselection
Active

K 08.08

M0_AKT

W1
W2

VALUE

SWITCH

o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o

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List of Interfaces
FH 399 GB/ B - 5

SIMPLEX

MULTICONT

NAME

NUMBER

CODE

DEFAULT VALUE

Mode 1 Preselection
Active

K 09.09

M1_AKT

Start Feed Drive

K 10.00

EIN_DOS

EA1.DA1

General Alarm

K 10.04

S_ALARM

EA1.DA2

General Warning

K 10.05

S_WARN

EA1.DA7

Start Agitator

K 10.06

RW_EIN

EA1.DA4

Message: Feeder ON

K 10.07

W_EIN

Message: Auxiliary Drive


ON

K 10.19

H_EIN

Message: Deviation

K 11.03

DA_REGA

W1

Message: Setpoint Limited

K 11.04

NOTSOL

W1

Controller Out of Limit

K 11.05

REG_ERR

W1

Feed Rate < PMIN

K 12.01

K_PMIN

W2

Feed Rate > PMAX

K 12.02

K_PMAX

W2

Bin Level < BMIN1

K12.03

K_BMIN1

W2

Bin Level < BMIN2

K 12.04

K_BMIN2

W2

Bin Level > BMAX1

K 12.05

K_BMAX1

W2

Bin Level > BMAX2

K 12.06

K_BMAX2

W2

Speed < NMIN

K 12.07

K_NMIN

W2

Speed > NMAX

K 12.08

K_NMAX

W2

Start Vibrator

K 14.03

RUET_EI

Volumetric

K 14.04

VOL_AKT

EA2.DA7

VALUE

SWITCH

o
o
p
p
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
9941

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FH 399 GB/ B - 6

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MULTICONT

SIMPLEX

NAME

NUMBER

CODE

DEFAULT VALUE

Analog Output Inverted

K 14.07

INV_AKT

Pre-act Contact

K 16.07

VORKON

Main Contact

K 16.08

HAUPTK

OPEN Fill Gate

K 17.04

FKL_AUF

EA2.DA2

Fill Gate Closed

K 17.08

DA_FKLA

Fill Gate Open

K 17.09

DA_FKLZ

Start Fill Device

K 18.04

FILOR_E

OPEN Vent Valve

K 19.04

ELKL_AU

EA2.DA3

Start Supply Bin


Ventilation

K 19.06

BL_VORB

EA2.DA4

CLOSE Ventilating Valve

K 19.07

BLKL_ZU

EA2.DA5

Start Funnel Blow-out

K 19.10

TRIAUS

EA2.DA6

Clean Suction Filter

K 19.11

SAUGFIL

OPEN Discharge Gate

K 19.12

DRUCKFIL

Discharge Gate Does Not


Open

K 20.02

ATK_AUF

Bin Level < FVBMIN

K 20.03

F_ATK

Bin Level > FVBMAX

K 21.03

FVB_MIN

W2

Start Supply

K 21.04

FVB_MAX

W2

Bin Fill Unit

K 21.05

FILORVB

Dead Time Elements


Preselected

K 22.11

TOT_GEW

VALUE

SWITCH

o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o

9941

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List of Interfaces
FH 399 GB/ B - 7

SIMPLEX

MULTICONT

NAME

NUMBER

CODE

DEFAULT VALUE

Dead Time Element


Setpoint Active

K 22.12

TOT_PON

START/STOP Dead Time


Element Active

K 22.13

TOT_ON

Set Error to Zero

K 23.02

ERR_NUL

Pressure < d-min

K 24.02

D_MIN

Pressure < dmax

K 24.03

D_MAX

VALUE

SWITCH

o
o
o
o
o

B.3 Analog and Measuring Inputs AE, GA, LC

NAME

NUMBER

CODE

DEFAULT VALUE

Drive Signal

K 06.08

LO_STEL

ME2.AE1

Absolute Setpoint

K 07.10

TM_PABS

LB1

Absolute Setpoint

K 08.10

M0_PABS

ZBS

Absolute Setpoint

K 09.10

M1_PABS

LB1

Bin Level, Load Cell Input

K 10.10

QU_FGGEW

ME1.WZ1

Number of Revolutions

K 10.11

QU_DREH

ME1.GA1

Bin Level Source

K 21.01

QU_FGVB

Pressure Compensation Input

K 24.01

D_QU

VALUE

B.4 Analog and Pulse Outputs AA, IM

NAME

NUMBER

CODE

DEFAULT VALUE

Totalizing Counter 1

K 10.08

FM1_IA

EA1.IM1

Totalizing Counter 2

K 10.09

FM2_IA

EA2.IM1

Feed Unit Control Magnitude

K 10.12

STL_DOS

EA1.AA1

VALUE

9941

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FH 399 GB/ B - 8

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MULTICONT

SIMPLEX

NAME

NUMBER

CODE

DEFAULT VALUE

Actual Feed Rate 1

K 10.13

P_IST1

EA1.AA2

Actual Feed Rate 2

K 10.14

P_IST2

Bin Level

K 10.15

FGEW

EA2.AA2

Setpoint

K 10.16

P_SOLL

Number of Revolutions

K 10.17

DREHZ

Feed Amount

K 10.18

AA_HUB

Deviation

K 11.10

AA_REGA

Actual Feed Rate 2

K 14.08

P_IST3

Bin Level Output

K 21.02

FGVB

VALUE

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This page has been left blank willingly.

