Sei sulla pagina 1di 106

Course of explosions in Propene/O2/N2 and Methane/O2/N2

mixtures in vessels of 20 l to 2500 l


and load on the walls

Dr. Hans-Peter Schildberg


BASF-AG
GCT/S - L511
D-67056 Ludwigshafen
Email: hans-peter.schildberg@basf.com
Tel: +49 621 60-56049

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Outline of talk
Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes


Did ignition source directly trigger a spherical detonation?
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Information available in literature on explosive gas


mixtures of type combustible/O2/N2
0

Explosion characteristics
(explosion limits, pex, (dp/dt)ex)

explosive range of
10
combustible/air/O2

explosion limits

--

pex, (dp/dt)ex

--

--

l. - %
]

[vo

70

40

60

50

50

pex, (dp/dt)ex

30

60

]
l.- %

[vo

++

80

O2

combustible / air /O2

explosion limits

90

20

pinitial 1 bara pinitial > 1 bara


combustible / air /N2

100

40

70

30

80

Course of explosion
(deflagrative, detonative, heat explosion)

90

pinitial 1 bara pinitial > 1 bara


combustible / air /N2

combustible / air /O2

20

pipe (L/D > 100)

++

vessel (L/D 1)

--

pipe (L/D > 100)

--

vessel (L/D 1)

--

--

comb
ustible
/air

100
0

10
0

10

20

30

40
50
60
70
combustible [vol.-%]

explosive range of
combustible/air/N2

=> Much work needed to better understand combustible/air/O2 mixtures


H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

mixtu
res

80

90

100

Motivation for this work


Trend in partial oxidation reactions:
- replacing air or diluted air as oxidant by oxygen enriched air or by pure oxygen

Advantages:
- increase of yield in space and time
- lower operating pressures

Critical Issue when dealing with combustible/air/O2-mixtures: Process Safety


- vessel-like geometry
- explosion characteristics
- course of explosion (deflagration, detonation)

Focus of
this work

- bubble column geometry (explosive gaseous bubbles dispersed in liquid)


- mechanisms of flame propagation
- course of explosion (deflagration, detonation)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Gaseous mixtures investigated

Propene / O2 / N2,
very detailed exp. investigations

Methane / O2 / N2
Hydrogen / O2
Cyclohexane / NO
only for one value of Pinitial and Tinitial

Cyclohexane / N2O
Cyclohexane / NO2

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes


Did ignition source directly trigger a spherical detonation?
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Experimental setup
Test vessel:
20 l sphere

20 l sphere, Pmax=600 bar, Tmax=500C

Ignition source:
exploding wire according to EN1839,
Bomb method, section 4.2.3.3.3
(arc discharge, ca. 200 A over ca. 3 ms)

Ignition energy:
ca. 20 J

Mixture preparation:
partial pressure method,
ideal gas characteristics assumed

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

References for complete documentation of


explosion characteristics
H.P. Schildberg in deliverables no. 8 and no. 13 of EU-Research Project SAFEKINEX,
Contract No. EVG1-CT-2002-00072; download possible from www.safekinex.org

Explosion characteristics of Propene/O2/N2 at 1, 5, 10 and 30 bar abs, 25 C and 200 C,


Hans-Peter Schildberg in Process Safety and Industrial Explosion Protection,
editor: ESMG European Safety Management Group e. V. , Hamm, Germany (2005), ISBN 3-9807567-4-2
(proceedings of the International ESMG Symposium 2005 in Nrnberg, Germany, 32 pages )

Determination of the Explosion Behaviour of Methane and Propene in Air or Oxygen at Standard and
Elevated Conditions,
A.A. Pekalski, H.-P. Schildberg, P.S.D. Smallegange, S.M. Lemkowitz, J.F. Zevenbergen, M. Braithwaite,
H.J. Pasman, 11th International Symposium Loss Prevention and Safety Promotion in the Process
Industries (2004), Praha Congress Centre 31st May-3rd June 2004;
Thematic Section B, page 2118-2138 (ISBN 80-02-01574-6)

Determination of the Explosion Behaviour of Methane and Propene in Air or Oxygen at Standard and
Elevated Conditions,
A.A. Pekalski, H.-P. Schildberg, P.S.D. Smallegange, S.M. Lemkowitz, J.F. Zevenbergen, M. Braithwaite,
H.J. Pasman, Process Safety and Environmental Protection, Volume 83, issue B5, 421-429 (2005)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes


Did ignition source directly trigger a spherical detonation?
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Questions to be raised when considering explosions of


combustible/air/O2 mixtures in vessel-like geometry
What compositions will undergo a transition from Deflagration to
Detonation (DDT) after ignition with a thermal ignition source?
What is the largest conceivable pressure load on the vessel wall?
How does the volume of the vessel affect the detonative range?
How about the obscure effects reported mostly only in non-public
communication?
(Vessels believed to be explosion pressure proof did sometimes
rupture, but when repeating the experiment at same initial pressure
with even the worst case mixture (i.e. what one believed to be worst
case), a mechanically identical vessel did withstand the load).

Will combustible/air mixtures remain deflagrative for higher values of


Tinitial and Pinitial?
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

10

Literature data on deflagrative and potentially detonative


explosion regime of n-Butane/O2/N2 at 1 bar abs, 20 C
0

Characteristic values of the explosive range [1]:


Lower explosion limit in O2: 1.4 vol.-%
Upper explosion limit in O2: 51 vol.-%
Lower explosion limit in air: 1.4 vol.-%
Upper explosion limit in air: 9.4 vol.-%
Limiting oxygen concentration: 9.4 vol.-%

100

10

90

Characteristic values of the potentially detonative range [2,3]:

.5

20

Lower detonation limit in O2: 2.05 vol.-%


Upper detonation limit in O2: 38 vol.-%
Lower detonation limit in air: 1.98 vol.-%
Upper detonation limit in air: 6.18 vol.-%

:6

80

:O

30

ne

nBu
ta

l.- %
]

at
io

[Vo

ric
r

sto
ich
iom
et

50

[3] M. A. Nettleton in Gaseous Detonations, p. 76, Chapman and Hall Ltd, New York (1987)

]
l.-%

[2] M. A. Nettleton, Fire Prev. Sci. and Tech. No 23, p.29 (1980)

[Vo

50

[1] E. Brandes and W. Mller, Sicherheitstechnische Kenngren - Band 1:


Brennbare Flssigkeiten und Gase, Wirtschaftsverlag NW, Bremerhaven
(2003), ISBN: 3-89701-745-8;
UEL in O2 is an estimate, basis is measured value of 56 Vol-% at 200 C,
ZET-report no. 197.0390.3N

O2

40

60

70
e
er e to le
h
b
v
i
i
, w at ss
es agr po
r
u l s
60
ixt def n i
m
o
i
of m s
e n fro xplo
g
n
e
of losion
ra sitio ive
ge
ran e exp
t
n
t iv
tra ona
gra
t
efla
d
e
d

40

70

30

80

20
binary
m

90

ixture
n-

100
0

10

Butane
/air

0
10

20

30

40

50

60

70

80

90

100

n-Butane [Vol.-%]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

11

What does potentially detonative regime mean?


If a mixture lies outside the potentially detonative regime, an explosion
will under all circumstances (e.g. type of ignition source, geometry) only be
deflagrative
If the mixture lies inside the potentially detonative regime and a
detonative ignition source triggers an explosion, the flame front will
propagate as detonation right from the beginning
If the mixture lies inside the potentially detonative regime and a thermal*
ignition source triggers an explosion, the flame front will initially propagate
as deflagration and the transition to detonation (DDT) will not necessarily
occur!
There are further conditions that have to be fullfilled to enable the DDT (e. g.
geometry of the containment must support flame acceleration).
However, in practical applications it is mostly hard to assess to which degree
these conditions are satisfied.
There are absolutely no simulation tools (e.g. reactive CFD codes) available
which could predict the DDT in vessels at least to some rudimentary extent.
*: in process plants almost all ignition sources are thermal. The initial stage of the explosion they
can trigger is always deflagrative

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

12

Literature data on deflagrative and potentially detonative


explosion regime of Propen/O2/N2 at 1 bar abs, 20 C
0

Characteristic values of the explosive range [1,2]:


Lower explosion limit in O2: 2 vol.-%
Upper explosion limit in O2: 58 vol.-%
Lower explosion limit in air: 2 vol.-%
Upper explosion limit in air: 11 vol.-%
Limiting oxygen concentration: 11.5 vol.-%

100

10

90

20

Characteristic values of the potentially detonative range [3]:

:4

.5

80

30
:O

tio
ra
st

oic
hi
om
et
ric

50

40

ativ
agr
defl

70

[1] E. Brandes and W. Mller, Sicherheitstechnische Kenngren - Band 1:


Brennbare Flssigkeiten und Gase, Wirtschaftsverlag NW, Bremerhaven
(2003), ISBN: 3-89701-745-8;
[2] H.P. Schildberg in Process Safety and Industrial Explosion Protection,
editor: ESMG European Safety Management Group e. V. , Hamm,
Germany (2005), ISBN 3-9807567-4-2 (proceedings of the International
ESMG Symposium 2005 in Nrnberg, Germany, 32 pages )
[3] M. A. Nettleton in Gaseous Detonations, p. 76, Chapman and Hall Ltd, New York (1987)

]
l.-%

[Vo

e
er e to le
h
w tiv ib
60
s, gra oss
e
ur fla is p
t
ix e
m m d sion
f
o ro lo
ge on f exp
n
ra siti ve
n ti
tra ona
f
on
t
losi
ge o
de
ran e exp

Pr
op
en
e

-%
]

70

O2

[Vo
l.

40

50

60

Lower detonation limit in O2: 2.50 vol.-%


Upper detonation limit in O2: 50 vol.-%
Lower detonation limit in air: 3.55 vol.-%
Upper detonation limit in air: 10.4 vol.-%

30

80

20
binary
m

90

ixture
P

100
0

ropene

10

/air

0
10

20

30

40

50

60

70

80

90

100

Propene [Vol.-%]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

13

Literature data on deflagrative and potentially detonative


explosion regime of H2/O2/N2 at 1 bar abs, 20 C
0

Characteristic values of the explosive range [1,2]:


Lower explosion limit in O2: 4 vol.-%
Upper explosion limit in O2: 95.2 vol.-%
Lower explosion limit in air: 4 vol.-%
Upper explosion limit in air: 77 vol.-%
Limiting oxygen concentration: 4.3 vol.-%

100

10

90

Characteristic values of the potentially detonative range [3]:

20

de
fla rang
gra e
t iv e o f
ex
p lo
s io
n

60

50

range of mixtures, where


transition from deflagrative to
detonative explosion is possible

70
80

iome
h
c
i
o
st

atio
tric r

=
H 2:O 2

[3] M. A. Nettleton in Gaseous Detonations, p. 76, Chapman and Hall Ltd, New York (1987)

40

2:1

30
20

90

binary
m

100
0

[2] V. Schrder in Process Safety and Industrial Explosion Protection,


editor: ESMG European Safety Management Group e. V. , Hamm, Germany (2005),
ISBN 3-9807567-4-2 (proceedings of the International ESMG Symposium 2005 in
Nrnberg, Germany)

]
-%

60

[1] E. Brandes and W. Mller, Sicherheitstechnische Kenngren - Band 1:


Brennbare Flssigkeiten und Gase, Wirtschaftsverlag NW, Bremerhaven
(2003), ISBN: 3-89701-745-8

l.
[Vo

50

70

O2

[Vo
l.-%
]

30
40

Lower detonation limit in O2: 15 vol.-%


Upper detonation limit in O2: 90 vol.-%
Lower detonation limit in air: 18.3 vol.-%
Upper detonation limit in air: 58.9 vol.-%

80

ixture
H2 /air

10
0

10

20

30

40

50

60

70

80

90

100

H2 [Vol.-%]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

14

Experimental setup to determine the potentially


detonative range of explosive gas mixtures
Booster-mixture, Acetylene/O2,
stoichiometric with respect to formation of
CO and H2O. It transits to detonation after a
few millimeters and acts upon the mixture to
be tested with a stronger detonation front
than the one that occurs in the mixture when
it undergoes a detontive explosion

mixture to be tested for potential detonability (i.e.


ability to propagate a detonation which was once
initiated either by an external source or by an
initially deflagrative explosion in the mixture to
be tested, which succeeded in running up to a
detonation)

ca. 15*pipe diameters


location of thermal
ignition source for
booster mixture

thin membrane or nothing


(after injecting the mixture
to be tested the booster
mixture is injected close to
the ignition source and
propagates almost as plug
flow into the pipe)

Signals of pressure and/or flame sensors give


evidence whether a stable detonation could be
triggered in the mixture

Note:
Pipe must be long enough for to allow that the initial state of the overdriven detonation can
pass over to a stable final state, which can be either a stable detonation or a deflagration in
the mixture to be tested.
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

15

Different explosion regimes (deflagration, heat explosion, detonation)


found for Propene/O2/N2 in a 20 l sphere at 5 bar abs, 25 C
0
10

100
90

80

50

l. -

m
hio
c
i
sto

ere -%)
d h ol.
me 69 v
for
is up to
ot
so l.-%
vo
%]

70

ve
ati
n
o
60
et
f d ion
o
H2
ge plos
3
ran ex
+
CO
3
->
2
O
5
1.
range of
+
6
H
deflagrative
explosion,
3
cC
i
r
5
bar
abs,
25 C
et

(43

40

70

[Vo

[Vo

30

50

60

80

O2

l. - %
]

yellow range:
possibly heat
explosion

st
oi
ch
io
m
et
st
ric
oi
ch
C
io
3H
m
6 +
et
4.
ric
5
O
C
2 3H
>
6 +
3
CO
3
O
2 +
2 >
3
H
3
CO
2O
+
3
H
2O

20

40

30
20

90

prope
ne/air-

mixtur

10

es

100
0

0
10

20

30

40
50
60
70
Propene C3H6 [Vol.-%]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

80

90

100
16

Different explosion regimes (deflagration, heat explosion, detonation) of


Propene/O2/N2 in a 20 l sphere at Pinitial = 1, 5 and 10 bar abs, 25 C
10

5 bar abs

90

l.-%
]
[Vo

60

50

50

3
->
2
range
of
5 O explosion,
deflagrative
1.
+
6 bar abs, 25 C
1
H
C3
ric
et

-%
]

