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VARYING THICKNESSES
Date of birth
Title
Academic Session :
________________________________________________
SEMESTER II 2009/2010
CONFIDENTIAL
RESTRICTED
OPEN ACCESS
Certified by :
SIGNATURE
860629-02-5521
SIGNATURE OF SUPERVISOR
DR AHMAD KUEH BENG HONG
NOTES :
19 APRIL 2010
NAME OF SUPERVISOR
Date :
19 APRIL 2010
If the thesis is CONFIDENTAL or RESTRICTED, please attach with the letter from
the organization with period and reasons for confidentiality or restriction.
I hereby declare that I have read through this project thesis and to my opinion this
thesis is adequate in term of scope and quality for the purpose of awarding the degree
of Bachelor of Engineering (Civil).
Signature
: _________________________
Supervisor
Date
: 19 APRIL 2010
APRIL, 2010
ii
Signature
: ______________________
Name
Date
: 19 APRIL 2009
iii
iv
ACKNOWLEDGEMENT
Completing the final year project isnt an easy task; it is the support and
encouragement of a number of people that had driven me towards accomplishing this
study.
Next, my profound thanks to three dear friends with whom I have the great
luxury while doing the project, Seh Wai Wai, Soh Eng Pang and Sim Siang Kao. In
addition, my deepest appreciation to family and friends to whom I seek guidance, I
am ever so grateful and thank to you guys.
ABSTRACT
vi
ABSTRAK
bagaimana
beban mekanikal
mempengaruhi nisbah tegasan dan tegasan dan terikan bagi FRC. Program ini telah
dibuktikan betul dengan membezakan nilai kira dengan literasi. Kajian dijalankan
dengam pembezaan antara Optical Printed Circuit Board (OPBC) dengan FRC yang
mempunyai ketebalan berbeza yang sama. FRC telah disusun mengikut orientasi dan
ketebalan bagi tujuan invastigasi parameter ini. Material FRL adalah terhad kepada
T-300/3501-6 fiber/matrix, disamping itu kajian FRC terhad kepada tiga orientasi
iaitu 0, 90, dan 45. Analisis dijalankan untuk lima kumpulan ketebalan iaitu:
susunan isotropic, dua susunan symmetrical dan dua susunan balanced. Keputusan
telah menunjukkan bahawa susunan symmetrical dengan ketebalan berbeza akan
memberikan nisbah tegasan maksimum yang paling kecil, dan sekiranya disusun
dalam symmetrical, dengan beban mekanikal yang sama, ia akan mendapat
keputusan yang sama dari segi nisbah tegasan dan terikan
vii
TABLE OF CONTENTS
CHAPTER
TITLE
PAGE
TITLE
DECLARATION
ii
DEDICATION
iii
ACKNOWLEDGEMENTS
iv
ABSTRACT
ABSTRAK
vi
TABLE OF CONTENTS
vii
LIST OF FIGURES
LIST OF TABLES
xii
LIST OF SYMBOLS
xiii
LIST OF APPENDICES
xiv
INTRODUCTION
1.1 Background
1.3 Objectives
LITERATURE REVIEW
2.1 Introduction
2.4 Conclusion
viii
3
METHODOLOGY
3.1 Introduction
10
12
12
13
13
14
14
15
17
18
19
20
21
23
28
32
32
4.5.2 Limitations
34
4.5.3 Problems
34
34
38
39
41
41
47
51
54
56
ix
5
60
5.2 Recommendation
61
REFERENCES
62
LIST OF FIGURES
FIGURE
1.1
TITLE
Composite Laminate Consisting of Layers With Varying
PAGE
3
Thickness.
1.2
3.1
11
4.1
21
4.2
22
4.3
27
4.4
29
4.5
29
4.6
30
4.7
31
4.8
Layers on an OPCB
33
4.9
37
4.10
38
4.11
45
Composite
4.12
46
Composite
4.13
46
Composite
4.14
47
4.15
49
Composite
xi
4.16
50
Arrangement 1
4.17
50
Arrangement 1
4.18
51
Arrangement 2
4.19
52
Arrangement 2
4.20
53
Arrangement2
4.21
53
Arrangement2
4.22
54
Arrangement 1
4.23
55
Arrangement 1
4.24
56
Arrangement 1
4.25
57
Arrangement 2
4.26
58
Arrangement 2
4.27
58
xii
LIST OF TABLES
TABLE
TITLE
PAGE
4.1
24
4.2
25
4.3
Layer Properties
33
4.4
35
4.5
42
4.6
44
4.7
48
xiii
LIST OF SYMBOLS
Stress
Strain
Degree of angle
Shear-Strain at plane
Shear-Strain at plane
Youngs modulus
Shear modulus
Poissons ratio
xiv
LIST OF APPENDICES
APPENDIX
TITLE
PAGE
Program Code
63
65
CHAPTER 1
INTRODUCTION
1.1 Background
Fiber reinforced composites are the most widely used composite materials.
