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AIM:
To operate the AC servo motor (closed loop).
COMPONENTS REQUIRED:
1. LABTECH AC servo motor controller trainer kit
2. AC servo motor with loading arrangement
3. Multimeter
4. Patch cords
PROCEDURE:
1.
provided on back
panel.
3. Switch ON the trainer and vary the pot of the control winding to maximum and
note down no load speed. (Rated voltage).
4. Now gradually increase the load and tabulate corresponding values of speed and
load value (kg).
5. Reduce the load on the motor. The motor will run at rated speed.(no load)
6. Now gradually increase the load and take corresponding values of speed and load
(kg).
7. Release the load and reduce pot meter to minimum position. Switchoff the trainer.
RESULT:
Thus the Mechanical parameters of AC servo motor determined.
Exp. No:
Date:
AIM
To actuate the hydraulic cylinder and find out the force vs. pressure.
APPARATUS REQUIRED
Oil tank
Gear pump
Load cell
PROCEDURE
Open the force. Go to operate, click the run. Then power on (below)
Now adjust`` the pressure regulator and set the maximum pressure as 25kg/cm2.
Once again forward the cylinder; you have adjusted the pressure in pressure regulator.
TABULATION
S NO
PRESSURE (g/cm2)
DISPLAYED FORCES
CALCULATED
(kg)
FORCES (kg)
= force/area (kg/cm2)
= cylinder diameter
Cylinder dia
= 40mm
= 30mm
=150mm
(Cm2)
RESULT
The actuation of double acting cylinder was carried out.
% OF ERRORS
Exp. No:
Date:
AIM
To actuate the hydraulic cylinder and find out the speed vs. discharge
APPARATUS REQUIRED
Oil tank
Gear pump
Load cell
PROCEDURE
Open the speed. Go to operate, click the run. Then power on (below)
Now regulate the flow control valve, contract the system by pressing down position
Now adjust the flow control valve and set the set the maximum flow, to find the up and
velocity.
TABULATION
S NO
VELOCITY IN UP
VELOCITY IN DOWN
DISCHARGE IN UP
DICHARGE IN DOWN
(cm/s)
(cm/s)
(l/s)
(l/s)
CALCULATED FLOW
Velocity (Speed)
=Flow/Area Cm/Sec
Flow
RESULT
The actuation of double acting cylinder was carried out.
Exp. No:
Date:
AIM
To simulate the double acting cylinder with up and down counters using PLC.
APPARATUS REQURIED
Compressor
FRL
Air tube
PLC
Versa pro-software.
PROCEDURE
Run the PLC input (li) switch continuous ON and OFF. When will reach the preset value
(pv), this cylinder should be actuated.
RESULT
Thus the double acting cylinder is actuated with up and down counter using PLC.
Exp. No:
Date:
AIM
To simulate the single acting cylinder with on and off delay timer using PLC.
APPARATUS REQURIED
Compressor
FRL
Air tube
PLC
Versa pro-software.
PROCEDURE
Run the PLC input (li) switch continuous ON and OFF. When will reach the preset value
(pv), this cylinder should be actuated.
RESULT
Thus the single acting cylinder is actuated with on and off delay timer using PLC.
EX. NO.:1 Study of AND / OR logic gates using basic pneumatic circuits
AIM:
To study the AND/OR logic operation using basic pneumatic trainer kit.
APPARATUS REQUIRED:
Basic pneumatic trainer kit with the following components.
1. Power Source
2. FRL unit
3. AND valve/Check valve
4. Single acting cylinder
5. Push button operated 3/2 DCV
EXPERIMENTAL PROCEDURE:
1. Establish the connection of the components as per the pneumatic circuit diagram.
2. Check the power source and ensure the required pressure is set on the FRL unit.
3. Operate the push button to get the power output to change the position of the DCV.
4. With the two power inputs to the DCV the single acting cylinder forward stroke was
carried out.
RESULT:
The required AND/OR logic operation was carried out and verified.
01
02
03
04
05
06
07
Component Name
3/2-Way NC Valve
Quantity
2
AND Valve
D
01
02
03
04
05
Direct Exhaust
Line
06
07
01
02
03
04
05
06
07
Component Name
3/2-Way NC Valve
01
02
03
04
05
Quantity
2
Direct Exhaust
Line
Shuttle Valve
06
07
EX. NO.: 2 Study of manual operation of a double acting cylinder using 5/2 DVC
AIM:
To study the manual operation of Double acting cylinder using 5/2 DCV
APPARATUS REQUIRED:
Basic pneumatic trainer kit with the following components
1. Power Source
2. FRL unit
3. 5/2 DCV Pilot operated / 4/3 Hand lever operated
4. Double acting cylinder
EXPERIMENTAL PROCEDURE:
1. Establish the connection of the components as per the pneumatic circuit diagram.
2. Check the power source and ensure the required pressure is set on the FRL unit.
3. Operate the 4/3 DCV to obtain the forward stroke
4. Operate the 4/3 DCV the opposite position to get the reverse stroke.
RESULT:
The required forward and reverse stroke operation for the double acting cylinder was carried
out and verified.