[Vo
l.
2

H2

60

40

70

30

80

80

20

90

prope
ne/air-m

100
0

0
10

20

30

40
50
60
70
Propene C3H6 [Vol.-%]

10 bar abs

.5

20

30

40
50
60
70
Propene C3H6 [Vol.-%]

80

90

100

:4

0
10

:O

e
tiv
na
eto
f d ion pene y
o
s
ge plo t pro onl
a .- %
ran ex

(Heat explosion range and


detonative range were not
determined. It might be
that the detonative range
even extends down to the
air line)

70
60

ry vol d)
da
un 10 ate
(bo nc. > stim
e
co

50

40

30
20

90

10

ixtures

80

range of
deflagrative explosion,
10 bar abs, 25 C

80

30

30 bar abs

90

op
en
e
Pr
tio
ra
et
ric

st
oi
ch
io
m

70

]
-%

60

40

100

l.
[Vo

50

100

prope
ne/air-m

O2

[Vo
l.-%
]

40

90

100

10

20
yellow range:
possibly heat
30
explosion

80

iom
ich

50

20

90

10

ixtures

sto

70

ve
ati
60
ton
de on
f
o
i
H2
ge xplos
n
3
a
r
e
+
CO
3
->
2
5O
1.
range of
+
H6
deflagrative
explosion,
3
C
5 bar abs, 25 C
ric
et

l. -

iom
ich
sto

40

[Vo

70

80

30

ere -%)
d h ol.
me 69 v
for
is up to
ot
so l.-%
vo
%]

70

90

(43

60

CO

yellow range:
possibly heat
explosion

]
l.-%
[Vo

50

80

e
tiv
na
eto
f d ion
o
s
ge plo
ran ex

100

O2

yellow range:
30
possibly heat
explosion
40

10
20

O2

st
oi
ch
st
io
oi
m
ch
et
io
ric
m
C
et
3H
ric
6 +
C
4.
3H
5
6 +
O
2 3
>
O
3
2 CO
>
3
2 +
C
3
O
H
+
2O
3
H
2O

20

1 bar abs

100

st
oi
ch
io
m
et
st
ric
oi
ch
C
io
3H
m
6 +
et
4.
ric
5
O
C
2 3H
>
6 +
3
CO
3
O
2 +
2 >
3
H
3
C
2O
O
+
3
H
2O

prope
ne/air
-mixtu

res

10

100

0
40
50
60
70
80
90 100
Propene C3H6 [Vol.-%]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton
0

10

20

30

17

Different explosion regimes (deflagration, heat explosion, detonation) of


Propene/O2/N2 in a 20 l sphere at 1, 5 and 10 bar abs, 200 C
0

100

10

20

30
40
50
60
70
Propene C3H6 [Vol.-%]
0

10 bar abs

O
O
2

H
3
+
C
O

->
2

+
6

H
3

prope

10

20

20

30

40
50
60
70
Propene C3H6 [Vol.-%]

80

90

100

H
3
+
2

CO
3
->
2

+
6

H
3

ric

et

et
ric
st

oi
ch
io
m

oi
ch

iom

st

40
30

ne/air

-mixtu

res

10

0
40
50
60
70
80
90 100
Propene C3H6 [Vol.-%]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton
0

0
10

(Heat explosion range and


detonative range were not
determined. It might be
that the detonative range
even extends down to the
air line)

70

20

100

10

ixtures

80

st

90

30

30 bar abs

ve
a ti
60
to n
de
of sion
H2
e
3
g xplo
n
+
a
r
e
50
CO
3
->
O2
5
1.
+
H6
C3
c
range of
ri
et
deflagrative explosion,
iom
h
c
10
bar
abs, 200 C
oi
4.

[Vo
l.-%
]

40

80

l.-%
[Vo

70

prope
ne/air-m

100

O2

60

100

40

range of
deflagrative explosion,
5 bar abs, 200 C

90

30

50

90

100

10
20

yellow range:
possibly heat
explosion

80

st
oi
ch
io
m
et
st
ric
oi
ch
C
io
3H
m
6 +
et
4.
ric
5
O
C
2 3H
>
6 +
3
CO
3
O
2 +
2 >
3
H
3
C
2O
O
+
3
H
2O

l.-%
]
[Vo
2

st
oi
ch
io
m
et
st
ric
oi
ch
C
io
3H
m
6 +
et
4.
ric
5
C
O
3H
2 >
6 +
3
CO
3
O
2 +
2 >
3
3
H
C
2O
O
+
3
H
2O

l.-%
]
[Vo
2

10

50

l.

iom
ich

H6

60

20

90

10

res

sto

C
ric
et

70

ve
ati
ton
de on
f
i
o s
H2
ge plo
3
+
ran ex
CO
3
->
2
5O
1.
+

[Vo

100

60

80

20
prope
ne/air
-mixtu

50

70

30

40

80

)
re
he l.-%
ed 5 vo
orm 7
is f up to
ot
so l.-%
]
vo
-%

40

30

(41

50

->

90

90

O2

]
l.-%

80

io
ich

60
3H

[Vo

sto

range of detonative
explosion

+
O
3C
n,
of
sio
e
O
g
plo
ran e ex 0 C
1. 5
0
v
+
i
rat s, 2
H6
flag ab
C3
de bar
5
tric
me
2

70

70

40

yellow range:
possibly heat
explosion

O2

60

100

20

80

30

50

10

90

20
yellow range:
possibly heat
explosion

5 bar abs

1 bar abs

30

18

Different explosion regimes (deflagration, heat explosion, detonation) of


Methane/O2/N2 in a 20 l sphere at 1 and 5 bar abs, 25 C and 200 C
1 bar abs, 25 C

0
10

[Vo
l.-%
]

50

40

20
90

10

20

30

40
50
60
70
Methane CH4 [Vol.-%]

80

90

2
2O

->

+
4

1.5

O
2
2H

O2

->

CO

10

20

30

50

40
50
60
70
Methane CH4 [Vol.-%]
0

5 bar abs, 200 C

40

30
20
10

80
70

40

90

2
2O

->

+
4

1.5

O
2
2H

O2

->

CO

2H

60

50

4
CH
CH
ric
ri c
et met
m
o
io
hi
of
range plosion,
ich toic
2H 2
ex
sto s
O+
rative
deflag abs, 200 CO 2 -> C
0.5
5 bar
+
CH 4
etric
hiom
stoic

ts
tar
ns
ti o
4
ma CH
for l.-%
ot
o
so 55 v
at

80

2
CO

range of detonative
explosion

]
l.-%
[Vo

70

40

30
20

metha
ne/air-m
ixtures

100

100

90

20

50

60

90

O2

[Vo
l.-%
]

yellow range:
possibly heat
30
explosion

80

100

10

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

60

2H

metha
ne/air-m
ixtures

100

100

4
CH
CH
ric
ri c
et met
m
io
hio
of
range plosion,
ich toic
2H 2
ex
sto s
O+
rative
deflag abs, 25 C O 2 -> C
.5
0
5 bar
+
CH 4
etric
hiom
stoic

80

0
10

70

30

metha
ne/air-m
ixtures

60

2
CO

ts

->
->
2
O2
2O
1.5
+
4
4
CH
CH
ric etric
et
m iom
o
i
h
of
ich toic
2
range plosion,
+ 2H
ex
sto s
CO
rative
deflag abs, 25 C .5O 2 ->
0
1 bar
+
CH 4
etric
hiom
stoic

50

range of detonative
explosion

tar
ns
ti o
4
ma CH
for l.-%
ot
o
so 55 v
at

60

70

40

]
l.-%
[Vo

100
0

2H

80

30

O2

90

ts

80

CO

tar
ns
4
tio
m a CH
for l.-%
ot
o
so 55 v
at

70

O
2
2H

]
l.-%
[Vo

60

yellow range:
possibly heat
explosion

mixture reacts sometimes


detonative and sometimes
as heat explosion

O2

[Vo
l.-%
]

70

40
2
CO

90

20

80

30

50

100

10

90

20
yellow range:
possibly heat
explosion

5 bar abs, 25 C

100

10
0

10

20

30

40
50
60
70
Methane CH4 [Vol.-%]

80

90

100

19

Pressure-time traces of Propene/O2 at 5 bar, 25 C (1)


top
center
bottom

Propene = 2.25 vol.-%


25 O2 = 97.75 vol.-%,
5 bar abs, 25 C

20

10

15

5
File: PROP76-2.25%.DAT
500

1000

1500
Time [ms]

2000

2500

100

60

100

25
File: PROP08A;Propene=3, O2=97
Vol.%; 5bar abs; 25C.DAT

100
Time [ms]

200

300

70

0
171 171.5 172 172.5 173 173.5 174 ic
Time [ms]
sto
150

100
Propene = 4 vol.-%
O2 = 96 vol.-%,
5 bar abs, 25 C

sto

Pressure [bar abs]

50

ve
ati
n
60
eto
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
>
O2
5
.
1
range of
+
6
H
deflagrative
explosion,
3
C
ic
r
5
bar
abs,
25 C
t
me
o
i
h

50

40
30

80

20

125

90

propen

100

e/air-m
ixtures

10

10075

50

50

25

25

File: PROP142A-4%.DAT

70

]
l.-%
[Vo

50

200

40

80

O2

300

Propene = 3 vol.-%
O2 = 97 vol.-%,
75 5 bar abs, 25 C

Pressure [bar abs]

30

3000

[Vo
l.-%
]

0
0

75

90

20

10

100

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

Pressure [bar abs]

30

20

40
Time [ms]

60

0
26

0
10
26.5

20
27 27.5 28
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

30
28.5

40
50
60
70
Propene C3H6 [Vol.-%]
29

20

80

90

100

Pressure-time traces of Propene/O2 at 5 bar, 25 C (2)


100

Pressure [bar abs]

75

250

Propene = 5 vol.-%
O2 = 95 vol.-%,
5 bar abs, 25 C

200

10

150
50

50

30

File: PROP07A;Propene=5, O2=95


Vol.%; 5bar abs; 25C.DAT

20

25

30

Propene = 6 vol.-%,
O2 = 94 vol.-%,
5 bar abs, 25 C

15 15.5 16
Time [ms]

400

25

0
0

100

2.5

7.5
Time [ms]

10

12.5

100

70
7

80

40

7.5
8
8.5
Time [ms]

9.5 sto

ic

70

ve
ati
n
60
eto
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
>
O2
5
.
1
range of
+
6
H
deflagrative
explosion,
3
C
ic
r
5
bar
abs,
25 C
t
me
o
i
h

50

40
30
20

500

Propene = 7 vol.-%,
O2 = 93 vol.-%,
5 bar abs, 25 C

125

0
6.5

15

150

90

propen

400

e/air-m
ixtures

10

100300

75

200

50

0
10

20

30

100

25
0
0

60

200

17

sto

50

16.5

50

300

File: PROP06A;Propene=6, O2=94


Vol.%; 5bar abs; 25C.DAT

Pressure [bar abs]

14.5

Pressure [bar abs]

15
Time [ms]

]
l.-%
[Vo

75

10

80

O2

100

[Vo
l.-%
]

0
0

0
14

90

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

25

100

20

100

top
center
bottom

File: PROP09A;Propene=7, O2=93


Vol.%; 5bar abs; 25C.DAT

10
Time [ms]

15

20

0
5

5.5

6.5
7
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

7.5

40
50
60
70
Propene C3H6 [Vol.-%]
8

21

80

90

100

Pressure-time traces of Propene/O2 at 5 bar, 25 C (3)


150
125

400

100

10

300
75
200

50
25

20

10
Time [ms]

100

0
3

3.5

4.5
5
Time [ms]

400

50

300

75

60

200
100

25

70

File: PROP143A-13%.DAT

0
0

10
Time [ms]

15

20

150

0
1

1.5

80

40

sto

50

30

5.5

2.5
3
Time [ms]

3.5

sto

ic

70

ve
ati
n
60
eto
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
>
O2
5
.
1
range of
+
6
H
deflagrative
explosion,
3
C
ic
r
5
bar
abs,
25 C
t
me
o
i
h

]
l.-%
[Vo

Propene = 13 vol.-%,
O2 = 87 vol.-%,
5 bar abs, 25 C

125
Pressure [bar abs]

20

80

O2

150

15

[Vo
l.-%
]

0
0

top
center
bottom

90

100
File: PROP84A-8%.DAT

Pressure [bar abs]

100

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

Pressure [bar abs]

500

Propene = 8 vol.-%,
O2 = 92 vol.-%,
5 bar abs, 25 C

50

40
30
20

500

125

400

90

propen

100

e/air-m
ixtures

10

300

100

75

25

200

Propene = 18.18 vol.-%,


O2 = 81.82 vol.-%,
5 bar abs, 25 C

50

100

10

20

30

File:PROP130A-18.2%.DAT

0
0

10
Time [ms]

15

20

0
0

0.5

1.5
2
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

2.5

40
50
60
70
Propene C3H6 [Vol.-%]

22

80

90

100

Pressure-time traces of Propene/O2 at 5 bar, 25 C (4)


150

200

150

100
75

100

Propene = 23 vol.-%,
O2 = 77 vol.-%,
5 bar abs, 25 C

50

10
20

File: PROP131A-23%.DAT

10
Time [ms]

0
0

15

0.5

1.5
2
Time [ms]

50

600

100
400
Propene = 28 vol.-%,
O2 = 72 vol.-%,
5 bar abs, 25 C

60

200

70

25
File: Prope132a.dat, 28 vol.-%

10
Time [ms]

0
0

15

0.5

80

40

sto

75

Pressure [bar abs]

125

30

1.5
2
Time [ms]

2.5

sto

ic

70

ve
ati
n
60
eto
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
>
O2
5
.
1
range of
+
6
H
deflagrative
explosion,
3
C
ic
r
5
bar
abs,
25 C
t
me
o
i
h

]
l.-%
[Vo

[Vo
l.-%
]

800

2.5

top
center
bottom

80

O2

150

50

90

50

25
0

100

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

Pressure [bar abs]

125

50

40
30
20

800

90

Pressure [bar abs]

