4000 Air Gap Manual

Operation Manual
Bently Nevada Asset Condition Monitoring
4000 Series Air Gap Transducer System
Part Number 167684-01

Rev. E (06/09)
4000 Series Air Gap Transducer System Operation Manual
Copyright 2004. Bently Nevada LLC

All rights reserved.
The information contained in this document is subject to change without notice.
The following are trademarks of General Electric Company in the United States and other
countries:
Bently Nevada, ClickLoc, Proximitor
The following are trademarks of the legal entities cited:
Teflon is a registered trademark of DuPont.
PEEK is a registered trademark of Victrex.
Contact Information
The following contact information is provided for those times when you cannot contact
your local representative:
Mailing Address
Telephone
Fax
Internet
ii
1631 Bently Parkway South

Minden, Nevada USA 89423
USA
1.775.782.3611
1.800.227.5514
1.775.215.2873
www.ge-energy.com/bently
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
3300 XL Proximitor Housing Data Sheet (Part Number 141195-01)

Transducer Installation Accessories
Bently Nevada LLC Glossary (Part Number 133055-01).

3500/46M Hydro Monitor Module Operation and Maintenance Manual
(Part Number 144403-01)
3500/46M Hydro Monitor Module Datasheet (Part Number 144408-01)
3300 XL Proximitor Housing Data Sheet (Part Number 141195-01)
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
Symbols
Procedures in this manual use the following symbols:
Connect
Disconnect
Observe
iii
European CE mark for the Bently

Nevada LLC 4000 Series Air Gap
Sensor System
In this Document
Is a list of the 4000 Series Air Gap Sensor Assemblies that have the CE mark, applicable
standards used for certification, and installation instructions required for compliance.
TCF through TUV Rheinland of North America
A Technical Construction File has been prepared through TUV Rheinland of North
America (TUV Rheinland File Number: 30461397.001). The Certificate of Compliance is
for Directive 89/336/EEC (EMC Directive). The applicable Generic Norms are: EN61000-62 and EN61000-6-4.
Installation Instructions
These instructions are an addition to the Installation Instructions in Section 2.
The 4000 Series Air Gap Sensor System due to its inherent sensitivity is susceptible to EMI
at levels EN61000-6-2. Special EMC (Electromagnetic Compatibility) protection
measures may be necessary to achieve reliable measurements. Each unique installation
must be considered.
Capacitive Probes All probes must be mounted in an EMI shielded environment (i.e.
typically a machine casing ). All probe cables and extension cables, running from
the point exiting the machine to the EMI shielded enclosure (such as the Proximitor
Sensor Housing ), must be inside metal conduit (or equivalent) with the conduit
grounded at the machine and the enclosure.
Field Wiring All field wiring , from the Proximitor Sensor enclosure to a receiving
unit (i.e. 3500/46 monitor), must be shielded from EMI energy. Acceptable EMI shielding
includes solid metal conduit or multi-conductor cable with both a foil and braid shield.
EMI Shielded Enclosures and EMI Shield Grounding Enclosures made of metal typically
provide EMI shielding. Covers should be electrically connected to the enclosure or have
overlap with the sides of the enclosure, both are preferable. Bently Nevada Proximitor
iv
Sensor Housings and Probe Housings, which are made of metal, provide adequate EMI
shielding.
Grounding EMI shields at the point of entrance to the Proximitor Sensor enclosure
and any subsequent junction enclosure is required. The shield must be maintained
around the wiring as it is grounded to the enclosure.
Exposure of the systems when the EMI shielding is removed (i.e. enclosure cover) will
increase EMI susceptibility.
Figure 1
Compliant Systems and Component Part Numbers

#
Model
4000
Model Numbers
400100, 400102, 400130, 400200, 400202, 400230
Includes all options

Testing and Test Levels
Title
Test Levels
Criteria
EN
IEC
IEC
EN
IEC
IEC
55011
61000-4-2
61000-4-3
61000-4-4
61000-4-5
61000-4-6
Emission
ESD
Rad. RFI
EFT
Surge
Cond. RFI
Emission
Class A
4kV;
8kV
10V/m
2kV
0.5kV
10V
N/A
These notes listed below apply only to the table Testing and Test Levels
Discharge method: Contact; Air
80-1000 MHz sweep with 80% 1 kHz sine wave amplitude modulation
Lines tested: I/O
150 kHz-80 MHz sweep with 80% 1 kHz sine wave amplitude modulation
Based on the high sensitivity of the signal ports, it has to be assumed that
the application of immunity test signal temporarily causes incorrect readings.
These do not indicate a failure of the system by itself but a possible reason for
misinterpretations. For Conducted RF immunity testing, criterion B is therefore
used.
For the purposes of the 4000 Series Air Gap Sensor System CE certification,
the following criteria are defined as follows:
vi
Criteria A: Sensor system will output less than one third of a 2000
mil meter scale and will return to steady state after test
completion.
Criteria B: Sensor system may react in any manner during test,

but must self recover after test completion.
Criteria C: N/A
Contents
Contact Information ........................................................................................................ii
Symbols.........................................................................................................................................iii
1.
1.1
1.2
1.3
1.4
1.5
2.
System Description ..................................................................... 1

Sensor System ........................................................................................................................ 1
Proximitor Sensor ............................................................................................................... 1
Probe and Extension Cable .................................................................................................... 2
Receiving, Inspecting, and Handling the System................................................................... 2
Customer Service ................................................................................................................... 2
Installation ............................................................................... 4
2.1
Sensor Installation.................................................................................................................. 4
2.1.1 Introduction ...................................................................................................................... 4
2.1.2 Additional Equipment List ............................................................................................... 4
2.1.3................................................................................................................................................ 5
2.1.4 Installation Tips................................................................................................................ 5
2.1.5 Stator Surface Preparation................................................................................................ 6
2.1.6 Attaching the Air Gap 50 mm Sensor .............................................................................. 7
2.1.7 Attaching the Air Gap 20 mm Sensor .............................................................................. 9
2.1.8 Determining Sensor Offset............................................................................................. 10
2.2
Teflon Conduit Installation ............................................................................................... 12
2.2.1 Introduction .................................................................................................................... 12
2.2.2 Tube Preparation ............................................................................................................ 12
2.3
Triaxial Extension Cable Installation................................................................................... 14
2.3.1 Introduction .................................................................................................................... 14
2.3.2 Installation...................................................................................................................... 15
2.4
Installation of Wiring Inside Generator Housing................................................................. 17
2.5
Enclosure, Power Supply & Proximitor Sensor Installation ............................................. 17
2.5.1 Introduction .................................................................................................................... 17
2.5.2 Power Options ................................................................................................................ 17
2.5.3 Mounting The Enclosure ................................................................................................ 17
2.5.4 Power Supply And Proximitor Sensor Layout ............................................................ 18
2.5.5 Sensor Connection.......................................................................................................... 19
2.5.6 Electrical Connection ..................................................................................................... 19
2.5.7 Verification..................................................................................................................... 20
3.
3.1
3.2
3.3
Maintenance and Troubleshooting...................................... 21

