SECTION 1

GENERAL
CONTENTS
Group 1 Specifications
Specifications ...........................................T1-1-1
Working Ranges.......................................T1-1-2

Group 2 Component Layout

Main Component Layout...........................T1-2-1
Electrical Component Layout ....................T1-2-2
(Overview)
Elecrical System.......................................T1-2-3
(Relays and Related Equipment)
Electrical System......................................T1-2-4
(Monitors and Switches)
Pump Device............................................T1-2-5
Swing Device ...........................................T1-2-5
Control Valve............................................T1-2-5
Travel Device ...........................................T1-2-5
Signal Control Valve .................................T1-2-6
Pilot Relief valve.......................................T1-2-6
Solenoid Valve Unit ..................................T1-2-6

Group 3 Component Specifications

Engine......................................................T1-3-1
Engine Accessories ..................................T1-3-4
Hydraulic Component ...............................T1-3-5
Electrical Component ...............................T1-3-7

1FIT-1-1

(Blank)

1FIT-1-2

GENERAL / Specifications
SPECIFICATION
ZAXIS160LC
A

B
E
D
K

H
M1F1-12-001

Model
Type of Front-End Attachment
Bucket Capacity (Heaped)
Operating Weight
Basic Machine Weight
Engine

ZX160LC
2.58 m (8 ft 6 in) Arm
3
3
3
PCSA 0.60m (0.80 yd ), CECE 0.55 m
15600 kg (34400 lb)
12100 kg (26700 lb)
-1
ISUZU BB-4BG1TC 74 kW/1950 min (100 PS/1950 rpm)
-1
81 kW/2150 min (110 PS/2150 rpm)

A: Overall Width
(Excluding back mirrors)
B: Cab Height
C: Rear End Swing Radius
D: Minimum Ground Clearance
E: Counterweight Clearance
F: Engine Cover Height
G: Overall Width of Upperstructure
H: Undercarriage Length
I: Undercarriage Width
J: Sprocket Center to Idler Center
K: Track Shoe Width
Ground Pressure
Swing Speed
Travel Speed (fast/slow)
Gradeability

2500 mm (8 ft 2 in)
2880 mm (9 ft 5 in)
2440 mm (8 ft 0 in)
*470 mm (1 ft 7 in)
*1000 mm (3 ft 3 in)
*2141 mm (7 ft 0 in)
2460 mm (8 ft 1 in)
3920 mm (12 ft 10 in)
2490 mm (8 ft 2 in)
3100 mm (10 ft 2 in)
500 mm (20 in) (Iron Crawler)
2
45 kPa (0.46 kgf/cm , 6.5 psi)
-1
13.6 min (13.6 rpm)
5.3/3.1 km/h (3.3/1.9 mph)
35 degree (70 %)

NOTE: HP mode
*

M1F1-12-002

The dimensions do not include the

height of the shoe lug.

T1-1-1

GENERAL / Specifications
WORKING RANGE
ZAXIS160LC
G
G

C
B

D
E

F
A

F
A
B
B

M1F1-12-004
M1F1-12-003

Category
Item
A: Maximum Digging
Reach
*B: Maximum Digging
Depth
*C:Maximum Cutting
Height
*D:Maximum Dumping
Height
E: Transport Height
F: Overall Transport
Length
G: Minimum Swing
Radius

2.58 m (8 ft 6 in) arm

Backhoe
Shovel
8870 mm
(29 ft 1 in)
5980 mm
(19 ft 7 in)
8880 mm
(29 ft 2 in)
6170 mm
(20 ft 3 in)
2880 mm
(9 ft 6 in)
8530 mm
(27 ft 12 in)
2910 mm
(9 ft 7 in)

8980 mm
(29 ft 6 in)
6100 mm
(20 ft 0 in)
9130 mm
(29 ft 11 in)
6090 mm
(19 ft 12 in)
2860 mm
(9 ft 5 in)
8530 mm
(27 ft 12 in)
2910 mm
(9 ft 7 in)

3.10 m (10 ft 2 in) arm

Backhoe
Shovel
9330 mm
(30 ft 7 in)
6490 mm
(21 ft 4 in)
9120 mm
(29 ft 11 in)
6400 mm
(20 ft 12 in)
3110 mm
(10 ft 2 in)
8560 mm
(28 ft 1 in)
2920 mm
(9 ft 7 in)

NOTE: * The dimensions do not include the height

of the shoe lug.

