Hammer Mill, Feeder

DFZC-0655 / DFZC-400

Genuine Bhler
spare parts for
longer life cycles.

Grain Processing
Customer Service

PITSTOP Maintenance

The Bhler DFZC hammer mill can be used for finegrinding materials in petfood and aquafeed
production and coarse-grinding products in feed
production, flour milling, and the biomass industry.
A consistently high capacity is crucial for your business
success. In order to avoid a drop in capacity or even an
interruption of production, Bhler experts recommend
you to carry out regular maintenance and to keep a local
stock of the most important parts at your site.
If requested, experienced Bhler service technicians will
perform the inspection and maintenance jobs listed.

Benefits
-

Prevention of production losses by keeping a local

stock of wear parts at your site

Reduction of unforeseen production stoppages by

planning maintenance

Maintaining the machines value by performing

preventive maintenance

Hammer Mill, Feeder

DFZC-0655 / DFZC-400

Incorrect hammer arrangement and the use of

half-worn hammers together with new ones will
create dangerous vibrations and imbalance

Empty gravity separator, clean magnet

Check the condition of the hammers, if
necessary reverse or replace them. Replace
hammers with bores worn out due to
excessive vibrations

Do not replace merely individual hammers, but

always the entire set

DFZH-50043-010

Clean the machine surface

Check the condition of the screens, if

necessary reverse or replace them
Check the inlet wear plates (2 units), the top
wear plates (2 units), and the bottom wear
plate (1 unit) for wear and if necessary
replace them

Inlet wear plate

Top wear plate
Bottom wear plate

DFZC-80001-810
DFZC-80006-810
DFZC-80030-810

Check the condition of the hammer pins and

if necessary replace them

Inlet traces in combination with worn hammers

may result in damage to the screens

DFZC-10520-010

Check the rotor and hammer bearing face

for wear

A high content of foreign matter (e.g. sand) will

lead to increased rotor wear

Check the seals on the door and bearings

and if necessary replace them

DFZC-80037-040
UNN -44035-360

Check the electrical installations for damage

Check the safety circuits

Check the feed roll for wear

Annually /
2000h

Check machine for vibrations and unusual

noises

Part number

Monthly

Remarks

Weekly

Preventive maintenance DFZC

Daily

PITSTOP Maintenance Schedule

DFZC-10116-010

BHLER PITSTOP DFZC Hammer Mill

Hammer Mill, Feeder

DFZC-0655 / DFZC-400
PITSTOP Wear Parts

Wear parts, fine grinding

Part number

Quantity per
machine

Product
throughput

Remarks

Qty

Fine-hole screen D 0.3

DFZC-10122-010

250 350 t

Fine-hole screen D 0.4

DFZC-10122-020

250 350 t

Fine-hole screen D 0.5

DFZC-10122-030

250 350 t

Fine-hole screen D 0.6

DFZC-10122-040

250 350 t

Fine-hole screen D 0.8

DFZC-10122-050

250 350 t

Fine-hole screen D 1.0

DFZC-10122-060

250 350 t

Fine-hole screen D 1.25

DFZC-10122-070

250 350 t

Fine-hole screen D 1.5

DFZC-10122-080

250 350 t

Fine-hole screen D 0.35

DFZC-10122-090

250 350 t

Hammers 155X60X6

DFZH-50043-010

120

750 1200 t

Wear parts, coarse

grinding
Round-hole screen D 1.25

Part number

Produkt-Durchsatz

DFZC-10635-010

Quantity per
machine
2

Remarks

Qty

Round-hole screen D 1.5

DFZC-10635-020

2500 6500 t

Round-hole screen D 2.0

DFZC-10635-030

2500 6500 t

Round-hole screen D 2.5

DFZC-10635-040

2500 6500 t

Round-hole screen D 3.0

DFZC-10635-050

2500 6500 t

Round-hole screen D 3.5

DFZC-10635-060

2500 6500 t

Round-hole screen D 4.0

DFZC-10635-070

2500 6500 t

Round-hole screen D 5.0

DFZC-10635-080

2500 6500 t

Round-hole screen D 6.0

DFZC-10635-090

2500 6500 t

Round-hole screen D 8.0

DFZC-10635-100

2500 6500 t

Hammers 155X60X6

DFZH-50043-010

64

4000 16000 t

Wear parts, hammer mill

Part number

Hammer pins

DFZC-10520-010

Quantity per
machine
8

Intervals

Remarks

Qty

Inlet wear plate

DFZC-80001-810

12 M

Rotor

15Y

Upper section

Top wear plate

DFZC-80006-810

Bottom wear plate

DFZC-80030-810

6 12 M

Upper section

26M

Rubber profile 25/20x2900

Machine frame

DFZC-80037-040

UNN -44035-360

12Y
12Y

Door

Set of seals D 60
Wear parts, feeder

Part number

Quantity per
machine

Intervals

Remarks

Roll shell

DFZC-10116-010

25Y

For DFZC 400 feeder

2500 6500 t

Rotor bearings
Qty

The intervals specified for the wear parts are approximate. Wear depends greatly on the product processed and the impurities contained in
the product, e.g. sand. The intervals refer to 8-hour, 5-day operation.

BUHLER PITSTOP DFZC Hammer Mill

Hammer Mill, Feeder

DFZC-0655 / DFZC-400
PITSTOP Wear parts / Spare parts / Accessories / Options

Critical spare parts

DFZC-0655 hammer mill

Part number

Recomm.
stock

Point of installation

Slide gate 51X35X0,4

DFZC-50152-010

Rotor

Fastening tabs

DFZC-10525-010

Rotor

Key with slit

DFZC-10523-010

Rotor

Feather key 18/11x50

UNN -28002-453

Rotor

Heavy-type spring pin D 5

UNN -18000-058

Rotor

Self-aligning ball bearing D 60

UNN -56005-114

Rotor bearings

Extension spring

DDK -05593-020

Hammer mill

Zero-speed detector 24-240V

UXE -36014-011

Hammer mill

Temp. sensor with lead L = 5 m, ATEX

UXE -26551-021

Grinding chamber / bearings

Pillow block bearing housing

DFMF-50100-020

Temperature monitor of bearings

Temperature controller 100...240VAC

UXE -36113-042

Grinding chamber / bearing ch. (option)

Temperature controller 24VDC/AC

UXE -36113-053

Grinding chamber / bearing ch. (option)

Capacitive proximity switch

UNE -26350-001

High-level probes top/bottom surge

(buffer) hoppers

Critical spare parts

DFZC-400 feeder

Part number

Recomm.
stock

Point of installation

Linear drive, stroke 130 mm

UXM -56011-013

Hammer mill and feeder

Safety door interlock

UXE -40042-231

Hammer mill and feeder

Options / retrofit packs

Part number

Quantity per
machine

Vibration detector

DFZC-10289-001

Consisting of sensor and lead

Temperature monitor, grinding chamber

DFZC-10340-001

With 1x temperature sensor PT-100

Temperature monitor, bearing chamber

DFZC-10338-001

With 2x temperature sensors PT-100

Qty

Qty

Qty

Machine number
(please always specify)
Company
Name / first name
Street / No.
Post code / place / country
Phone
E-mail
Place / date
Signed
Remarks
Bhler AG
Grain Processing Customer Service
CH-9240 Uzwil, Switzerland
T +41 (0)71 955 30 40
F +41 (0)71 955 33 05
service.gp@buhlergroup.com
www.buhlergroup.com

BUZ/GPCS41 DFZC-7985-1-91-en_GB-1211

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