150

propen

600

10

100400

100

50

0
0

e/air-m
ixtures

0
200

Propene = 33 vol.-%
O2 = 67 vol.-%,
5 bar abs, 25 C

File:PROP137A-33%.DAT

10
Time [ms]

15

20

0
2

0
10
2.5

20
3

3.5
4
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

30
4.5

40
50
60
70
Propene C3H6 [Vol.-%]
5

23

80

90

100

Pressure-time traces of Propene/O2 at 5 bar, 25 C (5)


400
100

10

Time [ms]

15

30

0
4

20

4.5

5.5
6
Time [ms]

[Vo
l.-%
]

300

200
Propene = 38 vol.-%
O2 = 62 vol.-%,
5 bar abs, 25 C

50

10

15
Time [ms]

20

70
0
11

25

11.5

40

12 12.5 13
Time [ms]

80

13.5

14

ic

ve
ati
n
60
eto
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
>
O2
5
.
1
range of
+
6
H
deflagrative
explosion,
3
C
ic
r
5
bar
abs,
25 C
t
me
o
i
h

50

40
30
20

400

90

propen

e/air-m
ixtures

10

300
100

100

200

50

10

20

30

100
File: Prope11A;Propene=39, O2=61
vol.-%, 5 bar abs, 25C

0
15

sto

70

500

Propene = 39 vol.-%,
O2 = 61 vol.-%,
5 bar abs, 25 C

150

60

100

File: PROP136A-38%.DAT

Pressure [bar abs]

50

]
l.-%
[Vo

Pressure [bar abs]

150

6.5

top
center
bottom

80

O2

400

100

90

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

100

File:PROP10A;Propene=35.5, O2=64.5
Vol.%; 5bar abs; 25C.DAT

100

20

200

Propene = 35.5 vol.-%


O2 = 64.5 vol.-%,
5 bar abs, 25 C

50

10

300

sto

Pressure [bar abs]

500

150

20

25
Time [ms]

30

35

0
17

17.5

18 18.5 19
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

19.5

40
50
60
70
Propene C3H6 [Vol.-%]

20

24

80

90

100

Pressure-time traces of Propene/O2 at 5 bar, 25 C (6)


0

500

Propene = 40 vol.-%,
O2 = 60 vol.-%,
5 bar abs, 25 C

400

100

10

300

100

20

25
Time [ms]

30

35

30

0
22

22.5

23 23.5 24
Time [ms]

300

100

60

200

70

100
File: PROP13A;Propene=41, O2=59
Vol.%; 5bar abs; 25C.DAT

25

30
Time [ms]

35

40

Propene = 42 vol.-%,
O2 = 58 vol.-%,
5 bar abs, 25 C

150

0
26

500

26.5

27 27.5 28
Time [ms]

80

28.5

29

sto

ic

ve
ati
n
60
eto
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
>
O2
5
.
1
range of
+
6
H
deflagrative
explosion,
3
C
ic
r
5
bar
abs,
25 C
t
me
o
i
h

50

40
30
20

90

propen

400

e/air-m
ixtures

10

300
100

100

200

50

35

40
Time [ms]

45

10

20

30

100

File: PROP14A;Propene=42, O2=58


Vol.%; 5bar abs; 25C.DAT

0
30

sto

50

0
20

Pressure [bar abs]

50

Pressure [bar abs]

400

40

70

top
center
bottom

]
l.-%
[Vo

Propene = 41 vol.-%,
O2 = 60 vol.-%,
5 bar abs, 25 C

25

80

O2

500
150

24.5

[Vo
l.-%
]

File: PROP12A;Propene=40, O2=60


Vol.%; 5bar abs; 25C.DAT

90

20

200
50

0
15

100

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

Pressure [bar abs]

150

50

0
34

34.5

35 35.5 36
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

36.5

40
50
60
70
Propene C3H6 [Vol.-%]

37

25

80

90

100

Pressure-time traces of Propene/O2 at 5 bar, 25 C (7)

Pressure [bar abs]

150

Propene = 43 vol.-%,
O2 = 57 vol.-%,
5 bar abs, 25 C

150

0
100

100

10
50

50

70

75

0
61

61.5

62 62.5 63
Time [ms]

63.5

30

sto

70

sto

80

ic

70

ve
ati
n
60
eto
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
>
O2
5
.
1
range of
+
6
H
deflagrative
explosion,
3
C
ic
r
5
bar
abs,
25 C
t
me
o
i
h

top

]
l.-%
[Vo

40

80

O2

50

60

64

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

65
Time [ms]

[Vo
l.-%
]

60

90

20

File: PROP139A-43%.DAT

0
55

100

50

40
30
20

90

propen

e/air-m
ixtures

10

100
0

0
10

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

20

30

40
50
60
70
Propene C3H6 [Vol.-%]

26

80

90

100

Pressure-time traces of stoich. Propene/O2/N2 at 5 bar, 25 C (1)


40

Propene = 5.5 vol.-%


O2 = 24.75 vol.-%,
N2= 69.75
5 bar abs, 25 C

0
10

30
20

20
30
Time [ms]

40

150

(first test)

50
File: PROP208A-27%O2(erster Test).DAT

10

20
Time [ms]

30

40

0
18

18.5

19 19.5 20
Time [ms]

20.5

21

Pressure [bar abs]

75

60

center
top

40

70

sto

80

100
Propene = 6 vol.-%
O2 = 27 vol.-%,
N2 = 67
5 bar abs, 25 C

50

bottom

100

25

0
0

[Vo
l.-%
]

Pressure [bar abs]

50

200
Propene = 6 vol.-%
O2 = 27 vol.-%,
N2 = 67
5 bar abs, 25 C

100

90

(second test)

25

10

20

30

File: PROP209A-27%O2(zweiter Test).DAT

0
0

10

20
Time [ms]

30

40

0
20

e/air

100

50
25

ic

tiv
na
o
t
de
of osion
e
g pl
ran ex
+
O
C
3
->
2
O
1.5
ran
+
H6
deflagrati
3
C
5 bar a
tric
e
m
o
i
h

propen

75
50

30

50

sto

10

100

75

90

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

File: PROP15A; Propen=5.5, O2=25,


N2=69.5 Vol.%;5bar abs;25C.DAT

0
0

100

20

10

Pressure [bar abs]

50

20.5

21 21.5 22
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

22.5

23

27

40
50
60
Propene C3H6 [Vol.-

Pressure-time traces of stoich. Propene/O2/N2 at 5 bar, 25 C (2)


250

75

Propene = 6.9 vol.-%


O2 = 31 vol.-%,
N2 = 62.1
5 bar abs, 25 C

10

150
50
100
File:PROP16A;Propen=6.9, O2=31,
N2=62.1 Vol.%;5bar abs;25C.DAT

50

15

20

0
12

12.5

13 13.5 14
Time [ms]

14.5

150

(first test)

25

50

10
Time [ms]

15

20

Pressure [bar abs]

100

75

50

7.5

8.5
9
Time [ms]

9.5

File: PROP17A;Propen=7.8, O2=35,


N2=57.2 Vol.%;5bar abs;25C.DAT

10
Time [ms]

15

20

sto

90

200

100

100

0
7

70

80

300

(second test)

40

10

400
Propene = 7.7 vol.-%
O2 = 35 vol.-%,
N2 = 57.3
5 bar abs, 25 C

25

0
0

0
7

60

center
top

File: PROP207A-35%O2.DAT

0
0

50

bottom

100

7.5

8.5
9
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

9.5

80

30

15

200

Propene = 7.7 vol.-%


O2 = 35 vol.-%,
N2 = 57.3
5 bar abs, 25 C

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

75

10
Time [ms]

sto

100

90

20

[Vo
l.-%
]

0
0

100

50

25

Pressure [bar abs]

200

Pressure [bar abs]

100

ic

ve
ati
n
eto
f d sion
o
ge plo
3
ran ex
+
O
3C
->
O2
1.5
range
+
H6
deflagrative
3
C
5 bar abs
tric
e
m
o
i
h

propen

10

20

30

e/air-m

40
50
60
Propene C3H6 [Vol.-%

10

28

Pressure-time traces of stoich. Propene/O2/N2 at 5 bar, 25 C (3)


400

Propene = 8.8 vol.-%


O2 = 40 vol.-%,
75 N2 = 51.2
5 bar abs, 25 C

300

10

50

200

25

100

bottom

10
Time [ms]

15

20

5.5
6
6.5
Time [ms]

7.5

center

300
250

top

75

150

Propene = 13.3 vol.-%


O2 = 60 vol.-%,
N2 = 26.7
5 bar abs, 25 C

60

100

70

50
File: PROP216A-60%O2.DAT

0
0

10
Time [ms]

15

20

150

0
1

1.5

2.5
3
Time [ms]

3.5

40

sto

50

25

sto

80
90

400

100
300

100

200

75
Propene = 18.18 vol.-%,
O2 = 81.82 vol.-%,
5 bar abs, 25 C

50
25

100

propen

10

20

30

10
Time [ms]

15

20

0
0

0.5

1.5
2
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

2.5

e/air-m

40
50
60
Propene C3H6 [Vol.-%

File:PROP130A-18.2%.DAT

0
0

ic

ve
ati
n
eto
f d sion
o
ge plo
3
ran ex
+
O
3C
->
O2
1.5
range
+
H6
deflagrative
3
C
5 bar abs
tric
e
m
o
i
h

500

125
Pressure [bar abs]

50

200

Pressure [bar abs]

100

80

30

[Vo
l.-%
]

0
4.5

90

20

File: PROP18A;Propen=8.9, O2=40,


N2=51.1 Vol.%;5bar abs;25C.DAT

0
0

100

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6
3
+
CO
3
O
2 +
2
->
3
H
3
2O
CO
+
3
H
2O

Pressure [bar abs]

100

29

Different explosion regimes (deflagration, heat explosion, detonation) of


Methane/O2/N2 in a 20 l sphere at 1 and 5 bar abs, 25 C and 200 C
1 bar abs, 25 C

0
10

[Vo
l.-%
]

50

40

20
90

10

20

30

40
50
60
70
Methane CH4 [Vol.-%]

80

90

2
2O

->

+
4

1.5

O
2
2H

O2

->

CO

10

20

30

50

40
50
60
70
Methane CH4 [Vol.-%]
0

5 bar abs, 200 C

40

30
20
10

80
70

40

90

2
2O

->

+
4

1.5

O
2
2H

O2

->

CO

2H

60

50

4
CH
CH
ric
ri c
et met
m
o
io
hi
of
range plosion,
ich toic
2H 2
ex
sto s
O+
rative
deflag abs, 200 CO 2 -> C
0.5
5 bar
+
CH 4
etric
hiom
stoic

ts
tar
ns
ti o
4
ma CH
for l.-%
ot
o
so 55 v
at

80

2
CO

range of detonative
explosion

]
l.-%
[Vo

70

40

30
20

metha
ne/air-m
ixtures

100

100

90

20

50

60

90

O2

[Vo
l.-%
]

yellow range:
possibly heat
30
explosion

80

100

10

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

60

2H

metha
ne/air-m
ixtures

100

100

4
CH
CH
ric
ri c
et met
m
io
hio
of
range plosion,
ich toic
2H 2
ex
sto s
O+
rative
deflag abs, 25 C O 2 -> C
.5
0
5 bar
+
CH 4
etric
hiom
stoic

80

0
10

70

30

metha
ne/air-m
ixtures

60

2
CO

ts

->
->
2
O2
2O
1.5
+
4
4
CH
CH
ric etric
et
m iom
o
i
h
of
ich toic
2
range plosion,
+ 2H
ex
sto s
CO
rative
deflag abs, 25 C .5O 2 ->
0
1 bar
+
CH 4
etric
hiom
stoic

50

range of detonative
explosion

tar
ns
ti o
4
ma CH
for l.-%
ot
o
so 55 v
at

60

70

40

]
l.-%
[Vo

100
0

2H

80

30

O2

90

ts

80

CO

tar
ns
4
tio
m a CH
for l.-%
ot
o
so 55 v
at

70

O
2
2H

]
l.-%
[Vo

60

yellow range:
possibly heat
explosion

mixture reacts sometimes


detonative and sometimes
as heat explosion

O2

[Vo
l.-%
]

70

40
2
CO

90

20

80

30

50

100

10

90

20
yellow range:
possibly heat
explosion

5 bar abs, 25 C

100

10
0

10

20

30

40
50
60
70
Methane CH4 [Vol.-%]

80

90

100

30

20

30
20

600

700

100
75
50

40

10

15
Time [ms]

20

25

30

0
23

23.5

24 24.5 25
Time [ms]

25.5

ch

om

ri
et

H
cC

2
2O

->

CO

2H

26

200

150
100

20

0
0

oi
st

25

Methane = 12 vol.-%,
O2 = 88 vol.-%,
5 bar abs, 25 C

Pressure [bar abs]

60

[Vo

125

10
0
0

l.-%
]

500

Pressure [bar abs]

40

300
400
Time [ms]

l. -%
[Vo

50

200

O2

60

100

0
0

top
center
bottom

yellow range:
possibly heat
explosion

10

Methane = 10 vol.-%,
O2 = 90 vol.-%,
5 bar abs, 25 C

Pressure [bar abs]

30

Methane = 7 vol.-%,
O2 = 93 vol.-%,
5 bar abs, 25 C

Pressure-time traces of Methane/O2 at 5 bar, 25 C (1)

Methane CH4 [Vol.-%]

50

10
Time [ms]

15

20

0
13

13.5

14
14.5
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

15
31

Pressure-time traces of Methane/O2 at 5 bar, 25 C (2)

40

200

20

11

[Vo
2

100

oi
st

50

10
Time [ms]

15

20

0
5

5.5

6.5
7
Time [ms]

7.5

ch

om

ri
et

H
cC

2
2O

->

CO

2H

800
2nd test:
Methane = 15 vol.-%,
O2 = 85 vol.-%,
5 bar abs, 25 C

20

10.5

30

9.5 10
Time [ms]

l. -%
[Vo

40

150

70

50

8.5

200

20

60

0
8

l.-%
]