Troubleshooting ................................................................................................................... 22
Fault Type 1: VXDCR < 23.2 Vdc or VXDCR > 24.8 Vdc....................................................... 23
Fault Type 2: VSIG = 0 Vdc ................................................................................................. 23
vii

3.4
3.5
4.
4.1
4.2
4.3
4.4
Fault Type 3: 0 Vdc < VSIG < 0.01 Vdc .............................................................................. 24

Fault Type 4: VSIG > 14 Vdc with verification fixture on the face of the probe.................. 26
3300 XL Proximity Housing Description ............................. 27

Mounting Options ................................................................................................................ 27
Environmental Certifications ............................................................................................... 27
Removable Gland Plates ...................................................................................................... 27
Din Mount Orientation......................................................................................................... 29
5.
4000 Series Air Gap 50 mm Sensor System Specifications
and Ordering Information ..................................................................... 1
5.1
Electrical ................................................................................................................................ 1
5.2
System.................................................................................................................................... 1
5.3
Mechanical ............................................................................................................................. 2
5.4
Environmental Limits............................................................................................................. 2
5.5
Ordering Information ............................................................................................................. 3
5.5.1 4000 Series Air Gap 50 mm Capacitive Proximity Probe................................................ 3
5.5.2 4000 Series Air Gap 50 mm Proximitor Sensor............................................................ 3
5.5.3 4000 Series Air Gap 50 mm Extension Cable.................................................................. 3
5.5.4 Accessories....................................................................................................................... 3
5.6
Graphs and Dimensional Drawings........................................................................................ 4
6.
4000 Series Air Gap 20 mm Sensor System Specifications
and Ordering Information ................................................................... 11
6.1
Electrical .............................................................................................................................. 11
6.2
System.................................................................................................................................. 11
6.3
Mechanical ........................................................................................................................... 12
6.4
Environmental Limits........................................................................................................... 12
6.5
Ordering Information ........................................................................................................... 13
6.5.1 4000 Series Air Gap 20 mm Capacitive Proximity Probe............................................. 13
6.5.2 4000 Series Air Gap 20 mm Proximitor Sensor.......................................................... 13
6.5.3 4000 Series Air Gap 20 mm Extension Cable................................................................ 13
6.5.4 Accessories..................................................................................................................... 13
6.6
Graphs and Dimensional Drawings...................................................................................... 14
viii
Section 1 System Description
1. System Description
1.1 Sensor System
The 4000 Series Air Gap Sensor System comprises the Air Gap 20 mm and the Air
Gap 50 mm consisting of:
a 4000 Air Gap Probe
a 4000 extension cable
a 4000 Proximitor Sensor
Bently Nevadas Air Gap monitoring system provides monitoring and diagnostic
capability for all new and existing hydro generators and motor/generators. Air
gap monitoring is fully integrated with the 3500/System 1 platform and utilizes
the 3500/46M Hydro Monitor.
Air gap is a measure of the distance between rotor and stator in the hydro
generator. Monitoring of air gap is critically important because both the stator
and the rotor on hydro machines can be quite flexible and their shape and
location are affected by operating centrifugal, thermal, and magnetic forces. Offcenter or out-of-round conditions will at least reduce operating efficiency and, in
more severe cases, can lead to damage from magnetically induced heating or a
rotor to stator rub.
Air gap monitoring utilizes multiple specially designed capacitive proximity probes
that are mounted on the inner bore of the generator stator in one or more planes.
Measurements are made from the stator bore to each rotor pole as the rotor
turns. Minimum air gap dimension and location along with rotor shape are
directly measured during unit operation. Stator shape is calculated utilizing the
multiple air gap probes. The air gap monitoring system provides operations and
maintenance personnel with early warning of impending problems with shape
and concentricity of the generator rotor and stator.
The Air Gap 50 mm Sensor System is suitable for large hydro machines while the
Air Gap 20 mm Sensor System is for small to medium hydro machines. Both
systems provide an output voltage directly proportional to the distance between
the probe sensor face and the observed conductive surface (rotor pole).
1.2 Proximitor Sensor

The 4000 series Air Gap Proximitor Sensor is based upon our best selling 3300
XL Proximitor Sensor technology. The Proximitor Sensor uses a DIN rail
connection to ease installation and to minimize the number of cumbersome
screws required when working around the hydro generator. The grounding stud
on the Proximitor Sensor features a safety thread in order to ensure the locking
nut does not inadvertently fall off during the installation of the ground wire on the
extension cable.
1
1.3 Probe and Extension Cable

The 4000 series Air Gap probe is designed for maximum survivability in the
harshest hydro generator environment. It can continually operate and maintain
its accuracy in temperatures up to +125 C (257 F). The probe can also
continually operate and maintain its accuracy in the 1.5 Tesla magnetic field
often experienced between the rotor pole and the stator. ClickLoc connectors
come standard on both the probe and extension cable.
1.4 Receiving, Inspecting, and Handling the System

The probe, extension cable, and Proximitor Sensor are shipped as separate
units and must be interconnected at the installation site by the user. Carefully
remove all equipment from the shipping containers and inspect the equipment
for shipping damage. If shipping damage is apparent, file a claim with the carrier
and submit a copy to the nearest Bently Nevada office. Include the part numbers
and serial numbers on all correspondence. If no damage is apparent and the
equipment is not going to be used immediately, return the equipment to the
shipping containers and reseal until ready for use.
Store the equipment in an environment free from potentially damaging conditions
such as high temperature or a corrosive atmosphere. See Environmental Limits
section for environmental specifications.
1.5 Customer Service

Bently Nevada maintains numerous Sales and Service offices worldwide. To
locate the office nearest you, visit our website at www.bently.com. Here, you can
also find specifications on all standard product offerings.
Support for products and services should be directed to one of these

departments:
For product quotations, product applications, product ordering, scheduling onsite

Services, and questions regarding existing orders, please contact your nearby
Bently Nevada Sales and Service Office.
For general product pricing, delivery, or other ordering information, contact your
local Bently Nevada LLC office or contact Customer Service Department, Minden,
Nevada, USA Phone: 1-775-215-1011 Fax: 1-775-215-2873
For technical questions or problems regarding installed Bently Nevada products,

contact our Technical Support Staff at:
2
Section 1 System Description
techsupport@bently.com
or at the following locations:
Technical Support (North America)

Phone: 1-775-782-1818 Fax: 1-775-215-2890
Technical Support (UK)

Phone: (44) 1925 818504 Fax: (44) 1925 817819
2. Installation
2.1 Sensor Installation
2.1.1 Introduction
Anywhere from 4 to 16 sensors will be attached to the stator laminations at
evenly spaced intervals on the same plane. The number of sensors depends on
the diameter of the rotor recommended below. In order to fully monitor
rotor/stator condition, two mounting planes for sensors are recommended with
one plane near the top of the stator and the second near the bottom.
Diameter (meters) Recommended #Probes
<7.5
7.5-12
12-16
12
>16
16
The stator wall shall be well prepared, as described below prior to attaching the
sensor. Handle the sensor with care. Do not pull on the cable or connector.
Never paint or attach anything to the sensor surface.
2.1.2 Additional Equipment List
Isopropyl alcohol
Disposable cloth rags
Fine grit sandpaper (non-metallic)
Depth Micrometer
Electric Drill (with #7 drill bit)
-20 tap
18 gauge wire stripper
Hand crimper (for ring lugs)
Section 2 Installation
Safety Wire (optional and must be non-magnetic)
Cable tie downs (non-magnetic and ozone resistant)
Miscellaneous conduit fittings (Consult 3300 XL Proximitor

