Burner

MAO KHE 2220 MW THERMAL
POWER PLANT PROJECT
OPERATION MANUAL
FW PO NO.
418320160.07.CN0
FW PKG No.
1257A
Equipment Describe Oil Start-up Burners System

Customer Name
Wuhan Kaidi Electric Power CO.,LTD
Project Name
MaoKhe 2220MW Power Plant Project
XUZHOU COMBUSTION CONTROL RESEARCH

INSTITUTE CO.,LTD
REVB
DOCUMENT CONTROL LIST (DCL)

FOSTER WHEELER ENERGY MANAGEMENT (SHANGHAI)
COMPANY LIMITED
Contract No:
Customer Name:
Project Name:
Commodity:
418320160.07.CN0
Oil Start-up Burners System
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0
1
2
3
4
5
6
7
8
9
Documents are issued only when a letter or number is indicated in the revision column.
SHEET
NUMBER
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
DOCUMENT TITLE
TOTAL INDEX
DOCUMENT LIST
MECHANIC DRAWING
ELECTRIC DRAWING
USER'S MANUAL
A
A
A
A
A

COMPANY LIMITED
Contract No:
Customer Name:
Project Name:
Commodity:
418320160.07.CN0
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0 1 2 3 4 5 6 7 8 9
SHEET
NUMBER
418320160-1257A-exc-0002
418320160-1257A-exc-0003
418320160-1257A-6001
DOCUMENT TITLE
VALVE LIST
INSTRUMENT LIST
I/O I/O LIST
A
A
A
B
B
B

COMPANY LIMITED
Contract No:
Customer Name:
Project Name:
Commodity:
418320160.07.CN0
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0 1 2 3 4 5 6 7 8 9
SHEET
NUMBER
418320160-1257A-0003
418320160-1257A-0001
418320160-1257A-0002
418320160-1257A-MP
418320160-1257A-BP
418320160-1257A-BP2
DOCUMENT TITLE
P&ID
PROCESS & INSTRUMENTATION DIAGRAM
START-UP BURNERS
FRONT WALL START-UP BURNER OUTLINE & SIZE
SIDE WALL START-UP BURNER OUTLINE & SIZE

MAIN SKID
INDIVIDUAL SKID
2 INDIVIDUAL SKID2
A
A
A
B
B
C
C

COMPANY LIMITED
Contract No:
Customer Name:
Project Name:
Commodity:
418320160.07.CN0
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0
1
2
3
4
5
6
7
8
9
SHEET
NUMBER
418320160-1257A-VUM
418320160-1257A-UMICD
DOCUMENT TITLE
START-UP BURNER USER'S MANUAL
HEA EXCITER USER'S MANUAL
APPLICATION AND MAINTENANCE OF PNEUMATIC

ACTUATOR
APPLICATION AND MAINTENANCE OF OIL GUN

VALVE USER'S MANUAL
USER'S MANUAL OF INSTRUMENT CONTROL DEVICES

COMPANY LIMITED
Contract No:
Customer Name:
Project Name:
Commodity:
418320160.07.CN0
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0
1
2
3
4
5
6
7
8
9
SHEET
NUMBER
418320160-1257A-VUM
418320160-1257A-UMICD
DOCUMENT TITLE
START-UP BURNER USER'S MANUAL
HEA EXCITER USER'S MANUAL
APPLICATION AND MAINTENANCE OF PNEUMATIC

ACTUATOR
APPLICATION AND MAINTENANCE OF OIL GUN

VALVE USER'S MANUAL
USER'S MANUAL OF INSTRUMENT CONTROL DEVICES
FILTER MANUAL VALVE 1

FILTER MANUAL VALVE 2
BYPASS FILTER MANUAL VALVE 1
BYPASS FILTER MANUAL VALVE 2
FILTER
BYPASS FILTER
PRESSURE GAUGE VALVE
V-355B(FS)
V-355B(FS)
V-355B(FS)
V-355B(FS)
YF-300/80
YF-300/80
NV-006
C 1HJH20AA191
START-UP BURNER OIL SAFETY VALVE
SV4
B 1HJH20AA005
START-UP BURNER OIL MANUAL VALVE
10
D 1HJH20AA006
START-UP BURNER OIL FAST SHUTOFF VALVE
11
D 1HJH20AA007
START-UP BURNER OIL BYPASS FAST SHUTOFF VALVE
12
13
14
15
B
B
B
D
START-UP
START-UP
START-UP
START-UP
16
D 1HJH20AA008
START-UP BURNER OIL RETURN FAST SHUTOFF VALVE
17
18
B 1HJH20AA009
D 1HJH30AA001
START-UP BURNER OIL RETURN MANUAL CONTROL VALVE

START-UP BURNER IGNITION OIL MANUAL VALVE
19
D 1HJH30AA002
START-UP BURNER IGNITION OIL FAST SHUTOFF VALVE
20
D 1HJH30AA003
START-UP BURNER IGNITION OIL BYPASS FAST SHUTOFF VALVE
21
22
23
24
C
B
B
D
START-UP
START-UP
START-UP
START-UP
25
D 1HJH30AA004
START-UP BURNER IGNITION OIL RETURN FAST SHUTOFF VALVE
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
B
B
B
B
B
B
C
B
B
B
B
B
B
A
A
B
B
B
B
B
B
B
B
D
C
B
START-UP BURNER IGNITION OIL RETURN MANUAL CONTROL VALVE

START-UP BURNER STEAM MANUAL VALVE
START-UP BURNER STEAM STRAINERS
START-UP BURNER STEAM PRESSURE GAUGE VALVE
START-UP BURNER STEAM PRESSURE SWITCH VALVE
START-UP BURNER IGNITION STEAM MANUAL VALVE
START-UP BURNER IGNITION STEAM PRESSURE RELIEF VALVE
START-UP BURNER IGNITION STEAM PRESSURE GAUGE VALVE
START-UP BURNER WATER DRAIN MANUAL VALVE 1
START-UP BURNER WATER DRAIN VALVE
START-UP BURNER INSTRUMENT AIR MANUAL VALVE
START-UP BURNER INSTRUMENT AIR STRAINERS
START-UP BURNER INSTRUMENT AIR PRESSURE RELIEF VALVE
START-UP BURNER INSTRUMENT AIR PRESSURE GAUGE VALVE
START-UP BURNER INSTRUMENT AIR PRESSURE SWITCH VALVE
START-UP BURNER INSTRUMENT AIR MANUAL VALVE 1
1#START-UP BURNER OIL MANUAL VALVE
1#START-UP BURNER OIL PNEUMATIC CONTROL VALVE
1#START-UP BURNER OIL PRESSURE SWITCH VALVE
52
D 1HJH21AA002
1#START-UP BURNER OIL FAST SHUTOFF VALVE
53
54
55
56
B
B
D
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
57
D 1HJH31AA002
V-355B(FS)
V-355B(FS)/125SR/
LSM-300/MVSC-300-3E1
V-355S(FS)/100SR/
LSM-300/EV-61
NV-006
NV-006
NV-006
V-255S(FS)
V-355S(FS)/100SR/
LSM-300/EV-61
TJ40H-300
V-255S(FS)
V-355S(FS)/75SR/
LSM-300/EV-61
V-355S(FS)/63SR/
LSM-300/EV-61
1 inch 95HP
NV-006
NV-006
V-255S(FS)
V-355S(FS)/63SR/
LSM-300/EV-61
TJ40H-300
V-255Q(BW)
YF-300/80(HIGH TEMP.)
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
DM603
NV-006(HIGH TEMP.)
V-255Q(SW)
V-255Q(SW)
V-255Q(SW)
BK15
V-255S
QSL-25
QTY-25
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S(FS)
1 inch GX Valve & Actr
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
1HJH20AA302
1HJH20AA303
1HJH20AA304
1HJH20AA401
1HJH30AA101
1HJH30AA301
1HJH30AA302
1HJH30AA401
1HJH30AA005
1HJM20AA001
1HJM20AT101
1HJM20AA301
1HJM20AA302
1HJM30AA001
1HJM30AA101
1HJM30AA301
1HJM20AA003
1HJM20AA004
1HJM20AA005
1HJM20AB001
1QFJ20AA001
1QFJ20AT001
1QFJ20AA101
1QFJ20AA301
1QFJ20AA302
1QFJ20AA002
1QFJ20AA003
1QFJ20AA004
1QFJ20AA005
1QFJ20AA006
1QFJ20AA007
1HJH21AA001
1HJH21AA101
1HJH21AA302
1HJH21AA003
1HJH21AA301
1HJH31AA001
1HJH31AA301
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
OIL
OIL
OIL
OIL
PRESSURE
PRESSURE
PRESSURE
DRAINING
IGNITION
IGNITION
IGNITION
IGNITION
BURNER
BURNER
BURNER
BURNER
OIL
OIL
OIL
OIL
SWITCH VALVE 1
SWITCH VALVE 2
SWITCH VALVE 3
VALVE
PRESSURE
PRESSURE
PRESSURE
DRAINING
RELIEF VALVE
GAUGE VALVE
SWITCH VALVE
VALVE
CHECK VALVE
OIL PRESSURE GAUGE VALVE
IGNITION OIL MANUAL VALVE
IGNITION OIL PRESSURE SWITCH VALVE
1#START-UP BURNER IGNITION OIL FAST SHUTOFF VALVE
P&ID DWG
PURCHASE BY
MANUF.
STATE
MEDIUM
BODY MATERAIL
CLASS
SIZE
ACTUATOR
DESIGN T
(C)
OIL
OIL
OIL
OIL
OIL
OIL
OIL
Design P
Unit
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
FLUID
Design
REV.D
.
DATE: 08/02/2010
Design P
START-UP
START-UP
START-UP
START-UP
START-UP
START-UP
START-UP
TYPE
SERVICE DESCRIPTION
BY:LH
CHK'D:GKY
APPR.:CHZ
END CONNECTION

1 B 1HJH20AA001
2 B 1HJH20AA002
3 B 1HJH20AA003
4 B 1HJH20AA004
5 B 1HJH20AT001
6 B 1HJH20AT002
7 B 1HJH20AA301
MODEL nc.
VALVE LIST
2220MW MaoKhe-PROJECT
418320160-1257A-exc-0002
CUSTOMER TAG
REV
SERIAL NO.
Xuzhou Combustion Control Tech. Co., Ltd
MAN DN80
MAN DN80
MAN DN80
MAN DN80
SELF DN80
SELF DN80
MAN 1/2"
BUTT WELD
BUTT WELD
BUTT WELD
BUTT WELD
FLANGED
FLANGED
NPT THREADED

300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
1.8
1.8
1.8
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
100
100
100
100
100
100
100
SELF DN50
FLANGED
PN40 GS-C25
H.O.
1.8
MPa
100
BALL
MAN
DN80
BUTT WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
Set pressure1.8MParated
flow: 38350 kg/h
API 607-Fire Safe Certificate
BALL
PNEU DN80
BUTT WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN50
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
NEEDLE
BALL
MAN
MAN
MAN
MAN
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN50
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
GLOBE
BALL
MAN
MAN
DN50
DN25
FLANGED
SOCKET WELD
300
300
SS316
CF8M
H.O.
H.O.
1.8
1.8
MPa
MPa
100
100
NO
NO
SHGF
MODENTIC
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
BALL
PNEU DN25
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NC
MODENTIC
XCC 418320160-1257A-0003
PRV
NEEDLE
NEEDLE
BALL
SELF
MAN
MAN
MAN
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
WCC
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
XCC
XCC
XCC
XCC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
Outlet Pressure0.40.5MPa
NO
NO
NO
FISHER
MODENTIC
MODENTIC
MODENTIC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
GLOBE
BALL
Y
NEEDLE
NEEDLE
BALL
PRV
NEEDLE
BALL
BALL
BALL
MAN
MAN
SELF
MAN
MAN
MAN
SELF
MAN
MAN
MAN
MAN
DN15
DN80
DN80
1/2"
1/2"
DN25
1"
1/2"
DN25
DN25
DN25
DN40
BALL
MAN DN25
SELF DN25
SELF DN25
NEEDLE
MAN 1/2"
NEEDLE
MAN 1/2"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
BALL
MAN DN32
REGULATE PNEU 1"
NEEDLE
MAN 1/2"
FLANGED
BUTT WELD
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
SOCKET WELD
G1 THREADED
G1 THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
PN40
300
300
300
300
PN40
300
SS316
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
1.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
100
350
350
350
350
350
350
350
350
350
350
350
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
CF8M
H.O.
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
SHGF
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MANKENBERG
MODENTIC
MODENTIC
MODENTIC
MODENTIC
GESTRA
MODENTIC
JPC
JPC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
BALL
BALL
BALL
Y
Y
NEEDLE
1/2"
1/2"
1/2"
DN25
1"
1/2"
1/2"
DN15
DN32
1/2"
DN15
1/2"
NO
NO
NC
NC
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC

XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
MANKENBERG XCC 418320160-1257A-0003
NO
NO
NO
NO
NO
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
REMARKS
API 607-Fire
API 607-Fire
API 607-Fire
API 607-Fire
Safe
Safe
Safe
Safe
Certificate
Certificate
Certificate
Certificate
Outlet Pressure:0.450.55MPa

VALVE LIST
418320160-1257A-exc-0002
58
59
60
61
62
B
B
B
C
B
63
D 1HJM21AA002
1#START-UP BURNER STEAM ATOMIZING FAST SHUTOFF VALVE
64
D 1HJM21AA003
1#START-UP BURNER STEAM PURGING FAST SHUTOFF VALVE
65
66
67
68
69
B
B
B
B
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
70
D 1HJM31AA002
1#START-UP BURNER IGNITION STEAM ATOMIZING FAST SHUTOFF VALVE
71
D 1HJM31AA003
1#START-UP BURNER IGNITION STEAM PURGING FAST SHUTOFF VALVE
72
73
74
75
76
77
78
79
B
B
B
B
B
A
A
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
80
D 1HJS21AA002
1#START-UP BURNER MAIN OIL GUN AIR PURGING FAST SHUTOFF VALVE
81
D 1HJS21AA003
1#START-UP BURNER IGNITION OIL GUN AIR PURGING FAST SHUTOFF VALVE
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
D
C
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
2#START-UP
2#START-UP
2#START-UP
1HJH31AA003
1HJH31AA302
1HJM21AA001
1HJM21AA101
1HJM21AA303
1HJM21AA004
1HJM21AA005
1HJM21AA302
1HJM21AA301
1HJM31AA001
1HJM31AA004
1HJM31AA005
1HJM31AA301
1HJM31AA302
1HJS21AA001
1HJS21AT201
1HJS21AA101
1HJQ21AA003
1HJS21AA004
1HJS21AA005
1QFJ21AA001
1QFJ21AA002
1QFJ21AA003
1QFJ21AA004
1QFJ21AA005
1QFJ21AA006
1QFJ21AA007
1QFJ21AA008
1QFJ21AA009
1QFJ21AA010
1QFJ21AA011
1QFJ21AA012
1QFJ21AA013
1HJQ21AA001
1HJA21AA004
1HJH22AA001
1HJH22AA101
1HJH22AA302
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
IGNITION OIL CHECK VALVE

IGNITION OIL PRESSURE GAUGE VALVE
STEAM MANUAL VALVE
STEAM PNEUMATIC CONTROL VALVE
STEAM PRESSURE TRANSMITTER VALVE
STEAM ATOMIZING CHECK VALVE

STEAM PURGING CHECK VALVE
STEAM PRESSURE SWITCH VALVE
STEAM PRESSURE GAUGE VALVE
IGNITION STEAM MANUAL VALVE
IGNITION STEAM ATOMIZING CHECK VALVE

IGNITION STEAM PURGING CHECK VALVE
IGNITION STEAM PRESSURE SWITCH VALVE
IGNITION STEAM PRESSURE GAUGE VALVE
AIR PURGING MANUAL VALVE
AIR PURGING STRAINERS
AIR PURGING PRESSURE RELIEF VALVE
AIR PRESSURE GAUGE VALVE
MAIN OIL GUN AIR PURGING CHECK VALVE

IGNITION OIL GUN AIR PURGING CHECK VALVE
INSTRUMENT AIR MANUAL VALVE 1
COOLING AIR MANUAL VALVE
SCANNER MANUAL VALVE
OIL MANUAL VALVE
OIL PNEUMATIC CONTROL VALVE
OIL PRESSURE SWITCH VALVE
102 D 1HJH22AA002
103
104
105
106
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
D
B
1HJH22AA003
1HJH22AA301
1HJH32AA001
1HJH32AA301
BURNER
BURNER
BURNER
BURNER
CHECK VALVE
107 D 1HJH32AA002
108
109
110
111
112
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
B
C
B
1HJH32AA003
1HJH32AA302
1HJM22AA001
1HJM22AA101
1HJM22AA303
BURNER
BURNER
BURNER
BURNER
BURNER

STEAM MANUAL VALVE
113 D 1HJM22AA002
114 D 1HJM22AA003
115
116
117
118
119
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
B
B
B
1HJM22AA004
1HJM22AA005
1HJM22AA302
1HJM22AA301
1HJM32AA001
120 D 1HJM32AA002
BURNER
BURNER
BURNER
BURNER
BURNER