T1-1-2

9440 mm
(30 ft 12 in)
6600 mm
(21 ft 8 in)
9370 mm
(30 ft 9 in)
6330 mm
(20 ft 9 in)
3110 mm
(10 ft 2 in)
8560 mm
(28 ft 1 in)
2920 mm
(9 ft 7 in)

2.01 m (6 ft 7 in) arm

Backhoe
Shovel
8340 mm
(27 ft 4 in)
5410 mm
(17 ft 9 in)
8540 mm
(28 ft 0 in)
5870 mm
(19 ft 3 in)
3120 mm
(10 ft 3 in)
8630 mm
(28 ft 4 in)
3250 mm
(10 ft 8 in)

8460 mm
(27 ft 9 in)
5530 mm
(18 ft 2 in)
8840 mm
(29 ft 0 in)
5770 mm
(18 ft 11 in)
3120 mm
(10 ft 3 in)
8630 mm
(28 ft 4 in)
3250 mm
(10 ft 8 in)

GENERAL / Component Layout

MAIN COMPONENT LAYOUT

1
2

20

19

9
10
18

11
12
13

17
16

1234-

Bucket Cylinder
Arm Cylinder
Boom Cylinder
Fuel Tank

5 - Control Valve

6789-

Hydraulic Oil Tank

Solenoid Valve Unit
Pump Device
Pilot Filter and Pilot Relief
Valve
10 - Engine

11 12 13 14 -

15

T1F1-01-02-001

14

Radiator
Oil Cooler
Intercooler
Battery

15 - Signal Control Valve

T1-2-1

16 17 18 19 -

Swing Device
Center Joint
Pilot Shut-Off Valve
Travel Pilot Valve

20 - Front Attachment/Swing
Pilot Valve

GENERAL / Component Layout

ELECTRICAL COMPONENT LAYOUT
(Overview)
View A

2
1
3
4
Pressure Sensor
(Front Attachment)
Refer to the Swing
Device group.

15

Solenoid Valve
Unit (SC)
Solenoid Valve
Unit (SI)
Refer to the Solenoid
Valve Unit group.

7
6
A

Pressure Sensor (Travel)

Pressure Sensor (Swing)
Refer to the Signal Control
Valve group.

14

13
12
11

8
9
10

Torque Control
Solenoid Valve
Max Pump 2 Limit
Solenoid Valve
Refer to the Pilot
Relief Valve group.
Pump 1 and 2 Delivery
Pressure Sensor
Pump 1 and 2 Control
Pressure Sensor
N Sensor
Refer to the Pump Device
group.
T1F1-01-02-006

1 - Horn
2 - Work Light
3 - Engine Oil Pressure Switch
4 - Coolant Temperature
Sensor

5 - Fuel Sensor
6 - Hydraulic Oil Temperature
Sensor
7 - EC Motor and EC Sensor
8 - Engine Oil Level Switch

9 - Overheat Switch
10 - Battery Relay
11 - Glow Plug Relay
12 - Coolant Level Switch

T1-2-2

13 - Battery
14 - Air Cleaner Restriction
Switch
15 - Wiper Motor

GENERAL / Component Layout

ELECTRICAL SYSTEM
(Relays and Related Equipment)

Rear Deck
4

8
9
1

10

T178-01-02-006

15
14

18

13

17

12

16

11
T178-01-02-007

1- Mail Switch (Satellite

Terminal Equipped
Machines only)
2- QOS Controller
3- ICX (Information Controller)
4- MC (Main Controller)
5-Satellite Terminal (Optional)

6- Fuse Box

11- Load Damp Relay (R1)

16- Wiper Relay A (R6)

7- Learning Switch
8- Dr. EX Connector to MC
9- Download Connector (Not connected on
Satellite Terminal Equipped Machines)
10- Dr. EX Connector to ICX

12- Washer Relay (R2)

13- Work Light Relay 2 (R3)
14- Work Light Relay 1 (R4)