Cette page est vide avec intention.

MULTICONT

SIMPLEX

Annex C:
As from Version FDW 1202-01

New Configurators:

K 02.06
K 03.02
K 03.07

Cable Breakage
Automatic Initial Filling
Spezial Fllsteuerung

Fixed to A
Fixed to .0
Fixed to .0

K 07.05
K 08.05
K 09.05

Start Filling
Start Filling
Start Filling

No automatic
initial filling
possible

K 11.06
K 12.06
K 12.07
K 12.08
K 13.01
K 13.02
K 15. ...
K 17.05
K 17.06
K 23.01

Setpoint with OFF


Bmax2
Nmin
Nmax
Amplifier Underamplifed
Amplifier Overamplified
Feed Index
Fill Gate Does Not Open
Fill Gate Does Not Close
Set Error to Zero

K 24.01

Compensation

Fixed to .1
Fixed to A
Fixed to A
Fixed to A
Fixed to A
Fixed to A
Not possible
Fixed to A
Fixed to A
Fiexed to
DE -.NO
Fixed WZ

P 01.14

Nominal Fill Feed Rate

Max.
999999.9

P 05.24
P 05.25

Max. Setpoint Incresse


Max. Setpoint Change

Max. 100.0%
Max. 100.0%

P 05.26
P 06.02
P 06.04
P 06.05
P 08.08
P 08.11
P 09.06

Max. Incesse at OFF


Hmin2
Initial Filling Pulse Time
Initial Filling Break Time
Nmax
Fill Feed Rate
Bin Level Range

Max. 10.0
Max. 100.0
Max. 4.0s
Min. 0.0 s
Max. 130 %
Max. 200.0%
Max. 100.0

P 13.07
P 14.07

Gate Response Time


Output Normalization

Max. 10.0s
Max. 100.0 V

K 01.06
K 01.07
K 02.08
K 03.07
K 05.12
K 10.19
K 10.20
K 11.13
K 11.14
K 17.08
K 17.09

WZUEBER L/C Input Overload


standby
With message SC 07
DA_TEMP Not realized
FILST_SPEZDischarge with Filling Error
NO_NOT
Not realized
H_EIN
Not realized
rin_frq
Display Vibro Feeder Frequency
STINDEX Range Selection
Vibration Feeder
NREG_IO Special Speed Control
DA_FKLA Fill Gate Closed
DA_FKLA Fill Gate Open

New Parameters:
P 01.15

frqnenn

Vibro Feeder Frequency


Display
P 02.08 mes_res
Measuring reserve
P 02.09...11
SPC Parameter for
diagnosis and quality tool
P 04.05 TB_DAE
DAE Blending Time
P 05.24 ps_delta
Max. setpoint change
P 05.25 deltaLimits setpoint decreases.
P 05.26 delta_f
Factor for setpoint
limitation in cut-off state of
feeder.
P 05.27 STINDEX[i] Range Selection
Vibration Feeder
P 05.28 t_blksch
Ant-Blocking Time
P 05.29 standby
P 05.30...32
Special Speed Control
P 06.10 FIL_MODE Discharge With Filling Error
P 06.11 LEERSPEZ Discharge With Filling Error
P 12.04 hbatadap
Batching Adaptation
Factor, message CA 12 is
omitted.

Changes in Parameter Function:


P 05.07 gu
Range: 0 mV/anh
With feeder OFF control magnitude is set to 0 mV.
P 09.06
P 09.08

FG_Ber
H_Ber

Range: 0 V ... 100 V


Range: 0 V ... 100 V

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Annex C
FH 399 GB/ C - 1

SIMPLEX

MULTICONT

Operation:
After operation of HELP key, the most significant event
message is displayed in plain language.

Parameters With Changed Function:


P 03.04

b_vork [i]

Extended by feed index

Changes in Parameter Function:


P 03.01

h_rest[i]

P 08.05
P 08.06
P 08.09
P 08.10

bmax1[i]
bmax2[i]
rwerk[i]
vibro[i]

Providing negative
measuring range
Now with feed index
Now with feed index
Now with feed index
Now with feed index

New functions and displays:


1.Installation procedure upon data loss after
power-on.
2.Volumetric display also in STOP state of
feeder.
3.Check weight automatic for monitoring tool.