FSC-800
NV-006
V-255Q(SW)
1-1/2 inch GX Valve & Actr
NV-006(HIGH TEMP.)
V-255Q(SW)/160SR(HIGH TEMP.)/
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
V-255S(FS)
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
FSC-800
NV-006
V-255Q(SW)
NV-006(HIGH TEMP.)
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
NEEDLE
BALL
REGULATE
NEEDLE
SELF
MAN
MAN
PNEU
MAN
BALL
BY:LH
CHK'D:GKY
APPR.:CHZ
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
NEEDLE
NEEDLE
BALL
SELF
SELF
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
BALL
MAN
BALL
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
DN15
1/2"
DN40
1-1/2"
1/2"
DN40
DN40
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
DN32
1"
1/2"
NO
NO
NC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
SELF
NEEDLE
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
DN32
1/2"
DN15
1/2"
DN15
1/2"
DN40
1-1/2"
1/2"
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
DN40
DN40
1/2"
1/2"
DN15
REV.D
.
DATE: 08/02/2010
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003

VALVE LIST
418320160-1257A-exc-0002
121 D 1HJM32AA003
122
123
124
125
126
127
128
129
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
B
B
B
A
A
B
1HJM32AA004
1HJM32AA005
1HJM32AA301
1HJM32AA302
1HJS22AA001
1HJS22AT201
1HJS22AA101
1HJQ22AA003
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER

130 D 1HJS22AA002
131 D 1HJS22AA003
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
D
C
B
1HJS22AA004
1HJS22AA005
1QFJ22AA001
1QFJ22AA002
1QFJ22AA003
1QFJ22AA004
1QFJ22AA005
1QFJ22AA006
1QFJ22AA007
1QFJ22AA008
1QFJ22AA009
1QFJ22AA010
1QFJ22AA011
1QFJ22AA012
1QFJ22AA013
1HJQ22AA001
1HJA22AA004
1HJH23AA001
1HJH23AA101
1HJH23AA302
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER

OIL MANUAL VALVE
152 D 1HJH23AA002
153
154
155
156
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
D
B
1HJH23AA003
1HJH23AA301
1HJH33AA001
1HJH33AA301
BURNER
BURNER
BURNER
BURNER
CHECK VALVE
157 D 1HJH33AA002
158
159
160
161
162
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
C
B
1HJH33AA003
1HJH33AA302
1HJM23AA001
1HJM23AA101
1HJM23AA303
BURNER
BURNER
BURNER
BURNER
BURNER

STEAM MANUAL VALVE
163 D 1HJM23AA002
164 D 1HJM23AA003
165
166
167
168
169
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
B
B
1HJM23AA004
1HJM23AA005
1HJM23AA302
1HJM23AA301
1HJM33AA001
BURNER
BURNER
BURNER
BURNER
BURNER

170 D 1HJM33AA002
171 D 1HJM33AA003
172
173
174
175
176
177
178
179
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
B
B
A
A
B
1HJM33AA004
1HJM33AA005
1HJM33AA301
1HJM33AA302
1HJS23AA001
1HJS23AT201
1HJS23AA101
1HJQ23AA003
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER

180 D 1HJS23AA002
181 D 1HJS23AA003
182 B 1HJS23AA004
183 B 1HJS23AA005
3#START-UP BURNER MAIN OIL GUN AIR PURGING CHECK VALVE

3#START-UP BURNER IGNITION OIL GUN AIR PURGING CHECK VALVE
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
V-255S(FS)
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
FSC-800
NV-006
V-255Q(SW)
NV-006(HIGH TEMP.)
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
BALL
BY:LH
CHK'D:GKY
APPR.:CHZ
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
NEEDLE
NEEDLE
BALL
SELF
SELF
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
BALL
MAN
BALL
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
DN32
1"
1/2"
NC
MODENTIC
XCC 418320160-1257A-0003
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
20
NC
MODENTIC
XCC 418320160-1257A-0003
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
NO
NO
NC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.2
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
REGULATE
NEEDLE
SELF
MAN
MAN
PNEU
MAN
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
SELF 1/4"
SELF 1/4"
NPT THREADED
NPT THREADED
300
300
CF8M
CF8M
AIR
AIR
0.8
0.8
MPa
MPa
20
20
MODENTIC
MODENTIC
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
DN32
1/2"
DN15
1/2"
DN15
1/2"
DN40
1-1/2"
1/2"
DN40
DN40
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
NO
NO
NC
REV.D
.
DATE: 08/02/2010
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003

184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
D
C
B
1QFJ23AA001
1QFJ23AA002
1QFJ23AA003
1QFJ23AA004
1QFJ23AA005
1QFJ23AA006
1QFJ23AA007
1QFJ23AA008
1QFJ23AA009
1QFJ23AA010
1QFJ23AA011
1QFJ23AA012
1QFJ23AA013
1HJQ23AA001
1HJA23AA004
1HJH24AA001
1HJH24AA101
1HJH24AA302
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
4#START-UP
4#START-UP
4#START-UP
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
VALVE LIST
418320160-1257A-exc-0002
INSTRUMENT AIR MANUAL VALVE
OIL MANUAL VALVE
202 D 1HJH24AA002
203
204
205
206
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
D
B
1HJH24AA003
1HJH24AA301
1HJH34AA001
1HJH34AA301
BURNER
BURNER
BURNER
BURNER
1
2
3
4
5
6
7
8
9
10
11
12
13
CHECK VALVE
207 D 1HJH34AA002
208
209
210
211
212
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
C
B
1HJH34AA003
1HJH34AA302
1HJM24AA001
1HJM24AA101
1HJM24AA303
BURNER
BURNER
BURNER
BURNER
BURNER

STEAM MANUAL VALVE
213 D 1HJM24AA002
214 D 1HJM24AA003
215
216
217
218
219
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
B
B
1HJM24AA004
1HJM24AA005
1HJM24AA302
1HJM24AA301
1HJM34AA001
BURNER
BURNER
BURNER
BURNER
BURNER

220 D 1HJM34AA002
221 D 1HJM34AA003
222
223
224
225
226
227
228
229
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
B
B
A
A
B
1HJM34AA004
1HJM34AA005
1HJM34AA301
1HJM34AA302
1HJS24AA001
1HJS24AT201
1HJS24AA101
1HJQ24AA003
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER

230 D 1HJS24AA002
231 D 1HJS24AA003
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
1HJS24AA004
1HJS24AA005
1QFJ24AA001
1QFJ24AA002
1QFJ24AA003
1QFJ24AA004
1QFJ24AA005
1QFJ24AA006
1QFJ24AA007
1QFJ24AA008
1QFJ24AA009
1QFJ24AA010
1QFJ24AA011
1QFJ24AA012
1QFJ24AA013
1HJQ24AA001
1HJA24AA004
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER

NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
V-255S(FS)
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
FSC-800
NV-006
V-255Q(SW)
NV-006(HIGH TEMP.)
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
BALL
BALL
BALL
REGULATE
NEEDLE
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
PNEU
MAN
BALL
BY:LH
CHK'D:GKY
APPR.:CHZ
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.2
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
SELF
NEEDLE
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
DN32
1"
1/2"
DN32
1/2"
DN15
1/2"
DN15
1/2"
DN40
1-1/2"
1/2"
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
BALL
BALL
SELF
SELF
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
NEEDLE
NEEDLE
BALL
DN40
DN40
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
NO
NO
NC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
REV.D
.
DATE: 08/02/2010

MODEL
PG-1HJH20CP001 START-UP BURNER OIL PRESSURE GAUGE

YJTFP-100
PS-1HJH20CP101 START-UP BURNER OIL PRESSURE SWITCH 1
6NN-EE45-M1-C2A
6NN-EE45-M1-C2A
6NN-EE3-M1-C2A
PG-1HJH30CP001 START-UP BURNER IGNITION OIL PRESSURE GAUGE
YJTFP-100
PS-1HJH30CP101 START-UP BURNER IGNITION OIL PRESSURE SWITCH
6NN-EE45-M1-C2A
1HJH20CF201QB01START-UP BURNER OIL RETURN FLOW METER SENSOR
R100S129NCAAEZZZZ
FT-1HJH20CF201 START-UP BURNER OIL RETURN FLOW METER TRANSMITTER
1700I12ABAEZZZ
TG-1HJH20CT001 START-UP BURNER OIL RETURN TEMP. GAUGE
WSS481W
TS-1HJH20CT101 START-UP BURNER OIL RETURN TEMP. SWITCH
201NN-EE125-U9-C7A
1HJH30CF201QB01START-UP BURNER IGNITION OIL RETURN FLOW METER SENSOR
R025S114NCAAEZZZZ
FT-1HJH20CF201 START-UP BURNER IGNITION OIL RETURN FLOW METER TRANSMITTER
1700I12ABAEZZZ
TG-1HJH20CT001 START-UP BURNER IGNITION OIL RETURN TEMP. GAUGE
WSS481W
TS-1HJH20CT101 START-UP BURNER IGNITION OIL RETURN TEMP. SWITCH
201NN-EE125-U9-C7A
PG-1HJM20CP001 START-UP BURNER STEAM PRESSURE GAUGE
YJTFP-100
PS-1HJM20CP101 START-UP BURNER STEAM PRESSURE SWITCH
6NN-EE3-M1-C2A
PG-1HJM30CP001 START-UP BURNER IGNITION STEAM PRESSURE GAUGE
YJTFP-100
PG-1QFJ20CP001 START-UP BURNER INSTRUMENT AIR PRESSURE GAUGE
YJTFN-100
PS-1QFJ20CP101 START-UP BURNER INSTRUMENT AIR PRESSURE SWITCH
6NN-EE3-M1-C2A
1HJH21CF201QB01START-UP BURNER 1 OIL FLOW METER SENSOR
R100S129NCAAEZZZZ
FT-1HJH21CF201 START-UP BURNER 1 OIL FLOW METER TRANSMITTER
1700I12ABAEZZZ
PS-1HJH21CP101 START-UP BURNER 1 OIL PRESSURE SWITCH
6NN-EE3-M1-C2A
PG-1HJH21CP001 START-UP BURNER 1 OIL PRESSURE GAUGE
YJTFP-100
PS-1HJH31CP101 START-UP BURNER 1 IGNITION OIL PRESSURE SWITCH
6NN-EE3-M1-C2A
PG-1HJH31CP001 START-UP BURNER 1 IGNITION OIL PRESSURE GAUGE
YJTFP-100
PT-1HJM21CP201 START-UP BURNER 1 STEAM PRESSURE TRANSMITTER
EJA430A-EAS4A-97EN
PS-1HJM21CP101 START-UP BURNER 1 STEAM PRESSURE SWITCH
6NN-EE3-M1-C2A
PG-1HJM21CP001 START-UP BURNER 1 STEAM PRESSURE GAUGE
YJTFP-100
PS-1HJM31CP101 START-UP BURNER 1 IGNITION STEAM PRESSURE SWITCH
6NN-EE3-M1-C2A
PG-1HJM31CP001 START-UP BURNER 1 IGNITION STEAM PRESSURE GAUGE
YJTFP-100
PG-1HJQ21CP001 START-UP BURNER 1 PURGE AIR PRESSURE GAUGE
YJTFN-100
R100S129NCAAEZZZZ
1700I12ABAEZZZ
6NN-EE3-M1-C2A
YJTFP-100
6NN-EE3-M1-C2A
YJTFP-100
EJA430A-EAS4A-97EN
6NN-EE3-M1-C2A
YJTFP-100
6NN-EE3-M1-C2A
YJTFP-100
YJTFN-100
R100S129NCAAEZZZZ
1700I12ABAEZZZ
6NN-EE3-M1-C2A
YJTFP-100
6NN-EE3-M1-C2A
YJTFP-100
EJA430A-EAS4A-97EN
6NN-EE3-M1-C2A
YJTFP-100
6NN-EE3-M1-C2A
YJTFP-100
YJTFN-100
R100S129NCAAEZZZZ
1700I12ABAEZZZ
6NN-EE3-M1-C2A
YJTFP-100
6NN-EE3-M1-C2A
YJTFP-100
EJA430A-EAS4A-97EN
6NN-EE3-M1-C2A
YJTFP-100
6NN-EE3-M1-C2A
YJTFP-100
YJTFN-100
PG
PS
PS
PS
PG
PS
FE
FT
TG
TS
FE
FT
TG
TS
PG
PS
PG
PG
PS
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
MEDIU
M
OIL
OIL
OIL
OIL
OIL
OIL
OIL
NORMAL
P(MPa)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
OIL
OIL
OIL
1.2
1.2
1.2
OIL
1.2
OIL
1.2
STEAM
0.8
STEAM
0.8
STEAM
0.8
AIR
0.60.8
AIR
0.60.8
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
MEASURING RANGE
NORMAL NORMAL
F(kg/h)
T (C)
90
90
90
90
90
90
13500
90
MIN
MAX
0
2.5
0.172 1.89
0.172 1.89
0.083 0.69
0
2.5
0.172 1.89
0
32650
0
5
0
CALIBRATED
RANGE
PROCESS
MIN
UNIT
MPa
0
MPa
MPa
MPa
MPa
0
MPa
kg/h
0
MAX
2.5
2.5
UNIT MIN MAX UNIT

MPa
MPa
27000 kg/h
200
107
2720
kg/h
0
5
0
200
107
2500
kg/h
0
5
0
200
107
1.6
MPa
0
0
1.6
1.6
MPa
MPa
8000
kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
1250
90
90
90
5360
90
90
350
350
350
20
20
90
0
200
5
107
0
1.6
0.083 0.69
0
1.6
0
1.6
0.083 0.69
0
32650
MPa
MPa
MPa
MPa
MPa
kg/h
5360
90
90
90
90
350
350
350
350
350
20
90
0.083 0.69
0
2.5
0.083 0.69
0
2.5
0.03
3
0.083 0.69
0
1.6
0.083 0.69
0
1.6
0
1.6
0
32650
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
kg/h
5360
90
90
90
90
350
350
350
350
350
20
90
0.083 0.69
0
2.5
0.083 0.69
0
2.5
0.03
3
0.083 0.69
0
1.6
0.083 0.69
0
1.6
0
1.6
0
32650
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
kg/h
5360
90
90
90
90
350
350
350
350
350
20
90
0.083 0.69
0
2.5
0.083 0.69
0
2.5
0.03
3
0.083 0.69
0
1.6
0.083 0.69
0
1.6
0
1.6
0
32650
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
kg/h
90
90
90
90
350
350
350
350
350
20
0.083
0
0.083
0
0.03
0.083
0
0.083
0
0
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
0.69
2.5
0.69
2.5
3
0.69
1.6
0.69
1.6
1.6
0
0
0
1.6
MPa
1.6
MPa
8000 kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
0
0
0
1.6
MPa
1.6
MPa
8000 kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
0
0
0
SIGNAL RANGE
1.6
MPa
1.6
MPa
8000 kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
0
0
1.6
1.6
MPa
MPa
20
20
20
20
20
20
20
20
20
20
mA
1/2"NPT
1/2"NPT
1/2"NPT
1/2"NPT
1/2"NPT
1/2"NPT
1" FLANGE
ENCLOSURE
RATINGS
A
B
B
A
A
B
B
B
B
B
B
B
B
B
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
SERVICE DESCRIPTION
FLUID
DEVICE
TYPE
ELECTRICAL
CONNECTION
REV
Z1
Z2
Z3
Z4
Z5
Z6
Z7
Z8
Z9
Z10
Z11
Z12
Z13
Z14
Z15
Z16
Z17
Z18
Z19
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
TAG NAME
BY: LH
CHK'D:GKY
APPR.:CHZ
INSTRUMENT INDEX
418320160-1257A-exc-0003
PROCESS
CONNECTION
SERIAL NO.
3/4"NPT
3/4"NPT
3/4"NPT
IP65
IP65
IP65
3/4"NPT
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
1/2'' NPT
1/2"NPT
1/2"NPT
3/4"NPT
mA 1/2" FLANGE
1/2'' NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
P&ID
MANUF.
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 SOR
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
SUPPLIED
BY
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
.
REV.B
DATE: 08/05/2010
REMARKS
DPDT,SET PRESSURE:1.2MPa
DPDT,SET TEMP.:90
DPDT,SET TEMP.:90
I/O LIST
FW CONTRACT NO.: 418320160
Wuhan Kaidi Electric Power CO., LTD
Maokhe 2x220MWe Power Plant
Dong Trieu District, Quang Ninh Province, Vietnam
1HJH20CF201
1HJH20CT101
1HJM20CP101
1QFJ20CP101
1HJH20AA006YB01
1HJH20AA006XB02
1HJH20AA006XB01
1HJH20CP101
1HJH20CP102
1HJH20CP103
1HJH20AA007YB01
1HJH20AA007XB02
1HJH20AA007XB01
1HJM21AA002YB01
1HJM21CP201
1HJM21AA002XB02
1HJM21AA002XB01
1HJM21AA101YQ01
1HJM21AA101XQ01
1HJM21CP101
1HJM21AA003YB01
1HJM21AA003XB02
1HJM21AA003XB01
1HJH21CF201
1HJH21CP101
1HJH21AA101YQ01
1HJH21AA101XQ01
1HJH21AA002YB01
1HJH21AA002XB02
1HJH21AA002XB01
1HJA21AA003YB01
1HJA21GT001YB01
1HJA21GT001XB01
1HJA21CG107
1HJA21CG108
1HJA21AA001YB01
1HJA21AA001YB02
1HJA21CG103
1HJA21CG101
1HJA21CG102
1HJM22AA002YB01
1HJM22CP201
1HJM22AA002XB02
1HJM22AA002XB01
1HJM22AA101YQ01
1HJM22AA101XQ01
1HJM22CP101
1HJM22AA003YB01
1HJM22AA003XB02
1HJM22AA003XB01
1HJH22CF201
1HJH22CP101
1HJH22AA101YQ01
1HJH22AA101XQ01
1HJH22AA002YB01
1HJH22AA002XB02
1HJH22AA002XB01
1HJA22AA003YB01
1HJA22GT001YB01
1HJA22GT001XB01
1HJA22CG107
1HJA22CG108
1HJA22AA001YB01
1HJA22AA001YB02
1HJA22CG103
1HJA22CG101
1HJA22CG102
1HJM23AA002YB01
1HJM23CP201
1HJM23AA002XB02
1HJM23AA002XB01
FUEL OIL RETURN FLOW