Housing data sheet for a list of available fittings)
2.1.3
2.1.4 Installation Tips
Be sure that all precautions have been taken to prevent objects
from falling through the air gap to the bottom of the generator
Be sure to review the applicable Material Safety Data Sheets for

the chemicals used to assure proper personal protective equipment
(PPE) is worn.
IMPORTANT! When securing cable, conduit, or anything else

inside the generator, use ONLY clamps and hardware that are nonmagnetic and not affected by ozone. Ungrounded magnetic materials
get very hot in the high magnetic field and can cause shorting and
damage to insulation or other components. Do not use nylon cable ties
to secure items except temporarily. Most plastics and natural rubbers
become brittle and eventually are destroyed by ozone present in the
generator. Panduit Corporation makes non-magnetic stainless steel
hold-downs and cable ties. If a softener is needed around the cables,
use a silicon rubber or fiberglass tape.
Be sure that the extension cable is tight at the sensor end. The
wire must not be allowed to become loose and get tangled in or
damaged by the rotor.
Remove all items from pockets and your personal possession

including tools, keys, jewelry, watches, etc. before entering into area
enclosed by the stator frame wall.
Do not take multiple tools into the area enclosed by the stator
frame wall.
Log all tools taken into the generator area to verify they have
also been removed from the generator area when work is complete.
Under no circumstances should any external material be left in

the generator, this includes debris from drilling and sanding, wire
clippings, sketches, tools, etc.
In the event that any item is dropped in the generator and

cannot be easily retrieved, notify asset owner and assist in the retrieval
of the item.
2.1.5 Stator Surface Preparation

The stator surface must be properly prepared in order for the sensor to be fully
secured to the stator wall. Failure to do so could result in a lost sensor.
1.
For Air Gap 50 mm installations, typically the 50 mm sensor is

mounted such that it is centered over the stator slot wedge and located
beneath the second ventilation hole.
For Air Gap 20 mm installations, the 20 mm sensor is mounted directly to
the stator stack in between the slot wedges due to the sensors narrow
profile.
Reference sketch below.
2.
Once a suitable mounting location has been determined, moisten

cloth rag with isopropyl alcohol and thoroughly wipe down gluing area on
stator to remove oil and carbon deposits
3.
Using 200 grit, non-metallic sandpaper, scuff the stator wall along the
stacks and verify that there are no protrusions of paint that need to be
removed or sanded down. (The goal of sanding the stator is to roughen
the surface for adhesion, not remove the layer of painted insulation.
Please be sure to wear proper personal protective equipment, as required
by the Material Safety Data Sheet, when sanding the stator due to
possible dust exposure.)
4.
Once sanded, wipe down again, with a cloth rag moistened with
isopropyl alcohol.
5.
Be sure that none of the stacks protrude out farther than the rest as
the sensor must be adhered to a flat surface. If this is the case, try
moving the sensor either to the left or right of the protrusion.
Figure 2-1 Recommended Air Gap Sensor Installation
2.1.6 Attaching the Air Gap 50 mm Sensor

Note: Do not remove the supplied silicone adhesive from its storage bag until
ready for use. Unused silicone has a finite shelf life upon removal.
1.
Prior to gluing the sensor to the stator verify that the sensor is
functioning. Power up the sensor and connect the grounding wires to a
grounded object. Pass your hand or an object over the face of the sensor
and observe the Proximitor Sensor output. This should result in a
decrease in voltage.
2.
Check the stator surface for wedge protrusion. If the wedge exists
and exceeds the stator stack surface, fiberglass spacers (supplied) must
be used. Skip to step 5. If not, proceed to step 3.
3.
Apply the silicone adhesive (supplied) in two strips, approximately

inch away from the edges and approximately 3/8 inch wide along the
length of the sensor. Even after sanding, the surface is not flat and there
needs to be enough adhesive to fill the gaps, but not so much that it will
run out from the edges. Be sure to save the remaining adhesive for
securing the sensor cable.
7

4.
Place the sensor in position such that the sensor will view a
continuous, uniform area of the pole face. This is typically accomplished
when the top of the sensor is located just below the second ventilation
hole, as illustrated in the figure below. Pivot the sensor slightly to spread
adhesive and hold for approximately one minute onto stator wall. Avoid
gluing the sensor against the surface of the wedge. Painters tape may be
used to secure the sensor to the stator while the RTV adhesive cures. It is
recommended to allow 24 hours for the adhesive to fully cure. Be sure to
remove the tape from the sensor once the adhesive is cured.
STATOR WEDGE
5.
The supplied fiberglass spacers must be used in order to clear the

wedge protrusion from stator surface. Use the supplied silicone to
adhere the supplied fiberglass spaces shown below. After the adhesive
has set (approximately 1 hour), run a wide strip of silicone down the
center of each spacer and attach to the stator wall, straddling the stator
wedge, in the same fashion as mentioned in steps 3 and 4 above.
Fiberglass
Spacer
Fiberglass
Spacer
2.1.7 Attaching the Air Gap 20 mm Sensor

Note: Do not remove the supplied silicone adhesive from its storage bag until
ready for use. Unused silicone has a finite shelf life upon removal.
6.
Prior to gluing the sensor to the stator verify that the sensor is
functioning. Power up the sensor and connect the grounding wires to a
grounded object. Pass your hand or an object over the face of the sensor
and observe the Proximitor Sensor output. This should result in a
decrease in voltage.
7.
Apply the silicone adhesive (supplied) in one continues strip

approximately 3/8 inch wide along the length of the sensor. Even after
sanding, the surface is not flat and there needs to be enough adhesive to
fill the gaps, but not so much that it will run out from the edges. Be sure
to save the remaining adhesive for securing the sensor cable.
8.
Place the sensor in position such that the sensor will view a
continuous, uniform area of the pole face. This is typically accomplished
when the top of the sensor is located just below the second ventilation
hole, as illustrated in the figure above and picture below. Pivot the sensor
slightly to spread adhesive and hold for approximately one minute onto
stator wall. Avoid gluing the sensor against the surface of the wedge.
Painters tape may be used to secure the sensor to the stator while the
RTV adhesive cures. It is recommended to allow 24 hours for the
adhesive to fully cure. Be sure to remove the tape from the sensor once
the adhesive is cured.