Composite laminates have many applications as advanced engineering materials for
components in aircrafts, power plants, civil engineering structures, ships, cars, rail
vehicles, robots, prosthetic devices, sports equipment and others. The main reason
fiber reinforced composites have been used in the industries is due to the advantages
of composites such as follow:
i.
Improved strength
ii.
Improved stiffness
iii.
Corrosion Resistance
iv.
Light weight
v.
vi.
vii.
combining fibrous material, which serves as the reinforcing material that primarily
carries the load in the composite, with a matrix material, which bonds the fibers
together, supports them and is responsible for transferring the load from fiber to fiber.
i.
ii.
iii.
iv.
Hybrid composites
v.
Sandwich structure
There are many factors that can affect the change in stress and strain, and
hence the stress and moment of the laminates. This thesis will be focusing on one of
these factors that are the laminate with varying thickness individual layers. The
study on the laminate with varying thickness is important because different stacking
sequence will give a wide range of engineering properties for the material. This
means that a laminate can be designed to have higher strength with light weight
compared to a laminate with uniform thicknesses. Figure 1.1 shows the composite
laminate consisting of layers with varying thickness.
Some industries had been using the fiber laminate of varying thickness in
their design.
For instance, the aerospace industry had been using the varying
thickness fiber composite in the design of the aerofoil wing to gain benefit like
lighter weight. Meanwhile, the wind turbine design had been using the concept as
well.
thickness had been used in the design of bridge. In the electronic industry, thin
electronic plates consist of laminates of varying thickness are common. Figure 1.2
shows an example of varying thickness laminate captured on an electron micrograph.
In short, as todays need for stronger, lighter and cheaper material has
increased, especially in fiber composite material, a better understanding of the
performance of the composite material is needed.
Unlike the steel material which is homogeneous and isotropic, the behaviors
of the fiber reinforced composite are relatively complex.
laminated composite is composed of more than one ply where each of the plies is
fiber reinforced, and can be stacked in various orientations as well as thickness.
The
delamination of composite will cause the failure of the weakest ply and hence
reduced the strength and stiffness of material substantially. Therefore, it is also
important to study the stress & strain relationship of the materials in terms of heat
and buckling.
Due to various different parameters in each ply, the computation of stress &
strain of laminate is difficult to be done manually, thus a programming approach is
required in order to ease the computation of laminate properties.
1.3 Objectives
i.
ii.
To analyze and compute the stress and strain in the fiber reinforced
composite laminate with a varying thickness of different orientation and
arrangement.
iii.
To produce the MATLAB program code for objectives (i) and (ii).
The current study is based on the classical laminate theory. The materials are
assumed to have the linear elastic behavior. In analyzing the laminate, each lamina
is assumed as a transversely isotropic thin flat plate and is consisting of multiple
layers at predetermined orientation and thickness.
CHAPTER 2
LITERATURE REVIEW
2.1 Introduction
specifying the material to be used, the number of plies with an orientation and a ply
stacking sequence, as well as the varying thickness of lamina in laminated plate.
Meanwhile, several researches such as Andrews & Massabo (2007) had stated
that delamination of composite is associated with the function of thickness of lamina.
Since the mechanism of delaminated composites is buckling out of plane of the
group of plies above and below the delamination, which causes the reduction of the
compressive strength. Therefore, the study of fiber laminate of varying thickness is
essential.
Joshi & Biggers (1995) have used a feasible direction method to determine
the optimal thickness distribution over the plate, for which the thickness distributions
that maximize the buckling load are determined. Their result showed that the
buckling loads through thickness optimization decrease as transverse shear effect
increase. This showed that thickness plays an important role in the composite design.
composite laminates. The thickness of the layers in each element is considered as the
design variables.
justified only for aerospace structure where stiffness and weight is not a primary
concern.
Zineb et al. (1997) had study the influence of varying thickness glass epoxy
composite plate under the pure bending moment.
varying thickness composite plate and the local stress concentration within the
composite material were investigated. In their research, the thickness variation is
obtained by different stacking techniques, and the stress states between the stacking
sequences are study.
Wang & Karihaloo (2006) found that the transverse tensile and shear
strengths of a fiber reinforced unidirectional lamina when situated in an angle ply
laminate, are affected by the ply angle of neighboring lamina and the thickness of
lamina. Due to the weakness of lamina in its transverse direction, transverse cracks
are likely to occur under fatigue loading which will eventually cause the
delamination of the neighboring lamina. The research showed that varying thickness
of laminate is related to the delamination of composite material.
2.4 Conclusion
10
CHAPTER 3
RESEARCH METHODOLOGY
3.1 Introduction
This chapter will describe the method used to analyze the fiber reinforced
composite laminate of varying thickness.
MATLAB is used. It provides an easy way to analyze lamina and laminate of fiber
reinforced composite by programming the formulae commonly used. The activities
of the research are as shown in Figure 3.1.