FUEL OIL RETURN TEMPERATURE NOT LOW
ATOMIZING STEAM SUPPLY HDR PRESS NOT LOW
INSTR AIR SUPPLY HDR PRESS NOT LOW
FUEL OIL SUPPLY HDR SAFETY SHUT OFF VALVE OP/CLS
FUEL OIL SUPPLY HDR SAFETY SHUT OFF VALVE CLOSED
FUEL OIL SUPPLY HDR SAFETY SHUT OFF VALVE OPEN
FUEL OIL SUPPLY HDR PRESS NOT LOW
FUEL OIL SUPPLY HDR CIRCULATING VALVE OP/CLS
FUEL OIL SUPPLY HDR CIRCULATING VALVE CLOSED
FUEL OIL SUPPLY HDR CIRCULATING VALVE OPEN
ATOMIZING STEAM TO BURNER A SHUTOFF VALVE OP/CLS
ATOMIZING STEAM TO BURNER A PRESS
ATOMIZING STEAM TO BURNER A SHUTOFF VALVE CLOSED
ATOMIZING STEAM TO BURNER A SHUTOFF VALVE OPEN
ATOMIZING STEAM TO BURNER A CONTROL VALVE I/P
ATOMIZING STEAM TO BURNER A CONTROL VALVE POS
ATOMIZING STEAM TO BURNER A PRESS NOT LOW
SCAVENGING STEAM TO BURNER A SHUTOFF OPEN/CLOSE
SCAVENGING STEAM TO BURNER A SHUTOFF VALVE CLOSED
SCAVENGING STEAM TO BURNER A SHUTOFF VALVE OPEN
BURNER A FUEL OIL FLOW
BURNER A FUEL OIL PRESS NOT LOW
BURNER A FUEL OIL CONTROL VALVE I/P
BURNER A FUEL OIL CONTROL VALVE POS
BURNER A FUEL OIL SAFETY SHUTOFF VALVE OPEN/CLOSE
BURNER A FUEL OIL SAFETY SHUTOFF VALVE CLOSED
BURNER A FUEL OIL SAFETY SHUTOFF VALVE OPEN
BURNER A HEEI ACTUATOR INSERT/RETRACT
BURNER A HEEI IGNITION START
BURNER A HEEI CURRENT PROVEN
BURNER A HEEI IGNITOR INSERTED
BURNER A HEEI IGNITOR RETRACTED
BURNER A OIL GUN ACTUATOR INSERT COMM
BURNER A OIL GUN ACTUATOR RETRACT COMM
BURNER A COUPLED
BURNER A OIL GUN INSERTED
BURNER A OIL GUN RETRACTED
ATOMIZING STEAM TO BURNER B SHUTOFF VALVE OPEN/CLOSE
ATOMIZING STEAM TO BURNER B PRESS
ATOMIZING STEAM TO BURNER B SHUTOFF VALVE CLOSED
ATOMIZING STEAM TO BURNER B SHUTOFF VALVE OPEN
ATOMIZING STEAM TO BURNER B CONTROL VALVE I/P
ATOMIZING STEAM TO BURNER B CONTROL VALVE POS
ATOMIZING STEAM TO BURNER B PRESS NOT LOW
SCAVENGING STEAM TO BURNER B SHUTOFF VALVE OPEN/CLOSE
SCAVENGING STEAM TO BURNER B SHUTOFF VALVE CLOSED
SCAVENGING STEAM TO BURNER B SHUTOFF VALVE OPEN
BURNER B FUEL OIL FLOW
BURNER B FUEL OIL PRESS NOT LOW
BURNER B FUEL OIL CONTROL VALVE I/P
BURNER B FUEL OIL CONTROL VALVE POS
BURNER B FUEL OIL SAFETY SHUTOFF VALVE OPEN/CLOSE
BURNER B FUEL OIL SAFETY SHUTOFF VALVE CLOSED
BURNER B FUEL OIL SAFETY SHUTOFF VALVE OPEN
BURNER B HEEI ACTUATOR INSERT/RETRACT
BURNER B HEEI IGNITION START
BURNER B HEEI CURRENT PROVEN
BURNER B HEEI IGNITOR INSERTED
BURNER B HEEI IGNITOR RETRACTED
BURNER B OIL GUN ACTUATOR INSERT COMM
BURNER B OIL GUN ACTUATOR RETRACT COMM
BURNER B COUPLED
BURNER B OIL GUN INSERTED
BURNER B OIL GUN RETRACTED
ATOMIZING STEAM TO BURNER C SHUTOFF VALVE OPEN/CLOSE
ATOMIZING STEAM TO BURNER C PRESS
ATOMIZING STEAM TO BURNER C SHUTOFF VALVE CLOSED
ATOMIZING STEAM TO BURNER C SHUTOFF VALVE OPEN
XMTR
TS
PS
PS
HS
GS
GS
PS
PS
PS
HS
GS
GS
HS
XMTR
GS
GS
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
XMTR
GS
GS
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
XMTR
GS
GS
0
5
0.083
0.083
27,000
107
0.69
0.69
kg/h
C
MPa
MPa
0.172
0.172
0.083
1.89
1.89
0.69
MPa
MPa
MPa
1.2 MPa
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
0.083
1.2 MPa
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
0.083
1.2 MPa
20
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
AI
DI
DI
DI
DO
DI
DI
DI
DI
DI
DO
DI
DI
DO
AI
DI
DI
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DI
DI
DI
DI
DI
DO
AI
DI
DI
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DI
DI
DI
DI
DI
DO
AI
DI
DI
FW Document No.:
BY
LXF
GKY
CHK'D
CHZ
APPR.
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
90
0.3
0.3
90
0.3
0.3
1.2
0.8
0.3
1.2
0.8
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
***
12703
12703
12703
12703
12703
12703
12703
12702
12703
12705
12705
12705
12714
***
12714
12714
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12714
***
12714
12714
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12714
***
12714
12714
REMARKS
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
CONTROL SYS
SIGNAL TYPE
PWRSRC
MIN
4
UNIT
SIGNAL RANGE
PROCESS UNIT
MAX
MIN
SERVICE DESCRIPTION
DEVICE TYPE
MEASURING RANGE
MAX
FOSTER WHEELER ENERGY MANAGEMENT

(SHANGHAI) COMPANY LIMITED
TAG NUMBER
REV. B
DATE: 2010-12-31
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
1/4
I/O LIST
1HJM23AA101YQ01
1HJM23AA101XQ01
1HJM23CP101
1HJM23AA003YB01
1HJM23AA003XB02
1HJM23AA003XB01
1HJH23CF201
1HJH23CP101
1HJH23AA101YQ01
1HJH23AA101XQ01
1HJH23AA002YB01
1HJH23AA002XB02
1HJH23AA002XB01
1HJA23AA003YB01
1HJA23GT001YB01
1HJA23GT001XB01
1HJA23CG107
1HJA23CG108
1HJA23AA001YB01
1HJA23AA001YB02
1HJA23CG103
1HJA23CG101
1HJA23CG102
1HJM24AA002YB01
1HJM24CP201
1HJM24AA002XB02
1HJM24AA002XB01
1HJM24AA101YQ01
1HJM24AA101XQ01
1HJM24CP101
1HJM24AA003YB01
1HJM24AA003XB02
1HJM24AA003XB01
1HJH24CF201
1HJH24CP101
1HJH24AA101YQ01
1HJH24AA101XQ01
1HJH24AA002YB01
1HJH24AA002XB02
1HJH24AA002XB01
1HJA24AA003YB01
1HJA24GT001YB01
1HJA24GT001XB01
1HJA24CG107
1HJA24CG108
1HJA24AA001YB01
1HJA24AA001YB02
1HJA24CG103
1HJA24CG101XB02
1HJA24CG102XB01
1HJH20AA008YB01
1HJH20AA008XB02
1HJH20AA008XB01
1HJA21CB101
1HJA22CB101
1HJA23CB101
1HJA24CB101
1HJA21AA002YB01
1HJA21AA002YB02
1HJA21CG106
1HJA21CG104
1HJA21CG105
1HJA22AA002YB01
1HJA22AA002YB02
1HJA22CG106
1HJA22CG104
1HJA22CG105
1HJA23AA002YB01
1HJA23AA002YB02
1HJA23CG106
1HJA23CG104
1HJA23CG105
ATOMIZING STEAM TO BURNER C CONTROL VALVE I/P

ATOMIZING STEAM TO BURNER C CONTROL VALVE POS
ATOMIZING STEAM TO BURNER C PRESS NOT LOW
SCAVENGING STEAM TO BURNER C SHUTOFF VALVE OPEN/CLOSE
SCAVENGING STEAM TO BURNER C SHUTOFF VALVE CLOSED
SCAVENGING STEAM TO BURNER C SHUTOFF VALVE OPEN
BURNER C FUEL OIL FLOW
BURNER C FUEL OIL PRESS NOT LOW
BURNER C FUEL OIL CONTROL VALVE I/P
BURNER C FUEL OIL CONTROL VALVE POS
BURNER C FUEL OIL SAFETY SHUTOFF VALVE OPEN/CLOSE
BURNER C FUEL OIL SAFETY SHUTOFF VALVE CLOSED
BURNER C FUEL OIL SAFETY SHUTOFF VALVE OPEN
BURNER C HEEI ACTUATOR INSERT/RETRACT
BURNER C HEEI IGNITION START
BURNER C HEEI CURRENT PROVEN
BURNER C HEEI IGNITOR INSERTED
BURNER C HEEI IGNITOR RETRACTED
BURNER C OIL GUN ACTUATOR INSERT COMM
BURNER C OIL GUN ACTUATOR RETRACT COMM
BURNER C COUPLED
BURNER C OIL GUN INSERTED
BURNER C OIL GUN RETRACTED
ATOMIZING STEAM TO BURNER D SHUTOFF VALVE OPEN/CLOSE
ATOMIZING STEAM TO BURNER D PRESS
ATOMIZING STEAM TO BURNER D SHUTOFF VALVE CLOSED
ATOMIZING STEAM TO BURNER D SHUTOFF VALVE OPEN
ATOMIZING STEAM TO BURNER D CONTROL VALVE I/P
ATOMIZING STEAM TO BURNER D CONTROL VALVE POS
ATOMIZING STEAM TO BURNER D PRESS NOT LOW
SCAVENGING STEAM TO BURNER D SHUTOFF VALVE OPEN/CLOSE
SCAVENGING STEAM TO BURNER D SHUTOFF VALVE CLOSED
SCAVENGING STEAM TO BURNER D SHUTOFF VALVE OPEN
BURNER D FUEL OIL FLOW
BURNER D FUEL OIL PRESS NOT LOW
BURNER D FUEL OIL CONTROL VALVE I/P
BURNER D FUEL OIL CONTROL VALVE POS
BURNER D FUEL OIL SAFETY SHUTOFF VALVE OPEN/CLOSE
BURNER D FUEL OIL SAFETY SHUTOFF VALVE CLOSED
BURNER D FUEL OIL SAFETY SHUTOFF VALVE OPEN
BURNER D HEEI ACTUATOR INSERT/RETRACT
BURNER D HEEI IGNITION START
BURNER D HEEI CURRENT PROVEN
BURNER D HEEI IGNITOR INSERTED
BURNER D HEEI IGNITOR RETRACTED
BURNER D OIL GUN ACTUATOR INSERT COMM
BURNER D OIL GUN ACTUATOR RETRACT COMM
BURNER D COUPLED
BURNER D OIL GUN INSERTED
BURNER D OIL GUN RETRACTED
FUEL OIL SUPPLY HDR RECIRCULATING VALVE OPEN/CLOSE
FUEL OIL SUPPLY HDR RECIRCULATING VALVE CLOSED
FUEL OIL SUPPLY HDR RECIRCULATING VALVE OPEN
BURNER A SCANNER - FLAME DETECTED
BURNER B SCANNER - FLAME DETECTED
BURNER C SCANNER - FLAME DETECTED
BURNER D SCANNER - FLAME DETECTED
PILOT BURNER A OIL GUN ACTUATOR INSERT COMM
PILOT BURNER A OIL GUN ACTUATOR RETRACT COMM
PILOT BURNER A COUPLED
PILOT BURNER A OIL GUN INSERTED
PILOT BURNER A OIL GUN RETRACTED
PILOT BURNER B OIL GUN ACTUATOR INSERT COMM
PILOT BURNER B OIL GUN ACTUATOR RETRACT COMM
PILOT BURNER B COUPLED
PILOT BURNER B OIL GUN INSERTED
PILOT BURNER B OIL GUN RETRACTED
PILOT BURNER C OIL GUN ACTUATOR INSERT COMM
PILOT BURNER C OIL GUN ACTUATOR RETRACT COMM
PILOT BURNER C COUPLED
PILOT BURNER C OIL GUN INSERTED
PILOT BURNER C OIL GUN RETRACTED
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
XMTR
GS
GS
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
GS
GS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
GS
GS
GS
HS
HS
GS
GS
GS
HS
HS
GS
GS
GS
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
1.2 MPa
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
0.083
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DI
DI
DI
DI
DI
DO
AI
DI
DI
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DO
DO
DI
DI
DI
DO
DI
DI
DI
DI
DI
DI
DO
DO
DI
DI
DI
DO
DO
DI
DI
DI
DO
DO
DI
DI
DI
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12714
***
12714
12714
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12704
12704
12704
12710
12710
12710
12710
12718
12718
12709
12718
12718
12718
12718
12709
12718
12718
12718
12718
12709
12718
12718
REMARKS
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
SIGNAL TYPE
PWRSRC
UNIT
MIN
4
4
0.083
MAX
SIGNAL RANGE
PROCESS UNIT
MAX
SERVICE DESCRIPTION
MIN
TAG NUMBER
DEVICE TYPE
MEASURING RANGE
CONTROL SYS


REV. B
DATE: 2010-12-31
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
FW Document No.:
BY
LXF
CHK'D
GKY
APPR.
CHZ
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
2/4
I/O LIST
1HJA24AA002YB01
1HJA24AA002YB02
1HJA24CG106
1HJA24CG104
1HJA24CG105
1HJH30CF201
1HJH30CT101
1HJH30AA002YB01
1HJH30AA002XB02
1HJH30AA002XB01
1HJH30AA003YB01
1HJH30AA003XB02
1HJH30AA003XB01
1HJH30CP101
1HJH30AA004YB01
1HJH30AA004XB02
1HJH30AA004XB01
1HJH31CP101
1HJH31AA002YB01
1HJH31AA002XB02
1HJH31AA002XB01
1HJH32CP101
1HJH32AA002YB01
1HJH32AA002XB02
1HJH32AA002XB01
1HJH33CP101
1HJH33AA002YB01
1HJH33AA002XB02
1HJH33AA002XB01
1HJH34CP101
1HJH34AA002YB01
1HJH34AA002XB02
1HJH34AA002XB01
1HJM31AA002YB01
1HJM31CP101
1HJM31AA002XB02
1HJM31AA002XB01
1HJS21AA003YB01
1HJS21AA003XB02
1HJS21AA003XB01
1HJM31AA003YB01
1HJM31AA003XB02
1HJM31AA003XB01
1HJS21AA002YB01
1HJS21AA002XB02
1HJS21AA002XB01
1HJM32AA002YB01
1HJM32CP101
1HJM32AA002XB02
1HJM32AA002XB01
1HJS22AA003YB01
1HJS22AA003XB02
1HJS22AA003XB01
1HJM32AA003YB01
1HJM32AA003XB02
1HJM32AA003XB01
1HJS22AA002YB01
1HJS22AA002XB02
1HJS22AA002XB01
1HJM33AA002YB01
1HJM33CP101
1HJM33AA002XB02
1HJM33AA002XB01
1HJS23AA003YB01
1HJS23AA003XB02
1HJS23AA003XB01
1HJM33AA003YB01
1HJM33AA003XB02
1HJM33AA003XB01
1HJS23AA002YB01
1HJS23AA002XB02
1HJS23AA002XB01
PILOT BURNER D OIL GUN ACTUATOR INSERT COMM