01
02
03
04
05
06
07
Component Name
5/2-Way Valve
Conditioning Unit (FRL)
Quantity
1
1
Double-Acting Cylinder
Line
Silencer
01
02
03
04
05
06
07
EX. NO.3
AIM:To study the AND / OR logic gates using basic electro pneumatic with PLC kit.
APPARATUS REQUIRED:-
1. Compressor
2. FRL unit
3. 3/2 single solenoid valve
4. Single acting cylinder
5. Normally open contact
6. Normally open coil
EXPERIMENTAL PROCEDURE:1.
2.
3.
4.
5.
6.
7.
8.
RESULT:Thus the given logical sequence is simulated and verified using the PLC based electro pneumatic
trainer kit.
EX. NO.4:-
AIM:To study the operation of the single acting cylinder with delay timers using PLC kit.
EXPERIMENTAL PROCEDURE:1.
2.
3.
4.
5.
6.
7.
8.
9.
RESULT:Thus the given logical sequence is simulated and verified using the PLC based electro pneumatic
trainer kit.
EX. NO.5:-
AIM:To study the operation of the double acting cylinder with on delay timer using PLC kit.
EXPERIMENTAL PROCEDURE:1.
2.
3.
4.
5.
6.
7.
8.
9.
RESULT:Thus the given logical sequence is simulated and verified using the PLC based electro pneumatic
trainer kit.
AIM:To study the automatic sequence of double acting cylinder using electro pneumatic with PLC kit.
EXPERIMENTAL PROCEDURE:1.
2.
3.
4.
5.
6.
7.
8.
9.
RESULT:The ladder diagram for the automatic running of double acting cylinder is drawn and executed.
EX. NO.7:-
AIM:To study the operation of single acting cylinder using electrical push button switch in electro
pneumatic trainer kit
EXPERIMENTAL PROCEDURE:1. Connect the power supply(24V PC) from the electrical control panel to the electro
pneumatic trainer kit
2. Patch the wires of positive terminals and negative terminals to the respective terminals
3. From the push button switch, output is given to the 3/2 single solenoid DCV
4. Verify the pneumatic power to trainner kit
5. Operate the push button to get the required operation
RESULT:Thus the given electro pneumatic operation of single acting cylinder is done and verified.
EX. NO.8:-
AIM:To study the operation of double acting cylinder using electrical push button switch in electro
pneumatic trainer kit.
EXPERIMENTAL PROCEDURE:1.
2.
3.
3.
4.
5.
RESULT:Thus the given electro pneumatic operation of double acting cylinder is done and verified.
EX. NO.9:-
AIM:To study the operation of single acting cylinder using electrical push button switch with ONDT and
OFDT in electro pneumatic trainer kit.
Connect the power supply(24V PC) from the electrical control panel to the trainer kit
Patch the wires of positive terminals and negative terminals to the respective terminals
From the push button switch, output is given to timer.
The output from timer (ONDT) is given to the 3/2 single solenoid DCV
Verify the pneumatic power to trainer kit
Operate the push button to get the required operation
From push button change the connection to OFDT timer and then to solenoid valve.
Repeat to operate the push button to get the required operation.
RESULT:Thus the given electro pneumatic operation of single acting cylinder using push button and timers is
done and verified.
Ex. No.10:-
REQUIRED EQUATIONS:(i)
Constant Loss
No Load Input
Copper Loss
Frictional Loss W
W
2N
60
Where,
N is rated speed in rpm
V is 230V
IC is 300 mA
IR is 300 mA
RC is 174 ohms
(ii)
J=
32
d4
(ii)
GN ( S ) =
O
Km
=
E S (m 2 + 1)
Where, K m =
m =
K
is Motor gain constant. Slip, S =1.
f0 + f
J
f0 + f
EXPERIMENTAL PROCEDURE:-
To find fo
5. Switch ON the main and vary the knob to maximum control winding voltage and note the
NO load speed.
6. Now gradually, apply the load on the motor and note down speed and repeat the same for 6
incremental loads.