The study begins with insertion of the engineering constants for matrix and
fiber material, Em, Ef, Gm, Gf, m, and f as input. The engineering constants for the
composite material are computed. The equations used are the Rule of Mixture and
the Halphin-Tsai equations. The effective axial modulus E1 and effective Poissons
ratio, 12 are calculated with the Rule of Mixture while the effective transverse
modulus, E2 and effective axial shear modulus, G12 are based on the Halphin-Tsai
equations.
11
Micromechanics study:
Computation of lamina stiffness Q
Macromechanics study:
Computation of composite stiffness: the ABD matrix
12
A study on the stress and strain ratio for different orientation such as
symmetry laminates and balance laminates is performed to check which stacking
sequence would give a lowest ratio. The ratio is calculated based on the through
thickness stress and strain which is the absolute maximum over the minimum value.
The laminate with the lowest stress and strain ratio is likely of an optimized type.
The study ends with the plotting of for the varying thickness laminate at lowest stress
ratio and strain ratio.
1 = ( ) +
(3.1)
From the equation, it is shown that the axial modulus and the fiber volume
fraction is a linear relationship.
13
12 is also called as the major Poissons Ratio. It is obtained using the same
approach as 1 . The equation is given by:
12 = ( ) +
(3.2)
2 / = (1 + ) / ( 1 )
(3.3)
where
1
+
(3.4)
14
12 / = (1 + ) / ( 1 )
(3.5)
where
1
+
(3.6)
11
= 12
0
12
22
0
0
0
66
(3.7)
15
or
1 /
12 2 /
= 12 2 /
2 /
0
0
0
0
12
(3.8)
where = 1 12 21
By rewriting {}12 = [Q] {}12 to account for the factor of in the shear strain.
1
11
2 = 12
12
0
12
22
0
0
0
266
1
2
12 /2
(3.9)
2
[] = 2
2
2
2
2
2 2
(3.10)
When equating equation for both shear and strain transformation, such that {} =
[]1 []{} , we get:
16
11
= 12
16
12
22
26
16
26
66
(3.11)
where
= []1 []
are called the transform reduced stiffnesses or the off-axis reduced stiffness and
are defined by:
11 = 11 4 + 2(12 + 266 ) 2 2 + 22 4
(3.12)
(3.13)
(3.14)
22 = 11 4 + 2(12 + 266 ) 2 2 + 22 4
(3.15)
(3.16)
(3.17)
17
The in-plane forces per unit length and the moments per unit length of a laminate are
given as follows:
= [] []0 + [][]
(3.18)
and
= [] []0 + [][]
(3.19)
0 is the reference plane strain while the is known as the laminate curvatures.
(3.20)
or in an expanded form,
11
12
= 16
11
12
16
12
22
26
12
22
26
16
26
66
16
26
66
11
12
16
11
12
16
12
22
26
12
22
26
16
26
66
16
26
66
0
0
0
(3.21)
18
=1[] (
1 )
(3.22)
=2
=1[] (
2
1
)
(3.23)
=1[] (
3
1
)
(3.24)
=3
The formulas are known as the ABD matrix: A is the extensional stiffnesses,
B is the coupling stiffnesses, and D the flexural laminate stiffnesses. The ABD
matrix defines a relationship between the stress resultants which are applied to a
laminate, and the reference surface strains and curvatures.
Once the ABD matrix are obtained, the general force deformation equation (3.20)
can be inverted to give:
0 =
(3.25)
= [] []0 + []
(3.26)
The mid-plane strain []0 and curvature [] are those given in terms of laminate
forces and moments by equation (3.25)
19
The stresses and strains obtained from section 3.5 are known as the global stress and
strain, in order to gain the local stress and local strain, they are transformed using
equation (3.10):
1
2 =
12
(3.27)
As soon as the local stress and strain for each lamina or layer in the laminate are
obtained, the stress and strain ratio can be computed.
(3.28)
(3.29)
20
CHAPTER 4
4.1 Introduction
This chapter presents the code used for the analysis and the results. First of
all, in order to verify and make sure that the code is correct, verification with an
example in the book will be shown. Such a comparison is made to ensure that the
written program is error-free and can be used in the analysis.
The results of the control material will hence be compared to the composite
material made of fiber and matrix. The plies and number of varying thickness follow
that of the isotropic control material. During this step, different sets of laminate with
different orientation are set up, and their stress and strain would be calculated.
Also, in order to study the behavior of the varying thickness of laminate, the
thickness arrangement of the laminate would be rearranged into random, symmetry
and balanced laminate.
21
At the end of the chapter, the stress ratio and strain ratio would be calculated
from the respective stress and strain curve of these sets of laminate. Then the best
and most suitable thickness arrangement laminate can be determined.
Program for the project is done using MATLAB version 7.6.0.324 (R2008a).
The program can be divided into 2 parts. First of all, the code starts from the initial
statement of the engineering properties of the material, and then the number of plies,
following with the insertion of fiber orientation and the thickness of the laminate, the
first step ends with the computational of the ABD matrix. All equations and formulas
used are based on those as described in Chapter 3. Figure 4.1 shows the parts of the
program where the ABD matrix are computed.