STATOR WEDGES
STATOR STACK
2.1.8 Determining Sensor Offset

The distance between the sensor surface and the stator surface must be
measured. As shown in the figures below, the measurement, D, accounts for the
thickness of the sensor, adhesive and spacers (if used). The measurement, D, is
the average of six offset measurements taken at points on the sensor. The
measurement, D, should be entered into the 3500 Configuration Software.
Consult the 3500/46M Hydro Monitor Module Operation and Maintenance Manual
for instructions on how to enter this data.
10
Offset,
D1
Offset,
D2
Offset,
D6
Offset,
D3
Offset,
D5
Offset,
D4
D=
Dn
n =1
Figure 2-2 Sensor offset for installations without spacers (Air Gap 50 mm sensor
shown).
11
Figure 2-3 Sensor offset for installations with spacers Air Gap 50 mm sensor
shown).
2.2 Teflon Conduit Installation

2.2.1 Introduction
The provided Teflon conduit tubing protects the sensor cable, extension cable,
and connection from the stator windings. The tube is used for both Air Gap
systems. The tube is fed through the windings as close as possible to the top of
the sensor and anchored down with the supplied loop strap and -20 bolt.
The following materials will be required for this installation:
Installation kit (included with sensor)
Electric drill, with #7 drill bit (neither included)
-20 tap (not included)
2.2.2 Tube Preparation

1. An 18-inch tube is provided for the installation. Some applications
may require that this tube be cut to length. Measure the distance
through the windings from a point just above the probe (and
12
slightly recessed within the windings) to a point several inches

behind the stator windings. See the figure below for clarification.
Sensor (not
shown ) below
Exiting
Stator
RTV- Sensor
Lead
Teflon Tube
Clamp
Exiting
Stator
2. Once the tube is in place, slide the clamp over the tube and place in
the approximate mounting positions. Mark its location and drill and
tap the stator (approximately deep) for a -20 bolt.
3. For added security, safety wire the bolt to the tube and clamp by
threading the safety wire through each bolt.
13

-20
Bolt
Loop
Strap
Teflon
Conduit
Split-ring
Washer
Stator
2.3 Triaxial Extension Cable Installation

2.3.1 Introduction
The triaxial extension cable is used to connect the Air Gap Sensor to the
Proximitor Sensor. This 10-meter cable has a female coaxial connector on one
end, and a BNC connector on the other end, each with a drain wire.
The following materials will be required for this installation:
Installation kit (included with sensor)
18 gauge wire stripper (not included)
Hand crimper (for ring lugs, not included)
14
2.3.2 Installation
1. Carefully slide the female coaxial end of the extension cable through the
Teflon conduit tube (near the clamp, behind stator windings) until the
connector protrudes out the other end (toward the rotor) by about 2
inches.
Drain wire (Ext Cable)
Inserting
extension cable
on stator side.
2. Attach the male connector from the sensor to the female connector
(finger tight) from the extension cable. The Clickloc design will prevent
these from disconnecting.
3. Feed sensor cable drain wire through the Teflon conduit tube as far as it
can go. Carefully pull the extension cable, until slightly taut, through the
Teflon conduit tube. Be sure not to use excessive force to avoid
damage to sensor cable. The connection will lie somewhere within the
Teflon conduit tube. Ensure both the drain wire (green) from the sensor
and the extension cable protrude out the other side (stator rear). See
figure below for clarification.
Rotor side
Extension
Sensor
9.
Once the extension cable is attached to the sensor cable and the excess
slack is taken up, the exposed cable between the sensor and the Teflon
conduit tube needs to be secured. Make sure the path of the cable is
cleaned with isopropyl alcohol before proceeding. Liberally cover the
cable with the silicone adhesive, securing it to the stator stacks. Do
not paint, put silicone on, or in any way cover the surface of the sensor.
15

RTV- Sensor
Lead
10. Allow the sensor to dry in place for a minimum of an hour and preferably
overnight before proceeding. Painters tape may be used to secure the
sensor to the stator while the RTV adhesive cures. It is recommended to
allow 24 hours for the adhesive to fully cure. Be sure to remove the tape
from the sensor once the adhesive is cured.
11. The drain wire from the sensor and extension cable may need to be
trimmed to reduce excess slack. Once trimmed (if necessary), strip wire
and attach a ring lug to both leads using a hand crimper. Attach both
grounds to the -20 bolt securing the Teflon conduit tube in place.
12. Using the supplied adhesive, seal the Teflon conduit tube opening near
the clamp to prevent the cable from sliding.
RTV- Seal cable

to tube end
Drain wire ring

lug attach
16
2.4 Installation of Wiring Inside Generator Housing
IMPORTANT! When securing cable, Teflon conduit tube, or anything

else inside the generator, use ONLY clamps and hardware that are nonmagnetic and not affected by ozone. Ungrounded magnetic materials
get very hot in the high magnetic field and can cause shorting and
damage to insulation or other components. Do not use nylon cable ties to
secure items except temporarily. Most plastics and natural rubbers
become brittle and eventually are destroyed by ozone present in the
generator. Panduit Corporation makes non-magnetic stainless steel
hold-downs and cable ties. If a softener is needed around the cables, use
a silicon rubber or fiberglass tape.
Teflon conduit tube and cable inside of the generator housing should be
attached securely every 12-18 inches.
IMPORTANT! Be sure that the extension cable is secure at the sensor end.
The wire must not be allowed to become loose and get tangled in or
damaged by the rotor.
2.5 Enclosure, Power Supply & Proximitor Sensor

Installation
2.5.1 Introduction
The 3300 XL Proximitor Housing, P/N 330181-01-00-01-00, allows you to
protect Proximitor Sensors and electrical terminal blocks in areas that would
otherwise be subjected to possible damage from moisture or other adverse
environmental conditions. The housing is designed to accommodate a maximum
of four Air Gap Proximitor Sensors.
2.5.2 Power Options

The Proximitor Sensor requires +243% Vdc. BN P/N 02200627 in a DIN
style configuration or a similar +24 Vdc power supply is recommended to
meet voltage requirements.
The power supply may be located in either the monitor cabinet or in a 3300 XL
Proximitor Housing containing Air Gap Proximitor Sensors. For a hydro
turbine with four sensors installed, Bently Nevada recommends two Proximitor
Sensors and one power supply per housing, for a total of two housings.
2.5.3 Mounting The Enclosure

Prior to installing the enclosure, keep in mind the following requirements:
Position the enclosure such that the 10-meter extension cable will reach
the Proximitor Sensor.
Access to sufficient ground.
17

Access to proper input power for external +24 Vdc power supply.
This housing contains removable gland plates, making it easy to drill or punch
holes to install conduit fittings. There are also four mounting tabs on the unit
allowing simple attachment to any flat surface. The final mounting and conduit
configuration is to be determined by the end user. Reference section 4.
2.5.4 Power Supply And Proximitor Sensor Layout

The figure below depicts the ideal layout for two Proximitor Sensors and a
power supply (330181-01-00-01-00-00 housing not shown).
Power
Supply
DIN Mount
18
Mounting
Plate
2.5.5 Sensor Connection

1. Attach male BNC connector from extension cable to the female BNC on
Proximitor Sensor.
2. Loosen top locknut until it stops. Place spade lug from drain wire onto
stud and torque top locknut to between 8 and 15 lb-in.
2.5.6 Electrical Connection