PILOT BURNER D OIL GUN ACTUATOR RETRACT COMM
PILOT BURNER D COUPLED
PILOT BURNER D OIL GUN INSERTED
PILOT BURNER D OIL GUN RETRACTED
PILOT FUEL OIL RETURN FLOW
PILOT FUEL OIL RETURN TEMPERATURE NOT LOW
PILOT FUEL OIL SUPPLY HDR SHUT OFF VALVE OP/CLS
PILOT FUEL OIL SUPPLY HDR SAFETY SHUT OFF VALVE CLOSED
PILOT FUEL OIL SUPPLY HDR SAFETY SHUT OFF VALVE OPEN
PILOT FUEL OIL SUPPLY HDR CIRCULATING VALVE OP/CLS
PILOT FUEL OIL SUPPLY HDR CIRCULATING VALVE CLOSED
PILOT FUEL OIL SUPPLY HDR CIRCULATING VALVE OPEN
PILOT FUEL OIL SUPPLY HDR PRESS NOT LOW
PILOT FUEL OIL SUPPLY HDR RECIRCULATING VALVE OP/CLS
PILOT FUEL OIL SUPPLY HDR RECIRCULATING VALVE CLOSED
PILOT FUEL OIL SUPPLY HDR RECIRCULATINGF VALVE OPEN
PILOT BURNER A FUEL OIL PRESS NOT LOW
PILOT BURNER A FUEL OIL SAFETY SHUTOFF VALVE OP/CLS
PILOT BURNER A FUEL OIL SAFETY SHUTOFF VALVE CLOSED
PILOT BURNER A FUEL OIL SAFETY SHUTOFF VALVE OPEN
PILOT BURNER B FUEL OIL PRESS NOT LOW
PILOT BURNER B FUEL OIL SAFETY SHUTOFF VALVE OP/CLS
PILOT BURNER B FUEL OIL SAFETY SHUTOFF VALVE CLOSED
PILOT BURNER B FUEL OIL SAFETY SHUTOFF VALVE OPEN
PILOT BURNER C FUEL OIL PRESS NOT LOW
PILOT BURNER C FUEL OIL SAFETY SHUTOFF VALVE OP/CLS
PILOT BURNER C FUEL OIL SAFETY SHUTOFF VALVE CLOSED
PILOT BURNER C FUEL OIL SAFETY SHUTOFF VALVE OPEN
PILOT BURNER D FUEL OIL PRESS NOT LOW
PILOT BURNER D FUEL OIL SAFETY SHUTOFF VALVE OP/CLS
PILOT BURNER D FUEL OIL SAFETY SHUTOFF VALVE CLOSED
PILOT BURNER D FUEL OIL SAFETY SHUTOFF VALVE OPEN
IGNITOR ATOMIZING STEAM TO PILOT BURNER A SHUTOFF VALVE OPEN/CLOSE
PILOT BURNER A ATOMIZING STEAM PRESS NOT LOW
IGNITOR ATOMIZING STEAM TO PILOT BURNER A SHUTOFF VALVE CLOSED
IGNITOR ATOMIZING STEAM TO PILOT BURNER A SHUTOFF VALVE OPEN
PURGE AIR TO PILOT A SHUTOFF VALVE OP/CLS
PURGE AIR TO PILOT A SHUTOFF VALVE CLOSED
PURGE AIR TO PILOT A SHUTOFF VALVE OPEN
IGNITOR SCAVENGING STEAM TO PILOT BURNER A SHUTOFF VALVE OPEN/CLOSE
IGNITOR SCAVENGING STEAM TO PILOT BURNER A SHUTOFF VALVE CLOSED
IGNITOR SCAVENGING STEAM TO PILOT BURNER A SHUTOFF VALVE OPEN
PURGE AIR TO BURNER A SHUTOFF VALVE OPEN/CLOSE
PURGE AIR TO BURNER A SHUTOFF VALVE CLOSED
PURGE AIR TO BURNER A SHUTOFF VALVE OPEN
IGNITOR ATOMIZING STEAM TO PILOT BURNER B SHUTOFF VALVE OPEN/CLOSE
PILOT BURNER B ATOMIZING STEAM PRESS NOT LOW
IGNITOR ATOMIZING STEAM TO PILOT BURNER B SHUTOFF VALVE CLOSED
IGNITOR ATOMIZING STEAM TO PILOT BURNER B SHUTOFF VALVE OPEN
PURGE AIR TO PILOT B SHUTOFF VALVE OP/CLS
PURGE AIR TO PILOT B SHUTOFF VALVE CLOSED
PURGE AIR TO PILOT B SHUTOFF VALVE OPEN
IGNITOR SCAVENGING STEAM TO PILOT BURNER B SHUTOFF VALVE OPEN/CLOSE
IGNITOR SCAVENGING STEAM TO PILOT BURNER B SHUTOFF VALVE CLOSED
IGNITOR SCAVENGING STEAM TO PILOT BURNER B SHUTOFF VALVE OPEN
PURGE AIR TO BURNER B SHUTOFF VALVE OPEN/CLOSE
PURGE AIR TO BURNER B SHUTOFF VALVE CLOSED
PURGE AIR TO BURNER B SHUTOFF VALVE OPEN
IGNITOR ATOMIZING STEAM TO PILOT BURNER C SHUTOFF VALVE OPEN/CLOSE
PILOT BURNER C ATOMIZING STEAM PRESS NOT LOW
IGNITOR ATOMIZING STEAM TO PILOT BURNER C SHUTOFF VALVE CLOSED
IGNITOR ATOMIZING STEAM TO PILOT BURNER C SHUTOFF VALVE OPEN
PURGE AIR TO PILOT C SHUTOFF VALVE OP/CLS
PURGE AIR TO PILOT C SHUTOFF VALVE CLOSED
PURGE AIR TO PILOT C SHUTOFF VALVE OPEN
IGNITOR SCAVENGING STEAM TO PILOT BURNER C SHUTOFF VALVE OPEN/CLOSE
IGNITOR SCAVENGING STEAM TO PILOT BURNER C SHUTOFF VALVE CLOSED
IGNITOR SCAVENGING STEAM TO PILOT BURNER C SHUTOFF VALVE OPEN
PURGE AIR TO BURNER C SHUTOFF VALVE OPEN/CLOSE
PURGE AIR TO BURNER C SHUTOFF VALVE CLOSED
PURGE AIR TO BURNER C SHUTOFF VALVE OPEN
HS
HS
GS
GS
GS
XMTR
TS
HS
GS
GS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
0
5
2,500 kg/h
107 C
0.172
1.89
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
20
mA
DO
DO
DI
DI
DI
AI
AI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
BMS
BMS
BMS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
90
90
0.8
0.8
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
12718
12718
12709
12718
12718
***
12703
12706
12706
12706
12708
12708
12708
12702
12707
12707
12707
12710
12719
12719
12719
12710
12719
12719
12719
12710
12719
12719
12719
12710
12719
12719
12719
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
REMARKS
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
SIGNAL TYPE
PWRSRC
UNIT
MIN
MAX
SIGNAL RANGE
PROCESS UNIT
MAX
SERVICE DESCRIPTION
MIN
TAG NUMBER
DEVICE TYPE
MEASURING RANGE
CONTROL SYS


REV. B
DATE: 2010-12-31
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
FW Document No.:
BY
LXF
CHK'D
GKY
APPR.
CHZ
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
3/4
I/O LIST
IGNITOR ATOMIZING STEAM TO PILOT BURNER D SHUTOFF VALVE OPEN/CLOSE

PILOT BURNER D ATOMIZING STEAM PRESS NOT LOW
IGNITOR ATOMIZING STEAM TO PILOT BURNER D SHUTOFF VALVE CLOSED
IGNITOR ATOMIZING STEAM TO PILOT BURNER D SHUTOFF VALVE OPEN
PURGE AIR TO PILOT D SHUTOFF VALVE OP/CLS
PURGE AIR TO PILOT D SHUTOFF VALVE CLOSED
PURGE AIR TO PILOT D SHUTOFF VALVE OPEN
IGNITOR SCAVENGING STEAM TO PILOT BURNER D SHUTOFF VALVE OPEN/CLOSE
IGNITOR SCAVENGING STEAM TO PILOT BURNER D SHUTOFF VALVE CLOSED
IGNITOR SCAVENGING STEAM TO PILOT BURNER D SHUTOFF VALVE OPEN
PURGE AIR TO BURNER D SHUTOFF VALVE OPEN/CLOSE
PURGE AIR TO BURNER D SHUTOFF VALVE CLOSED
PURGE AIR TO BURNER D SHUTOFF VALVE OPEN
MFT TO MAIN LCP
MFT TO BURNER A LCP
MFT TO BURNER B LCP
MFT TO BURNER C LCP
MFT TO BURNER D LCP
BURNER A READY FOR START
BURNER A IN SERVICE
BURNER A IN SCAVENGING
BURNER A START FAILURE
BURNER A FLAME ON
START BURNER A FROM LCP
STOP BURNER A FROM LCP
START BURNER A SCAVENGING FROM LCP
BURNER A REMOTE CONTROL MODE
BURNER B READY FOR START
BURNER B IN SERVICE
BURNER B IN SCAVENGING
BURNER B START FAILURE
BURNER B FLAME ON
START BURNER B FROM LCP
STOP BURNER B FROM LCP
START BURNER B SCAVENGING FROM LCP
BURNER B REMOTE CONTROL MODE
BURNER C READY FOR START
BURNER C IN SERVICE
BURNER C IN SCAVENGING
BURNER C START FAILURE
BURNER C FLAME ON
START BURNER C FROM LCP
STOP BURNER C FROM LCP
START BURNER C SCAVENGING FROM LCP
BURNER C REMOTE CONTROL MODE
BURNER D READY FOR START
BURNER D IN SERVICE
BURNER D IN SCAVENGING
BURNER D START FAILURE
BURNER D FLAME ON
START BURNER D FROM LCP
STOP BURNER D FROM LCP
START BURNER D SCAVENGING FROM LCP
BURNER D REMOTE CONTROL MODE
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
MPa
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO
DO
DO
DI
DI
DI
DI
DO
DO
DO
DO
DO
DI
DI
DI
DI
DO
DO
DO
DO
DO
DI
DI
DI
DI
DO
DO
DO
DO
DO
DI
DI
DI
DI
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
DCS
DCS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
0.3
0.3
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
***
***
***
***
***
12709
12710
12712
12710
12710
12710
12710
12712
12710
12709
12710
12712
12710
12710
12710
12710
12712
12710
12709
12710
12712
12710
12710
12710
12710
12712
12710
12709
12710
12712
12710
12710
12710
12710
12712
12710
REMARKS
HARDWARE,NC
HARDWARE,NC
HARDWARE,NC
HARDWARE,NC
HARDWARE,NC
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
SIGNAL TYPE
PWRSRC
UNIT
MAX
0.69
SIGNAL RANGE
MIN
0.083
PROCESS UNIT
MAX
1HJM34AA002YB01
1HJM34CP101
1HJM34AA002XB02
1HJM34AA002XB01
1HJS24AA003YB01
1HJS24AA003XB02
1HJS24AA003XB01
1HJM34AA003YB01
1HJM34AA003XB02
1HJM34AA003XB01
1HJS24AA002YB01
1HJS24AA002XB02
1HJS24AA002XB01
1HJH20GH001YB01
1HJH21GH001YB06
1HJH22GH001YB06
1HJH23GH001YB06
1HJH24GH001YB06
1HJH21GH001YB01
1HJH21GH001YB02
1HJH21GH001YB03
1HJH21GH001YB04
1HJH21GH001YB05
1HJH21GH001XB01
1HJH21GH001XB02
1HJH21GH001XB03
1HJH21GH001XB04
1HJH22GH001YB01
1HJH22GH001YB02
1HJH22GH001YB03
1HJH22GH001YB04
1HJH22GH001YB05
1HJH22GH001XB01
1HJH22GH001XB02
1HJH22GH001XB03
1HJH22GH001XB04
1HJH23GH001YB01
1HJH23GH001YB02
1HJH23GH001YB03
1HJH23GH001YB04
1HJH23GH001YB05
1HJH23GH001XB01
1HJH23GH001XB02
1HJH23GH001XB03
1HJH23GH001XB04
1HJH24GH001YB01
1HJH24GH001YB02
1HJH24GH001YB03
1HJH24GH001YB04
1HJH24GH001YB05
1HJH24GH001XB01
1HJH24GH001XB02
1HJH24GH001XB03
1HJH24GH001XB04
SERVICE DESCRIPTION
MIN
TAG NUMBER
DEVICE TYPE
MEASURING RANGE
CONTROL SYS