22
The second part of the program takes the ABD matrix obtained from the first
part as initial input. The program continues with the definition of the mechanical
load on the laminate. With the loading applied, the program calculates the lamina
stresses and strains globally and locally of the laminate and the lamina respectively.
From the stress and strain values, the program will then calculates the stress ratio as
well as the strain ratio. Finally, a stress and a strain profile through the thickness of
the laminate are plotted. Figure 4.2 shows the code for the plotting of the stress and
strain distribution and the calculation of ratio of stress and strain.
23
Some limitation of the program so far is, only stress and strain in local 1direction will be plotted. Although the calculation of the stress X and stress Y as
well as the shear in the XY-direction can be calculated by using the program. This is
not the scope of study of the thesis. So they will not be provided.
In order for the users to use and run the program, it is important for them to
know the steps required.
First of all, the users need to know the properties of fiber and matrix they are
going to use for their composite. In order to ease the users, a list of typical fibers and
matrixes had been programmed in to the MATLAB program. Table 4.1 and Table
4.2 show the material properties for fiber and matrix respectively.
24
Property
Longitudinal
E-Glass
S-Glass
AS-4
T-300
Carbon
Carbon
73
86
235
230
73
86
15
15
30
35
27
27
0.23
0.23
0.2
0.2
Property
IM7 Carbon
Boron
Kevlar 49
Silicon
Aramid
Carbide
Longitudinal
290
395
131
172
21
395
172
14
165
21
73
0.2
0.13
0.33
0.2
25
Property
Epoxy
Epoxy
Epoxy
(3501-6)
(977-3)
(HY6010/HT
917/DY070)
4.3
3.7
3.4
1.6
1.37
1.26
0.35
0.35
0.36
Property
Polyester
Vinylester
3.35
3.5
1.35
1.3
0.35
0.35
GPa
Shear Modulus, Gm,
GPa
GPa
Shear Modulus, Gm,
GPa
Poissons Ratio, 12f
26
If the defined fiber or matrix is not on the list, the users can insert all the
values in order to run the program. These values as have been written in the Matlab
script are:
Once the properties of both fiber and matrix are provided, the engineering
constants of the laminate composite would be calculated, the engineering properties
are E1, E2, G12, 12. The formulae of the constants are as described in Chapter 3.
Next, the users are required to provide the number of layers of the laminate,
following with the orientation in degree from top to bottom of the laminate and the
thickness in mm from top to bottom of the laminate.
27
Aforementioned steps are the required input for the computation of the
stiffness matrix. The result of the ABD matrix will be shown in the Matlab command
window. Figure 4.3 shows an example of ABD matrix calculated by the program.
In the following procedure, users will be asked to insert the mechanical loads
on the laminate;
28
The first three values the users provide represent the forces in the x, y and zdirection, while the others three values are the moment acting on the laminate about x
y and z axes respectively.
After the values of the loading are inserted the program would then calculate
the stress and strain distribution for the laminate globally and locally along with the
plotting of the distribution. Finally, the program ends with the computation of the
stress ratio and the strain ratio.
In order to make sure the code of the program are reliable and correct, an
example from the literature are taken, and compared the answer with the computed
result from the program as shown in Figure 4.3. The example is based on the
problem stated in the book by Gibson (1994), page 218. The question stating the
antisymmetric angle-ply laminate subjected to force of 50MPa where the resulting
stresses in each lamina are to be determined. Figure 4.4 shows the calculated mid
strain curvature on the book. Figure 4.5 shows the stresses calculated from the book.
Figure 4.6 and Figure 4.7 are the results obtained using the program.
29
30
31
From the figures, it can be observed that the values obtained using the
MATLAB program are the same results as shown in the example from the book.
Thus, the anent program is verified and is used for the next set of analyses.
32
In order to study the behavior and pattern of the fiber reinforced composites,
an isotropic control material will be used for the assessment of the performance of
the fibers and matrix laminate composite.
For the purpose of the study, a specific type of OPCB was selected. The
OPCB consists of multiple layers of materials glued together and has a dimension of
5 cm x 5 cm.
Figure 4.8 shows the layout of the distribution of the OPCB while Table 4.5
lists the properties of each layers.
33
Material
Thickness
Youngs
Coefficient
Modulus
Thermal
of Poissons
ratio
Expansion
1
SU 8
50 um
2 Gpa
-6
/C
0.22
Cyclotene
50 um
2.9 Gpa
-6
/C
0.34
SU 8
50 um
2 Gpa
-5
/C
0.22
Solder Mask 70 um
4.1 Gpa
30 x 10-6/K
0.4
110 Gpa
16.5 x 10-6/K
0.34
17 Gpa
11
Laminate
5
Copper
FR4
resin),
30 um
(epoxy 1 mm
glass
10-6/K 0.136
lengthwise
-6
(lengthwise)
transition
15 x 10 /K
0.116
temp 110 to
cross wise
(crosswise)
200 C
7
Copper
30 um
110 Gpa
16.5 x 10-6/K
0.34
Solder Mask 70 um
4.1 Gpa
30 x 10-6/K
0.4
Laminate
34
4.5.2 Limitations
While studying the isotropic control material, there are some limitations, first
of all the material for layer 6, the thickness will be changed from 1mm to 0.05mm,
and this is to make sure that the laminate materials can be arranged in symmetrical
and balanced forms. Meanwhile, only the mechanical loading of 100MPa acting in
the X-direction would be considered.