17- Wiper Relay B (R7)

18- Wiper Relay C (R8)

T1-2-3

15- Horn Relay (R5)

GENERAL / Component Layout

ELECTRICAL SYSTEM
(Monitors and Switches)
1

2
20

19

21

18
17

3
22

16

15

23

14
13
12
11

24

6
7
8

25
9
10
T178-01-01-012
T178-01-01-013

1- Coolant Temperature Gauge

2- Fuel Gauge
3- Display Selection Switch
4- SET Switch
5- Work Mode Switch
6- Fuel Level Indicator
7- Air Filter Restriction Switch

8- Alternator Indicator
9- Hydraulic Oil Filter Indicator
(Optional)
10- Coolant Level Indicator
11- Engine Oil Level Indicator
12- Engine Oil Pressure
Indicator
13- Preheat Indicator

14- Overheat Indicator

15- Digging Mode Indicator
16- Attachment Mode Indicator
17- Liquid Crystal Display
18- Auto-Idle Indicator

20- Engine Control Dial

21- Auto-Idle/Acceleration
Selector
22- Power Mode Switch
23- Travel Mode Switch
24- Work Light Switch

19- Auto-Acceleration Indicator

25- Wiper/Washer Switch

T1-2-4

GENERAL / Component Layout

PUMP DEVICE

CONTROL VALVE
6

1
2

3
4

T1F1-01-02-003

8
T176-01-02-003

SWING DEVICE

TRAVEL DEVICE

10
11

12

T155-01-01-013

T178-03-02-001

1 - Pump 2 Control Pressure

Sensor
2 - Pump 1 Control Pressure
Sensor
3 - Pump 2 Delivery Pressure
Sensor

4 - Pump 1 Delivery Pressure

Sensor
5 - N Sensor
6 - Pressure Sensor
(Arm Roll-In)

7 - Main Relief Valve

8 - Pressure Sensor
(Boom Raise)
9 - Swing Relief Valve

T1-2-5

10 - Pressure Sensor
(Front Attachment)
11 - Counter Balance Valve
12 - Travel Relief Valve

GENERAL / Component Layout

SIGNAL CONTROL VALVE

PILOT RELIEF VALVE

T1F1-01-02-004

T178-03-06-015

SOLENOID VALVE UNIT

5
6

1 - Pressure Sensor (Swing)

2 - Pressure Sensor (Travel)

3 - Pump 2 Flow Rate Control

Solenoid Valve
4 - Torque Control Solenoid
Valve

5 - Solenoid Valve Unit (SC)

T1-2-6

T176-03-07-002

6 - Solenoid Valve Unit (SI)

GENERAL / Component Specifications

ENGINE
Manufacturer .................................................. ISUZU
Model ............................................................. AA-4BG1TCG
Type ............................................................... Diesel, 4-Cycle, Water-cooled, Inline, Direct Injection
Cyl. No.- Bore Stroke .................................. 4-105 mm125 mm (4.13 in4.92 in)
3

Piston Displacement ...................................... 4329 cm (264 in )

-1

Rated Output.................................................. 74 kW/1950 min (100 PS/1950 rpm)

-1

HP Mode: 81 kW/2150 min (110 PS/2150 rpm)

Compression Ratio ........................................ 18:0
Dry Weight ..................................................... 362 kg (798 lb)
Firing Order .................................................... 1-3-4-2
Rotation Direction........................................... Clockwise (Viewed from fan side)
COOLING SYSTEM
Cooling Fan.................................................... Dia. 600 mm(21.7 in), 7 Blades (N-Type Blade, Unequal Pitch),
Draw-in Type
Fan Pulley Ratio ............................................. Engine rpm 0.80
Thermostat..................................................... Cracking Temperature at Atmospheric Pressure: 82 C(180 F)
Full Open(Stroke: 10 mm or more) Temperature: 95 C(203 F)
Water Pump ................................................... Centrifugal Belt Driven Type
LUBRICATION SYSTEM
Lubrication Pump Type .................................. Gear Pump
Oil Filter.......................................................... Full-Flow Paper Element Type with Bypass
Oil Cooler ....................................................... Water Cooled Integral Type
STARTING SYSTEM
Motor ..............................................................Magnetic Pinion Shift Reduction Type
Voltage / Output .............................................24 V / 4.5 kW
PREHEAT SYSTEM
Preheating Method.........................................Glow Plug (QOS 2 Type)
ENGINE STOP SYSTEM
Stop Method................................................... Fuel Shut-Off