Local Mode:
Solely alarms of Group WE (Electrical Equipment of
Feeder) entail cut-off. If Local Mode is aborted, feeder
returns to its previous mode of operation and cuts off
automatically.

4.Outputs K 22.12 and K 22.13 are set if dead


time elements are running. (Earlier setting
requires preselection.)

Configurers with Changed Functions:


Configurers with Changed Functions:
K 02.06

F_KABEL

Contact connection to
Namur inputs possible.

K 06. 05
K 06.06
K 06.07
K 19.03

LO_FKLA
LO_RWEI
LO_SCHN
TRIAUS

Now edge-controlled
Now edge-controlled
Now edge-controlled
Now edge-controlled

Parameters With Changed Function:


New Function:
P 05.24

delta+

Setpoint entry of
increase, or decrease, separately limited.

Volumetric Synchronous Mode


Check Weight Automatic
Automatics Service Values

Configurer With Changed Function:


K 07.03
K 07.04
K 08.03
K 08.04
K 09.03
K 09.04
K 11.04

Additional source
for counter reset

Extended by alarm

In addition, all configurators for digital inputs and outputs cater for inversion of switching levels.
K 17.07, K 19.13, K 19.14, K 20.04 are thus omitted.
9941

Annex C
FH 399 GB/ C - 2

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MULTICONT

SIMPLEX

Annex D:
Special Hints

DISPLAY
FILL
WEIGHT

ALARM CA 02

FEED
AMOUNT

3. Utilization of Bin Volume.


The selected total bin level BUFFER + AMOUNT
mes_res must not exceed 95 % of bin volume.
For check purposes, bin can be filled up to this value
via the local control box or the fill gate solenoid valve
after initial filling.
4. Limit value hmin1
START Filling
Recommended: 10 %

bmax
AMOUNT
*
mes_res

hmax
AMOUNT
+

hmin1

5. Limit value hmax


STOP Filling
Recommended: 50 % ... 70 %

0
hmin2
BUFFER
+
0
h_rest

6. Limit values bmax1, bmax2.


Both values are automatically limited to the range
preset by values mes_res and AMOUNT.

ALARM CA 01

MEASUREMENT
TERMINATED

1. Many configurators and parameters have a limited


setting range as compared to the normal version.
See Annex C.

2. Alarm :
Load cell amplifier underamplified, or overamplified.
Use parameters h_rest and mes_res to extend
measuring range up or down. Frequent cut-off can
thus be avoided.

mes_res

is entered as factor to the feed amount


and should not exceed 1.5.
Measurement is then possible up to 1.5
AMOUNT.

h_rest

is preset in kg.
Value is active only after taring. A value
of approx. 5% of BUFFER is recommended.

MAX =

BUFFER +(AMOUNT mes_res)


100 %
BUFFER + AMOUNT

If bmax is set to a value lower than MAX, the MAX


message is output before Message CA 02
(LC OUT > MAX).
Bmax2 is preset as alarm, the event class of bmax1
can be selected.
7. Restart after Excess Filling.
After alarm, feeder can only be cleared via local
control box.
If no such device is available, parameters mes_res
or the feed amount can be temporarily extended.
After a fault, reset changed parameters to
previous values.

8. Monitoring Unit.
This circuitry monitors the relation between
armature voltage and feed rate setpoint and requires
to be thoroughly adjusted.
a) Preselect feeder nominal feed rate.
b) On limit switch -A13/49-8 a voltage V(SET) of
approx. 8 V should come up. Jot V(SET) value.
Effect corrections with parameter PS_BER.

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Annex D
FH 399 GB/ D - 1

SIMPLEX

MULTICONT

c) Use Potentiometer R1 (large pot) to adjust a


voltage of 2/3 * V(SET) in separating stage -U10
(ZW2001) on limit switch -A13/9-8.
Multicont is cut off at 33 % speed excess.
d) Limit switch -A14 must respond at armature
voltages below 20 V and cut off feeder.
e) Both limit switches may have a hysteresis setter.
Do not select hysteresis too high.
f)

Set start-up bridging (Relay -K2) to approx. 2 s.

g) Set fault response time (Relay -K3) to approx.


1 s.

9. Controller in Multicont.
P 2.5 Load cell filter
: 1 (Default)
P 4.1 Filter time differentiator: 4 ... 8 s
P 5.1 Dynfak
: 0.7 ... 0.9
P 5.2 Setpoint bypass
: 4.5 ... 6.5 V
Thoroughly adjust speed control circuit and call
function REGLEROPT.
Do not fail to call function REGLEROPT after having
changed one of the above parameters.
Dynfak must not exceed nor equal 1. With pulverized
coal feeders, the resulting PI controller entails inadmissibly high control magnitude variations.
10. Pressures
Hopper blow out
: Recommended 1 bar
Surge bin ventilation: Recommended 0.8 bar
The maximum setting value at both pressure
reducers is 2 bar.

9941

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FH 399 GB/ D - 2

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