4.5.3 Problems
The main problem with the OPCB with varying thickness plies and is made
from different materials, is when exposed to high temperature. When the OPCB was
heated to high temperature, the strength of the polymer tends to decrease. This
lowers the adhesion strength and further causes delaminate within the material. Thus
the maximum stress occur in the layer will be obtained and studied. The stress ratio
and strain ratio will be obtained next. The result from the analysis of the isotropic
control material (OPCB) will then be compared to the stress and strain distribution of
that using fiber reinforced composite materials.
Analysis was carried out using the same general MATLAB program. Since it
is an isotropic material, the engineering properties of fiber and matrix are not
available as preset. Various values of materials are manually key-in into the program,
so that the analysis can be run. The program for the isotropic control material
analysis will be shown in the appendix.
35
The stiffness ABD matrix is first obtained, and it follows with the application
of the mechanical load in the X-direction with value of 100 MPa. The stress and
strain values can then be obtained. Table 4.3 shows the values obtained in the global
X-direction. The values of the ABD matrix are also shown.
Table 4.4 Values of stress and strain of the isotropic control material
m
Thickness
0
Stress_X Mpa
139.2
Strain
71.1304
50
0.05
0.05
117.5
175.8
60.0267
60.0267
50
0.1
0.1
0.15
0.15
143.3
95.7
74
161.4
48.9231
48.9231
37.8194
37.8194
0.22
0.22
0.25
0.25
95
2474.3
1733.9
258.8
22.2743
22.2743
15.6121
15.6121
0.3
0.3
0.33
0.33
74.7
500
-240.4
-9.2
4.5084
4.5084
-2.1538
-2.1538
0.4
-75.6
-17.6989
50
70
30
50
30
70
36
9.3862
3.0304
0
3.0304
9.3862
0
0
0
3.1779
Gpa-mm
0.6291
0.2069
0
0.2069
0.6291
0
0
0
0.2111
Gpa-mm2
0.0756
0.0248
0
0.0248
0.0756
0
0
0
0.0254
Gpa-mm3
It is important to know the value of ABD matrix, as they are used in the
laminate force-deformation equation as discussed in Chapter 3.
From the data obtained from the MATLAB program, through thicknesses
stress and strain distribution are plotted. It is important to take note that all the
values are known as local stress and local strain, although there is no transformation
in isotropic material and as such the value of global stress and strain would be the
same as local stress and strain.
Figure 4.9 and Figure 4.10 show the stress distribution and the strain
distribution of the OPCB material.
37
Stress Distribution
0.45
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-500
500
1000
1500
2000
2500
3000
Stress MPa
From the plot of stress curve, it can be observed that, there is a huge different
between the minimum and maximum values of strength.
happened at thickness 0.22mm with the value 2474.3MPa while the minimum stress
at 9.2MPa at 0.33mm. This means that the stress ratio is 268.9, with the not evenly
distributed stress; plies of weaker layer would likely fail first, which later causes
delamination to the material.
38
Strain Distribution
0.45
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-40
-20
20
40
60
80
Strain mm/mm
As for the strain curve, it can be seen that the maximum strain is 71.1303.
The curve follows a straight line showing a typical characteristic to that of isotropic
material.
39
Since the FRC laminate have different kind of orientations, sets of orientation
of laminates are selected. Also the varying thickness of laminates is of main concern.
Hence, these sets of orientation of laminates will be rearranged in terms of thickness
arrangement. The current study restricts the set of laminates to 5 groups. These
include the laminate in random form which following the arrangement of thickness
of the control material, two laminates are rearranged in symmetry laminate and
another two in balanced laminate.
ii.
iii.
iv.
v.
Laminate thicknesses are 30mm, 50mm and 70mm following those of the
isotropic control material.
ii.
iii.
iv.
v.
40
There are only 8 layers of laminas comprising two 0.03mm laminas, four
0.05mm laminas and two 0.07mm laminas. The isotropic arrangement laminate will
be based on the exact arrangement to that of the control material, which is:
41
Table 4.5 shows the sets of data computed using the MATLAB program,
there are a total of 18 cases of orientation, for example, showing on top of the case1,
0.03@45, 0.05 and 0.07@0, meaning that, the laminas with 0.03mm thickness will
be orientated at 45 degrees while the laminas of 0.05 and 0.07mm fixed at 0 degree.
The highlighted grey show the maximum values.
All the values are the local stresses correspond to loading of 100MPa acting
at X-direction. When running the cases in MATLAB, the stress ratio will also be
obtained. A plot is also given at the end of the program. The details equations used
are shown in Chapter 3.