T1-3-1

GENERAL / Component Specifications

ALTERNATOR
Type ............................................................... Regulator Integrated AC Type
Voltage / Output ............................................. 24 V / 50 A (Brushless)
SUPERCHARGING SYSTEM
Type ............................................................... Exhaust-Turbocharger Type TD04HL
FUEL SYSTEM
Type ...............................................................BOSCH Type (AD Concave Cam)
Governor ........................................................Centrifugal All Speed Control RSV Type
Injection Nozzle .............................................Multi-Hole Type
PERFORMANCE
Lubricant Consumption .................................. Less than 40 mL/h at Rated Output
+5.1
-1
Fuel Consumption Ratio................................. Less than 22514 g/kW/h at 81 -0.7kW / 2150 min
Injection Timing .............................................. 10 before T.D.C.
+56
-1
Maximum Output Torque................................ More than 400 -16 Nm (40.8 kgfm) at approx. 1800 min
2
Injection Pressure .......................................... 18.1 MPa (185 kgf/cm )
2
Compression Pressure .................................. 3.0 MPa (31 kgf/cm )
Valve Clearance (Inlet / Exhaust)................... 0.4 / 0.4 mm (when cool)
+50
-1
No Load Speed ............................................. Slow: 950 -0 min
-1
Fast: 239025 min

T1-3-2

GENERAL / Component Specifications

Engine Performance Curve (AA-4BG1TCG)
Test Condition: 1. In conformity with JIS D1005 (Performance Test Method for Diesel Engine Used for Construction Machinery) under standard atmospheric pressure.
2. Equipped with the fan and alternator.
Torque
Nm
HP Mode

Mode

Output
kW

HP Mode

P Mode

Fuel
Consumption
Ratio
g/kWh

Engine Speed min-1 (rpm) 100

T1-3-3

T1F1-01-03-001

GENERAL / Component Specifications

ENGINE ACCESSORIES
RADIATOR ASSEMBLY
Type .....................................................Radiator/Oil Cooler/Intercooler Tandem Type Assembly
Weight..................................................73 kg (160 lb)
Radiator
Capacity ...............................................7.8 L (2.0 US gal)
2
Air-Tight Test Pressure.........................100 kPa (1.0 kgf/cm , 14.5 psi)
2
Cap Opening Pressure.........................49 kPa (0.5 kgf/cm , 7 psi)
Intercooler
Capacity ...............................................7.2 L (1.9 US gal)
2
Air-Tight Test Pressure.........................250 kPa (2.6 kgf/cm , 36.3 psi)
Cap Opening Pressure.........................

BATTERY
Capacity ...............................................55 Ah (5-Hour Rate)
Voltage .................................................12 V
Weight..................................................18 kg(40 lb) 2

T1-3-4

Oil Cooler
18.0 L (4.8 US gal)
2
1500 kPa (15.3 kgf/cm , 218 psi)