15

Methane = 15 vol.-%,
O2 = 85 vol.-%,
5 bar abs, 25 C

10
Time [ms]

O2

40

0
0

Pressure [bar abs]

yellow range:
possibly heat
explosion

100

60
Pressure [bar abs]

300

20

0
0

top
center
bottom

400

Pressure [bar abs]

60

Methane = 14 vol.-%,
O2 = 86 vol.-%,
5 bar abs, 25 C

500

600

400

Methane CH4 [Vol.-%]


200

10
0
0

10
Time [ms]

15

20

0
6

6.5

7.5
8
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

8.5

9
32

Pressure-time traces of Methane/O2 at 5 bar, 25 C (3)

40
30

150

20
50

10
0
0

2.5

7.5

10

30
20

[Vo

300
200

2.5

oi
st

5
Time [ms]

7.5

10

0
3

3.5

4.5
5
Time [ms]

ri
et

->

2nd test:
Methane = 20 vol.-%,
O2 = 80 vol.-%,
5 bar abs, 25 C

400
300

Methane CH4 [Vol.-%]

200
100

25

0
3
3.5
4
4.5
5
5
7.5
10
Time [ms]
Time [ms]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton
0
0

5.5

ch

om

H
cC

2
2O

CO

2H

500

125

50

100

0
0

75

5.5

400

10

100

4.5
5
Time [ms]

500
Methane = 20 vol.-%,
O2 = 80 vol.-%,
5 bar abs, 25 C

40

Pressure [bar abs]

50

3.5

l. -%
[Vo

60

0
3

O2

5
Time [ms]

70

Pressure [bar abs]

yellow range:
possibly heat
explosion

100

l.-%
]

50

top
center
bottom

200

Pressure [bar abs]

60

250

Methane = 17.5 vol.-%,


O2 = 82.5 vol.-%,
5 bar abs, 25 C

70

2.5

5.5

6
33

Pressure-time traces of Methane/O2 at 5 bar, 25 C (4)


125
Methane = 25 vol.-%,
O2 = 75 vol.-%,
5 bar abs, 25 C

100
75
50

200

10

50

2.5
3
Time [ms]

3.5

[Vo
2

200
150
100

oi
st

50
2.5

3rd test:
Methane = 25 vol.-%,
O2 = 75 vol.-%,
5 bar abs, 25 C

75

250

25

100

1.5

300

2nd test:
Methane = 25 vol.-%,
O2 = 75 vol.-%,
5 bar abs, 25 C

50

0
1

l.-%
]

7.5

7.5

10

0
1

1.5

2.5
3
Time [ms]

3.5

ri
et

->

800
600
400

Methane CH4 [Vol.-%]

200

25
0
0

5
Time [ms]

ch

om

H
cC

2
2O

CO

2H

75

0
0

Pressure [bar abs]

5
Time [ms]

l. -%
[Vo

100
Pressure [bar abs]

2.5

O2

125

125

yellow range:
possibly heat
explosion

100

25
0
0

top
center
bottom

300

Pressure [bar abs]

400

0
1
1.5
2
2.5
3
5
7.5
10
Time [ms]
Time [ms]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton
2.5

3.5

4
34

Pressure-time traces of Methane/O2 at 5 bar, 25 C (5)


125

300
250
200

75

150

50
Methane = 35 vol.-%,
O2 = 65 vol.-%,
5 bar abs, 25 C

50

0
0

0.5

1.5
2
Time [ms]

500

Methane = 40 vol.-%,
O2 = 60 vol.-%,
5 bar abs, 25 C

75

10

2.5

400
300
200

ch
oi
st

100

25
0
0

2.5

5
Time [ms]

7.5

10

0
2

2.5

3.5
4
Time [ms]

4.5

io

ri
et

cC

+
4

2O

->

CO

2H

Pressure [bar abs]

100
75
50

Methane = 45 vol.-%,
O2 = 55 vol.-%,
5 bar abs, 25 C

150
125

900
800
700
600
500
400
200

25
0
0

Methane CH4 [Vol.-%]

300
100
2.5

5
Time [ms]

7.5

10

0
3

3.5

4.5
5
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

5.5

top
center
bottom

Pressure [bar abs]

100

7.5

l. -%
[Vo

125

5
Time [ms]

O2

150

2.5

[Vo

0
0

50

l.-%
]

25

yellow range:
possibly heat
explosion

100

Pressure [bar abs]

100

6
35

Pressure-time traces of Methane/O2 at 5 bar, 25 C (6)


150

75
50

400
300

yellow range:
possibly heat
explosion

200
100

25
15
Time [ms]

20

25

0
14

14.5

15 15.5 16
Time [ms]

Methane = 55 vol.-%,
O2 = 45 vol.-%,
5 bar abs, 25 C

Pressure [bar abs]

oi
st

ch

om

ri
et

H
cC

2
2O

->

CO

O
2
2H

20

0
0

25

50

75
Time [ms]

100

125

150

Methane CH4 [Vol.-%]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

top
bottom

40

17

l. -%
[Vo

80

60

16.5

[Vo

10

O2

0
5

l.-%
]

100

500

Methane = 50 vol.-%,
O2 = 50 vol.-%,
5 bar abs, 25 C

Pressure [bar abs]

125

36

l.-%
]

bottom

10
0
0

60
40

200
Time [ms]

300

oi
st

ch

om

ri
et

H
cC

2O

->

CO

2H

80
60
40
20

20
0
0

top

400

Methane = 15 vol.-%,
O2 = 30 vol.-%,
N2 = 55 vol.-%,
5 bar abs, 25 C

Pressure [bar abs]

80

100

[Vo

20

30

40

yellow range:
possibly heat
explosion

Methane = 10 vol.-%,
O2 = 20 vol.-%,
N2 = 70 vol.-%,
5 bar abs, 25 C

Pressure [bar abs]

Pressure-time traces of stoich. Methane/O2/N2 at 5 bar, 25 C (1)

10

15
Time [ms]

20

25

30

0
16

16.5

17 17.5 18
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

18.5

19

Methane CH4 [Vol.-%]

37

Methane = 20 vol.-%,
O2 = 40 vol.-%,
N2 = 40 vol.-%,
5 bar abs, 25 C

Pressure-time traces of stoich. Methane/O2/N2 at 5 bar, 25 C (2)

40

40

20

15

20

4.5

5.5
6
Time [ms]

6.5

bottom
top
[Vo

150

100

50

50

0
0

0
4

100

10
Time [ms]

Methane = 25 vol.-%,
O2 = 50 vol.-%,
N2 = 25 vol.-%,
5 bar abs, 25 C

150

yellow range:
possibly heat
explosion
l.-%
]

20

0
0

Pressure [bar abs]

60

Pressure [bar abs]

60

10
Time [ms]

15

20

0
3

oi
st
3.5

4.5
5
Time [ms]

5.5

ch

om

ri
et

H
cC

2
2O

->

CO

2H

Methane CH4 [Vol.-%]


H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

38

Pressure-time traces of Methane/O2 at 5 bar, 200 C (1)


Pressure [bar abs]

25
20
15
10

Methane = 10 vol.-%,
O2 = 90 vol.-%,,
5 bar abs, 200 C

30

Methane = 12.5 vol.-%,


O2 = 87.5 vol.-%,,
5 bar abs, 200 C

30
20

10

10
Time [ms]

15

20

0
12

o
st
12.5

13 13.5 14
Time [ms]

14.5

i
i ch

om

et

C
ric

+
H4

2O

->

CO

2H

15

40
30
20

10
0
0

l.-%
]

20

Methane = 14 vol.-%,
O2 = 86 vol.-%,,
5 bar abs, 200 C

40

[Vo

30

Pressure [bar abs]

40

10
0
0

Pressure [bar abs]

40

20

30

l.-%
[Vo

30

20
Time [ms]

O2

40

10

yellow range:
possibly heat
explosion

0
0

top
center
bottom

Methane CH4 [Vol.-%]

10

10
Time [ms]

15

20

0
8

8.5

9.5 10
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

10.5

11

39

Pressure-time traces of Methane/O2 at 5 bar, 200 C (2)

100

7.5

10

o
st
2.5

5
Time [ms]

7.5

10

Methane = 20 vol.-%,
O2 = 80 vol.-%,,
5 bar abs, 200 C

Pressure [bar abs]

0
4

4.5

5.5
6
Time [ms]

6.5

i
i ch

om

et

C
ric

+
H4

2O

->

400

100

300

200

Methane CH4 [Vol.-%]


100

25

0
0

l.-%
]

200

CO

2H

Methane = 17.5 vol.-%,


O2 = 82.5 vol.-%,,
5 bar abs, 200 C

300

100

0
0

50

6.5

400

10

75

0
6

l.-%
[Vo

20

5
Time [ms]

O2

30

2.5

yellow range:
possibly heat
7
7.5
8
8.5
9
explosion
Time [ms]

[Vo

0
0

Pressure [bar abs]

200

10

40

top
center
bottom

20

300

30

400

Methane = 15 vol.-%,
O2 = 85 vol.-%,,
5 bar abs, 200 C

Pressure [bar abs]

40

2.5

5
Time [ms]

7.5

10

0
3

3.5

4.5
5
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

5.5

40

Pressure-time traces of Methane/O2 at 5 bar, 200 C (3)


400

200

100

25

2.5

5
Time [ms]

7.5

10

100

200

2.5

5
Time [ms]

7.5

10

100
Methane = 45 vol.-%,
O2 = 55 vol.-%,,
5 bar abs, 200 C

Pressure [bar abs]

0
2

o
st
2.5

3.5
4
Time [ms]

4.5

i
i ch

om

et

C
ric

+
H4

2O

->

2H

500
400
300

Methane CH4 [Vol.-%]

200

25

0
0

l.-%
]

Methane = 40 vol.-%,
O2 = 60 vol.-%,,
5 bar abs, 200 C

300

2
CO

100

2.5

5
Time [ms]

7.5

10

0
4

4.5

5.5
6
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

6.5

center
bottom
]

Pressure [bar abs]

400

100

0
0

50

3.5
Time [ms]

500

25

75

l.-%
[Vo

50

2.5

top
O2

75

0
2

[Vo

0
0

yellow range:
possibly heat
explosion
4
4.5
5

50

300

Pressure [bar abs]

75

Methane = 25 vol.-%,
O2 = 75 vol.-%,,
5 bar abs, 200 C

100

41

Pressure-time traces of Methane/O2 at 5 bar, 200 C (4)


100

50

Methane = 50 vol.-%,
O2 = 50 vol.-%,,
5 bar abs, 200 C

Pressure [bar abs]

75

250
200
150
100

25

50

0
0

10
Time [ms]

15

20

0
10

10.5

yellow range:
possibly heat
11 11.5 12 12.5 13
Time [ms]
explosion

30

10

oi
st

0
0

20

200
Time [ms]

300

200

400
Time [ms]

600

800

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

top
center
bottom

Methane CH4 [Vol.-%]

10

0
0

et

+
H4

->

400

Methane = 62 vol.-%,
O2 = 38 vol.-%,,
5 bar abs, 200 C

Pressure [bar abs]

30

100

ch

om

C
ric

20

2O

CO

2H

l.-%
[Vo

[Vo

l.-%
]

Methane = 55 vol.-%,
O2 = 45 vol.-%,,
5 bar abs, 200 C

40

O2

Pressure [bar abs]

50

42

Pressure-time traces of stoich. Methane/O2/N2 at 5 bar, 200 C (1)

20

10

10

15
Time [ms]

20

25

30

20

20

2.5

20

10

12.5

15

0
6

6.5

7.5
8
Time [ms]

8.5

cC

2O

CO

2H

40
30

Methane CH4 [Vol.-%]

20

10
0
0

7.5
Time [ms]

io

ri
et

->

50
2nd test:
Methane = 20 vol.-%,
O2 = 40 vol.-%,,
N2 = 40 vol.-%,
5 bar abs, 200 C

Pressure [bar abs]

30

ch
oi
st

10

50
40

center
top

30

10
0
0

bottom

40

10

0
6
6.5
7
7.5
8
7.5
10
12.5
15
Time [ms]
Time [ms]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton
2.5

8.5

43

30

Methane = 20 vol.-%,
O2 = 40 vol.-%,,
N2 = 40 vol.-%,
5 bar abs, 200 C

40

50

O2

Pressure [bar abs]

50

l.-%
]

[Vo

0
0

yellow range:
possibly heat
explosion

Pressure [bar abs]

30

Methane = 15 vol.-%,
O2 = 30 vol.-%,,
N2 = 55 vol.-%,
5 bar abs, 200 C

40

25

25

0
0

50

5
Time [ms]

7.5

10

4.5
5
Time [ms]

5.5

center
bottom
top

75

50

25

0
0

2.5

5
Time [ms]

7.5

10

100 Note:This is not on the


stoichiometric line!!
Methane = 15 vol.-%,
75 O2 = 55 vol.-%,,
N2 = 30 vol.-%,
5 bar abs, 200 C
50

Pressure [bar abs]

3.5

100

25

0
1

oi
st
1.5

2.5
3
Time [ms]

3.5

ch

io

ri
et

cC

7.5
Time [ms]

2O

CO

2H

75

50

Methane CH4 [Vol.-%]

25

2.5

+
4

->

100

25

0
0

0
3

yellow range:
possibly heat
explosion

10

12.5

15

0
7.5

8.5
9
9.5
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

10

10.5

44

O2

75

2.5

Methane = 30 vol.-%,
O2 = 60 vol.-%,,
N2 = 10 vol.-%,
5 bar abs, 200 C

100
Pressure [bar abs]

50

l.-%
]

50

75

[Vo

75

100

Pressure [bar abs]

100

Methane = 25 vol.-%,
O2 = 50 vol.-%,,
N2 = 25 vol.-%,
5 bar abs, 200 C

Pressure-time traces of stoich. Methane/O2/N2 at 5 bar, 200 C (2)

Summary of the differences in the pressure time diagrams between


explosions in vessels that were triggered by a thermal ignition and
ended up as deflagration, heat explosion or detonation

presence of pressure
pulse
width of pressure pulse
at half height [s]
height of pressure pulse
divided by pressure in
mixture just before its
occurrence

deflagration
no
(not
applicable)
(not
applicable)

precompression ratio at
the moment when
pressure pulse occurs

(not
applicable)

"oscillations" in
reaction gases after
occurrence of pressure
pulse

no oscillations
anyway

acoustic sound heard


outside the vessel

course of explosion
heat explosion
yes

detonation
yes

100 - 200

< 50

typically 4 to 7

typically 15 to 50

(equals deflagration
pressure ratio of the
precompressed unreacted
mixture)

(due to too small


sampling rate the true
maximum was
presumably mostly
missed)

5 10

1 20

(largest value equals


pex/pinitial of the
corresponding gas
mixture)

(largest value equals


pex/pinitial of the
corresponding gas
mixture)

no oscillations

massive
oscillations (due to
shock front bouncing
backwards and forwards in reaction
gases)

nothing

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

click

prolonged whistle
45

Heat explosion tentative explanation of the course of events


Before heat explosion:

12
10
8
6
4
2
0
0

hot reaction
gases

flame front
precompressed
unreacted mixture

Pressure as function of radial position in


20 l sphere (pinitial = 1 bar abs) just
before heat explosion occurs in the
precompressed, unreacted mixture
(R0 = 17 cm)

pressure/pinitial

Reaction rate sufficiently slow to allow for pressure equilibrium over entire sphere

radial position r/R0

At heat explosion:
Immediate temperature rise and hence also pressure rise in the shell so far unreacted, but
heated by adiabatic compression. The induction time must be of the order of 0.1 ms or
even less, otherwise the flame front of the initial deflagration would have run through the
thin shell of unreacted mixture before the heat explosion could develop.