42
43
A strain distributions are calculated from the program as well. Table 4.6
shows the data of strains for the isotropic arrangement of fiber and matrix. Based on
the two tables, some observations can be made.
Firstly, the laminas where maximum stress occurs produces the maximum
strain as well, and vice-versa for the minimum values. For instance, case 1, the
maximum stress of 335.5MPa occurs at thickness 0.4mm. Similarly, the maximum
strain of 2.4mm/mm happens at the same location which is at the thickness 0.4mm.
Secondly, for the calculated stress ratio of either case, when the value is small,
the strain ratio does not followed as the stress ratio. For example, the calculated
stress ratio for case 1 is 10.5 which is the lowest in all the cases. When it comes to
the strain ratio, where computed value is 58.9, it is not the lowest in all the cases.
44
0.03@90
0.05@90
0.07@0
m Thickness case10
50
0
-0.2
0.05
-0.2
50
0.05
-0.2
0.1
-0.2
50
0.1
-0.2
0.15
-0.2
70
0.15
7.7
0.22
5.7
30
0.22
-0.1
0.25
-0.1
50
0.25
-0.1
0.3
-0.1
30
0.3
-0.1
0.33
-0.1
70
0.33
2.6
0.4
0.7
Strain ratio
72.5
0.03@90
0.05@0
0.07@90
case11
0.4
1.5
1.5
2.6
2.6
3.7
-0.2
-0.2
-0.2
-0.2
5.9
7.0
-0.1
-0.1
-0.1
-0.1
49.9
0.03@0
0.05@90
0.07@90
case12
-0.4
-0.4
-0.4
-0.3
-0.3
-0.3
-0.3
-0.2
10.8
8.8
-0.2
-0.1
5.4
3.4
-0.1
0.0
623.9
0.03@0
0.05@45
0.07@90
case13
-6.4
-5.4
-5.4
-4.5
-4.5
-3.5
-1.4
-0.9
8.7
7.4
-1.5
-0.5
5.3
4.0
-0.2
0.3
47.1
0.03@0
0.05@90
0.07@45
case14
-0.6
-0.6
-0.6
-0.6
-0.6
-0.6
0.1
-0.4
9.3
7.8
-0.6
-0.6
5.1
3.6
-1.2
-1.7
89.9
0.03@45
0.05@0
0.07@90
case15
0.6
1.6
1.6
2.5
2.5
3.5
-0.3
-0.4
-0.3
-0.4
5.4
6.4
-0.6
-0.7
-0.4
-0.4
20.8
0.03@45
0.05@90
0.07@0
case16
-0.2
-0.2
-0.2
-0.3
-0.3
-0.3
7.5
5.6
0.9
0.3
-0.4
-0.4
-0.7
-1.3
2.5
0.6
49.7
0.03@90
0.05@0
0.07@45
case17
0.6
1.6
1.6
2.5
2.5
3.4
-0.5
-1.1
-0.6
-0.6
5.3
6.3
-0.7
-0.7
-2.0
-2.6
13.8
0.03@90
0.05@45
0.07@0
case18
-3.2
-2.7
-2.7
-2.2
-2.2
-1.7
6.8
5.2
-0.9
-0.7
-0.8
-0.3
-0.3
0.0
2.6
1.0
428.4
45
In order to compare the result to the isotropic control material, a plot will be
plotted so that any difference can be observed. Hence, based on the local stress
shown in Table 4.5, three values are picked where each of the value will be plotted in
lines. These values are:
Min Stress ratio
Mid Stress ratio
Max Stress ratio
=
=
=
10.5
984.2
1467.5
For all the cases in isotropic arrangement, their stress ratios are ranging from
10.5 to 1467.5. When compared to the isotropic control material where the stress
ratio is only 268.9. This means that the fiber and matrix laminate arrangement
similar to that of the isotropic arrangement in terms of thickness is not very effective
in design. This is because the maximum stress ratio of 1467.5 is higher than the
control material.
laminated fiber matrix composite will be very high and may lead to failure of the
weaker plies. Figure 4.11 is the plotted line of stress ratio for the first study, the
isotropic arrangement. Numbers 123 in the x-axis represent the minimum, mid and
maximum stress ratio.
Stress Ratio (Arrangement 1)
ARRANGEMENT 1
1600.0
1467.5
1400.0
1200.0
1000.0
984.2
800.0
600.0
400.0
200.0
10.5
0.0
1
Figure 4.11 Stress Ratio Curve for Isotropic Arrangement Laminate Composite
46
Stress Distribution 1
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-500.0
0.0
500.0
1000.0
1500.0
2000.0
Stress MPa
Strain Distribution 1
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-2.0
0.0
2.0
4.0
6.0
8.0
10.0
12.0
Strain mm/mm
47
Figure 4.12 and Figure 4.13 show the stress and strain distributions at which
maximum stress ratio occur. As can be seen, both plots show the same pattern of
zigzag shapes. Another thing to be noted would be the strain, although the stress
ratio is very much higher than the control material, when using fiber matrix laminate,
the strain will be lower comparing to 71.1303 of the control material.