7. Calculate the torque for each load and plot the graph between torque and speed and calculate
fo
fo =
T
N
Table No.1:
S.No
(ii)
Speed (rpm)
W1(kg)
W2(kg)
Torque (Nm)
To find K
8. Switch OFF the main and check the control winding knob in minimum position.
9. Switch ON trainer and set the motor speed at 75% of full load torque (ie) 675rpm.
10. Now apply the load and try to adjust the control winding know to bring up the motor speed
as 675rpm.
11. Repeat the same procedure for 6 incremental loads and plot the graph between torque and
control winding and find K.
Table No.2:
Speed (rpm)
W1(kg)
W2(kg)
Torque (Nm)
RESULT:Thus the transfer function and mechanical parameters of AC servomotor were studied and graphs
plotted.
AIM:
To rotate the stepper motor to a specified angle in a particular mode and direction of rotation.
INPUT:-
Opcode
Lable
Mnemonics
Clockwise
Anticlockwise
Clockwise
Anticlockwise
Clockwise
Anticlockwise
2 Phase Scheme:Address
RESULT:
Thus the stepper motor is rotated in specified angle, mode and direction.
SOFTWARE REQUIRED:
Automation Studio
EXPERIMENTAL PROCEDURE:
1. Drawing the circuit sequence
2. Identification of the components required
3. Selection of the suitable components required from the library
4. Establishing the connection between the components of the circuit using wires
5. Running the simulation to verify the given sequence of operation
RESULT:
The operation of double acting cylinder using memory is simulated and verified
AIM:
To study the automatic operation of double acting cylinder in multi cycle using limit switch and
memory valve in automation studio software.
SOFTWARE REQUIRED:
Automation Studio
EXPERIMENTAL PROCEDURE:
1. Drawing the circuit sequence
2. Identification of the components required
3. Selection of the suitable components required from the library
4. Establishing the connection between the components of the circuit using wires
5. Running the simulation to verify the given sequence of operation
RESULT:
The automatic operation of double acting cylinder in multi cycle using limit switch and memory
is simulated and verified
AIM:
To study the multi cycle operation of double acting cylinder using limit switch and memory
valve with sensors in automation studio software.
SOFTWARE REQUIRED:
Automation Studio
EXPERIMENTAL PROCEDURE:
1. Drawing the circuit sequence
2. Identification of the components required
3. Selection of the suitable components required from the library
4. Select two bimetallic sensors as reference position and tag them a0 and a1, further,
link them with corresponding roller directional valves.
5. Establishing the connection between the components of the circuit using wires
6. Running the simulation to verify the given sequence of operation
RESULT:
The multi cycle operation of double acting cylinder using limit switch and memory valve with
sensors is simulated and verified
AIM:
To study the single cycle automation of multiple cylinders in sequence of A+B+A-B- in
automation studio software.
SOFTWARE REQUIRED:
Automation Studio
EXPERIMENTAL PROCEDURE:
1. Drawing the circuit sequence
2. Identification of the components required
3. Selection of the suitable components required from the library
4. Select two bimetallic sensors as reference position for each cylinder and tag them a0,
a1, b0 and b1, further, link them with corresponding roller directional valves.
5. Establishing the connection between the components of the circuit using wires
6. Running the simulation to verify the given sequence of operation
RESULT:
The single cycle automation of multiple cylinders in sequence of A+B+A-B- is simulated and
verified
AIM:
To study the operation of single acting cylinder using push button by electro pneumatic method
in automation studio software.
SOFTWARE REQUIRED:
Automation Studio
EXPERIMENTAL PROCEDURE:
1. Draw the circuits separately for both electric and pneumatic arrangement.
2. Identification of the components required
3. Selection of the suitable components required from the library
4. Select a single acting solenoid for 3/2 way directional control valve and tag it as S1,
link it with corresponding solenoid in pneumatic circuit.
5. Establishing the connection between the components of the circuit.
6. Running the simulation to verify the given sequence of operation
RESULT:
The operation of single acting cylinder using push button by electro pneumatic method in
automation studio software is simulated and verified
AIM:
To study the operation of double acting cylinder using 5/2 double solenoid through SPDT
switch by electro pneumatic method in automation studio software.
SOFTWARE REQUIRED:
Automation Studio
EXPERIMENTAL PROCEDURE:
1. Draw the circuits separately for both electric and pneumatic arrangement.
2. Identification of the components required
3. Selection of the suitable components required from the library
4. Select a double acting solenoid for 5/2 way directional control valve and tag it as W1
and W2, link them with corresponding solenoids in pneumatic circuit.
5. Establishing the connection between the components of the circuit.
6. Running the simulation to verify the given sequence of operation
RESULT:
The operation of double acting cylinder using SPDT switch by electro pneumatic method in
automation studio software is simulated and verified