After heat explosion:


reaction gases flow to the central part of the sphere and pressure equilibrium is attained

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

46

Temperatures obtainable by adiabatic compression


pfinal/pinitial

1,5
2
3
4
5
6
7
8
9
10
12
14
16
18
20

Tfinal [C] resulting for differrent values


Tfinal [C] resulting for different values
of in case that Tinitial = 35 C = 308 K
of in case that Tinitial = 200 C = 473 K
= 1,4
= 1,3
= 1,2
= 1,1
= 1,4
= 1,3
= 1,2
= 1,1
72,8
65,2
56,5
46,6
258,1
246,4
233,1
217,8
102,5
88,4
72,7
55,0
303,6
282,0
257,9
230,8
148,6
123,9
96,9
67,3
374,4
336,5
295,0
249,7
184,7
151,1
115,1
76,4
429,9
378,3
322,9
263,5
214,8
173,5
129,8
83,5
476,1
412,7
345,5
274,5
240,9
192,7
142,2
89,5
516,2
442,2
364,6
283,7
264,0
209,6
153,0
94,6
551,7
468,1
381,2
291,5
284,9
224,7
162,6
99,1
583,8
491,3
395,9
298,4
304,0
238,4
171,2
103,1
613,1
512,4
409,2
304,6
321,7
251,0
179,1
106,7
640,2
531,7
421,3
310,1
353,5
273,5
193,0
113,1
689,1
566,3
442,7
319,9
381,7
293,3
205,2
118,5
732,4
596,7
461,3
328,2
407,1
311,0
215,9
123,3
771,5
623,9
477,8
335,6
430,4
327,1
225,6
127,6
807,2
648,6
492,7
342,1
451,9
341,9
234,4
131,4
840,2
671,3
506,3
348,1

Temperatures may well lie above the ignition temperatures the


mixtures presumably have in the precompressed state!
Formula for temperature increase due to adiabatic compression: T final = Tinitial
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

final

p
initial

( 1)

47

Autoignition temperatures of Propene/O2/N2


10

Autoignition Temperature (AIT)


[C]

90

20
2

80

30

N2
[Vol.%]

O2
[Vol.%]

100

H
3

->

4.
5

+
6

H
3

st

80

40
30
20

90

propen
e/air-m
ixtures

10

100
0

0
10

20

AIT [C] at Pinitial = 5 bar abs for stoichiometric (with respect to CO2 and H2Oformation) Propene/O2 mixtures, i.e. Propene:O2 = 1 : 4.5
4.46
20.07
75.47
280
7
31.5
61.5
270
10
45
45.0
270

30

40
50
60
70
Propene C3H6 [Vol.-%]

AIT [C] at Pinitial = 1 bar abs for stoichiometric (with respect to CO2 and H2Oformation) Propene/O2 mixtures, i.e. Propene:O2 = 1 : 4.5
4.46
20.07
75.47
485 (CHEMSAFE, DIN-method in open Erlenmeyer
flask)
7.0
31.5
61.5
410
10.0
45.0
45.0
310
15.5
70.0
14.5
290

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

50

ich
io
m
et
r ic

hio
m
et
r ic
sto
ic

st
o

70

CO

->

ve
ati
60
ton
de on
f
i
o
2
H
ge xplos
n
3
ra e
+
O
3C
->
O2
1.5
range of
+
H6
deflagrative explosion,
C3
c
5 bar abs, 25 C
tri
me
hio
c
i
o

]
l.-%
[Vo

50

60

40

70
O2

AIT [C] at Pinitial = 5 bar abs for Propene/O2 mixtures


4.46
95.54
0
280
7
93
0
270
10
90
0
270
20
80
0
260
30
70
0
260
40
60
0
250
50
50
0
250
60
40
0
250

[Vo
l.-%
]

CO

Propene
[Vol.-%]

48

80

90

100

Induction times of two mixture compositions lying in the yellow


range of the explosion diagram at 5 bar abs

Propene= 5 vol.-%,
O2 = 95 Vol.-%

C3H6-O2-N2=20-40-40

C3H6-O2-N2=5-95-0

10

90

[Vo
l.-%
]

1100

1200
60

Temperature, K

sto

1000

900

70

Calculation by A.A. Konnov,


Department of Mechanical Engineering
Vrije Universiteit Brussel (VUB),
based on the rate coefficients for all elementary reactions

sto

80

ic

70

tive
na
o
60
t
e
f d sion
o
2
ge plo
3H
ran ex
+
O
3C
->
O2
1.5
range of
+
H6
deflagrative explosion,
3
C
ic
5 bar abs, 25 C
etr
m
o
i
h

O2

800

50

40

Propene= 20 vol.-%,
O2 = 40 vol.-%,
80 N2 = 40 vol.-%

]
l.-%
[Vo

ich
iom
et
st
r ic
oi
ch
C
3H
io
m
6 +
et
4.
r ic
5
O
C
2 3H
>
6 +
3
CO
3
O
2 +
2 >
3
H
3
2O
CO
+
3
H
2O

30

1
0
700

100

20

Induction time, ms

50

40
30
20

90

propen

e/air-m
ixtures

10

100
0
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

10

20

30

40
50
60
70
49
Propene C3H6 [Vol.-%]

80

90

100

Is heat explosion a realistic assumption for what


happens in yellow range of the explosion triangle ?
- temperatures achieved by adiabatic compression lie well above
the autoignition temperature, i. e. heat explosion is possible in
principle
- but: induction times calculated on the basis of the rate coefficients
of the elementary reactions are still far too long
(The induction time would have to be of the order of 0.1 ms or even less,
otherwise the flame front of the initial deflagration would have run already
through the thin shell of unreacted mixture before the heat explosion can
develop).
- including the influence of thermal radiation from the cental part of the sphere
does not give a substancial reduction in induction times either (calculation of
Hans Pasman)

Not really clear what happens in the


yellow range of the explosion triangle

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

50

Summary on explosion regimes of combustible/air/O2 mixtures


ignited with a thermal ignition source in vessel-like geometry
There are three explosion regimes: deflagration, heat explosion, detonation
The detonative range in the 20 l sphere is discernibly smaller than the
potentially detonative range
What really happens in the heat explosion regime is not yet really understood,
maybe the pressure time curves are just due to failed DDTs
The heat explosion regime becomes much smaller with increasing initial
pressure
Mixtures of type combustible/air seem to remain deflagrative even at elevated
pressures and temperatures.
However, the data collected so far do not allow to exclude that the detonative
regime will expand down to the air line when going to extremely high initial
pressures and large vessel volumes.

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

51

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes


Did ignition source directly trigger a spherical detonation?
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

52

Schematic pressure-time trace of a detonative pressure pulse


hot reaction products

flamefront coupled
with shockfront, v >> vsoundl

unburned gas mixture

pressure sensor, flush


with inner surface of wall

von Neumann spike, about twice as high as PCJ


50
width < 1 s => much less than cycle time of any
eigenfrequency of the containment
=> not noticed by the containment and not
registered by the fastest available pressure sensors

45

Pressure/Pinitial

40
35
30

PCJ , about twice the deflagration pressure ratio of the gas mixture

25
20
15
10
5
0

width of Taylor expansion fan: ca. 20 s 50 s in laboratory


scale containments, longer in structures of larger dimensions
Leading edge of
detonation peak
has almost infinite
slope (rise time < 1s)

(less than one quarter of the time interval over which the peak has already propagated)

deflagration pressure ratio


of gas mixture

Pinitial

time

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

53

Pressure-time diagrams recorded during a detonation in


a long pipe at different locations (1/2)
Example: Propane/O2, stoichiometric, Pinitial = 6 bar abs, Tinitial = 20 C, pipe 25x2, L = 5 m, side-on pressure

Pdet 35*Pinitial
(same value at all sensors)

v = s/t
= 0.945m/0.375ms
= 2519 m/s

location of ignition

1025 mm

pipe: 25 x 2
P1

P2

P3

P4

1970 mm
2915 mm
3855 mm
5000 mm
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

54

Pressure-time diagrams recorded during a detonation in


a long pipe at different locations (2/2)
300
Pressure [bar abs]

Experiment:
Ethylene/air stoichiometric,14 bar abs,
20 C, side-on pressure,
pipe: i = 44.3 mm, o = 48.3 mm,
L = 8 m,
turbulence enhancer in front of ignition
source to reduce run-up distance

250

P3

200
150
100
50
0

22

23

24
Time [ms]

25

26

Pressure [bar abs]

300

P2

200
s = 2 m
t = 1.033 ms
vdet=s/t=1936 m/s

100

22

23

24
Time [ms]

25

26

Pressure [bar abs]

500

P1

400
300
s = 1.5 m
t = 0.796 ms
vdet=s/t=1883 m/s

200
100
0

location of ignition

22

P3

23

24
Time [ms]

2m

26

P1

P2

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

25

1.5 m

0.5 m
55

Qualitative consideration: differences between the pressures


produced in a long pipe by a deflagration and by a detonation (2/2)
Example: Propane/air, stoichiometric, Tinitial = 20 C, explosion pressure ratio: 9.5 (simplification: no heat loss to wall)

Detonative Explosion (predetonation stage necglected)

flamefront coupled
with shockfront, v >> vsoundl

hot reaction products

unburnt gas mixture

Pex/Pinitial

Location of
ignition

25
20
15
10
5
0

Pdet = 2*9.5*Pinitial
P = 9.5*Pinitial

extension:
in space ca. 10 20 cm
In time ca. 20 50 s
P = Pinitial

distance from left pipe end

P is different at different locations in the pipe:


- behind shockfront: P = 9.5*Pinitial (9.5 is explosion pressure ratio of mixture)
- at shockfront:
P = 2*9.5*Pinitial (i.e. about twice as high as behind shockfront)
- in front of shockfront: P =
Pinitial

(reason: reaction gases would like to expand into region ahead of shockfront, but speed of sound in
hot reaction gases only about 1000 m/s whereas shockfront propagates with about 1700 m/s)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

56

Detonation pressures Pdet in long pipes (L >> Lpredet, no precompression)

Stable Detonation, side-on pressure (i. e. in plane perpendicular to shockfront)

detonation
front

Pdet = Pinitial * PCJ

pressure sensor,
flush with inner
surface of wall

PCJ is the so-called


Chapman-Jouguet-pressure ratio
of the explosive gas mixture

Stable Detonation, reflected pressure (i. e. in plane parallel to shockfront, e. g. blind flange)
pressure sensor,
flush with inner
surface of flangel
detonation
front

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Pdet = Pinitial * PCJ * Freflec

2 Freflec 2.5

Important:
The pipe directly ahead of the blind flange
experiences the reflected pressure as well. The
length of this section corresponds to the axial
extension of the taylor expansion fan.
(In lab-scale equipment of up to 5 m length a
section of about 3 pipe diameters from the blind
flange back into the pipe is affected, in longer
pipes this section increases).
57

Detonation pressures Pdet in long pipes (L >> Lpredet, no precompression)


(continued)

Side-on pressure at location where Deflagration-to-Detonation transition (DDT) occurs

Pdet = Pinitial * PCJ * FDDT

location of
ignition

1.5 FDDT 2

flame front of initial first occurrence of ignition


deflagration has accelerated by adiabatic compression
to a very high speed in precompressed mixture;
generation of shock front
coupled with flame front,
propagating leftwards

Reflected pressure, if DDT occurs directly in front of blind flange (a very rare case!)
1.5 FDDT 2

Pdet = Pinitial * PCJ * FDDT * Freflec


flame front of initial
deflagration has accelerated
to a very high speed

first occurrence of ignition


by adiabatic compression
in precompressed mixture;
generation of shock front
coupled with flame front,
propagating leftwards

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

2 Freflec 2.5

Important:
The pipe directly ahead of the blind flange
experiences the reflected pressure as well. The
length of this section corresponds to the axial
extension of the taylor expansion fan.
(In lab-scale equipment of up to 5 m length a
section of about 3 pipe diameters from the blind
flange back into the pipe is affected, in longer
pipes this section increases).
58

25

40

20

30

15

20

10

Pcj/Pinitial at 5 bar abs, 25 C


Pcj/Pinitial at 5 bar abs, 200C
measured defl. pr.-ratios Pex/Pinitial at 5 bar abs, 25C
measured defl. pr.-ratios Pex/Pinitial at 5 bar abs, 200C

10

pex/pinitial (deflagration pressure


ratio)

50

Solid lines:
Calculated Chapman-Jouguet
pressure ratios for pinitial = 5 bar abs
(by Prof. M. Braithwaite with
software package STANJAN)

Symbols:
Measured deflagration pressure
ratios (scale on right side of plots)

The values are just about half of the


Chapman-Jouguet pressure ratios!!

pcj/pinitial
P
CJ
(Chapman-Jouguet
pressure

80

40

20

30

15

20

10

10

5
calculated Pcj/Pinitial at 5 bar abs, 25C
measured defl. pr.-ratios Pex/Pinitial at 5 bar abs, 25 C