Figure 4.14 shows the stress ratio curve of symmetrical arrangement 1. The
x-axis 1, 2 and 3 represent the minimum, mid and maximum stress ratio respectively.
350.0
300.0
250.0
200.0
150.0
121.1
100.0
50.0
6.1
0.0
1
48
From the curve itself, improvement in terms of design can be seen. This is
because in symmetrical arrangement, the stress ratio had been drop significantly to
maximum of 358.3.
Since the laminate composites in practice would consist of not only 0 and 90
degrees orientations, thus when excluding the cases of those comprise only of 0 and
90 degree, a new table, Table 4.7 is formed, Figure 4.15 shows the new stress ratio
curve based on the table.
2: Symmetry arrangement 1
0.03@45 0.03@0 0.03@0 0.03@45 0.03@45 0.03@0 0.03@0 0.03@0 0.03@45 0.03@45 0.03@90 0.03@90
0.05@0 0.05@0 0.05@45 0.05@45 0.05@0 0.05@45 0.05@45 0.05@90 0.05@0 0.05@90 0.05@0 0.05@45
0.07@0 0.07@45 0.07@0 0.07@0 0.07@45 0.07@45 0.07@90 0.07@45 0.07@90 0.07@0 0.07@45 0.07@0
m Thickness case1
case2
case3
case4
case5
case6
case13 case14 case15 case16 case17 case18
30
0
46.9
361.4 450.8
38.4
34.7
1074.5 1068.6 1079.9 110.6 151.4
-61.2
-77.6
0.03
46.9
361.4 450.8
38.4
34.7
1074.5 1068.6 1079.9 110.6 151.4
-61.2
-77.6
50
0.03 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
0.08 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
50
0.08 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
0.13 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
70
0.13 286.5
35.4
450.8 599.8
34.7
56.9
-69.5
159.5
-28.3
609.0
60.1
596.1
0.2
286.5
35.4
450.8 599.8
34.7
56.9
-69.5
159.5
-28.3
609.0
60.1
596.1
70
0.2
286.5
35.4
450.8 599.8
34.7
56.9
-69.5
159.5
-28.3
609.0
60.1
596.1
0.27 286.5
35.4
450.8 599.8
34.7
56.9
-69.5
159.5
-28.3
609.0
60.1
596.1
50
0.27 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
0.32 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
50
0.32 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
0.37 286.5 361.4
34.7
38.4
450.8
56.9
117.4
-50.5
454.2
-25.6
449.1
60.9
30
0.37
46.9
361.4 450.8
38.4
34.7
1074.5 1068.6 1079.9 110.6 151.4
-61.2
-77.6
0.4
46.9
361.4 450.8
38.4
34.7
1074.5 1068.6 1079.9 110.6 151.4
-61.2
-77.6
Stress ratio
6.1
10.2
13.0
15.6
13.0
18.9
15.4
21.4
16.1
23.8
7.5
9.8
49
Figure 4.15 Improved Stress Ratio Curve for Symmetric Laminate Composite
50
Stress Distribution 2
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-100.0
0.0
100.0
200.0
300.0
400.0
500.0
600.0
700.0
Stress MPa
Strain Distribution 2
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-1.0
0.0
1.0
2.0
3.0
4.0
5.0
Strain mm/mm
51
Showing in Figure 4.16 and Figure 4.17 are the stress and strain distributions
at which maximum stress ratio occur. Similar to the first study, both plots show the
same pattern of shape.
350.0
300.0
250.0
200.0
150.0
121.1
100.0
50.0
6.1
0.0
1
52
53
Stress Distribution 3
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-100.0
0.0
100.0
200.0
300.0
400.0
500.0
600.0
700.0
Stress MPa
Strain Distribution 3
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-1.0
0.0
1.0
2.0
3.0
4.0
5.0
Strain mm/mm
54
Showing in Figure 4.20 and Figure 4.21 are the stress and strain distributions at
which maximum stress ratio occur. Similar to the first study, both plots show the
same pattern of shape.
700.0
600.0
500.0
400.0
300.0
246.0
200.0
100.0
4.4
0.0
1
55
From the curve, the maximum stress ratio is 742.3, which is higher than the
control material. However, the minimum value is 4.4 which is the lowest in the
study so far. It is safe to say that the balanced arrangement of varying thickness
laminates can be formed as a effective design of plates, but it only applies to certain
orientation.
Stress Distribution 4
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-200.0
0.0
200.0
400.0
600.0
800.0
1000.0
Stress MPa
56
Strain Distribution 4
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-1.0
0.0
1.0
2.0
3.0
4.0
5.0
6.0
Strain mm/mm
Showing in Figure 4.21 and Figure 4.22 are the stress and strain distributions
at which maximum stress ratio occur. It showed similar pattern as other study of
thickness arrangement.
