Fits and Tolerances

Table: 1 Tolerances for holes of sizes up to 100 mm (H5 to H11)

Diameter steps
in mm
over
to
0
3
6
10
18
30
50
80

3
6
10
18
30
50
80
100

H
5

10

11

5-11
ei

25
30
36
43
52
62
74
87

40
48
48
70
84
100
120
140

60
75
90
110
130
160
190
220

0
0
0
0
0
0
0
0

es
4
5
6
8
9
11
13
15

6
8
9
11
13
16
19
22

10
12
15
18
21
25
30
35

14
18
22
27
33
39
46
54

Note :
1. In Table 1 and 2 the tolerances are given in microns (1 micron = 0.001 mm)
2. es = upper deviation and ei = lower deviation

Design against Fluctuating Load

Fig 1: Stress concentration factor (Rectangular

plate with transverse Hole in Tension or
compression)

Fig 3 : Stress concentration factor

(Round Shaft with shoulder fillet in

Fig 2 :Stress concentration factor (Flat plate

with shoulder fillet in Tension or
compression)

Fig 4 : Stress concentration factor

(Round Shaft with shoulder fillet in

Fig 5 : Stress concentration factor

(Round Shaft with shoulder fillet in

Fig 6 : Notch Sensitivity Charts ( for Reversed

Bending and Reversed Axial Stresses)

Fig 7 : Notch Sensitivity Charts ( for Reversed

torsional shear Stresses)

Fig 8 : Surface Finish

Table 3 : Values of Size Factor

Diameter (d) (mm)

d 7.5

Kb
1

Table 4 : Reliability Factor

Reliability R (%)

Kc

50

90

0.897

7.5 < d 50

0.85

95

0.868

d > 50

0.75

99

0.814

99.9

0.753

99.99

0.702

99.999

0.659

Table 5 : Proportion of square threads

(normal series)
Nominal diameter, d
(mm)

Pitch, p (mm)

22, 24, 26, 28

30, 32, 36

40, 44

48, 50, 52

55, 60

65, 70, 75, 80

10

80, 90, 95, 100

12

Table 6 : Proportion of ISO metric trapezoidal

threads
Nominal diameter, d (mm)

Pitch, p (mm)

24, 28

32, 36

40, 44

48, 52

60

70, 80

10

90, 100

12

Table 7 : Basic dimensions for ISO metric screw threads (coarse series)
Nominal
or
Designation
major
Dia. d/D
(mm)
M4
4
M5
5
M6
6
M8
8
M10
10
M12
12
M16
16
M20
20
M24
24
M30
30
M36
36
M42
42
M48
48
M56
56
M64
64
M72
72
M80
80
M90
90
M100
100

Pitch
(p) mm

Pitch
diameter
dp/Dp
(mm)

Minor
Dia. Dc

0.7
0.8
1
1.25
1.5
1.75
2
2.5
3
3.5
4
4.5
5
5.5
6
6
6
6
6

3.545
4.48
5.35
7.188
9.026
10.863
14.701
18.376
22.051
27.727
33.402
39.077
44.752
52.428
60.103
68.103
76.103
86.103
96.103

3.141
4.019
4.773
6.466
8.16
9.853
13.546
16.933
20.319
25.706
31.093
36.479
41.866
49.252
56.639
64.639
72.639
82.639
92.639

Minor
Dia. Dc
(mm)
3.242
4.134
4.917
6.647
8.376
10.106
13.835
17.294
20.752
26.211
31.67
37.129
42.587
50.046
57.505
65.505
73.505
83.505
93.505

Tensile
Stress
Area
8.78
14.2
20.1
36.6
58
84.3
157
245
353
561
817
1120
1470
2030
2680
3460
4340
5590
7000

Table 8 : Basic dimensions for ISO metric screw threads (fine series)

Designation

Nominal
or major
dia d/D
(mm)

Pitch
(p)
(mm)

Pitch
diameter
dp/Dp
(mm)

Minor
diameter
dc (mm)

Minor
diameter
Dc (mm)

Tensile
stress
area
(mm2)

M6x1
M 6 x 0.75
M 8 x 1.25
M8x1
M 10 x 1.25
M 10 x 1
M 12 x 1.5
M 12 x 1.25
M 16 x 1.5
M 16 x 1
M 20 x 2
M 20 x 1.5
M 24 x 2
M 24 x 1.5
M 30 x 3
M 30 x 2
M 36 x 3
M 36 x 2
M 42 x 4
M 42 x 3
M 48 x 4
M 48 x 3

6
6
8
8
10
10
12
12
16
16
20
20
24
24
30
30
36
36
42
42
48
48

1
0.75
1.25
1
1.25
1
1.5
1.25
1.5
1
2
1.5
2
1.5
3
2
3
2
4
3
4
3

5.35
5.513
7.188
7.35
9.188
9.35
11.026
11.188
15.026
15.35
18.701
19.026
22.701
23.026
28.051
28.701
34.051
34.701
39.402
40.051
45.402
46.051

4.773
5.08
6.466
6.773
8.466
8.773
10.16
10.466
14.16
14.773
17.546
18.16
21.546
22.16
26.319
27.546
32.319
33.546
37.093
38.319
43.093
44.319

4.917
5.188
6.647
6.917
8.647
8.917
10.376
10.647
14.376
14.917
17.835
18.376
21.835
22.376
26.752
27.835
32.752
33.835
37.67
38.752
43.67
44.752

20.1
22
36.6
39.2
61.2
64.5
88.1
92.1
167
178
258
272
384
401
581
621
865
915
1150
1210
1540
1600

Shaft keys and couplings

Table 9 : Standard diameters of steelbars

used for structural and general engineering
purposes

Diameters (mm)
5
6
8
10
12
14
16
18

20
22
25
28
30
32
35
40

45
50
55
60
65
70
75
80

90
100
110
120
140
160
180
200

Table 10 : Values of shock and fatigue

factor Kb and Kt

Application

Kb

Kt

Load gradually applied

1.5

Load suddenly applied

(minor shock)

1.5 - 2.0

1.0 - 1.5

Load suddenly applied

(heavy shock)

2.0 - 3.0

1.5 - 3.0

Table 11 : Dimensions of square and rectangular sunk key (in mm)

Shaft diameter

Key Size

Above

Up to and
including

bxh

6
8
10
12
17
22
30
38
44
50
58
65
75
85
95
110
130
150
170
200

8
10
12
17
22
30
38
44
50
58
65
75
85
95
110
130
150
170
200
230

2x2
3 x3
4x4
5x5
6x6
8x7
10 x 8
12 x 8
14 x 9
16 x 10
18 x 11
20 x 12
22 x 14
25 x 14
28 x 16
32 x 18
36 x 20
40 x 22
45 x 25
50 x 28

Keyway
depth

1.2
1.8
2.5
3
3.5
4
5
5
5.5
6
7
7.5
9
9
10
11
12
13
15
17