0
0

2
4
6
8
10
12
14
16
18
20
Propene conc. in stoich. Propene/O2/N2-mixture [vol.-%]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

59

ratio)

10
20
30
40
50
60
70
Propene concentration in Propene/O2-mixture [vol.-%]

(Chapman-Jouguet
ratio)
divided by ppressure
initial)

pex /pinitial (deflagration pressure

pcj /pinitial
CJ pressure
(Chapman-Jouguet
(Chapman-Jouguet
ratio)
divided by p pressure
initial )

Chapman-Jouguet pressure ratios PCJ calculated by STANJAN


Example: Propene/O2/N2

17,5

30

15

25

12,5

20

10

15

7,5
5

10
calculated Pcj/Pinitial at 5 bar abs, 25 C
calculated Pcj/Pinitial at 5 bar abs, 200 C

2,5

measured defl. Pr.-ratios Pex/Pinitial at 5 bar abs, 25C

pex /pinitial (deflagration pressure


ratio)

35

p cj /p initial
CJ pressure
(Chapman-Jouguet
divided by Ppressure
initial )
(Chapman-Jouguet
ratio)

Chapman-Jouguet pressure ratios PCJ calculated by STANJAN


Example: Methane/O2/N2

measured defl. Pr.-ratios Pex/Pinitial at 5 bar abs, 200C

0
10
20
30
40
50
60
70
Methane concentration in Methane/O2-mixture [vol.-%]

80

20

15

10

CJ
PCJ Chapman-Jouguet
detonation
pressure ratio
(Chapman-Jouguet
pressure ratio)

5 bar abs, 25 C

5 bar abs, 200 C

0
0
5
10
15
20
Methane concentration in Methane/air-mixture [vol.-%]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

60

20

10

15

7,5

10

calculated deto natio n pr.-ratio s P CJ/P initial at 1bar abs, 20C

pex/pinitial deflagration pressure


ratio)

pcj /pinitial
(Chapman-Jouguet pressure
divided by p initial )

Chapman-Jouguet pressure ratios PCJ calculated by STANJAN


Example: H2/O2/N2

2,5

calculated deto natio n pr.-ratio s P CJ/P initial at 5 bar abs, 20C


calculated deto natio n pr.-ratio s P CJ/P initial at 5 bar abs, 200C

10

20
30
40
50
60
70
80
90
H2 concentration in H2/O2-mixture [vol.-%]

p cj /p initial
(Chapman-Jouguet pressure
divided by p initial )

0
100

20

10

15

7,5

10

calculated deto natio n pr.-ratio s P CJ/P initial at 1bar abs, 20C


calculated deto natio n pr.-ratio s P CJ/P initial at 5 bar abs, 20C
calculated deto natio n pr.-ratio s P CJ/P initial at 5 bar abs, 200C
measured pex/pinitial at 1bar abs, 20 C
measured pex/pinitial at 5 bar abs, 20 C
measured pex/pinitial at 5 bar abs, 200C

0
0

10

20
30
40
50
60
70
H2 concentration in H2/Air-mixture [vol.-%]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

2,5

p ex/p initial deflagration pressure


ratio)

measured pex/pinitial at 1bara bs, 20 C

0
80
61

Chapman-Jouguet pressure ratios PCJ calculated on basis of


detonation velocity
PCJ = pdet /pinitial = ( *M2+1)/(+1)
( * M2)/(+1)

= (D2 * MW)/(R*Tinitial*(+1))
= /pinitial * D2/(+1)
meaning of symbols: M = D/c
D
c = ( * pinitial /)0.5

MW
R=8.314

Tinitial , pinitial
pdet

Mach number
propagation speed of detonation [m/s]
speed of sound in the unreacted gas mixture [m/s]
density of unreacted gas mixture [kg/m3]
mean molar mass of unreacted gas mixture [kg/mol]
universal gas constant [J/(mol*K)]
cp/cv, for diatomic gases = 1.4
initial temperature [K], initial pressure [Pa] of gas mixture
side on pressure of stable detonation

Remarks:
For using STANJAN various thermodynamic parameters of the reaction components
must be known. If these are not available, the detonation velocity is experimentally
easily aminable with high precision by recording the side-on pressure of the
propagating detonation at different axial locations in the pipe with piezoelectric
pressure sensors. Since the absolute signal value, which is actually the quantity one
is looking for, is often prone to errors, one has to use the bypass over the speed.
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

62

General remarks on Chapman-Jouguet pressure ratios PCJ


Chapman-Jouguet pressure ratios can be calculated by e.g. STANJAN
(freeware, STANJAN Chemical Equilibrium Solver v4.01, Stanford University 2003)
If thermodynamic quantities required by STANJAN are not available for all
components of the considered explosive gas mixture, PCJ can be calculated on
the basis of the experimentally determined detonation speed.

Chapman-Jouguet pressure ratios are with good precision twice as high


as the explosion pressure ratio found for deflagrative explosion:
- stoichiometric combustible/air- mixtures at 20C:
- stoichiometric combustible/O2-mixtures at 20 C:

16 PCJ 20
30 PCJ 50

Chapman-Jouguet pressure ratio is inversely proportional to the absolute initial


temperature. (Propagation speed of detonation is almost independent of Tinitial !)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

63

Example: bulging out of a pipe end due to reflected pressure


Experiment:
Acetylene, 8 bar abs, 20 C, pipe
220.9 x 8.2, i.e. i = 204.5 mm,
material: St35.8, Rp0.2 = 230 N/mm2,
PRp0.2=184 bar, L = 8 m, detonative
ignition source to reduce run-up
distance;
side-on pressure ca. 400 bar,
reflected pressure ca. 800 bar
Increase of tube diameter
directly in front of blind
flange to 117 % of original
value
no increase in diameter in
the section that has only
been exposed to the sideon pressure

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

64

Example: Rupture of pipe end due to reflected pressure


Experiment:
Ethylene/air stoichiometric, 17 bar
abs, 20 C, pipe 76.1 x 2.6, i.e. i =
70.9, material: 1.4541, Rp0.2 = 210
N/mm2, PRp0.2=154 bar, L = 8 m;
side-on pressure ca. 340 bar,
reflected pressure ca. 765 bar

increase in diameter to
105 % of original value in
the section that has only
been exposed to the sideon pressure
end of tube, which was
exposed to the reflected
pressure, is fragmented

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

65

Example: bulging out of a pipe wall due to the


extra pressure at the point where the DDT occurs
Experiment:
Acetylene, 24 bar abs,
20 C, pipe 3.17 x 0.5,
i = 2.17 mm, material:
1.4541, Rp0.2 250 N/mm2,
PRp0.2 1152 bar,
kaltgezogen, L = 10 m

Localized bulging of tube is


attributed to the location of
the deflagration to detonation
transition
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

66

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

67

How does precompression (pressure piling) come


into existence?
During the initial deflagrative stage of the explosion each volume element that
reacts through expands by a factor equal to the explosion pressure ratio at the
expense of the volume available for the yet unreacted mixture.
If this volume is large compared to the volume occupied by the reaction gases
formed during initial deflagrative stage, the pressure in the yet unreacted
mixture will almost stay the same as at the moment of ignition (P = Pinitial).
However, if this volume is small, the yet unreacted mixture will be
precompressed. When the deflagration to detonation transition then occurs, the
detonation will not propagate in a mixture at pressure P = Pinitial, but at P =
Fprecomp * Pinitial
Fprecomp may attain any value between 1 and the explosion pressure ratio of the
gas mixture (up to 10 for combustible/air-mixtures, up to 24 for combustible/O2mixtures).
The temperature rise that comes along with the fast and hence adiabatic
compression will slightly alleviate the detonative pressure Pdet. This is
accounted for by the Factor Ftemp (details see next slide)
In the formulae given beforehand for Pdet, Fprecomp and Ftemp will appear as
additional factors
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

68

Temperature factor Ftemp


The temperature factor Ftemp accounts for the reduction of the Chapman-Jouguet
pressure ratio due to the rise in temperature of the unburned mixture brought
about by the precompression during the initial deflagrative stage of the explosion.

I: Temperature Tfinal of unburned mixture attained by adiabatic compression:

T final = Tinitial

final
pinitial

( 1 )

= Tinitial F precomp

( 1)

with: = cp/cv ( = 1.4 for ideal gases)


Tinitial = temperature at moment of ignition

II: Chapman-Jouguet pressure ratio is inversely proportional to the temperature the


gas mixture exhibits at the moment of detonation (here denoted by Tfinal).

Ftemp results from the combined effect of I: and II:

Ftemp

Tinitial 1
=
=
T final F precomp

( 1)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

69

Temperatures obtainable by adiabatic compression


Tinitial = 25 C = 298 K

Pfinal/Pinitial

Tinitial = 200 C = 473 K

Tfinal [C] for different values of = cp/cv


= 1,4

= 1,3

= 1,2

= 1,1

1,2

40,9

37,8

34,2

30,0

1,5

61,6

54,2

45,8

90,3

76,7

169,8

Pfinal/Pinitial

Tfinal [C] for different values of = cp/cv


= 1,4

= 1,3

= 1,2

= 1,1

1,2

225,3

220,3

214,6

207,9

36,2

1,5

258,1

246,4

233,1

217,8

61,5

44,4

303,6

282,0

257,9

230,8

137,3

102,5

65,0

429,9

378,3

322,9

263,5

224,2

177,6

128,7

77,7

516,2

442,2

364,6

283,7

266,8

208,5

148,4

87,0

583,8

491,3

395,9

298,4

10

302,3

234,0

164,4

94,4

10

640,2

531,7

421,3

310,1

12

333,1

255,8

177,9

100,5

12

689,1

566,3

442,7

319,9

14

360,4

274,9

189,6

105,8

14

732,4

596,7

461,3

328,2

16

385,0

292,1

200,0

110,4

16

771,5

623,9

477,8

335,6

18

407,6

307,6

209,4

114,6

18

807,2

648,6

492,7

342,1

20

428,4

321,9

218,0

118,3

20

840,2

671,3

506,3

348,1

25

474,5

353,4

236,6

126,3

25

913,5

721,2

535,8

360,8

30

514,5

380,3

252,3

133,0

30

977,0

763,9

560,8

371,4

35

550,0

403,9

266,0

138,7

35

1033,2

801,4

582,5

380,5

40

582,0

425,1

278,1

143,7

40

1084,0

835,1

601,7

388,5

45

611,2

444,3

289,0

148,2

45

1130,5

865,6

619,1

395,6

50

638,2

462,0

299,0

152,3

50

1173,4

893,6

634,9

402,0

Formula for temperature increase due to adiabatic compression: T final = Tinitial


H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

final
pinitial

( 1)

70

Example 1: precompression in a pipe


P3

P1

hot reaction products

P2
flame front of initial
deflagration
first occurrence
detonation front

precompressed
unburned gas mixture

If the pipe is only slightly longer than the predetonation distance, the unburned
gas which is remaining at the moment when the DDT occurs may have been
precompressed by a factor Fprecomp by the initial deflagrative stage of the
combustion.
Fprecomp may attain any value between 1 and the explosion pressure ratio of the
gas mixture (up to 10 for combustible/air-mixtures, up to 24 for combustible/O2mixtures).
The temperature rise that comes along with the fast and hence adiabatic
compression will slightly alleviate the detonative pressure Pdet. This is
accounted for by the Factor Ftemp
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

71

Example 2: precompression in the vessel-pipe configuration

vessel
pipe, slightly longer than Lpredet

Location
of ignition

hot, gaseous
reaction products

Precompressed, unburned gas mixture

deflagrative
flamefront

If in the vessel the DDT does not happen because of the unfavourable L/D-ratio
and if the volume of the pipe is small compared to the volume of the vessel, the
precompression factor may come close to the highest possible value, i. e. the
explosion pressure ratio.
The highest possible value is usually not attained, because the available time is
too short to pressurize the pipe up to the same pressure as in the vessel.
This configuration occurs frequently in practical applications, because vessels
often have nozzles onto which short pipe segments with a block valve are
welded.
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

72

Example 3: precompression in empty vessels


(i.e. without packing inside)
vessel (here spherical, L/D = 1)

Location of
ignition

hot reaction
products

Precompressed, unburned mixture

First occurrence of detonation front


Flamefront of initial deflagration

If there is a transition from deflagration to detonation in the vessel,


precompression will almost always occur, because the diameter is usually not
much larger than the predetonation distance. The precompression factor
may attain the highest possible value, i. e. the explosion pressure ratio.

Reference: GCT report 105.0428.3N, 106.0104.3I


H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

73

Detonation pressures Pdet in pipes with precompression (1/2)

Side-on pressure (i. e. in plane perpendicular to shockfront)

detonation
front

Pdet = Pinitial * PCJ* Fprecomp * Ftemp

pressure sensor,
flush with inner
surface of wall

Reflected pressure (i. e. in plane parallel to shockfront, e. g. blind flange)


pressure sensor,
flush with inner
surface of flangel
detonation
front

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Pdet = Pinitial * PCJ * Freflec* Fprecomp * Ftemp


Important:
about 3 pipe diameters from the blind flange
back into the pipe this higher pressure also
acts on the wall of the pipe!

74

Detonation pressures Pdet in pipes with precompression (2/2)

Side-on pressure at location where Deflagration-to-Detonation transition (DDT) occurs

Pdet = Pinitial * PCJ * FDDT * Fprecomp * Ftemp

location of
ignition

flame front of initial first occurrence of ignition


deflagration has accelerated by adiabatic compression
to a very high speed in precompressed mixture;
generation of shock front
coupled with flame front,
propagating leftwards

Reflected pressure, if DDT occurs directly in front of blind flange (a very rare case!)

Pdet = Pinitial * PCJ * FDDT * Freflec * Fprecomp * Ftemp


flame front of initial
deflagration has accelerated
to a very high speed

first occurrence of ignition


by adiabatic compression
in precompressed mixture;
generation of shock front
coupled with flame front,
propagating leftwards

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

Important:
about 3 pipe diameters from the blind flange
back into the pipe this higher pressure also
acts on the wall of the pipe!