REV. B
DATE: 2010-12-31
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
FW Document No.:
BY
LXF
CHK'D
GKY
APPR.
CHZ
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
NOTE1:THIS I/O LIST IS FOR BOILER 1.FOR BOILER 2,ALL ARE SAME EXCEPT THAT THE INITIAL LETTER WILL BE "2".
NOTE2:*** MEANS TAGS BELONG TO LOGIC/SAMA DRAWINGS OF DCS OR OTHER SYSTEMS.
4/4
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X-02
WIRETYPE
0
2
N
1
0
1
L
1
0
1
QF001
0
1
HX-01
H
5
0
0
220VACBREAKER
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
POWERON
ACSupply
230VAC
:
Hot
Neutral :
K
A
1
0
1
13
13
HX2
3
8 238 S
B102 239
HX-239
13
HX-241
14
WIRETYPE
1HJH21GH001YB06
MFT
H
1
0
0
400
10
S
T
O
PB
U
RNERA
HX2
4
0 240 S
B103 241
14
12
K
A
2
2
4
S
A
1
0
1
K
A
1
0
4
401
13
14
LOCAL/REMOTESWTICH
K
A
1
0
4
S
T
A
R
TB
U
R
N
E
RASCAVENGING
HX2
4
2 242 S
B104 243
10
HX-243
K
A
2
1
8
8
12
K
A
1
0
4
1
H
2
0
0
402
1HJH21GH001XB04
REMOTEMODE
H
3
0
0
403
LOCALMODE
K
A
2
1
7
5
H
X
1
2
H
X
1
3
13
H
X
1
5
15
H
X
2
4
24
H
X
2
6
26
H
1
0
1
1HJH21AA002XB01
BURNERAFUELOILSAFETYSHUTOFFVALVEOPEN
K
A
2
1
7
6
10
H
X
1
4
H
1
0
2
1HJH21AA002XB02
BURNERAFUELOILSAFETYSHUTOFFVALVECLOSED
K
A
2
1
7
7
11
H
X
2
3
H
1
0
3
1HJM21AA003XB01
SCAVENGINGSTEAMTOBURNERASHUTOFFVALVEOPEN
K
A
2
1
7
8
12
H
X
2
5
K
A
2
1
8
5
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
14
K
A
1
0
3
K
A
1
0
3
S
T
A
R
TB
URNERA
(BR)
BLUE
K
A
1
0
2
H
X
2
5
3 253
H
X
2
5
2
BROWN
H
1
0
4
1HJM21AA003XB02
SCAVENGINGSTEAMTOBURNERASHUTOFFVALVECLOSED
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
WIRECOLOUR
L
1
0
1
N
1
0
1
WIRETYPE
DCSupply
24VDC
H
X
4
7
H
X
4
6
47
H
1
0
7
1HJM21AA002XB01
ATOMIZINGSTEAMTOBURNERASHUTOFFVALVEOPEN
K
A
2
1
8
6
H
X
4
9
49
H
1
0
8
1HJM21AA002XB02
ATOMIZINGSTEAMTOBURNERASHUTOFFVALVECLOSED
K
A
2
1
8
11
H
X
5
8
H
X
5
9
59
H
X
6
1
61
H
X
7
0
70
H
X
7
2
72
H
X
9
1
91
H
X
9
3
93
H
1
0
9
1HJH31AA002XB01
PILOTBURNERAFUELOILSAFETYSHUTOFFVALVEOPEN
K
A
2
1
9
5
H
X
6
0
H
1
1
0
1HJH31AA002XB02
PILOTBURNERAFUELOILSAFETYSHUTOFFVALVECLOSED
K
A
2
1
9
6
10
H
X
6
9
H
1
1
1
1HJM31AA003XB01
SCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVEOPEN
K
A
2
1
9
7
11
H
X
7
1
H
1
1
2
1HJM31AA003XB02
SCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVECLOSED
K
A
2
1
9
8
12
H
X
9
0
H
1
1
5
1HJM31AA002XB01
ATOMIZINGAIRTOPILOTBURNERASHUTOFFVALVEOPEN
K
A
2
2
0
5
H
X
9
2
K
A
2
2
0
6
Ground
ACSupply
230VAC
:
Hot
Neutral :
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
10
H
X
4
8
Positive :
Negative :
10
H
1
1
6
1HJM31AA002XB02
ATOMIZINGAIRTOPILOTBURNERASHUTOFFVALVECLOSED
WIRETYPE
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
L
1
0
1
N
1
0
1
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
WIRETYPE
H
X
1
0
2
H
X
1
0
1
102
H
1
1
7
1HJS21AA002XB01
PURGEAIRTOBURNERASHUTOFFVALVEOPEN
K
A
2
2
0
7
DCSupply
24VDC
H
X
1
0
4
104
H
1
1
8
Positive :
Negative :
Ground
11
H
X
1
0
3
WIRECOLOUR
1HJS21AA002XB02
PURGEAIRTOBURNERASHUTOFFVALVECLOSED
ACSupply
230VAC
:
Hot
Neutral :
K
A
2
2
0
8
H
X
1
1
3
113
H
1
1
9
1HJS21AA003XB01
PURGEAIRTOPILOTBURNERASHUTOFFVALVEOPEN
K
A
2
2
1
9
H
X
1
1
4
H
X
1
1
5
115
H
X
1
2
6
126
H
X
1
2
8
128
H
X
1
4
9
149
H
X
1
4
7
147
H
X
1
5
1
151
H
X
1
5
3
153
H
1
2
0
1HJS21AA003XB02
PURGEAIRTOPILOTBURNERASHUTOFFVALVECLOSED
K
A
2
2
1
6
10
H
X
1
2
5
H
1
2
1
1HJA21CG101
BURNERAOILGUNINSERTED
K
A
2
2
1
7
11
H
X
1
2
7
H
1
2
2
1HJA21CG102
BURNERAOILGUNRETRACTED
K
A
2
2
1
8
12
H
X
1
4
8
H
1
2
4
1HJA21CG104
PILOTBURNERAOILGUNINSERTED
K
A
2
2
2
5
H
X
1
4
6
H
1
2
5
1HJA21CG105
PILOTBURNERAOILGUNRETRACTED
K
A
2
2
2
6
10
H
X
1
5
0
H
1
2
7
1HJA21CG107
BURNERAHEEIIGNITORINSERTED
K
A
2
2
2
7
11
H
X
1
5
2
K
A
2
2
2
8
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
12
H
X
1
1
2
BROWN
12
H
1
2
8
1HJA21CG108
BURNERAHEEIIGNITORRETRACTED
WIRETYPE
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
H
X
2
9
0 H
X
2
9
1
291
H
1
2
9
N
1
0
1
L
1
0
1
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
1HJH21GH001YB05
BURNERAFLAMEON
K
A
2
2
3
5
DCSupply
24VDC
H
X
2
8
2 H
X
2
8
3
283
H
1
3
0
1HJH21GH001YB03
BURNERASCAVENGING
K
A
2
2
3
6
10
H
X
2
8
4 H
X
2
8
5
285
H
1
3
1
287
H
1
3
2
1HJH21GH001YB02
BURNERAINSERVICE
K
A
2
2
3
12
H
X
2
8
8 H
X
2
8
9
289
H
1
3
3
1HJH21GH001YB01
BURNERAREADYTOSTART
K
A
2
2
4
5
H
X
2
5
4 H
X
1
0
A
1
0
1 10 H
X
2
5
5255 K
5
1HJM21AA002YB01
OPENATOMIZINGSTEAMTOBURNERASHUTOFFVALVE
H
X
5
7
12
1HJH31AA002YB01
OPENPILOTBURNERAFUELOILSAFETYSHUTOFFVALVE
H
X
6
8
1HJM31AA003YB01
OPENSCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVE
H
X
2
6
4 H
X
8
8
A
1
0
2 88 H
X
2
6
5265 K
H
X
2
6
8 H
X
2
6
9
H
X
4
5
11
1HJM21AA003YB01
OPENSCAVENGINGSTEAMTOBURNERASHUTOFF
H
X
2
6
2 H
X
6
7
A
1
0
2 67 H
X
2
6
3263 K
H
X
2
2
10
H
X
2
6
0 H
X
5
6
A
1
0
1 56 H
X
2
6
1261 K
8
1HJH21AA002YB01
OPENBURNERAFUELOILSAFETYSHUTOFFVALVE
H
X
2
5
8 H
X
4
4
A
1
0
1 44 H
X
2
5
9259 K
7
H
X
1
1
H
X
2
5
6 H
X
2
1
A
1
0
1 21 H
X
2
5
7257 K
H
X
2
6
6 H
X
2
6
7
H
X
8
9
10
1HJM31AA002YB01
OPENATOMIZINGSTEAMTOPILOTBURNERASHUTOFFVALVE
99
H
X
9
9
110
H
X
1
1
0
H
X
1
0
0
1HJS21AA002YB01
OPENPURGEAIRTOBURNERASHUTOFFVALVE
H
X
1
1
1
1HJS21AA003YB01
OPENPURGEAIRTOPILOTBURNERASHUTOFFVALVE
H
X
2
7
0 H
X
2
7
1
121
H
X
1
2
1
H
X
1
2
2
1HJA21AA001YB01
INSERTBURNERAOILGUNACTUATOR
H
X
2
7
2 H
X
2
7
3
123
H
X
1
2
3
H
X
1
2
4
1HJA21AA001YB02
RETRACTBURNERAOILGUNACTUATOR
H
X
2
7
4 H
X
2
7
5
Positive :
Negative :
Ground
ACSupply
230VAC
:
Hot
Neutral :
WIRETYPE
11
H
X
2
8
6 H
X
2
8
7
WIRECOLOUR
142
H
X
1
4
2
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
1HJH21GH001YB04
BURNERAFAILURE
K
A
2
2
3
7
WIRETYPE
H
X
1
4
3
1HJA21AA002YB01
INSERTPILOTBURNERAOILGUNACTUATOR
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
L10
1
N10
1
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
2
7
6 H
X
2
7
7
H
X
1
4
5
H
X
1
4
4
14
4
WIRETYPE
1HJA21AA002YB02
RETRACTPILOTBURNERAOILGUNACTUATOR
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
H
X
2
7
8 H
X
2
7
9
H
X
1
4
1
H
X
1
4
0
14
0
1HJA21AA003YB01
INSERTBURNERAHEEIACTUATOR
H
X
2
8
0 H
X
2
8
1
28
1
K
A
1
0
3
5
K
A
1
0
5
13
:
Hot
Neutral :
WIRETYPE
K
A
1
0
5
5
15
9
IGNITIONTRANSFORMER
K
A
1
0
5
6
10
S
B
1
0
1
K
A
2
1
7
40
6
13
14
13
14
K
A
2
1
8
K
A
2
1
9
13
14
13
14
K
A
2
2
0
K
A
2
2
1
13
LIGHTSTESTBUTTON
14
K
A
2
2
2
13
14
13
14
K
A
2
2
3
K
A
2
2
4
13
Q
F
0
0
2
1
H
0
0
1
40
8
ILLUMINATIONLAMP
XS
00
1
40
9
230VACPOWEROUTLET
Q
F
0
0
4
1
D
S
W
0
0
1
14
Q
F
0
0
3
1
40
7
H
0
0
1
K
S
0
0
1 E
41
0
HEATER
POWERSUPPLYTRANSFORMER
D
C
Q
F
0
0
5
1
24V
+
30
1
H
X
3
0
1
H
X
3
0
2
32
1
H
X
3
2
1
H
X
3
2
2
OILFLOWELEMENTPOWERSUPPLY(DC24V)
Q
F
0
0
6
1
V-
24V
-
24V
+
V+
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
STARTBURNERAHEEIIGNITION
14
H
X
1
7
0
H
X
1
6
9
(BR)
1HJA21GT001YB01
40
5
ACSupply
230VAC
BROWN
FLAMEDETECTORPOWERSUPPLY(DC24V)
24V
-
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
U
P
P
E
R
01->QF001
02->QF001
10->KA101-9
N101->QF001
L101->QF001
13->H101
15->H102
16->HX176
17->HX177
18->HX178
19->HX179
21->KA101-10
24->H103
26->H104
27->HX180
28->HX181
29->HX182
30->HX183
34->HX184
35->HX185
39->HX186
40->HX187
44->KA101-11
47->H107
49->H108
50->HX188
51->HX189
52->HX190
53->HX191
56->KA101-12
N101->HX68
59->H109
L101->HX69
61->H110
62->HX192
63->HX193
64->HX194
65->HX195
H
X
WIRETYPE
U
N
D
E
R
0
1
0
2
0
3
0
4
0
5
0
6
0
7
0
8
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
4
1
4
2
4
3
4
4
4
5
4
6
4
7
4
8
4
9
5
0
5
1
5
2
5
3
5
4
5
5
5
6
5
7
5
8
5
9
6
0
6
1
6
2
6
3
6
4
6
5
6
6
C
O
N
T
R
O
LP
O
W
E
RS
U
P
PLY
2
3
0
V
A
C
,
1
0
A
,
5
0
H
z
,
S
INGLEPHASE
FROMPOWERSUPPLYDISTRIBUTIONSYSTEM
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
ACSupply
230VAC
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
O
P
E
N1
C
L
O
S
E
D1
1HJH21AA002
BURNERAFUELOILSAFETYSHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
O
P
E
N1
C
L
O
S
E
D1
1HJM21AA003
SCAVENGINGSTEAMTOBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
C
O
M1
N
O1
C
O
M2
N
O2
1HJH21CP101
BURNERAFUELOILPRESSLOW
C
O
M1
N
O1
C
O
M2
N
O2
1HJM21CP101
ATOMIZINGSTEAMTOBURNERAPRESSLOW
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
O
P
E
N1
C
L
O
S
E
D1
1HJM21AA002
ATOMIZINGSTEAMTOBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
O
P
E
N1
C
L
O
S
E
D1
O
P
E
N2
C
L
O
S
E
D2
1HJH31AA002
PILOTBURNERAFUELOILSAFETYSHUTOFFVALVE
:
Hot
Neutral :
WIRETYPE
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
U
P
P
E
R
67->KA102-9
N101->HX57
L101->HX60
70->H111
72->H112
73->HX196
74->HX197
75->HX198
76->HX199
80->HX200
81->HX201
85->HX202
86->HX203
88->KA102-10
91->H115
93->H116
94->HX204
95->HX205
96->HX206
97->HX207
99->HX267
102->H117
104->H118
105->HX208
106->HX209
107->HX210
108->HX211
110->HX269
113->H119
115->H120
116->HX212
117->HX213
118->HX214
119->HX215
121->HX271
123->HX273
N101->HX141
126->H121
L101->HX146
128->H122
129->HX216
130->HX217
131->HX218
132->HX219
U
N
D
E
R
6
7
6
8
6
9
7
0
7
1
7
2
7
3
7
4
7
5
7
6
7
7
7
8
7
9
8
0
8
1
8
2
8
3
8
4
8
5
8
6
8
7
8
8
8
9
9
0
9
1
9
2
9
3
9
4
9
5
9
6
9
7
9
8
9
9
1
0
0
1
0
1
1
0
2
1
0
3
1
0
4
1
0
5
1
0
6
1
0
7
1
0
8
1
0
9
1
1
0
1
1
1
1
1
2
1
1
3
1
1
4
1
1
5
1
1
6
1
1
7
1
1
8
1
1
9
1
2
0
1
2
1
1
2
2
1
2
3
1
2
4
1
2
5
1
2
6
1
2
7
1
2
8
1
2
9
1
3
0
1
3
1
1
3
2
13
14
8
9
2
3
11
12
5
6
WIRETYPE
S
O
L
E
N
O
ID
O
P
E
N1
C
L
O
S
E
D1
1HJM31AA003
SCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVE
O
P
E
N2
ACSupply
230VAC
C
L
O
S
E
D2
1HJH31CP101
PILOTBURNERAFUELOILPRESSLOW
C
O
M1
N
O1
C
O
M2
N
O2
1HJM31CP101
ATOMIZINGSTEAMTOPILOTBURNERAPRESSLOW
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
ID
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
ID
1
2
3
4
7
8
5
6
11
12
9
10
O
P
E
N1
C
L
O
S
E
D1
1HJM31AA002
ATOMIZINGSTEAMTOPILOTBURNERASHUTOFFVALVE
C
L
O
S
E
D2
C
L
O
S
E
D1
1HJS21AA002
PURGEAIRTOBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
S
O
L
E
N
O
ID
O
P
E
N1
C
L
O
S
E
D1
1HJS21AA003
PURGEAIRTOPILOTBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
I
N
S
E
R
TSOLENOID
R
E
T
R
A
C
TSOLENOID
I
N
S
E
R
T
ED1
R
E
T
R
A
C
TED1
I
N
S
E
R
T
ED2
R
E
T
R
A
C
TED2
:
Hot
Neutral :
WIRETYPE
O
P
E
N2
O
P
E
N1
Positive :
Negative :
Ground
C
O
M1
N
O1
C
O
M2
N
O2
13
14
8
9
2
3
11
12
5
6
DCSupply
24VDC
WIRECOLOUR
1HJA21AA001
BURNERAOILGUNACTUATOR
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
UPP
E
R
1
3
6
>
H
X
2
2
0
1
3
7
>
H
X
2
2
1
1
4
0
>
H
X
2
7
9
N
1
0
1
>
H
X
1
24
1
4
2
>
H
X
2
7
5
1
4
4
>
H
X
2
7
7
L
1
0
1
>
H
X
1
27
1
4
7
>
H
1
2
5
1
4
9
>
H
1
2
4
1
5
1
>
H
1
2
7
L
1
0
1
>
H
X
2
52
1
5
3
>
H
1
2
8
1
5
4
>
H
X
2
2
4
1
5
5
>
H
X
2
2
5
1
5
6
>
H
X
2
2
2
1
5
7
>
H
X
2
2
3
1
5
8
>
H
X
2
2
6
1
5
9
>
H
X
2
2
7
1
6
0
>
H
X
2
2
8
1
6
1
>
H
X
2
2
9
1
6
6
>
H
X
2
3
0
1
6
7
>
H
X
2
3
1
1
6
9
>
K
A
1
0
5
-9
1
6
>
H
X
1
6
1
7
>
H
X
1
7
1
8
>
H
X
1
8
1
9
>
H
X
1
9
2
7
>
H
X
2
7
2
8
>
H
X
2
8
2
9
>
H
X
2
9
3
0
>
H
X
3
0
3
4
>
H
X
3
4
3
5
>
H
X
3
5
3
9
>
H
X
3
9
4
0
>
H
X
4
0
5
0
>
H
X
5
0
5
1
>
H
X
5
1
5
2
>
H
X
5
2
5
3
>
H
X
5
3
6
2
>
H
X
6
2
6
3
>
H
X
6
3
6
4
>
H
X
6
4
6
5
>
H
X
6
5
7
3
>
H
X
7
3
7
4
>
H
X
7
4
U
N
D
E
R
1
3
3
1
3
4
1
3
5
1
3
6
1
3
7
1
3
8
1
3
9
1
4
0
1
4
1
1
4
2
1
4
3
1
4
4
1
4
5
1
4
6
1
4
7
1
4
8
1
4
9
1
5
0
1
5
1
1
5
2
1
5
3
1
5
4
1
5
5
1
5
6
1
5
7
1
5
8
1
5
9
1
6
0
1
6
1
1
6
2
1
6
3
1
6
4
1
6
5
1
6
6
1
6
7
1
6
8
1
6
9
1
7
0
1
7
1
1
7
2
1
7
3
1
7
4
1
7
5
1
7
6
1
7
7
1
7
8
1
7
9
1
8
0
1
8
1
1
8
2
1
8
3
1
8
4
1
8
5
1
8
6
1
8
7
1
8
8
1
8
9
1
9
0
1
9
1
1
9
2
1
9
3
1
9
4
1
9
5
1
9
6
1
9
7
WIRETYPE
C
O
M1
N
C1
C
O
M2
N
C2
1HJA21CG103
BURNERACOUPLED
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
:
Hot
Neutral :
I
N
S
E
R
TP
I
L
O
TB
U
R
N
E
RAOILGUNACTUATOR
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
R
E
T
R
A
C
TP
I
L
O
TB
U
R
N
E
RAOILGUNACTUATOR
WIRETYPE
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORRETRACTED1
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORINSERTED1
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORINSERTED1
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORRETRACTED1
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORRETRACTED2
1HJA21AA002
BURNERAHEEIACTUATOR
1HJA21AA003
PILOTOILGUN
INTEGRATEDACTUATOR