The Proximitor Sensor requires +243% Vdc. BN P/N 02200627 or a similar +24
Vdc power supply is recommended to meet voltage requirement. Please see
schematic below for proper connection.
Note: Once the Proximitor Sensors are powered and put into service they should remain
powered at all times except when being serviced. To protect the Proximitor Sensors from an
unwanted Electrostatic Discharge (ESD), power should be removed from the Proximitor
Sensors prior to having any work done inside the Proximitor Housing. Do not attach power
to the Proximitor Sensors if the temperature is below 0 C (+32 F).
Application Note: When connecting the Proximitor Sensor to the 3500 Prox/Velom I/O
Module the A and B connections should be followed. The Air Gap Proximitor Sensor is a
positive output device and the Signal (SIG) and Common (COM) outputs must be reversed when
connecting to the Prox/Velom I/O Module. The A output of the Proximitor Sensor should be
connected to the A input of the I/O Module and the B output of the Proximitor Sensor should
be connected to the B input of the I/O Module.
19
2.5.7 Verification
All sensors should be verified for proper operation prior to the commissioning of
the generator. Bently Nevada LLC offers a verification fixture to verify that each
sensors output correlates to a known gap voltage.
Air Gap 20 mm and 50 mm Verification Kit = 168448-01
1. Place target on sensor, such that notched lip hooks on the top of the sensor without
disrupting cable.
2. For the Air Gap 50 mm Sensor only:
Make sure the magnetic standoffs are on the sensor face.
3. For the Air Gap 20 mm Sensor only:
Align the sensor with the black standoffs located in between the magnetic standoffs.
4. Connect target to stator using supplied drain wire.
5. Measure the voltage between the SIG and COM outputs of the Proximitor Sensor.
The voltage when using the verification fixture should be:
Air Gap 20 mm Sensor = 3.1 0.4 Vdc
Air Gap 50 mm Sensor = 1.91 0.16 Vdc
6. Remove the verification fixture from the sensor after verifying the output voltage
and gap prior to generator startup.
Probe
Stator
Verification
Fixture
Verification
Fixture
Stand Off
Stator
20
Section 3Maintenance and Troubleshooting
3. Maintenance and Troubleshooting

This section shows how to verify that the system is operating properly and
identify parts of the system that are not working properly.
The 4000 Series Air Gap Sensor System (probe, cable and Proximitor
Sensor), when correctly installed and verified, does not need calibration or
verification at regular intervals. If the monitor OK light (green) indicates a
NOT OK condition (light is not illuminated), either a fault has occurred in the
field wiring, transducer system, or power source.
Bently Nevada recommends the following practices to assure continued
satisfactory operation. Verify operation by using Bently Nevada accessory
P/N 168448-01 (for Air Gap 20 mm and Air Gap 50 mm) and the verification
method described in Section 2 if:
Any of the system components (probe, cable or Proximitor Sensor) are
replaced.
Any of the components are removed and reinstalled or moved and
remounted.
Any of the components appear to be damaged.
Whenever the machine being monitored is over-hauled.
Note that a step change in the output of the transducer system, or other
output that is not consistent with the associated machinerys trended data is,
in most instances, not a transducer problem but a machinery problem.
Verification of the transducer system under these conditions can be done at
the users discretion.
Some users may prefer to verify all transducers at a regular interval. As
noted above, this is not required with the 4000 Series Air Gap Sensor System.
Users who wish to verify the system on a regular interval should use an
interval consistent with their own practices and procedures, which may or
may not be based upon ISO 10012-1 Quality Assurance Requirements for
Measuring Equipment.
21
3.1 Troubleshooting
This section shows how to interpret a fault indication and isolate faults in an
installed transducer system. Before beginning this procedure, be sure the
system has been installed correctly and all connectors have been secured
properly in the correct locations.
When a malfunction occurs, locate the appropriate fault, check the probable
causes for the fault indication and follow the procedure to isolate and correct
the fault. Use a digital voltmeter to measure voltage. If you find faulty
transducers, contact your local Bently Nevada office for assistance.
The troubleshooting procedures use measured voltages as shown in the
following figure and tables:
Table 3-1 Symbols for Measured Voltages

Symbol
Meaning
Voltage measured between...
VSIG
Signal voltage from the transducer
SIG/A and COM/B
VPS
Power supply voltage
Power Supply and Ground
VXDCR
Supply voltage at transducer
+24V and GND
Note: VSIG, VPS, and VXDCR are all positive voltage values.
Table 3-2 Definitions
22
Symbol
Definition
Example
A>B
"A" value is more positive than "B"
23 > 21
A<B
"A" value is more negative than "B"
5 < 10
A=B
"A" same value (or very close) to "B"
3.40 = 3.41
3.2 Fault Type 1: VXDCR < 23.2 Vdc or VXDCR > 24.8 Vdc
Possible causes:
Faulty power source
Faulty field wiring
Faulty Proximitor Sensor
Measure VPS: Is VPS < 23.2 Vdc or VPS > 24.8 Vdc?
Yes:
No:
Faulty power supply.

Go to next step.
Measure VXDCR: Is VXDCR < 23.2 Vdc or VXDCR > 24.8 Vdc?
Yes: Faulty Field wiring.
No: Faulty Proximitor Sensor.
3.3 Fault Type 2: VSIG = 0 Vdc

Possible causes:
Incorrect power source voltage
Short circuit in field wiring
Short circuit at Proximitor Sensor terminal connection
23

Does fault condition type 1 exist?
Yes:
No:
Use the procedure for fault type 1

Go to the next step
Measure VSIG: Is VSIG = 0 Vdc?

No:
Yes:
Incorrect power source voltage or short in field wiring or short at

Proximitor Sensor terminal connection.
Faulty Proximitor Sensor.
3.4 Fault Type 3: 0 Vdc < VSIG < 0.01 Vdc

Possible causes:
Incorrect power source voltage
Short or open circuit in a connector (dirty or wet) or loose connectors
Short or open circuit in the probe
Short or open circuit in extension cable
Does fault condition type 1 exist?
Yes:
No:
Use the procedure for fault type 1

Go to the next step
Measure continuity at the following points on the extension cable:
24
Is 0.1 < RGND < 1.0 ?

Yes: Go to next step
No: Faulty extension cable
Is 0.1 < RCOAX < 1.0 ?

Is 7 < RCENTER < 8 ?

Disconnect the BNC connector and the grounding wire from the
Proximitor Sensor. Measure the resistance between the grounding
wire and the outer conductor of the BNC connector with the probe
connected to the extension cable and the probe grounding wire
connected to the probe side extension cable grounding wire;
25
Is 200.8 k < RPROBE < 201.2 k ?

No: Faulty probe
3.5 Fault Type 4: VSIG > 14 Vdc with verification fixture

on the face of the probe
Reconnect the BNC connector and the grounding wire to the
Proximitor Sensor. Power up the system and install the Air Gap
verification fixture over the face of the probe. Make sure both the
surface the probe is resting on and the Air Gap verification fixture are
grounded. Measure VSIG.
Is VSIG > 14 Vdc?