GENERAL / Component Specifications

HYDRAULIC COMPONENT
MAIN PUMP
Model ............................................................. A8V080LA1KH2/63R1
Type ............................................................... Variable Displacement Double Pump
Maximum Flow (Theoretical Value)................ 105 L/min (27.7 US gpm) 2
REGULATOR
Type ............................................................... Hydraulic Pressure Operated Type
PILOT PUMP
Type ............................................................... Fixed Displacement Type Gear Pump
Maximum Flow (Theoretical Value)................ 21.5 L/min (5.67 US gpm)
CONTROL VALVE
Model ............................................................. X34
Type ............................................................... Pilot Pressure Operated Type (4-Spools + 5-Spools)
2
Main Relief Set-Pressure ............................... Normal: 34.3 MPa (350 kgf / cm , 4980 psi) at
90 L/min (23.8 US gpm)
2
Overload Relief Set-Pressure ........................ 37.3 MPa (380 kgf/cm , 5400 psi) at 50 L/min (13.2 US gpm)
(Boom, Arm Roll-In, Bucket Roll-In)
2
39.2 MPa (400 kgf/cm , 5690 psi) at 50 L/min (13.2 US gpm)
(Arm Roll-Out, Bucket Roll-Out)
SWING DEVICE
Type ............................................................... Two-Stage Reduction Planetary Gear
Reduction Gear Ratio..................................... 14.9
SWING MOTOR
Type ............................................................... Swash-Plate Type, Fixed Displacement Axial Plunger Motor
VALVE UNIT
Type ............................................................... Non Counterbalance Valve Type
2
Relief Set-Pressure ........................................ 30.4 MPa (310 kgf/cm , 4408 psi)
SWING PARKING BRAKE
Type ............................................................... Multi-Disc-Wet Negative Type
2
Release Pressure .......................................... 1.6 to 2.4 MPa (16.3 to 24.5 kgf/cm , 232 to 348 psi)

T1-3-5

GENERAL / Component Specifications

TRAVEL DEVICE
Type ...............................................................Three-Stage Reduction Planetary Gear
Reduction Gear Ratio.....................................62.5
TRAVEL MOTOR
Type ............................................................... Swash-Plate Type Variable Displacement Axial Plunger Motor
TRAVEL BRAKE VALVE
Type ............................................................... Counter Balance Valve Type
+1.0
+10
2
+142
-1
Relief Set Pressure ........................................ 35.8 0 MPa (360 0 kgf/cm , 5120 0 psi)at 37 L/min
TRAVEL PARKING BRAKE
Type ............................................................... Single-Disc-Wet Negative Type
CYLINDER
Boom
Rod Diameter........................................................ 80 mm (3.15)
Cylinder Bore ........................................................ 110 mm (4.33)
Stroke ................................................................... 1110 mm (3 7.7)
Fully Retracted Length.......................................... 1655 mm (5 5.2)
Plating Thickness ................................................. 30 m (1.8 m)

Arm
90 mm (3.54)
120 mm (4.72)
1365 mm (4 5.7)
1905 mm (6 3)
30 m (1.8 m)

FRONT ATTACHMENT PILOT VALVE

Model ............................................................. HVP06A-040-010
TRAVEL PILOT VALVE
Model ............................................................. HVP05F-040-010
SOLENOID VALVE UNIT
Function ......................................................... SC : Arm Regenerative Control
SI : Travel Motor Swash-Angle Control
PILOT PRESSURE SIGNAL CONTROL VALVE
Function ......................................................... Shock Reducing (Boom Raise)
Pump Flow Rate Control
Bucket Flow Rate Control
Swing Parking Brake Release
Flow Combiner Valve Control
PILOT SHUT-OFF VALVE
Type ............................................................... Rotary Type
OIL COOLER BYPASS CHECK VALVE
2
Cracking Pressure ......................................... 392 kPa (4 kgf/cm ) at 5 L/min

T1-3-6

Bucket
75 mm (2.95)
105 mm (4.13)
935 mm (3 0.8)
1460 mm (4 9.5)
30 m (1.8 m)

GENERAL / Component Specifications

ELECTRICAL COMPONENT
BATTERY RELAY
Voltage / Current ............................................24 V / 100 A
GLOW RELAY
Voltage ........................................................... 24 V
HORN
Voltage / Current ............................................ 24 V1.5 A
Sound Pressure ............................................. 113 dB (A)
ILLUMINATION
Specifications ................................................. Work Light : Halogen 24V, 70 W / 60 W
Cab Light : 24 V, 10 W
AIR CONDITIONER
Refrigerant .................................................... 134 a
Cooling Ability................................................. 19.3 MJ/h(4600 kcal/h)
3
Cool Air Volume ............................................. 550 m /h or More
Heating Ability ................................................ 21.0 MJ/h (5000 kcal/h) or More
3
Warm Air Volume ........................................... 400 m /h or More
Temperature Adjusting System ...................... Electronic Type
Refrigerant Quantity ....................................... 95050 g
3
Compressor Oil Quantity................................ 180 cm

T1-3-7

GENERAL / Component Specifications

(Blank)

T1-3-8