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORINSERTED2
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORINSERTED2
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORRETRACTED2
C
O
M1
N
C1
C
O
M2
N
C2
1
2
5
ACSupply
230VAC
I
N
S
E
R
T
/
R
E
T
R
A
C
TP
I
L
O
TBURNERAHEEIACTUATOR
BROWN
1HJA21CG106
PILOTBURNERACOUPLED
1
H
J
A
2
1
G
T
1
0
1
B
U
R
N
E
RAH
E
E
I
1HJH21AA002XB01
B
U
R
N
E
RAF
U
E
LOILSAFETYSHUTOFFVALVEOPEN
1HJH21AA002XB02
B
U
R
N
E
RAF
U
E
LOILSAFETYSHUTOFFVALVECLOSED
1HJM21AA003XB01
S
C
A
V
E
N
G
I
N
GS
T
EAMTOBURNERASHUTOFFVALVEOPEN
1HJM21AA003XB02
S
C
A
V
E
N
G
I
N
GS
T
EAMTOBURNERASHUTOFFVALVECLOSED
1HJH21CP101
B
U
R
N
E
RAF
U
E
LOILPRESSLOW
1HJM21CP101
A
T
O
M
I
Z
I
N
GS
T
E
AMTOBURNERAPRESSLOW
1HJM21AA002XB01
A
T
O
M
I
Z
I
N
GS
T
E
AMTOBURNERASHUTOFFVALVEOPEN
1HJM21AA002XB02
A
T
O
M
I
Z
I
N
GS
T
E
AMTOBURNERASHUTOFFVALVECLOSED
1HJH31AA002XB01
P
I
L
O
TB
U
R
N
E
RAFUELOILSAFETYSHUTOFFVALVEOPEN
1HJH31AA002XB02
P
I
L
O
TB
U
R
N
E
RAFUELOILSAFETYSHUTOFFVALVECLOSED
1HJM31AA003XB01
S
C
A
V
E
N
G
I
N
GS
T
EAMTOPILOTBURNERASHUTOFFVALVEOPEN
TODCS
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
UPP
E
R
7
5
>
H
X
7
5
7
6
>
H
X
7
6
8
0
>
H
X
8
0
8
1
>
H
X
8
1
8
5
>
H
X
8
5
8
6
>
H
X
8
6
9
4
>
H
X
9
4
9
5
>
H
X
9
5
9
6
>
H
X
9
6
9
7
>
H
X
9
7
1
0
5
>
H
X
1
0
5
1
0
6
>
H
X
1
0
6
1
0
7
>
H
X
1
0
7
1
0
8
>
H
X
1
0
8
1
1
6
>
H
X
1
1
6
1
1
7
>
H
X
1
1
7
1
1
8
>
H
X
1
1
8
1
1
9
>
H
X
1
1
9
1
2
9
>
H
X
1
2
9
1
3
0
>
H
X
1
3
0
1
3
1
>
H
X
1
3
1
1
3
2
>
H
X
1
3
2
1
3
6
>
H
X
1
3
6
1
3
7
>
H
X
1
3
7
1
5
6
>
H
X
1
5
6
1
5
7
>
H
X
1
5
7
1
5
4
>
H
X
1
5
4
1
5
5
>
H
X
1
5
5
1
5
8
>
H
X
1
5
8
1
5
9
>
H
X
1
5
9
1
6
0
>
H
X
1
6
0
1
6
1
>
H
X
1
6
1
1
6
6
>
H
X
1
6
6
1
6
7
>
H
X
1
6
7
2
3
2
>
K
A
1
0
5
-8
2
3
3
>
K
A
1
0
5
-12
2
3
4
>
H
X
3
2
4
2
3
5
>
H
X
3
2
5
2
3
8
>
S
B
1
0
2
2
3
9
>
S
B
1
0
2
2
4
0
>
S
B
1
0
3
2
4
1
>
S
B
1
0
3
2
4
2
>
S
B
1
0
4
2
4
3
>
S
B
1
0
4
2
4
4
>
K
A
1
0
4
-8
2
4
5
>
K
A
1
0
4
-12
L
1
0
1
>
H
X
1
5
2
2
5
3
>
K
A
1
0
2
-13
2
5
5
>
K
A
1
0
1
-5
2
5
7
>
K
A
1
0
1
-6
2
5
9
>
K
A
1
0
1
-7
2
6
1
>
K
A
1
0
1
-8
L
1
0
1
>
H
X
2
6
4
2
6
3
>
K
A
1
0
2
-5
U
N
D
E
R
1
9
8
1
9
9
2
0
0
2
0
1
2
0
2
2
0
3
2
0
4
2
0
5
2
0
6
2
0
7
2
0
8
2
0
9
2
1
0
2
1
1
2
1
2
2
1
3
2
1
4
2
1
5
2
1
6
2
1
7
2
1
8
2
1
9
2
2
0
2
2
1
2
2
2
2
2
3
2
2
4
2
2
5
2
2
6
2
2
7
2
2
8
2
2
9
2
3
0
2
3
1
2
3
2
2
3
3
2
3
4
2
3
5
2
3
6
2
3
7
2
3
8
2
3
9
2
4
0
2
4
1
2
4
2
2
4
3
2
4
4
2
4
5
2
4
6
2
4
7
2
4
8
2
4
9
2
5
0
2
5
1
2
5
2
2
5
3
2
5
4
2
5
5
2
5
6
2
5
7
2
5
8
2
5
9
2
6
0
2
6
1
2
6
2
2
6
3
WIRETYPE
1
H
J
M
3
1
A
A
0
0
3
X
B
0
2
S
C
A
V
E
N
G
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVECLOSED
1
H
J
H
3
1
C
P
1
0
1
P
I
L
O
TB
U
R
N
ERAFUELOILPRESSLOW
1
H
J
M
3
1
C
P
1
0
1
A
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERAPRESSLOW
1
H
J
M
3
1
A
A
0
0
2
X
B
0
1
A
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVEOPEN
1
H
J
M
3
1
A
A
0
0
2
X
B
0
2
A
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVECLOSED
1
H
J
S
2
1
A
A
0
0
2
X
B
0
1
P
U
R
G
EA
I
RTOBURNERASHUTOFFVALVEOPEN
1
H
J
S
2
1
A
A
0
0
2
X
B
0
2
P
U
R
G
EA
I
RTOBURNERASHUTOFFVALVECLOSED
1
H
J
S
2
1
A
A
0
0
3
X
B
0
1
P
U
R
G
EA
I
RTOPILOTBURNERASHUTOFFVALVEOPEN
1
H
J
S
2
1
A
A
0
0
3
X
B
0
2
P
U
R
G
EA
I
RTOPILOTBURNERASHUTOFFVALVECLOSED
1
H
J
A
2
1
C
G
1
0
1
B
U
R
N
E
RAO
ILGUNACTUATORINSERTED
1
H
J
A
2
1
C
G
1
0
2
B
U
R
N
E
RAO
ILGUNACTUATORRETRACTED
1
H
J
A
2
1
C
G
1
0
3
B
U
R
N
E
RAC
OUPLED
1
H
J
A
2
1
C
G
1
0
4
P
I
L
O
TB
U
R
N
ERAOILGUNACTUATORINSERTED
1
H
J
A
2
1
C
G
1
0
5
P
I
L
O
TB
U
R
N
ERAOILGUNACTUATORRETRACTED
1
H
J
A
2
1
C
G
1
0
7
P
I
L
O
TB
U
R
N
ERAHEEIACTUATORINSERTED
1
H
J
A
2
1
C
G
1
0
8
P
I
L
O
TB
U
R
N
ERAHEEIACTUATORRETRACTED
1
H
J
A
2
1
C
G
1
0
6
P
I
L
O
TB
U
R
N
ERACOUPLED
1
H
J
A
2
1
G
T
0
0
1
X
B
0
1
B
U
R
N
E
RAH
EEICURRENTPROVEN
1
H
J
A
2
1
C
B
1
0
1
B
U
R
N
E
RAF
LAMEON
1
H
J
H
2
1
G
H
0
0
1
X
B
0
1
S
T
A
R
TB
U
R
N
ERA
1
H
J
H
2
1
G
H
0
0
1
X
B
0
2
S
T
O
PB
U
R
N
E
RA
1
H
J
H
2
1
G
H
0
0
1
X
B
0
3
S
T
A
R
TB
U
R
N
ERASCAVENGING
1
H
J
H
2
1
G
H
0
0
1
X
B
0
4
B
U
R
N
E
RAR
EMOTEMODE
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
6
M
F
T
1
H
J
H
2
1
A
A
0
0
2
Y
B
0
1
O
P
E
NB
U
R
N
E
RAFUELOILSAFETYSHUTOFFVALVE
1
H
J
M
2
1
A
A
0
0
3
Y
B
0
1
O
P
E
NS
C
A
V
E
NGINGSTEAMTOBURNERASHUTOFFVALVE
1
H
J
M
2
1
A
A
0
0
2
Y
B
0
1
O
P
E
NA
T
O
M
I
ZINGSTEAMTOBURNERASHUTOFFVALVE
1
H
J
H
3
1
A
A
0
0
2
Y
B
0
1
O
P
E
NP
I
L
O
TBURNERAFUELOILSAFETYSHUTOFFVALVE
1
H
J
M
3
1
A
A
0
0
3
Y
B
0
1
O
P
E
NS
C
A
V
E
NGINGSTEAMTOPILOTBURNERASHUTOFFVALVE
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
ACSupply
230VAC
:
Hot
Neutral :
WIRETYPE
TODCS
FROMDCS
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
UPPER
L1
01
->
HX
26
2
265->KA
1
0
2
6
99->H
X
9
9
110->H
X
1
1
0
121->H
X
1
2
1
123->H
X
1
2
3
142->H
X
1
4
2
144->H
X
1
4
4
140->H
X
1
4
0
281->KA
1
0
3
5
28
3>H
13
0
28
5>H
13
1
28
7>H
13
2
28
9>H
13
3
29
1>H
12
9
+
10+
9+
-
+3
1
-3
2
+1
1
-1
2
+3
1
-3
2
+1
1
-1
2
7
8
1
3
U
N
D
E
R
2
6
4
1
H
J
M
3
1
A
A
0
0
2
Y
B
0
1
O
P
E
NA
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVE
2
6
5
2
6
6
1
H
J
S
2
1
A
A
0
0
2
Y
B
0
1
O
P
E
NP
U
R
G
EA
I
RTOBURNERASHUTOFFVALVE
2
6
7
2
6
8
1
H
J
S
2
1
A
A
0
0
3
Y
B
0
1
O
P
E
NP
U
R
G
EA
I
RTOPILOTBURNERASHUTOFFVALVE
2
6
9
2
7
0
1
H
J
A
2
1
A
A
0
0
1
Y
B
0
1
I
N
S
E
R
TB
U
R
N
E
RAOILGUNACTUATOR
2
7
1
2
7
2
1
H
J
A
2
1
A
A
0
0
1
Y
B
0
2
R
E
T
R
A
C
TB
U
R
N
E
RAOILGUNACTUATOR
2
7
3
2
7
4
1
H
J
A
2
1
A
A
0
0
2
Y
B
0
1
I
N
S
E
R
TP
I
L
O
TB
U
RNERAOILGUNACTUATOR
2
7
5
2
7
6
1
H
J
A
2
1
A
A
0
0
2
Y
B
0
2
R
E
T
R
A
C
TP
I
L
O
TB
URNERAOILGUNACTUATOR
2
7
7
2
7
8
1
H
J
A
2
1
A
A
0
0
3
Y
B
0
1
I
N
S
E
R
T
/
R
E
T
R
A
C
TBURNERAHEEIACTUATOR
2
7
9
2
8
0
S
T
A
R
TB
U
R
N
E
RAHEEIIGNITION
1
H
J
A
2
1
G
T
0
0
1
Y
B
0
1
2
8
1
2
8
2
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
3
B
U
R
N
E
RAS
C
A
V
E
N
GING
2
8
3
2
8
4
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
4
B
U
R
N
E
RAF
A
I
L
U
R
E
2
8
5
2
8
6
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
2
B
U
R
N
E
RAI
NS
E
R
VICE
2
8
7
2
8
8
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
1
B
U
R
N
E
RAR
E
A
D
YTOSTART
2
8
9
2
9
0
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
5
B
U
R
N
E
RAF
L
A
M
EON
2
9
1
2
9
2
2
9
3
2
9
4
2
9
5
2
9
6
2
9
7+
2
9
8A
T
O
M
I
Z
I
N
GS
T
E
A
MT
OBURNERAPRESS
1
H
J
M
2
1
C
P
2
0
1
2
9
9GND
3
0
0301->QF005
3
0
124V-->DC-V- 1
P
O
W
E
RS
U
P
P
L
YO
FB
U
RNERAFUELOILFLOWTRANSMITTER
H
J
H
2
1
C
F
2
0
1
3
0
2+
3
0
31
H
J
H
2
1
C
F
2
0
1
B
U
R
N
E
RAF
U
E
LO
I
LFLOWXMTR
3
0
4GND
3
0
5
3
0
6GND
3
0
7+
U
R
N
E
RAF
U
E
LO
I
LCONTROLVALVEPOSITIONFEEDBACK
3
0
81
H
J
H
2
1
A
A
1
0
1
X
Q
0
1B
3
0
9+
3
1
0U
R
N
E
RAF
U
E
LO
I
LCONTROLVALVEI/P
1
H
J
H
2
1
A
A
1
0
1
Y
Q
0
1B
3
1
1GND
3
1
2
3
1
3GND
3
1
4+
T
O
M
I
Z
I
N
GS
T
E
A
MT
OBURNERACONTROLVALVEPOSITIONFEEDBACK
1
H
J
M
2
1
A
A
1
0
1
X
Q
0
1A
3
1
53
1
6+
3
1
7T
O
M
I
Z
I
N
GS
T
E
A
MT
OBURNERACONTROLVALVEI/P
3
1
8GND
1
H
J
M
2
1
A
A
1
0
1
Y
Q
0
1A
3
1
9
3
2
0321->QF006
3
2
1
P
O
W
E
RS
U
P
P
L
YO
FB
U
RNERAFLAMEDETECTOR
1
H
J
A
2
1
C
B
0
0
1
3
2
2 GND
3
2
3234->HX234
3
2
4235->HX235 1
B
U
R
N
E
RAF
L
A
M
ED
E
T
ECTED
H
J
A
2
1
C
B
0
0
1
3
2
5
3
2
6
3
2
7
3
2
8
3
2
9
3
3
0
WIRETYPE
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
ACSupply
230VAC
:
Hot
Neutral :
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
FROMDCS
WIRETYPE
TODCS
TODCS
TODCS
FROMDCS
TODCS
FROMDCS
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
R
O
T
A
R
YS
W
I
T
C
H
I
N
D
I
C
A
T
O
RL
I
G
H
T
B
U
T
T
O
N
R
E
D
G
R
E
E
N
A
M
B
E
R
H12
1
7
0
GN
1H
JA
21
CG
10
7
BU
RN
ERAH
EE
IIN
SE
RT
ED
1H
JA
21
CG
10
1
BURNER A OIL G
U
NI
N
S
E
R
T
E
D
H12
2
1H
JA
21
CG
10
8
BURNER A HEEIR
E
T
R
A
C
T
E
D
H12
9
1H
JA
21
CG
10
4
PI
LO
TBU
RN
ERAO
ILG
UN
IN
SE
RT
ED
H13
1
1H
JA
21
CG
10
5
PI
LO
TBU
RN
ERAO
ILG
UN
RETRAC
T
E
D
H13
3
H10
0
1H
JH
21
GH
00
1Y
B0
6
MF
T
1H
JM
31
AA
00
3X
B0
2
SC
AV
EN
GI
NGS
TE
AMT
OPI
LO
T
BU
RN
ERAS
HU
TO
FFV
AL
VEC
LO
SE
D
H13
2
GN
AM
B
1H
JH
21
GH
00
1Y
B0
1
BU
RN
ERAR
EA
DYT
OST
AR
T
H13
0
GN
H12
0
1H
JM
31
AA
00
2X
B0
2
ATOMIZING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEC
LO
SE
D
H30
0
1H
JH
21
GH
00
1Y
B0
3
BU
RN
ERAS
CA
VE
NG
IN
G
SB
10
3
GN
1H
JH
21
GH
00
1X
B0
1
START BU
R
N
E
RA
RD
1H
JH
21
GH
00
1X
B0
2
ST
OPB
UR
NE
RA
SB
10
4
SB
10
1
GN
1H
JH
21
GH
00
1X
B0
3
ST
AR
TBU
RN
ERAS
CA
VE
NG
IN
G
H20
0
BURNER AL
O
C
A
L
80
400
BK
LA
MP
STE
STB
UT
TO
N
RD
1H
JS
21
AA
00
3X
B0
2
PURGE AIR TO PI
L
O
TB
U
R
N
E
RA
SHUTOFF VAL
V
EC
L
O
S
E
D
BL
SA
10
1
SB
10
2
GN
1H
JS
21
AA
00
3X
B0
1
PURGE AIR TO PI
L
O
TB
U
R
N
E
RA
SHUTOFF VA
L
V
EO
P
E
N
RD
WT
1H
JH
21
GH
00
1Y
B0
2
BU
RN
ERAI
NSE
RV
IC
E
H11
9
1H
JM
31
AA
00
2X
B0
1
ATOMIZING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEO
PE
N
RD
1H
JH
31
AA
00
2X
B0
2
PI
LO
TBU
RN
ERAF
UE
LOI
LSA
FE
TY
SHUTOFF VAL
V
EC
L
O
S
E
D
RD
1H
JS
21
AA
00
2X
B0
2
PURGE AIR TOB
U
R
N
E
RA
SHUTOFF VAL
V
EC
L
O
S
E
D
GN
H11
6
H11
2
RD
1H
JS
21
AA
00
2X
B0
1
PURGE AIR TOB
U
R
N
E
RA
SHUTOFF VA
L
V
EO
P
E
N
H11
8
H11
5
1H
JM
31
AA
00
3X
B0
1
SCAVENGING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEO
PE
N
GN
RD
GN
1H
JH
31
AA
00
2X
B0
1
PI
LO
TBU
RN
ERAF
UE
LOI
LSA
FE
TY
SHUTOFF VA
L
V
EO
P
E
N
RD
1H
JH
21
GH
00
1Y
B0
4
BURNER AF
A
I
L
U
R
E
H11
1
GN
H11
0
H12
5
AM
B
H10
8
RD
1H
JM
21
AA
00
3X
B0
2
1H
JM
21
AA
00
2X
B0
2
1H
JH
21
AA
00
2X
B0
2
SC
AV
EN
GI
NGS
TE
AMT
OBU
RN
ERA ATOMIZING STEAMT
OB
U
R
N
E
RA
BURNER A F
U
E
LO
I
L
SHUTOFF VAL
V
EC
L
O
S
E
D
SHUTOFF VAL
V
EC
L
O
S
E
D
SA
FE
TYS
HU
TO
FFV
AL
VEC
LO
SE
D
GN
1H
JH
21
GH
00
1Y
B0
5
BU
RN
ERAF
LA
MEO
N
H10
4
RD
B
L
A
C
K
H11
7
GN
1H
JM
21
AA
00
3X
B0
1
1H
JM
21
AA
00
2X
B0
1
OB
U
R
N
E
RA
SC
AV
EN
GI
NGS
TE
AMT
OBU
RN
ERA ATOMIZING STEAMT
SHUTOFF VA
L
V
EO
P
E
N
SHUTOFF VA
L
V
EO
P
E
N
H10
9
H12
4
GN
H10
7
GN
1H
JH
21
AA
00
2X
B0
1
BURNER A F
U
E
LO
I
L
SA
FE
TYS
HU
TO
FFV
AL
VEO
PE
N
RD
1H
JA
21
CG
10
2
BU
RN
ERAO
ILG
UNR
ET
RA
CT
ED
H10
3
GN
H10
2
H12
8
RD
3
5
0
H10
1
H12
7
GN
WT
1H
JH
21
GH
00
1X
B0
4
BU
RN
ERAR
EM
OT
E
H50
0
GN
LO
CA
L/
RE
MO
TES
WI
TC
H
POWER ON I
N
D
I
C
A
T
O
R
W
H
I
T
E
B
L
U
E
H00
1
LI
GH
TI
NGL
AM
P
FIRE RESISTA
N
TR
A
C
E
W
A
Y
G
N
G
N
1
H
J
A
2
1
C
G
1
0
1
B
U
R
N
E
RAO
I
LG
U
NI
N
S
E
R
T
E
D
160
1
H
J
A
2
1
C
G
1
0
7
B
U
R
N
E
RAH
E
E
II
N
S
E
R
T
E
D
R
D
R
D
1
H
J
A
2
1
C
G
1
0
2
B
U
R
N
E
RAO
I
LG
U
NR
E
T
R
A
C
T
E
D
H
1
2
9
RELA
Y
S
BR
AK
ER
S
1
H
J
A
2
1
C
G
1
0
8
B
U
R
N
E
RAH
E
E
IR
E
T
R
A
C
T
E
D
H
1
2
4
G
N
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
5
B
U
R
N
E
RAF
L
A
M
EO
N
H
1
3
1
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
4
B
U
R
N
E
RAF
A
I
L
U
R
E
R
D
1
H
J
A
2
1
C
G
1
0
5
P
I
L
O
TB
U
R
N
E
RAO
I
LG
U
N
R
E
T
R
A
C
T
E
D
A
M
B
HX
01
H
X9
0
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
6
M
F
T
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
1
B
U
R
N
E
RAR
E
A
D
YT
OS
T
A
R
T
1
H
J
M
2
1
A
A
0
0
2
X
B
0
2
A
T
O
M
I
Z
I
N
GS
T
E
A
MT
OB
U
R
N
E
RA
S
H
U
T
O
F
FV
A
L
V
EC
L
O
S
E
D
G
N
R
D
H
1
3
2
G
N
1H
JM
31
AA
00
2X
B0
1
ATOMIZING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEO
PE
N
R
D
G
N
1
H
J
H
2
1
G
H
0
0
1
X
B
0
1
S
T
A
R
TB
U
R
N
E
RA
S
B
1
0
3
R
D
1
H
J
H
2
1
G
H
0
0
1
X
B
0
2
S
T
O
PB
U
R
N
E
RA
R
D
1H
JM
31
AA
00
2X
B0
2
ATOMIZING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEC
LO
SE
D
H
3
0
0
H
1
3
0
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
2
B
U
R
N
E
RAI
NS
E
R
V
I
C
E
S
B
1
0
4
G
N
1
H
J
H
2
1
G
H
0
0
1
X
B
0
3
S
T
A
R
TB
U
R
N
E
RAS
C
A
V
E
N
G
I
N
G
W
T
H
2
0
0
B
U
R
N
E
RAL
O
C
A
L
W
T
1
H
J
H
2
1
G
H
0
0
1
X
B
0
4
B
U
R
N
E
RAR
E
M
O
T
E
H
5
0
0
G
N
B
K
L
A
M
P
ST
E
S
TB
U
T
T
O
N
R
D
1
H
J
S
2
1
A
A
0
0
3
X
B
0
2
P
U
R
G
EA
I
RT
OP
I
L
O
TB
U
R
N
E
RA
S
H
U
T
O
F
FV
A
L
V
EC
L
O
S
E
D
B
L
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
3
B
U
R
N
E
RAS
C
A
V
E
N
G
I
N
G
S
B
1
0
1
G
N
1
H
J
S
2
1
A
A
0
0
3
X
B
0
1
P
U
R
G
EA
I
RT
OP
I
L
O
TB
U
R
N
E
RA
S
H
U
T
O
F
FV
A
L
V
EO
P
E
N
H
1
2
0
S
A
1
0
1
S
B
1
0
2
R
D
1
H
J
S
2
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LIMITS
W
I
T
C
H