75

Detonation pressure Pdet acting on the wall of a vessel (almost


always with precompression)
Pdet =

Initial pressure in vessel at moment of ignition (Pinitial)


x Chapman-Jouguet pressure ratio of the mixture at the temperature
the mixture exhibits at the moment of ignition (PCJ)
x Precompression factor (FPrecomp)
x Temperature factor (FTemp)
x Factor accounting for reflection of stable detonation at wall (Freflec )
x Factor accounting for extra pressure if DDT happens directly
before wall (FDDT), otherwise factor is 1

Pdet = Pinitial * PCJ * Fprecomp * Ftemp * Freflec * (FDDT or 1, depending on where DDT happened)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

76

Example: Rupture of the wall of a pipe installed in the


vessel-pipe configuration due to precompression

detonation in this
section,
outer diameter
is 102 % to 110 %
of original value

closed Valve
(to vacuum pump)
10x2 pipe (1.4541)
rupture pressure in hydraulic test: 3480 bar

rupture at location
of DDT in
precompressed
mixture

only deflagration
in this section,
outer diameter
is not increased
Rest of the bend
has been burned
off by outflowing
hot reaction gases

20 l sphere

Pinitial = 25 bar abs,


Tinitial = 250 C
99.5 vol.-% N2O
0.5 vol.-% Tetradecane
Ignition in center of sphere

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

77

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

78

Precompression factors Fprecomp in the heat explosion and


detonative range of explosion diagrams of Propene/O2/N2
at 5 bar abs, 25 C and 200 C
Propene/O2-mixture

stoichiometric Propene/O2/N2-mixture
(Propene:O2=1:4.5)
15

5 bar abs, 25 C
20

pheat_initial /pF
initial or pdet_initial /pinitial

5 bar abs, 200 C

15

5 bar abs, 25 C
5 bar abs, 200 C
10

precomp

Fprecomp
pheat_initial /pinitial
or pdet_initial /pinitial

25

10
5
0
0

10

20

30

40

Propene concentration in Propene/O2-mixture [vol.-% ]

50

0
0

10

15

Propene conc. in (Propene:O2=1:4.5)/N2-mixture [vol.-% ]

orange filled symbols: heat explosion


blue and red symbols: detonation
Note: on stoichiometric line at 200 C only deflagration for one test with 7.8 vol.-% Propene
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

79

20

Upper limit for precompression factors


The precompression factors attain at maximum
the deflagration pressure ratio!

Example for Propene/O2-mixtures:


25

1 bar abs, 25 C
5 bar abs, 25 C

20

10 bar abs, 25 C
1 bar abs, 200 C
5 bar abs, 200 C

0
0

10

40 vol.-%: stoichiometric
composition for
C 3H6 + 1.5 O2 -> 3 CO + 3 H 2

10

10 bar abs, 200 C


25 vol.-%: stoichiometric composition
for C3H6 + 3 O2 -> 3 CO + 3 H 2O

18.18 vol.-%: stoichiometric composition


for C3H6 + 4.5 O2 -> 3 CO2 + 3 H 2O

pex/pinitial

15

20
30
40
50
60
70
80
Propene concentration in Propene/O2-mixture [vol.-%]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

90
80

Example: Detonative pressure pulses Pdet acting on the wall of a 20 l


sphere in case of Propene/O2/N2, Pinitial = 5 bar abs, Tinitial = 25C
(1.4 1)

sto
ic h
io
m
et
st
ric
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6 +
3
CO
3
O
2 +
2 3
>
H
3
CO
2O
+
3
H
2O

-%
]
[Vo
l.
2

50

Pressure at border line of


detonative range about factor
6 to 17 larger than in center
because of precompression.

80

H
C3

O2

CO

l.-%

ic
st o

ric
et
m
hio

+
6

1 .5

3
->

+3

[Vo

70

ex

ra

O2

50

60

1.4
1
Pdet = 5barabs 20 10
2.25 1.75 = 2039barabs
10 (1.41)
1.4
1
Pdet = 5barabs 32 1.1
2.25 1 = 385barabs
0
1
.
1

100
(1.4 1)
1.4
1

10
Pdet = 5barabs 37 1
2.25 1 = 416barabs
90
1
(1.41)
1.4
1
20
Pdet = 5barabs 44 1
2.25 1 = 495barabs
80
(1.4 1)
1
1.4
1
30
Pdet = 5barabs 47 4
2.25 1 = 1627barabs
70
(1.4 1)
4
1.4
40
ve
1
ati
n
o
=

P
5
barabs
40
20
2.25 1.75 = 6692bara

60
et
det
f d i on
o
20

s
e
H
ng plo

range of
deflagrative explosion,
5 bar abs, 25 C

40
30
20

90

propen
e

/a ir-mi
xture s

100
0

The highest value attainable


by Pdet/Pinitial is about 1300 !!

10
0

10

20

30

40
50
60
70
Propene C 3H 6 [Vol.-%]
(1.4 1)

80

90

100

1.4
1
Pdet = 5barabs 27 13
2.25 1.75 = 3320barabs
13

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

81

Summary concerning pressure load


Pressures acting on the wall may be a factor 1300 higher than the initial
pressure in the mixture. The main reason is that in vessels the highest
theoretically possible precompression factors (=deflagration pressure ratios)
actually do occur !!
Pressure at the border line of detonative range about factor 6 to 17 larger
than in center because of precompression!
(I.e. in the detonative regime the lowest pressure load on the wall is
generated by mixtures in the vicinitiy of the stoichiometric combustible/O2mixtures)
The obscure effects talked about in non-public communication seem to be
explainable with precompression
Since in the empty vessel the static equivalent pressure Pstat of the
detonative pressure pulse Pdet is at least 0.5*Pdet, the lower limit for the
required pressure resistance of a detonation pressure proof empty vessel is
known.
Since this lower limit is extremely high,it is questionable whether the design
of a detonation pressure proof empty vessel is economically justifiable.

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

82

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes


Did ignition source directly trigger a spherical detonation?
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

83

Vessels used for the experiments


Characteristic parameters of all vessels:
100 l vessel: L = 1309 mm; i = 327.2 mm; L/ i =4.0; distance P1-P3 = 1343 mm
500 l vessel: L = 2146 mm; i = 570 mm;

L/ i =3.76; distance P1-P3 = 2309 mm

2500 l vessel: L = 3644 mm; i = 956 mm;

L/ i =3.8; distance P1-P3 = 3866 mm

Sketch of 2500 l vessel (the others are alike, only smaller):


4021

weld neck flange


NW150, PN160

P1

1938

1928
3866

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre
P2Thornton

s=4
0

L = 3644

346
torospherical head

175

P3
weld neck flange
NW300, PN160

wall
thickness
s = 30

34

outer diameter o = 1016

location
of ignition

3718
3040 (cylindirical section)

332
torospherical head

inner diameter i = 956

128

84

Examples for pressure/time recordings by sensor P3


in 100 l and 500 l vessel
500
Pressure [bar abs]

400

Experiment:

v = s/t
Ethane=22.2 vol.-%,
= (2*1.343m)/2 ms O2=77.8 vol-%,
Pinitial = 5 bar abs,
= 1343 m/s

300

t = 2ms

Tinitial = 25 C,
100 l vessel, L/D = 4
File: EFOV108K.DAT

200
100
0
65

Pressure [bar abs]

1000
750
500

70

75
80
Time [ms]

85

90

Experiment:
v = s/t
= (2*2.309m)/3.66msEthane=11.4 vol.-%,
O2=40 vol.-%, N2=48.6 vol.-%,
= 1261m/s

t = 3.66ms

Pinitial = 8 bar abs,


Tinitial = 25 C,
500 l vessel, L/D = 3.8

The peaks are due to


the shockwave of the
detonation which after
having reached the
one end of the vessel
is reflected backwards
into the hot reaction
gas, travels until
reaching the opposite
torospherical head of
the vessel, is again
reflected and so on

File: EFOV150K.DAT

250
0
65

70

75
80
Time [ms]

85

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

90
85

Results of tests with stoichiometric Ethane/O2/N2mixtures in vessels ranging from 20 l to 2500 l


Tests with Pinitial = 4 bar abs
O2-conc. in
stoichiometric
mixture [vol.-%]

course of explosion
20 l sphere

30

deflagrative

35

heat explosion

40

detonative

2500 l cylinder,
L/D=3.8
deflagrative
detonative

Tests with Pinitial = 8 bar abs


O2-conc. in
stoichiometric
mixture [vol.-%]

course of explosion
20 l sphere

30

deflagrative

35

detonative

40

detonative

100 l cylinder,
L/D=4

500 l cylinder,
L/D=3.76

deflagrative

deflagrative

detonative

detonative

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

86

Summary of comparison of explosive regimes of


combustible/O2/N2 mixtures in vessels of different
volume
For stoichiometric mixtures there is - within experimental accuracy no change in the critical composition (transition from deflagrative to
detonative combustion) when varying the vessel volume over two
orders of magnitude !!!

For combustible/O2 mixtures the potential change of the critical


compositions with vessel volume could not yet be studied.

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

87

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes


Did ignition source directly trigger a spherical detonation?
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

88

Experimental setup to determine predetonation distances


of Propene/O2-mixtures in a i = 76.3 mm pipe at pinitial = 5
bar abs, 25C

1000

2000

2000

2000

7000 mm, PN160, DN80, o = 88.9 mm, i = 76.3 mm, s = 6.3 mm


location of
thermal ignition (the lengths of the tube segments are specified as from centre of gasket to centre of gasket,
i. e. the actual tubes are slightly less than 1000 mm or 2000 mm, respectively)
source

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

89

Position of pressure sensors in the i = 76.3 mm pipe


location of
thermal ignition source

P1

P2

100
200
300
400

P3

P4

P5

100

P6

100

100

P7

P8

100

P9
250

100

P10

P11

P12

P13

P14

P15

P17

P16

P17

1000

500

1000

750

2000

1000

1000

2000

1250
1500
1750
2000

Enlarged section of first two pipe segments:


location of
thermal ignition source

P1

P2

100
200
300
400

P3

P4

P5

100

100

P6
100

P7
100

P8
100

P9

P10

250

P11

P12

P13

P14

P15

P16

500
750

1000

1000
1250
1500
1750
2000

Pressure sensors used (all piezoelectric, supplied by PCB):


PCB M112A05, 0 - 345 bar, ca. 16 pC/bar
PCB M113A03, 0 - 1034 bar, ca. 5 pC/bar
PCB M119A11, 0 - 5520 bar, ca. 3.6 pC/bar
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

90

Predetonation distances of Propene/O2 in a i = 76.3 mm


pipe at 5 bar abs, 20 C
100
Predetonation distances of Propene/O2
at 5 bar abs, 20C; in 7 m long tube,
76.3 mm internal diameter.

80
70
60
50
40
30
20
10

25 vol.-% is stoichiometric
for CO and H2O formation

18.18 vol.-% is stoichiometric


for CO2 and H2O formation

Predetonation distance
[length/diameter]

90

0
0

10
15
20
25
30
35
40
Propene concentration in Propene/O2- mixture [vol.-% ]

45

50

Course of explosion in 20 l sphere, i = 340 mm:


defl.heat expl. (?)

10

DDT

15

20

deflagration

25

30

35

40

45

50

Propene concentration in Propene/O2-mixture [vol.-%]


Note: in 7 m long pipe with i = 76.3 mm no DDT for Propene conc. 4 vol.-% (i.e. predet.distance > L/D=92)
in 11 m long pipe with i = 86 mm no DDT for Propene conc. 50 vol.-% (i.e. predet.distance > L/D=127)
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

91

Predetonation distance [length/diameter]

Predetonation distances of stoichiometric Propene/O2/N2


in a i = 76.3 mm pipe at 5 bar abs, 20 C
100
Predetonation distances of stoich. Propene/O2/N2
(for CO2- and H2O-formation) at 5 bar abs, 20C;
in 7 m long tube, 76.3 mm internal diameter.

90
80
70
60
50
40
30
20
10
0
0

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Propene concentration in stoich. Propene/O2/N2- mixture [vol.-% ]

Course of explosion in 20 l sphere, i = 340 mm:


deflagration heat expl. (?)

DDT

10 11 12 13 14 15 16 17 18 19 20

Propene concentration in stoichiometric Propene/O2-mixture [vol.-%]


H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

92

Example for how to determine the predetonation distance


in pipes from pressure/time diagrams
Example: Propene/O2, 5 bar abs, 20 C, 41 vol.-% Propene, i=76 mm, L = 7 m, ignition at t = 0 ms
location of
thermal ignition source

300 1500 mm
200
100
0
11
11.5
800
600 1750 mm
400
200
0
11
11.5
800
600 2000 mm
400
200
0
11
11.5
400
300 6000 mm
200
100
0
11
11.5

1500

P5

1750

P6

P7

2000

4000

12

12

12

5000

6000

7000

13,5

12.5

12.5

12.5

13

13

13

13.5

13.5

13.5

14

14

14

Time of arrival of retonation or detonation wave [ms]

200
150 500 mm
100
50
0
11
11.5
200
150 800 mm
100
50
0
11
11.5
300
250 1250 mm
200
150
100
50
0
11
11.5

1250

P4

ards

800 1000

P3

reto
nati
on p
eak
prop
aga
ting

Pressure [bar abs]

500

P2

bac
kw

P1

13,25

Detonation wave, v = 2591 m/s

13

Retonation wave, v = 1612 m/s

12,75
12,5
12,25
12
11,75
11,5

12

12.5

13

13.5

14

1000

2000

3000

4000

5000

6000

Distance of pressure sensor from ignition source (left blind flange) [mm]

12

12.5

13

13.5

14

pressure sensor
defect

12

12.5

13

13.5

14

13.5

14

v = s/t=0.25m/0.1ms=2500m/s

Predetonation distance is given by


intersection of distance-time curve of
retonation and detonation wave.
(in this example: Lpredet = 156050 mm)

v = s/t=4.25m/1.64ms=2591m/s

12

12.5
Time [ms]

13

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

93

7000

Clarification of an apparent contradiction with respect


to predetonation distances
Lean mixtures that require up to 760 mm (L/D 10) predetonation distance in a pipe and
rich mixtures that require up to 1500 mm (L/D 20) predetonation distance in a pipe
manage to run up to detonation in a sphere with radius 170 mm !!!
At first glance this is an unexpected result:
In the pipe the unburnt gas is made stream turbulent between rigid walls by expansion of the
reaction products. This should encourage flame acceleration.
Hence, if for some mixture the predetonation distance in a pipe is larger than the radius of the
sphere, one would not expect this mixture to run up to detonation in the sphere.