Yes: Faulty probe, Proximitor Sensor or cable
No: Go to next step
At this point, set up a known good system and verify that VSIG of the
Proximitor Sensor is in the following range with the Air Gap
verification fixture properly placed on the probe face:
1.85 Vdc < VSIG < 2.10 Vdc
With the verification fixture in place, begin swapping the questionable
individual components in to the known good system to determine which
component is faulty. Whichever component causes VSIG to fall outside of
the above voltage range is defective.
26
Section 43300 XL Proximity Housing Description
4. 3300 XL Proximity Housing

Description
The 3300 XL Proximitor Housing allows you to protect Proximitor Sensors,
interface modules and electrical terminal blocks in areas that would otherwise be
subjected to possible damage from moisture or other adverse environmental
conditions.
4.1 Mounting Options

The 3300 XL Proximitor Housing is designed to accommodate both DIN-rail
and panel mounted Proximitor Sensors although the 4000 Series Air Gap
Proximitor Sensors only come with DIN mount option. The housing holds up
to four 4000 Series Air Gap Proximitor Sensors and one power supply.
4.2 Environmental Certifications

The 3300 XL Proximitor Housing has been tested and certified to meet stringent
IP66 and Type 4X environmental ratings for protecting enclosed electronic
equipment in harsh conditions. The 304L stainless steel construction resists
moisture, corrosion, and impacts in virtually all installations. The housing may be
hosed down for cleaning when necessary. The 3300 XL Proximitor Housing can
be used for North American Division 1 and 2 and European Zone 0, 1, and 2
hazardous area applications when used with approved fittings. However, it is not
an explosion-proof housing.
4.3 Removable Gland Plates

The 3300 XL Proximitor Housing is our only housing with removable gland
plates. This feature makes it easy to remove the side plates or bottom gland
plate for drilling or punching conduit holes. In addition, the door can be easily
unlatched and removed due to its stainless steel slip hinge.
The gland plates have four thickness options to suit various conduit
installation requirements. For a threaded conduit hole(s), a gland plate
thickness of 3.05 mm (0.120 in) or greater is required in order to properly drill
and tap the holes.
The conduit fittings come with a lock nut and O-ring to firmly tighten and seal
the conduit fitting into both tapped and untapped holes. Fittings are
available in stainless steel, brass, aluminum or chrome-plated zinc.
27
Figure 4-1 3300 XL Housing Outline Drawing

Dimensions are mm [inches]
(1)
Stainless steel slip hinge. Allows cover to be removed from housing
(2)
M10 x 1.5 6 g grounding stud, stainless steel
(3)
M6 slotted hex head captive fastener, stainless steel
(4)
Approval/ identification label
(5)
M6 x 16 mm hex head bolt, stainless steel
(6)
8.33 [0.328] padlock hasp
(7)
Removable gland plate, 3 places
28
Section 43300 XL Proximity Housing Description
4.4 Din Mount Orientation

The following illustration shows the correct orientation for two DIN mounted
4000 Series Air Gap Proximitor Sensors in the 3300 XL Proximitor Housing
((330181-01-00-01-00-00 housing not shown).:
The next illustration shows the correct orientation for four DIN mounted 4000
Series Air Gap Proximitor Sensors in the 3300 XL Proximitor Housing:
29
5. 4000 Series Air Gap 50 mm Sensor

System Specifications and Ordering
Information
Unless otherwise noted, the following specifications are for a 4000 Series 50 mm
Air Gap Proximitor Sensor, extension cable, and probe between 0C and +50C
(+32F to +122F), with a +24 Vdc power supply, and a 10 k load.
5.1 Electrical
Proximitor Sensor Input

Accepts one non-contacting 4000 Series 50 mm Capacitive
Probe and Extension Cable
Power
Requires +23.25 Vdc to +24.75 Vdc at 85 mA maximum
consumption
Supply Sensitivity
Less than 20 mV change in output voltage per volt change
in input voltage
Output Resistance
50 5%
Extension Cable capacitance

75.5 pF/m (23.0 pF/ft) typical
Field Wiring
0.2 to 1.5 mm2 (16 to 24 AWG)
Recommend using two-conductor shielded cable.
Maximum length of 305 meters (1000 feet) between the
4000 Series Proximitor Sensor and the monitor.
Linear Range
45.7 mm (1800 mils). Linear range begins at approximately
5.1 mm (200 mils) from the face of the probe and is from 5.1
to 50.8 mm (200 to 2000 mils) (approximately +1 to +10
Vdc).
5.2 System
Average Scale Factor (ASF)

0.20 mV/m (5.0 mV/mil), nominal
Deviation from a straight line

Less than 2.54 mm (100 mils) with system between 0 C
and +50 C (+32 F and +122 F).
Frequency Response
1

0 to 10.0 kHz: +0, -3 dB typical with up to 305 meters (1000
feet) of field wiring.
Electrical Classification
Complies with the European CE mark.
5.3 Mechanical
Probe Material
FR4 type material
Probe Cable Specifications

75 triaxial, fluoroethylene propylene (FEP) cable
Extension Cable Material

75 triaxial, flouroethylene propylene (FEP) cable
Proximitor Sensor Material

Aluminum
Tensile Strength (maximum rated)

312 N (70 pounds) probe lead to probe. 89 N (20 pounds) at
probe lead to extension cable connectors.
Connector Material
Gold-plated brass and gold-plated beryllium copper
Connector-to-connector torque
Recommended Torque
Finger tight
Maximum Torque
0.565 Nm (5 lbfin)
Minimum Bend Radius

25.4 mm (1.0 in)
System Mass (typical)

Probe
Approximately 140 g (0.3 lbs)
Extension Cable
Proximitor Sensor
5.4 Environmental Limits
Probe Temperature Range

Operating Temperature
0 to +125 C (+32 to +257 F)
Storage Temperature
-35 to 125 C (-31 to +257 F)
Extension Cable Temperature Range

2
0 to +125 C (+32 to +257 F)

Storage Temperature
-35 to +125 C (-31 to +257 F)
Proximitor Sensor Temperature Range

0 to +70 C (+32 to +158 F)
Storage Temperature
-35 to +85 C (-31 to +185 F)
Relative Humidity
Less than a 5% change in average scale factor when tested
in 93% humidity in accordance with IEC standard 60068-278 for up to 56 days.
Patents Pending
5.5 Ordering Information

5.5.1 4000 Series Air Gap 50 mm Capacitive Proximity Probe
400102-01
45.7 mm (1800 mils) linear range probe
5.5.2 4000 Series Air Gap 50 mm Proximitor Sensor

400100-AXXX-BXX
A: System Length Option
100
10.0 meter (33 feet) system length
B: Probe Size Option
02
Use with 400102-01
5.5.3 4000 Series Air Gap 50 mm Extension Cable

400130-AXXX
A: Cable Length
100
10.0 meter (33 feet) cable length
5.5.4 Accessories
167684-01
4000 Series Air Gap Sensor System Manual
02200627
+24 Vdc Power Supply
330181
3300 XL Proximitor Housing. Suggested configuration is

330181-01-00-01-00-00; a housing with DIN mount hardware,
no conduit fitting, standard 2.34 mm (0.092 in) gland plate
thickness, no terminal blocks, and no approvals.