Start-up Burner
XRQ-12-6100
Users Manual
Please read this manual before any application
Xuzhou Combustion Control Research Institute

Co., Ltd
Preface
Notice
XRQ-12
Thank you for choosing the XRQ-11 burner designed by our company.
As an essential part of whole set of product for client, the manual is also a reference of
installion or maintenance staff.
Please read this manual before any application and keep for reference.
Brief Introduction:
XRQ-12
Structure,
features,
installation,
operation,
troubleshooting of XRQ-12 comprise this manual

Applicable Readers
Installation and maintenace staff and operator.
maintenance
and
Overview
XRQ-12-6100 XCC
XRQ-12-6100 burner, consists of bellows body, complex pneumatic actuator,

oil gun, flame holder, HEA exciter, and flame scanner, could be applied as
boiler start-up radiator in power plant and low-charged oil burner. It is compact
structured, equipped with large adjusting range, low noise, good flame
spreadability, and complete combustion.
Model
XRQ-12-6100
X Xuzhou Combustion Control

Research Institute Co., Ltd
RQ Burner
1 Fuel Oil
2
Media Atomizing Oil Gun
61MW
6100
Power 61MW
Data
Items
Burner Rated Power
Regulating Ratio
Main Oil Gun
Main Oil Gun Rated Capacity
Pilot Oil Gun
Pilot Oil Gun Rated Capacity
Data
61MW
51
Y
Medium Atomizing Oil Gun (Y)
5360kg/h
Y
Medium Atomizing Oil Gun (Y)
500kg/h

Fuel
Fuel Pressure
Fuel Temp.
Atomizing Medium
Atomizing Medium Pressure
Medium Temp.
Main Oil Gun Medium Consumption
Pilot Oil Gun Medium Consumption
Combustion Aid Air Flow
Main Oil Gun Stroke
Pilot Oil Gun Stroke
Spark Rod Stroke
Pneumatic Actuator Power
Air Source Pressure
Ignition
Heavy Oil
1.2MPa
90
Superheated Steam
0.8MPa
350
536kg/h
50kg/h
61640Nm3/h
500mm
500mm
700mm
220VAC
0.6 MPa
HEA igniter ignites pilot oil gunand

then ignites main oil gun
Burner Assembly and Size

See Figures
Burner Installation
1
Connect the burner flange to that of the boiler body.
2
Welding the burner air inlet coupling flange with wind tunnel.
3
Insert oil gun into tube, fix it with seal at the tube end, and then compress the
oil gun limit switch.
4 220240mm
Insert HEA Igniter into tube, leave 220240mm space between end of spark
rod and the board, then fasten the board.
5
Connect the oil/ air/ cooling wind inlet metal tube of each parts according to the
manual.
6
Connect wires of HEA exciter, flame scanner and actuator according to the
manual.
7
Switch on instrument air of all the pneumatic equipment
8
Check all the parts manually.
9
Switch on the power, and then check all the parts.
Burner Application
Strictly follow the prescription of the burner
Introduction of Burner and Its

Configuration
XRQ-12
XRQ-12 burner is consists of bellows body, complex pneumatic actuator, oil

gun, flame holder. HEA exciter, and flame scanner. Ignition is accomplished
in two grades: HEA igniter ignites pilot oil gun, and then ignites main oil gun.
The main oil gun and flame holder are designed to advance and retract at the
same time, and their positions are relatively fixed. Retraction mode of the
spark rod is cascade, which means spark rod retraction machinery may
advance and retract together with pilot oil gun, for further protection, it may
retract farther than that of the pilot oil gun.
Following are the manuals of main
equipments
1
HEA Exciter
See its manual
Flame Scanner
See its manual
Main Oil Gun

XYQ-31 Y
XYQ-31 midst composite oil gun (type Y)

consists of composite sprayer, oil distributor, gland nut, and gun body. See the
following figure:
Working Principle:
Fuel in media atomizing oil gun sprays into pre-mix chamber through
mix-flower, and steam or compressed air is sprayed into pre-mix chamber at
high speed. At the entrance of pre-mix chamber, high-speed steam or
compressed air with pressure will cut, roll, and push fuel, so as to form liquid
film at the exit of oil gun and make small oil drops
For usage and maintenance of oil gun, please see the oil gun manual
Complex Pneumatic Actuator
Complex pneumatic actuator is consists of large cylinder (push oil gun), small
cylinder (push spark rod), pipe and bracket, magnetic valve, and junction box.
See the following figure:
Data
Item
Stroke of large cylinder
Stroke of small cylinder
Thrust of large cylinder
Thrust of small cylinder
Power
Air Resource Pressure
Data
500mm
200mm
2000N
500N
220VAC
0.6MPa

For complex pneumatic actuator usage and maintenance, please see its
manual
Service
We supplies systems and service support of boiler combustion and auto

control system. Our engineers offers technical consulation, technical plan and
production model recommendation, and also site regulation and operation
training. Help client to save more energy and protect enviroment is our honor.
Notes for Delivery

Please indicate fuel type, viscidity, pressure, heat value, load of burner,
atomizing media, atomizing media temperature and its pressure, aid-burning
wind pressure and its temperature, and shape of flame as well when delivery.
Consequently, we could recommend appropriate burner model for you. Please
remember to tell us if you need any exciter, flame scanner, auto combustion
controller and their delivery date. In addition, we are appreciating to design
burner according to your requirements
XDH
HEA Exciter
Users manual
Xu Zhou Combustion Control Tech. Co.,Ltd
1 Overview
1.1 Features
This HEA ignition unit is of low-voltage capacitor discharging type. It features in low
discharging volts, high energy, and compact size, easy-carrying, safe and simplified
operation.
1.2
It is widely used in industries of electricity, petrochemical, metallurgical, aviation,

etc.
1.3 Code Illustration
These codes consist of company name, product code, data and structure model.
Following is the chart
DH
T F B
Ex Z L C
Structure: T for handle, F for signal feedback,

B for Ex-proof, Z for DC handle-easy,
L for aluminum cast case, C for punched case.
Main data Stored EnergyJ
Description HEI
Manufacturer XCC
2 Working Principle
XDH XDZ XDL
This HEA Ignition Unit consists of XDH series ignition exciter, XDZ series spaek rod
and XDL series cable.
220V 110V

1
Supply an 220VAC or 110VAC voltage to the ignition exciter. This input voltage is
converted to an D.C pulse voltage by step-up transformer and rectifier and charges
an energy-storing capacitor. When the voltage across the capacitor reaches the
breakdown level of the discharging tube, the capacitor discharges and the
discharging current flows through discharging tube, choke coil, connecting cable
and spark rod to produce high energy sparks at the spark rod firing gap. When the
exciter stops, residual electricity is discharged through the discharge resistor. (See
attached Chart 1)
3 Specifications
3.1 Data
Model
Items
HEA
Exciter
,J
Stored Energy
,V
Input voltage
,VDC
Output voltage
,/
Spark Rate , S/S
,(/)S
Duty Cycle , (on/off)
, VDC
Initial Spark Voltage
XDH- 20
XDH-2
XDH-10B
XDH-50
XDH-2Z
10
50
20T20F
2
20
AC220
DC12
25005
717
215
adjustable
13
300/60
120/60
30/60
6001400
,
Central Circuit
Resistance
Rod
,
Heat-resistance at
firing end
,
Central Circuit
Resistance
,VAC
Cable Breakdown Voltage
,M
Insulating Resistance

Ambient Temp.

Relative Humidity
Spark
0.05
800
(5min) 1250
0.1
5000 (50HZ)
500
3070
90
RH
3.2 Function
4 7 XDH2
XDH2ZXDH-10BXDH20XDH-20TXDH-20FXDH50
The exciter could be divided into 4 specifications and 7 models. They are
XDH 2
XDH2ZXDH-10BXDH20XDH-20TXDH-20FXDH50.
Follows is the types:

2
Stored Energy
2J
XDH-2Z
Exciter
Fuel Type

Fuel gas
10
10J
20
20J
50
50J
XDH-10B
XDH-20TF
XDH-50
Fuel gas Light

oil
Light oil
&Crude oil
Crude oil&
Residual oil
4 Mounting
4.1 4 M8
The HEA exciter can be mounted in the cabinet vertically or horizontally with 4 sets
of M8 screw.
4.2
The exciter should be grounding.
4.3
3
2
The HEA exciter shall be used with proper connecting cable and spark rod. Connect
the spark rod to the HEA exciter, using the high-voltage connecting cable. The two
threaded connectors of the connecting cable shall be properly connected to their
counterparts on the exciter and spark rod. Tighten the connector lock nut so that the
central electrodes contact well, otherwise strike arc might occur resulting in internal
damage of the unit. (See attached Chart 2)
4.4
L 4050mm( 3)
The firing end of the spark rod should be located where the fuel is dense. Judging
from experience, the dimension L between 40mm50mm is normally adjusted,
depending on oil gun spray angle and diffuser cone flow recycling. (See attached
Chart 3)
4.5
After mounting, supply the exciter with power.
Notice: Do not touch electric parts when igniting.
5 Operation
5.1
Do not energize the exciter if the spark rod is not connected to the exciter.
5.2 100
150mm
Connect the exciter correctly and insert firing end into fuel tank for 100 150mm
5.3 3.2
In high charge, do follow the working period prescribed.
5.4
Do cut off power if it is off for long time.
5.5 5
To service the exciter, disconnect power supply and wait for at least 5 minutes before
service operation.
6 Troubleshooting
Problem
Strike arc occurs at the

exciter-cable connector
Strike arc occurs at the spark

rod-cable connector
Cause
Poor contact between exciter

and connecting cable
Poor contact between exciter

and connecting cable
1
System power not supplied
to the unit
2
Poor
contact
among
exciter, spark rod and

The HEA Ignition unit does connecting cable
3
not work
Connecting cable broken or
short- circuit
4
Spark rod damaged
5
HEA exciter damaged
Troubleshooting
Reconnect
Reconnect
Check the power

supply
Reconnect
Replace the cable
Replace the rod
Repair or replace
the exciter
7 Transport and storage

7.1 Transport
Follow description and do not drenched or hit.

7.2 Storage
Placed in ventilated and no corrosive storagehouse.
Attached Charts
Fig4 Dimension Diagram

Application and Maintenance of Pneumatic Actuator
Overview
Pneumatic actuator is new pneumatic cylinder drive reciprocate machine,

which is applicable in advance and retract movement of oil gun, spark rod, and
flame detector in ignition system. This machine is agile, stable and easy to
handle
Installation and Regulation

1
Connect actuator and boiler wall with flange disc, and fasten with bolt and
spring gasket.
2
When mounting spark rod, fix its head at proper position. Then fasten the
bolt and ensure it will not loose.
3
Supply with gas and electric, and check if advanced and retracted signals are
sent. If there is any faults, check the relative position of bumper and stroke
switch or examine wiring.
Application and Maintenance

1 45
Remove dust and water and remain certain atomized oil in compressed air.
The pressure should meet technique data and its temperature should not
exceed 45
2
Check linkage regularly.
3 2530 34
If actuator is laid for long time, drive it 3-4 times every 25-30 days to ensure its
flexibility.
4 O
,
Clean cylinder wall and piston. Replace damaged cup and o-ring. Paste high
temperature lubricant on cup and piston. Gently insert piston into cylinder or
mount piston stem in piston cover, so as not to break the seal.
Troubles and Troubleshooting
Fault
Cause
Troubleshooting
, 1.
1.
spark rod block in tube
Remove block
2.
2.
Spark
rod Lower air pressure
Raise inlet pressure
could
not 3.
3.,
retract
or Air tube joint leakage
Fasten joint and change seal gasket
advance with 4.
electric and Cylinder leakage
4.
air on
5.,
5.
Change the seal cup
Solenoid valve failed on Examine circuit, or replace solenoid

changing direction
valve

Application and Maintenance of Oil Gun
Overview
Media-atomizing oil gun runs through the work of oil pressure and atomizing
media, and breaks liquid into small drops. Fuel in media atomizing oil gun
sprays into pre-mix chamber through mix-flower, and steam or compressed air
is sprayed into pre-mix chamber at high speed. At the entrance of pre-mix
chamber, high-speed steam or compressed air with pressure will cut, roll, and
push fuel, so as to form liquid film at the exit of oil gun and make small oil drops.
With the same sprayer, mechanical atomizing is preferred for large amount of
fuel spraying, while adopts media-atomizing oil gun if the charge is low. The oil
gun is simple structured, easy adjusted, large range of oil usage, small and
even atomized grains, and low fuel consumption.
Installation and Regulation

1
Before using, clean all the components, pipes, and holes. Make sure there is
no metal dross or draff. Fasten M2290 bolt and spring on the back gun base.
2
During installation, protect components like sprayer, diverter disc, foreside of

fitting, and screw thread of fitting from been damaged (if it is flexible oil gun,
metal tube should be considered as well).
3 27030N.M
Fasten the gland nut, and the moment is 27030N.M.
Preventing disability
in high temperature, please daub heat-resistant lube (graphite paste).