Possible reasons that mixture detonates in sphere although in pipe lpredet >> radius of sphere:
- In the sphere there is massive precompression (up to factor of 12 on lean side and up to
a factor of 20 on rich side of detonative range) which is absent in long pipes.
Predetonation distances reduce with increasing pressure (see next slide).
- Based on the precompression difference between lean and rich side it qualitatively makes
sense that on the rich side mixtures which exhibit about twice the predetonation distance
in a pipe as mixtures on the lean side, still run up to detonation in the sphere
- Because precompression in the sphere is adiabatic, the temperature of the mixture rises
substantially (see next slide). Possibly this also contributes to reducing the predetonation
distance (????)
- In sphere sonic pressure waves of initial deflagration are reflected backwards and
interfere with combustion zone, which might accelerate the flame. In long pipes this effect
should almost be absent.
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

94

Predetonation distances as function of initial pressure


C2 H4 + air, 20 C, stoic
hiom., i = 50 mm

predetonation distance sD [m]

2C
O+

+N

O2 ,

O,

CH

1
2

0.5

+O
2

0.3
0.2
C
2

0.1

H
2

,2

0.5

,4

C
i

00

C
,3
,
7 .7
i =
C
15
,
m
m
i =
15
mm

,3

7.
7

=1

m=
5m
m

m=

m
15

m
m

Empirical law for the


pressure dependence of
the predetonation distance:

0.5

sD =

const.
m
(Pini)

=0

0.4

=0
.61

C
,

0.03
0.2 0.3

=1

5m
m
i =
79
mm
i

0.05

38
C,

+5
.67
O

40
C,

m = 0.057

.76
=0
.7 6

1
2 3
5
10
20 30
initial pressure Pinitial [bar abs]

50

C2H4 + air, 20 C, stoichiom., i = 50 mm, L = 22 m (I. Ginsburg and W. L. Bulkley, Chemical Engineeri
ng Progress,
Vol.
59,
no.
2,
p.
82
86
(1963)
= 15 mm, L = 2.94 m
2 CO + O , 40 C,
2

CH4 + 5.67 O2 , 40 C i = 15 mm, L = 2.94 m

H2 + O2, 200 C,

i = 15 mm, L = 2.94 m

H2 + O2, 37.7 C,

i = 15 mm, L = 2.94 m

C2H2 + 4 O2, 37.7 C, i = 15 mm, L = 2.94 m

L.E. Bollinger, M. C. Fong and R. Edse, American Rocket Society:


ARS Journal (Easton, Pa) 31, p. 588 - 595 (1961)

H2 + N2O, 37.7 C, i = 79 mm , L = 2.94 m (L.E. Bollinger, J. A. Laughrey and R. Edse, American RocketSociety:
Pa) 32,p. 81 - 82 (1962)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology


Centre Thornton
ARS Journal
(Easton,

95

Temperatures obtainable by adiabatic compression


Tinitial = 25 C = 298 K

Pfinal/Pinitial

Tinitial = 200 C = 473 K

Tfinal [C] for different values of = cp/cv


= 1,4

= 1,3

= 1,2

= 1,1

1,2

40,9

37,8

34,2

30,0

1,5

61,6

54,2

45,8

90,3

76,7

169,8

Pfinal/Pinitial

Tfinal [C] for different values of = cp/cv


= 1,4

= 1,3

= 1,2

= 1,1

1,2

225,3

220,3

214,6

207,9

36,2

1,5

258,1

246,4

233,1

217,8

61,5

44,4

303,6

282,0

257,9

230,8

137,3

102,5

65,0

429,9

378,3

322,9

263,5

224,2

177,6

128,7

77,7

516,2

442,2

364,6

283,7

266,8

208,5

148,4

87,0

583,8

491,3

395,9

298,4

10

302,3

234,0

164,4

94,4

10

640,2

531,7

421,3

310,1

12

333,1

255,8

177,9

100,5

12

689,1

566,3

442,7

319,9

14

360,4

274,9

189,6

105,8

14

732,4

596,7

461,3

328,2

16

385,0

292,1

200,0

110,4

16

771,5

623,9

477,8

335,6

18

407,6

307,6

209,4

114,6

18

807,2

648,6

492,7

342,1

20

428,4

321,9

218,0

118,3

20

840,2

671,3

506,3

348,1

25

474,5

353,4

236,6

126,3

25

913,5

721,2

535,8

360,8

30

514,5

380,3

252,3

133,0

30

977,0

763,9

560,8

371,4

35

550,0

403,9

266,0

138,7

35

1033,2

801,4

582,5

380,5

40

582,0

425,1

278,1

143,7

40

1084,0

835,1

601,7

388,5

45

611,2

444,3

289,0

148,2

45

1130,5

865,6

619,1

395,6

50

638,2

462,0

299,0

152,3

50

1173,4

893,6

634,9

402,0

Formula for temperature increase due to adiabatic compression: T final = Tinitial


H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

final
pinitial

( 1)

96

Summary on predetonation distances of Propene/O2


Predetonation distances change drastically (about 2 orders of
magnitude) over a relatively narrow range of compositions
Above result corroborates the so far preliminary conclusion drawn
from the comparisons of the detonative regimes found in 20, 100,
500 and 2500 l vessels (detonative range in 20 l sphere about the
same as in 2500 l vessel)
Above statements are compatible with the well established
observation that combustible/air mixtures do not run up to detonation
in empty vessels ->>>> see next slide ->>>>>

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

97

Tentative generalisation of the results found for the course of the


explosion of Propene/O2/N2 in the 20 l sphere and in tubes (thermal
ignition presumed!)
0

Combustible/air-mixtures
do not detonate in vessels
of any practical size.

Combustible air mixtures with


L/D 100 do not detonate in
vessels of any practical size

[Vo
l.- %
]

30

50

4.46 vol.-% Propene


in Propene/air
(stoichiometric)

70

ich
st o

80

(typical for
stoichiometric
hydrocarbon/air)

iom

70

e
ti v
na
o
t
60
e
f d ion
o
ge plos
H2
ran ex
+3
CO
>3
O2
1.5
range of
+
H6
3
deflagrative explosion,
C
ric
5 bar abs, 25 C
et

Detonative range in larger vessels


seems to be about the same as in
20 l vessel

Propene/O2-mixtures with
L/D 100 do not detonate in
vessels of any practical size

45 vol.-% Propene
in Propene/O2

50

60

80

l.-%
[Vo

sto
ic h
io
m
et
st
ric
oi
ch
C
3H
io
m
6 +
et
4.
ric
5
O
C
2 3H
>
6 +
3
CO
3
O
2 +
2 >
3
H
3
C
2O
O
+
3
H
2O

20

40

L/D = 64

90

O2

Predetonation distance of
combustible/air-mixtures
is about L/D 100

L/D ca. 100

100

10

Propene/O2 mixtures with


predetonation distances L/D 100
do not detonate in 20 l vessel

4.5 vol.-% Propene


in Propene/O2

L/D = 70

40
30
20

90

propen
e/a ir-m
ixture
s

10

100
0

0
10

20

30

40
50
60
70
Propene C 3H 6 [Vol.-%]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

80

90

100

98

Introduction
Explosion characteristics
Course of explosion in 20 l sphere
Pressure load Pdet on the wall of the vessel

- quantification of Pdet for four scenarios occuring in a pipe (no precompression)


- quantification of Pdet for four scenarios occuring in a pipe (with precompression)
- quantification of Pdet for Propene/O2/N2 in vessel at Pinitial = 5 bar abs, Tinitial = 20 C

Comparison: detonative regimes


in 20 l vessels

100, 500, 2500 l vessels

Predetonation distances of Propene/O2 in tubes


Did ignition source directly trigger a spherical detonation?

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

99

Did our the ignition source directly trigger a spherical detonation?

Ignition source used is fusing wire according to EN 1839, section 4.2.3.3.3 :


- wire of 0.2 mm diameter, ca. 5 mm long, clamped between two electrodes
- by a thyristor the wire is connected for a fraction of a half wave with
the secondary coil of an insulation transformer
(thyristor typically opens between 0 and 150 and closes at 180)
- wire melts in about first millisecond
- just when first contact breaks apart between the electrodes by the melting of the wire
an arc discharge emerges and keeps on burning until the voltage between the pole
tips falls back to 0.

This ignition source must be rated as purely thermal, since the shock wave
associated with the first occurrence of the arc discharge is negligible (see
next slides)

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

100

Current/time, Voltage/time and Pressure/time diagrams of ignition


source melting wire with subsequent arc discharge (1/5)
Thyristor opens for 3.33 ms (120-180 of
one half wave of 50 Hz mains supply)
Heating of wire until
melting occurs
Pressure [bar abs]

Example:
ignited in 1 bar N2
at 20C,
thyristor switched on
from 120 to 180
of one half cycle
of mains supply

1.15
1.1
1.05
1
0.95
0.9
0.85
-3

-2

-1

Arc discharge
is burning

In about 50% of all


ignitions conducted
Pressure at sensor in 1 cm distance of arc discharge
1 bar N2 at 20C
there was not at all
any pressure
detected by the
piezoelectric sensor
File: v001_hwz-1_zw120_1bar-n2.sbs
(irrespective of the
duration the thyristor
0
1
2
3
4
5
6
7 was switched on)

Current [A]

300

Current through wire and current of arc discharge

200
100
0
-3

-2

-1

Voltage [V]

300

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

200
100
0
-3

-2

-1

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

2
Time [ms]

7
101

Current/time, Voltage/time and Pressure/time diagrams of ignition


source melting wire with subsequent arc discharge (2/5)
Pressure [bar abs]

Example: ignited in 1 bar N2 at 20C, thyristor switched on from 5 to 180 of one half cycle of mains supply
1.15
1.1
1.05
1
0.95
0.9
0.85
-3

Pressure at sensor in 1 cm distance of arc discharge

File: v003_hwz-1_zw5_1bar-n2.sbs

-2

-1

Current [A]

300

Current through wire and current of arc discharge

200
100
0
-3

-2

-1

300
Voltage [V]

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

200
100
0
-3

-2

-1

2
3
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

8
102

Current/time, Voltage/time and Pressure/time diagrams of ignition


source melting wire with subsequent arc discharge (3/5)
Pressure [bar abs]

Example: ignited in 20 bar N2 at 20C, thyristor switched on from 120 to 180 of one half cycle of mains supply
For all ignitions
conducted at 20 bar N2
and at 20C there was
a pressure signal
detected by the
piezoelectric sensor of
the order of
p = 0.4 to 0.7 bar

Pressure at sensor in 1 cm distance of arc discharge

20.5
20.25
20
19.75
-3
300

Current [A]

File: v004_hwz-1_zw120_20bar-n2.sbs

19.5
-2

-1

Current through wire and current of arc discharge

200
100
0
-3

-2

-1

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

300
Voltage [V]

200
100
0
-3

-2

-1

2
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

7
103

Current/time, Voltage/time and Pressure/time diagrams of ignition source


melting wire with subsequent arc discharge (4/5)

Pressure [bar abs]

Example: ignited in 20 bar N2 at 20C, thyristor switched on from 5 to 180 of one half cycle of mains supply
20.5

Pressure at sensor in 1 cm distance of arc discharge

20.25
20
19.75
File: v006_hwz-1_zw5_20bar-n2.sbs

19.5

Current [A]

-3
300

-1

Current through wire and current of arc discharge

200
100
0
-3
300

Voltage [V]

-2

-2

-1

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

200
100
0
-3

-2

-1

2
Time [ms]
H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

7
104

-2

-1

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

200
100

1.15
1.1
1.05
1
0.95
0.9
0.85
-3

-2

-1

2
Time [ms]

File: v003_hwz-1_zw5_1bar-n2.sbs

-1

300

Current through wire and current of arc discharge

200
100
0
-3

-2

-1

300

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

200
100
0
-3

-2

-1

2
3
Time [ms]

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

-1

Current through wire and current of arc discharge

100
0
-3

-2

-1

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

300
200
100
0
-3

-2

200

Pressure at sensor in 1 cm distance of arc discharge

-2

-3
300
Current [A]

Current [A]
Voltage [V]

Pressure [bar abs]

100

0
-3

Current [A]

Current through wire and current of arc discharge

300

1 bar N2, 5 - 180

200

0
-3

Voltage [V]

Pressure [bar abs]

File: v004_hwz-1_zw120_20bar-n2.sbs

19.5

-2

-1

20.5

2
Time [ms]

Pressure at sensor in 1 cm distance of arc discharge

20.25
20
19.75
File: v006_hwz-1_zw5_20bar-n2.sbs

19.5
-3
300

Current [A]

-1

20
19.75

-2

-1

Current through wire and current of arc discharge

200
100
0
-3
300

Voltage [V]

-2

300

Pressure at sensor in 1 cm distance of arc discharge

20.5
20.25

Voltage [V]

File: v001_hwz-1_zw120_1bar-n2.sbs

20 bar N2, 120 - 180

Pressure at sensor in 1 cm distance of arc discharge

20 bar N2, 5 - 180

1 bar N2, 120 - 180

Pressure [bar abs]

1.15
1.1
1.05
1
0.95
0.9
0.85
-3

Pressure [bar abs]

Current/time, Voltage/time and Pressure/time diagrams of ignition


source melting wire with subsequent arc discharge (5/5)

-2

-1

Voltage at output pin of Halbwellenzuendgeraet


(about factor 7 larger than at electrode tips)

200
100
0
-3

-2

-1

2
Time [ms]

105

Summary of talk

Abundant set of explosion characteristics in the important


but so far mostly unexplored combustible/air/O2 region of
the explosive range
Detonative range in empty vessels is determined
Pressure load on the wall is understood quantitatively
The link between detonation in pipes and in vessels is
established

H.-P. Schildberg, 41st UKELG meeting, 13 May 2008, Shell Technology Centre Thornton

106

Potrebbero piacerti anche