02173006
Bulk Cable (specify length in feet) 1.0 mm2 (18 AWG),

2-conductor, twisted, shielded cable used for the PROX
OUT signal on the Air Gap Proximitor Sensor terminal
strip
168448-01
Air Gap 50 mm Verification Kit
173873
7-inch PEEK cable ties suitable for hydro generator

environments bag of 50.
Gap (mm)
5.1
50.8
5.1
160
4.1
120
3.0
80
2.0
40
1.0
0.0
-40
-1.0
-80
-2.0
-120
-3.0
-160
-4.1
-200
-5.1
D SL Erro r (m ils)
200
10.2
15.2
20.3
25.4
30.5
35.6
40.6
45.7
D SL Erro r (m m )
5.6 Graphs and Dimensional Drawings
12
11
10
O u tp u t (Vo lts)
9
8
7
6
5
4
3
2
1
Gap (Mils)
0
200
400
600
0C (32F)
800
1000
1200
23C (73F)
1400
1600
1800
2000
50C (122F)
Figure 5-1 Typical Air Gap 50 mm Proximitor Sensor Over Temperature

4
200
5.1
10.2
15.2
20.3
25.4
30.5
35.6
40.6
45.7
50.8
5.1
160
4.1
120
3.0
80
2.0
40
1.0
0.0
-40
-1.0
-80
-2.0
-120
-3.0
-160
-4.1
-200
-5.1
D S L E rro r (m m )
D S L E rro r ( m ils )
Gap (mm)
12
11
10
O u t p u t ( V o lt s )
9
8
7
6
5
4
3
2
1
Gap (Mils)
0
200
400
600
800
1000
1200
0C (32F)
23C (73F)
85C (185F)
125C (257F)
1400
1600
1800
2000
50C (122F)
Figure 5-2 Typical Air Gap 50 mm Probe Over Temperature

5
5.1
10.2
15.2
20.3
25.4
30.5
35.6
40.6
45.7
50.8
5.1
160
4.1
120
3.0
80
2.0
40
1.0
0.0
-40
-1.0
-80
-2.0
-120
-3.0
-160
-4.1
-200
-5.1
200
D S L E rro r ( m m )
Gap (mm)
12
11
10
9
8
7
6
5
4
3
2
1
Gap (Mils)
0
200
400
600
800
1000
1200
0C (32F)
23C (73F)
85C (185F)
125C (257F)
1400
1600
1800
2000
50C (122F)
Figure 5-3 Typical Air Gap 50 mm Cable Over Temperature

6
5.1
10.2
15.2
20.3
25.4
30.5
35.6
40.6
45.7
50.8
5.1
160
4.1
120
3.0
80
2.0
40
1.0
0.0
-40
-1.0
-80
-2.0
-120
-3.0
-160
-4.1
-200
-5.1
200
D S L E rro r ( m m )
Gap (mm)
12
11
10
9
8
7
6
5
4
3
2
1
Gap (Mils)
0
200
400
0C (32F)
600
800
23C (73F)
1000
1200
1400
50C (122F)
1600
1800
2000
70C (158F)
Figure 5-4 Typical Air Gap 50 mm System Over Temperature

7
Magnitude (dB)
1
0
-1
-2
-3
-4
-5
-6
100
1000
10000
100000
Frequency (Hz)
Field Wiring Length
0 m (0 ft)
300 m (1000 ft)
600 m (2000 ft)
Phase Lag (deg)
90
0
-90
-180
-270
-360
100
1000
10000
Frequency (Hz)
Field Wiring Length
0 m (0 ft)
300 m (1000 ft)
600 m (2000 ft)
Figure 5-5 Air Gap 50 mm Frequency Response
100000
Figure 5-6 400102 Air Gap 50 mm Sensor Probe
Figure 5-7 400130 Air Gap 50 mm Extension Cable
Figure 5-8 400100 Air Gap 50 mm Sensor Proximitor Sensor
Figure 5-9 168448-01 Air Gap Verification Fixture

10
6. 4000 Series Air Gap 20 mm Sensor

System Specifications and Ordering
Information
Unless otherwise noted, the following specifications are for a 4000 Series 20 mm
Air Gap Proximitor Sensor, extension cable, and probe between 0C and +50C
(+32F to +122F), with a +24 Vdc power supply, and a 10 k load.
6.1 Electrical
Proximitor Sensor Input

Accepts one non-contacting 4000 Series 20 mm Capacitive
Probe and Extension Cable
Power
Requires +23.25 Vdc to +24.75 Vdc at 85 mA maximum
consumption
Supply Sensitivity
Less than 20 mV change in output voltage per volt change
in input voltage
Output Resistance
50 5%
Extension Cable capacitance

75.5 pF/m (23.0 pF/ft) typical
Field Wiring
0.2 to 1.5 mm2 (16 to 24 AWG)
Recommend using two-conductor shielded cable.
Maximum length of 305 meters (1000 feet) between the
4000 Series Proximitor Sensor and the monitor.
Linear Range
18.3 mm (720 mils). Linear range begins at approximately 2
mm (80 mils) from the face of the probe and is from 2 to
20.3 mm (80 to 800 mils) (approximately +1 to +10 Vdc).
6.2 System
Average Scale Factor (ASF)

0.50 mV/m (12.5 mV/mil), nominal
Deviation from a straight line

Less than 1.02 mm (40 mils) with system between 0 C
and +50 C (+32 F and +122 F).
Frequency Response
0 to 10.0 kHz: +0, -3 dB typical with up to 305 meters (1000
feet) of field wiring.
11

Electrical Classification
Complies with the European CE mark.
6.3 Mechanical
Probe Material
FR4 type material
Probe Cable Specifications

50 triaxial, fluoroethylene propylene (FEP) cable
Extension Cable Material

75 triaxial, flouroethylene propylene (FEP) cable
Proximitor Sensor Material

Aluminum
Tensile Strength (maximum rated)

89 N (20 pounds) probe lead to probe and probe lead to
extension cable connectors.
Connector Material
Gold-plated brass and gold-plated beryllium copper
Connector-to-connector torque
Recommended Torque
Finger tight
Maximum Torque
0.565 Nm (5 lbfin)
Minimum Bend Radius

25.4 mm (1.0 in)
System Mass (typical)

Probe
Extension Cable
Proximitor Sensor
6.4 Environmental Limits
Probe Temperature Range

0 to +125 C (+32 to +257 F)
Storage Temperature
-35 to 125 C (-31 to +257 F)
Extension Cable Temperature Range

0 to +125 C (+32 to +257 F)
Storage Temperature
12
-35 to +125 C (-31 to +257 F)
Proximitor Sensor Temperature Range

0 to +70 C (+32 to +158 F)
Storage Temperature
-35 to +85 C (-31 to +185 F)
Relative Humidity
Less than a 5% change in average scale factor when tested
in 93% humidity in accordance with IEC standard 60068-278 for up to 56 days.
Patents Pending
6.5 Ordering Information

6.5.1
4000 Series Air Gap 20 mm Capacitive Proximity Probe

400202-01
18.3 mm (720 mils) linear range probe
6.5.2
4000 Series Air Gap 20 mm Proximitor Sensor

400200-AXXX
A: System Length Option
100
10.0 meter (33 feet) system length
6.5.3
4000 Series Air Gap 20 mm Extension Cable

400230-AXXX
A: Cable Length
100
10.0 meter (33 feet) cable length
6.5.4 Accessories
167684-01
4000 Series Air Gap Sensor System Manual
02200627
+24 Vdc Power Supply
330181
3300 XL Proximitor Housing. Suggested configuration is