Shows in
57
1180.5
1000.0
800.0
600.0
400.0
200.0
162.3
11.0
0.0
1
58
Stress Distribution 5
0.4
0.35
Thickness mm
0.3
0.25
0.2
0.15
0.1
0.05
0
-400.0 -200.0
0.0
200.0
400.0
600.0
Stress MPa
Strain Distribution 5
0.4
0.35
0.3
Thickness mm
0.25
0.2
0.15
0.1
0.05
0
-4.0
-2.0
0.0
2.0
4.0
6.0
8.0
10.0
Strain mm/mm
59
Showing in Figure 4.26 and Figure 4.27 are the stress and strain distributions
at which maximum stress ratio occur. It can be observed that it had a similar pattern
to that of the balanced arrangement.
60
CHAPTER 5
5.1 Conclusion
ii.
iii.
Using fiber and matrix laminate of varying thickness; the stress ratio
could be reduced, whereby it is most significantly shown by the fiber
matrix laminate arranged in a symmetrical order when excluding the
cases of 0/90 degrees orientations.
61
iv.
v.
For all lamination cases the maximum stress ratio may not necessarily
gets the maximum strain ratio.
5.2 Recommendations
ii.
iii.
iv.
62
REFERENCES
63
APPENDIX A
64
65
APPENDIX B
66
0.03@45
0.05@0
0.07@90
case15
0.0
0.0
3.2
3.2
3.2
3.2
-0.3
-0.3
-0.3
-0.3
3.2
3.2
3.2
3.2
0.0
0.0
415.5
0.03@45
0.05@90
0.07@0
case16
0.0
0.0
-0.3
-0.3
-0.3
-0.3
4.3
4.3
4.3
4.3
-0.3
-0.3
-0.3
-0.3
0.0
0.0
406.0
0.03@90
0.05@0
0.07@45
case17
-0.5
-0.5
3.2
3.2
3.2
3.2
-0.6
-0.6
-0.6
-0.6
3.2
3.2
3.2
3.2
-0.5
-0.5
6.5
0.03@90
0.05@45
0.07@0
case18
-0.6
-0.6
-1.1
-1.1
-1.1
-1.1
4.3
4.3
4.3
4.3
-1.1
-1.1
-1.1
-1.1
-0.6
-0.6
6.8
67
68
0.03@90
0.05@90
0.07@0
m
Thickness case10
70
0
4.5
0.07
4.5
50
0.07
-0.1
0.12
-0.1
50
0.12
-0.1
0.17
-0.1
30
0.17
-0.1
0.2
-0.1
30
0.2
-0.1
0.23
-0.1
50
0.23
-0.1
0.28
-0.1
50
0.28
-0.1
0.33
-0.1
70
0.33
4.5
0.4
4.5
Strain ratio
39.7
0.03@90
0.05@0
0.07@90
case11
-0.1
-0.1
3.3
3.3
3.3
3.3
-0.1
-0.1
-0.1
-0.1
3.3
3.3
3.3
3.3
-0.1
-0.1
31.4
0.03@0
0.05@90
0.07@90
case12
-0.2
-0.2
-0.2
-0.2
-0.2
-0.2
8.7
8.7
8.7
8.7
-0.2
-0.2
-0.2
-0.2
-0.2
-0.2
50.7
0.03@0
0.05@45
0.07@90
case13
-0.6
-0.6
-2.0
-2.0
-2.0
-2.0
7.6
7.6
7.6
7.6
-2.0
-2.0
-2.0
-2.0
-0.6
-0.6
12.2
0.03@0
0.05@90
0.07@45
case14
-1.5
-1.5
-0.5
-0.5
-0.5
-0.5
7.7
7.7
7.7
7.7
-0.5
-0.5
-0.5
-0.5
-1.5
-1.5
15.7
0.03@45
0.05@0
0.07@90
case15
-0.3
-0.3
3.2
3.2
3.2
3.2
0.0
0.0
0.0
0.0
3.2
3.2
3.2
3.2
-0.3
-0.3
415.5
0.03@45
0.05@90
0.07@0
case16
4.3
4.3
-0.3
-0.3
-0.3
-0.3
0.0
0.0
0.0
0.0
-0.3
-0.3
-0.3
-0.3
4.3
4.3
406.0
0.03@90
0.05@0
0.07@45
case17
-0.6
-0.6
3.2
3.2
3.2
3.2
-0.5
-0.5
-0.5
-0.5
3.2
3.2
3.2
3.2
-0.6
-0.6
6.5
0.03@90
0.05@45
0.07@0
case18
4.3
4.3
-1.1
-1.1
-1.1
-1.1
-0.6
-0.6
-0.6
-0.6
-1.1
-1.1
-1.1
-1.1
4.3
4.3
6.8
69
70
0.03@45
0.05@0
0.07@90
case12
-1.5
-0.7
1.3
2.3
2.3
3.3
0.0
-0.1
4.7
6.1
-0.3
-0.4
-0.4
-0.5
-0.9
-1.2
250.7
71
72
0.03@45
0.05@0
0.07@90
case12
-0.3
-0.3
4.2
4.0
4.0
3.8
1.6
1.6
1.7
1.5
-0.4
-0.4
-0.4
-0.4
3.1
2.8
13.6