330181-01-00-01-00-00; a housing with DIN mount hardware,
no conduit fitting, standard 2.34 mm (0.092 in) gland plate
thickness, no terminal blocks, and no approvals.
02173006
Bulk Cable (specify length in feet) 1.0 mm2 (18 AWG),

2-conductor, twisted, shielded cable used for the PROX
OUT signal on the Air Gap Proximitor Sensor terminal
strip
168448-01
Air Gap 50 mm Verification Kit
173873
7-inch PEEK cable ties suitable for hydro generator

environments bag of 50.
13
DSL Error (mils)
Gap (m m )
80
2.0
4.1
6.1
8.1
10.2
12.2
14.2
16.3
18.3
20.3
22.4
24.4
26.4
2.0
60
1.5
40
1.0
20
0.5
0.0
-20
-0.5
-40
-1.0
-60
-1.5
-80
-2.0
14
13
12
11
Output (Volts)
10
9
8
7
6
5
4
3
2
1
Gap (Mils)
0
80
160
0C (32F)
240
320
400
480
25C (77F)
560
640
50C (122F)
Unless otherwise specified, dimensions are in mm (inches).
14
720
800
880
960
1040
70C (185F)
DSL Error (mm)
6.6 Graphs and Dimensional Drawings
DSL Error (mils)
Gap (m m )
80
2.0
4.1
6.1
8.1
10.2
12.2
14.2
16.3
18.3
20.3
22.4
24.4
26.4
2.0
60
1.5
40
1.0
20
0.5
0.0
-20
-0.5
-40
-1.0
-60
-1.5
-80
-2.0
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
80
160
240
320
400
480
560
640
0C (32F)
25C (77F)
85C (185F)
125C (257F)
720
800
880
960
1040
50C (122F)
15
DSL Error (mm)
Figure 6-1 Typical Air Gap 20 mm Proximitor Sensor at Temperature

Figure 6-2 Typical Air Gap 20 mm Probe at Temperature
2.0
4.1
6.1
8.1
10.2
12.2
14.2
16.3
18.3
20.3
22.4
24.4
26.4
80
2.0
60
1.5
40
1.0
20
0.5
0.0
-20
-0.5
-40
-1.0
-60
-1.5
-80
-2.0
14
13
12
11
Output (Volts)
10
9
8
7
6
5
4
3
2
1
Gap (Mils)
16
0
80
160
240
320
400
480
560
640
0C (32F)
25C (77F)
85C (185F)
125C (257F)
720
800
880
960
1040
50C (122F)
DSL Error (mm)
DSL Error (mils)
Gap (m m )
2.0
4.1
6.1
8.1
10.2
12.2
14.2
16.3
18.3
20.3
22.4
24.4
26.4
80
2.0
60
1.5
40
1.0
20
0.5
0.0
-20
-0.5
-40
-1.0
-60
-1.5
-80
-2.0
14
13
12
11
Output (Volts)
10
9
8
7
6
5
4
3
2
1
Gap (Mils)
0
80
160
0C (32F)
240
320
400
480
25C (77F)
560
640
720
50C (122F)
800
880
960
1040
70C (158F)
Figure 6-3 Typical Air Gap 20 mm Cable at Temperature
17
DSL Error (mm)
DSL Error (mils)
Gap (m m )
Figure 6-4 Typical Air Gap 20 mm Sensor System Over Temperature
Magnitude (dB)
0
-1
-2
-3
-4
-5
-6
100
1000
10000
100000
Frequency (Hz)
Field Wiring Length
0 m (0 ft)
300 m (1000 ft)
600 m (2000 ft)
Phase Lag (deg)
90
0
-90
-180
-270
-360
100
1000
10000
Frequency (Hz)
Field Wiring Length
0 m (0 ft)
18
300 m (1000 ft)
600 m (2000 ft)
100000
Figure 6-5 Air Gap 20 mm System Frequency Response
Figure 6-6 400202 Air Gap 20 mm Sensor Probe
Figure 6-7 400230 Air Gap 20 mm Extension Cable
19
Figure 6-8 400200 Air Gap 20 mm Proximitor Sensor
20
Figure 6-9 168448-01 Air Gap Verification Fixture
21

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Operation Manual

Bently Nevada Asset Condition Monitoring

4000 Series Air Gap Transducer System

Part Number 167684-01

4000 Series Air Gap Transducer System Operation Manual

Copyright 2004. Bently Nevada LLC

1631 Bently Parkway South

3300 XL Proximitor Housing Data Sheet (Part Number 141195-01)

Bently Nevada LLC Glossary (Part Number 133055-01).

4000 Series Air Gap Transducer System Operation Manual

European CE mark for the Bently

Compliant Systems and Component Part Numbers

Includes all options

4000 Series Air Gap Transducer System Operation Manual

Criteria B: Sensor system may react in any manner during test,

System Description ..................................................................... 1

Maintenance and Troubleshooting...................................... 21

4000 Series Air Gap Transducer System Operation Manual

Fault Type 3: 0 Vdc < VSIG < 0.01 Vdc .............................................................................. 24

3300 XL Proximity Housing Description ............................. 27

Section 1 System Description

a 4000 Air Gap Probe

a 4000 extension cable

a 4000 Proximitor Sensor

1.2 Proximitor Sensor

4000 Series Air Gap Transducer System Operation Manual

1.3 Probe and Extension Cable

1.4 Receiving, Inspecting, and Handling the System

1.5 Customer Service

Support for products and services should be directed to one of these

For product quotations, product applications, product ordering, scheduling onsite

For technical questions or problems regarding installed Bently Nevada products,

Section 1 System Description

Technical Support (North America)

Technical Support (UK)

4000 Series Air Gap Transducer System Operation Manual

2.1.2 Additional Equipment List

Disposable cloth rags

Fine grit sandpaper (non-metallic)

Electric Drill (with #7 drill bit)

18 gauge wire stripper

Hand crimper (for ring lugs)

Safety Wire (optional and must be non-magnetic)

Cable tie downs (non-magnetic and ozone resistant)

Miscellaneous conduit fittings (Consult 3300 XL Proximitor

Be sure to review the applicable Material Safety Data Sheets for

IMPORTANT! When securing cable, conduit, or anything else

Remove all items from pockets and your personal possession

Under no circumstances should any external material be left in

In the event that any item is dropped in the generator and

4000 Series Air Gap Transducer System Operation Manual

2.1.5 Stator Surface Preparation

For Air Gap 50 mm installations, typically the 50 mm sensor is

Once a suitable mounting location has been determined, moisten

Figure 2-1 Recommended Air Gap Sensor Installation

2.1.6 Attaching the Air Gap 50 mm Sensor

Apply the silicone adhesive (supplied) in two strips, approximately

4000 Series Air Gap Transducer System Operation Manual

The supplied fiberglass spacers must be used in order to clear the

2.1.7 Attaching the Air Gap 20 mm Sensor

Apply the silicone adhesive (supplied) in one continues strip

4000 Series Air Gap Transducer System Operation Manual

2.1.8 Determining Sensor Offset

4000 Series Air Gap Transducer System Operation Manual