4 M24*1.5
M30*1.5
Fasten the oil gun tube with M241.5 (or M301.5) metal tube and connect
the other end to tube as well, after removing the transport protecting cover.
5
Before handling the gun, filtrating fuel and atomizing media.
6
Install check valve on atomizing media tube, avoiding fuel drop into tube.
Application and Maintenance

1
So as to guarantee the quality of atomizing quality, pressure of steam and fuel

should work following the data and open steam before open fuel. When it is
stopped, shut off the fuel circuit, then turn off steam pipeline until finished
purge.
2
Range of oil gun is adjustable through adjustment of fuel pressure.
Atomizing steam pressure could be adjusted as follows:

a) Pressure invariableness
b) /
Fuel/ steam differential pressure invariableness
c) /
Fuel/steam pressure ratio invariableness
3
Before using, check atomizing and solve problems if there is any trouble.
Please check and clean it regularly.
4
Check and protect the gun end, diffuser and wheel rotor regularly, or it may
disturb performance of flame shape and combustion stability.
5
When disassembling or cleaning oil end and diverter disc, pay attention to their
surface, or it may disable the seal. When reinstalling, please clean seal surface
of all components. See order and direction of installation of all components in
oil gun structure.
6 200kg
Since 200kg capacity is achieved by mechanic atomizing disk and oil

distributor, please read mechanic atomizing oil gun manual before application,
and close atomizing air pipeline.
Troubles and Troubleshooting
Troubles
Ignition problem
Flame Off
Flame Floating
Causes

Troubleshooting
Low oil supply
Excessive atomizing medium
Improper ignition position
Oil pressure unstable
Medium pressure unstable
Excessive medium
Nozzle blocked
Oil Pressure Low
Low medium pressure
Extend oil valve
Decrease medium valve
Readjust position
Stablize oil pressure
Stablize pressure
Decrease medium valve
Clean the nozzle
Raise pressure
Raise pressure

Low combustion air flow
Excessive oil
Low combustion air flow

Dark or red flame
Low medium supply
Low oil
White flame
High combustion air
Red spark in flame Impurity fuel
Bad joint sealing
Oil leakage
Bad gun top sealing
Raise flow
Decrease oil supply
Raise flow
Raise the flow
Raise oil supply
Decrease combustion
Apply a filter in pipeline
Fasten tube joint
Fasten gland nut
418320160-1257A-VUM
VALVE USERS MANUAL
REV.
Date:08/02/2010
Fig No:
LSM-300
MVSC- 300-3E1
125SR
V-355B/DN80
SS316/PTFE
APPROVED BY.
MODENTIC
DATE
VALVE CORP. (NANJING)
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-2
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355B+125SR DN80
Fig No:
LSM-300
EV-61 220V
100SR
V-355S/DN50
SS316/PTFE
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-1
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355S+100SR DN50
Fig No:
LSM-300
75SR
EV-61 220V
V-355S/DN32
SS316/PPL
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-5
REVISION
SCALE
UNIT
DESCRIPTION
mm
V-355S+75SR DN32
FREE
Fig No:
LSM-300
75SR
EV-61 220V
V-355S/DN25
SS316/PTFE
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-4
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355S+75SR DN25
Fig No:
LSM-300
EV-61 220V
63SR
V-355S/DN15
SS316/PPL
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-3
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355S+63SR DN15
Fig No:
LSM-300
EV-61 220V
63SR
V-355S 1/4"
SS316/PPL
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-6
REVISION
SCALE
UNIT
DESCRIPTION
mm
V-355S+63SR 1/4"
FREE
Fig No:
LSM-300
MVSC-300-3E1
160SR
V-255SW/DN40
SS316/
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-7
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
Fig No:
LSM-300
MVSC-300-3E1
115SR
V-255SW/DN15
SS316/
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-6
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-255Q+115SR DN15
LSM-300
LSM-300
IP67
1.
2. NAMUR
3.
4.-2585-40120
5.
6. G1/21/2
NPTM20*1.5
7.8
8.
MB3.0 MB3.1 L .
MB3.0
S.S304-3mm
Carbon Steel
Polyester
Powder coated
30*80
H:20-30
LSM-300
MB3.1
Carbon Steel
Polyester
Powder coated
S.S304-3mm
30*130
H:30-50
LSM-300
MB3.2
Carbon Steel
Polyester
Powder coated
S.S304-3mm
30*80
H:20
LSM-300
LSM-400
MB3.3
Carbon Steel
Polyester
Powder coated
S.S304-3mm
30*80
H:20-30
H:50
LSM-300
LSM-400
(BW)
(SW)
(HIGH TEMP.)
PTFE
(HIGH TEMP.)
DIRECT OPERATED REGULATOR SPECIFICATION

Customer:
Contact:
Reference:
Project:
Item:
001
Rev:
Tag: 1HJH30AA101
Application:
Size and Type:
starcontrols
Contact:
Quote:
DL100108
Data Sheet:
F.S. Number:
Pressure Reducing
1 Inch 95HP
Process Data
Flowing Media:
Specific Gravity:
Temperature:
Vapor Pressure:
Inlet Pressure:
Outlet Pressure:
Differential Pressure:
Set Pressure:
Critical Pressure:
Density:
Molecular Weight:
Flow Rate:
Line Size/Sched No:
Inlet:
Outlet:
3A
9/16 Inch
Neoprene
Actuator
Spring #:
Spring Range:
80-400 psig
Set Pressure:
Actuator Matl
Lower Casing(Dia. Case):
Upper Casing(Spring Case):
Spring Case Vent Tapped:
Pressure Registration
Internal:
Yes
External:
Dia. Matl:
Neoprene
Diaphragm Protector:
Oil
0.991
0.6-1.5 MPa(G)
0.4-0.5 MPa(G)
0.4-0.5 MPa(G)
500-2500 kg/h
Max. Pressure Rating

Inlet:
Outlet:
Steel
No
600 psig
600 PSIG ( 40.8 bar)
Approx. Shipping Weight (each):
Sizing
Required Flow Coefficient:
Recovery Coefficient:
Km:
C1:
Available Flow Coefficient:
Wide Open Flow Coefficient:
Filter:
Filter Material:
Internal Relief:
Bugproof Vent:
Pressure Gauge:
Vent Position:
Inlet Pressure (P1)

Outlet Pressure (P2)
Temperature (T)
Liquid Flow Rate (Q)
Sizing Coefficient, Cv (Cv)
kPa(g)
kPa(g)
deg C
l/m
Minimum
600.000
400.000
100.000
8.507
0.413
4.4 Cv
Normal
400.000
NOTES:
-1.2.39-deeperblue
08 JAN 10
Qty: 2
Body Style
End Connect:
NPT
Material:
Steel
Body Tapping(inlet/outlet):
Trim
Material:
Orifice Size:
Disk/Seat Material:
Rev: 00
06 JUL 10 07:42:50 pm
Maximum
1500.000
500.000
100.000
42.535
0.924
Bulletin 71.1:95
95 Series Industrial Pressure Regulators

The 95 Series regulator is a compact, large-capacity, self-operated pressure regulator (see figures 1, 2 and 3).
The unit is available in 1/4 through 2-inch sizes and is offered in several different end connection configurations.
They are designed to handle pressures up to 600 psig (41.4 bar) and temperatures up to 650F (343C).
This product can help solve the toughest pressure control applications. Typical applications include superheated
steam, steam tracing, nitrogen purging, boiler feed water, process chemicals, cooling water, test fixtures, wash
tanks, sterilizers/autoclaves, fuel lines, pneumatic supply, and many others.
Features
D HandwheelsAllow easy pressure setting changes and are standard on Types 95LD,
95HD, and optional on the 1/2-inch body size of
the Types 95L and 95H regulators. Tee-handles
are optional on all other Types 95L and 95H
body sizes
D Differential Pressure Capability

Spring-loaded TFE packing and tapped connections permit pressure loading of the Types
95LD and 95HD spring cases
D Special Service CapabilitiesOptional

materials are available for applications handling
sour gases, cryogenics, and superheated
steam. NACE construction complies with
MR0175-92
D VersatileCan be used with all process

media, air, steam, gas, water, liquids (oils and
process chemicals), oxygen and cyrogenics
D Tight Shutoff With Elastomer
SeatsMetal seats available for high
temperatures
D Large Turndown RatioNo

need for low Cv trims at low flows
D Self OperatedDesign
maximizes speed of response
D Grafoil GasketsFor high
temperature applications up to
650_F (343_C) (optional)
D RobustUp to 600 psig

(41.4 bar) inlet pressure
D Set Pressures To 400 Psig (27.4 Bar)
D P1 = P2Inlet equals outlet rating

in 95H series up to 600 psig
D Multiple End Connection Options

To match your application
W0077-1 / IL
D Rugged ConstructionAvailable in a
variety of materials including cast iron, carbon steel,
stainless steel, Monel, Hastelloy C, Kalrezt and
Vitont to address the toughest service conditions.
Severe service elastomers and corrosion resistant
trims are also available excellent fluid compatibility
8/97
Type 95H
D Easy MaintenanceSeating parts are easily

accessible by removing the plug on the bottom of
the regulator
Bulletin 71.1:95
Specifications
Available Configurations
Type 95L: Low-pressure regulator for 2 to 30 psig
(0.1 to 2.0 bar) outlet pressures
Type 95H: High-pressure regulator for 5 to 150
psig (0.34 to 10 bar) outlet pressures
Type 95LD: Low-pressure differential regulator for
2 to 30 psig (0.1 to 2.0 bar) differential
pressures with handwheels and packing box
Type 95HD: High-pressure differential regulator for
5 to 150 psig (0.34 to 10 bar) differential pressures
with handwheel and packing box
Type 95HP: High-pressure regulator for 5 to 400
psig (0.34 to 28 bar) outlet pressures (soft seated)
Type 95HT: High-pressure/high temperature
regulator for 5 to 300 psig (0.34 to 21 bar) outlet
pressures (metal seat) and up to 650F (343C)
Type 95LC: Low-pressure regulator for 2 to 30
psig (0.1 to 2.0 bar) outlet pressures for cold temperature applications down to -325F (-198C)
Type 95HC: High-pressure regulator for 5 to 150
psig (0.34 to 10 bar) outlet pressures for cold
temperature applications down to -325F (-198C)
Body and Orifice Sizes
1/4-inch body: 1/4-inch (6.4 mm) orifice
1/2-inch body: 3/8-inch (9.5 mm) orifice
3/4 and 1-inch bodies: 9/16-inch (14.3 mm)
orifice
1-1/2 and 2-inch bodies: 1-1/16-inch (27 mm)
orifice
End Connection Style
NPT screwed, ANSI flanged; all sizes are fabricated
with slip-on flanges and are 14-inches face to face
(DIN flanged; 356 mm face to face), 150 RF,
300RF, 600RF or SWE
Maximum Pressures(1)
See table 3
Outlet or Differential Pressure Ranges
See table 5
Elastomer Temperature Ranges(1)
Nitrile Parts: -40 to 180F (-40 to 82C)
Neoprene Parts: -40 to 180F (-40 to 82C)
Fluoroelastomer Parts: 0 to 300F (-18 to 149C)
hot water limited to 200F (93C)
Ethylenepropylene Parts: -40 to 450F (-40 to
232C)
PTFE: -325 to 450F (-198 to 232C)
Spring Case Construction
Vent is a drilled untapped hole (standard),
NPT (optional) See figure 6
On Types 95HD and 95LD a NPT tapped vent hole
is standard
Allowable Temperature Ranges for Metal Parts

Body Design
Types 95H,
95HD, 95L,
95LD and 95HP
Type 95HT
Types 95LC
and 95HC
Cast Iron Body

and Spring
Case
-40 to 406_F
(-40 to 208_C)
-40 to 406_F
(-40 to 208_C)
Not available
Steel Body and

Spring Case
-20 to 450_F
(-29 to 232_C)
-20 to 650_F
(-29 to 343_C)
Not available
Stainless Steel
Body and
Spring Case
-40 to 450_F
(-40 to 232_C)
-40 to 550_F
(-40 to 287_C)
-325 to 550_F
(-198 to 287_C)
Pressure Setting Adjustment

Types 95L, 95H, 95HT, 95HP, 95LC and 95HC:
Adjusting screw (standard),
Handwheel/Tee handle (optional) 1/2-inch bodies
have a handwheel all other sizes have tee handles
Types 95LD and 95HD: Handwheel for adjustment
Pressure Registration
Types 95L, 95H, 95HT, 95HP, 95LC and 95HC:
Internal
Types 95LD and 95HD: Internal combined with
outside pressure source for differential pressure
Typical Regulating Capacities
Air: See tables 8, 9, 10, 11 and 12
Steam: See tables 13, 14, 15, 16 and 17
Water: See tables 18, 19, 20, 21 and 22
Shutoff Classification Per ANSI/FCI 70-2-1975
R1990)
Metal Seats: Class IV is standard
Elastomer Seats: Class VI or better
PTFE: Class V
Wide Open Flow Coefficients for Relief Sizing
See table 4
Pressure Connections
See figure 6
Construction Materials
See table 6
Common Services and Material Compatibility
See table 7
Approximate Weight
Types 95H, 95HD, 95HT, 95HP and 95HC:
1/4-inch body: 4 lb (1.8 kg)
3/4 and 1 inch bodies: 20 lb (9.1 kg)
1-1/2 and 2-inch bodies: 73 lb (33.1 kg)
Types 95L, 95LD and 95LC
3/4 and 1-inch bodies: 32 lb (14.5 kg)
1. The pressure/temperature limits in this bulletin and any applicable standard or code limitation for this regulator should not be exceeded.
Bulletin 71.1:95
W1894-1 / IL
W1894-1 / IL
TYPE 95HD
TYPE 95LD
W6195 / IL
TYPE 95LD (FLANGED)
W5092 / IL
W5091 / IL
TYPE 95L
Figure 2. Exterior
TYPE 95H
Views of 95 Series Regulators
Bulletin 71.1:95
W0077-1 / IL
W0079-1 / IL
TYPE 95L REGULATOR

WITH NEOPRENE DIAPHRAGM
AND NEOPRENE VALVE DISK
W0078- / IL
TYPE 95H or 95HT REGULATOR

WITH METAL DIAPHRAGM AND
METAL SEATING SURFACES
TYPE 95HD REGULATOR

WITH METAL DIAPHRAGM
AND SEAT, ALSO
TYPICAL OF TYPE 95LD
Figure 3. Sectional Views
Principle of Operation
The Type 95 (refer to figure 4) is a direct operated regulator. Downstream pressure is registered internally
through the body to the under side of the diaphragm.
When the downstream pressure is at or above the set
pressure, the disk is held against the seat, and there is
no flow through the regulator. When demand increases, downstream pressure drops slightly allowing
the spring to extend, moving the stem down and the
disk away from the seat. This allows flow through the
body to the downstream system. Types 95H, 95L,
95HT, 95HC and 95LC use spring force to regulate
outlet pressure. Types 95HD and 95LD use spring
force to maintain a differential pressure between
spring case loading pressure and outlet pressure.
Capacity Data
The capacity information on the following pages is
based on three offset factors, 10, 20 and 40 percent.
Offset, or droop, is deviation from the set point of the
regulator, and is usually stated in percentage of set
point value.
For example, refer to the air flow rate curve in figure 5.
The regulator is set for 15 psig (1.0 bar) at the outlet,
with 100 psig (6.9 bar) at the inlet and a 300 standard
cubic feet per hour (8.5 cubic meters per hour) flow
rate. Capacity at 10 percent offset is read at the intersection of a line projected horizontally to the right from
the 13.5 psig (0.5 bar) outlet pressure point and the
1
PRESSURE A
(SPRING CASE LOADING PRESSURE)
PRESSURE A + SPRING SETTING - PRESSURE B
INLET
PRESSURE
PRESSURE B
(OUTLET PRESSURE)
NOTE:
1 PRESSURE A MAY BE ANOTHER PRESSURE
SYSTEM OR A MANUAL LOADING REGULATOR
A2543-2 / IL
Figure 4. Operational Schematic for

Types 95LD and 95HD Regulators
100 psig (6.9 bar) inlet curve. The 13.5 psig (0.9 bar)
is derived by applying the offset factor of 10 percent to
the regulator setting of 15 psig (1.0 bar). The same
method is employed for 20 percent offset, except the
capacity value is read at the 12 psig (0.8 bar) outlet
pressure point, 20 percent less than the 15 psig (1.0
bar) setting.
For highest capacity and the most accurate control
within a particular type of the 95 Series regulators, use
the lowest range spring that can be adjusted to the
Bulletin 71.1:95
AIR FLOW IN NORMAL CUBIC METERS PER HOUR
CE4967-A
B0392-2
AIR FLOW IN THOUSANDS OF STANDARD CUBIC FEET PER HOUR
Figure 5. Air Flow Performance Curves of a 1-inch Type 95L Regulator
desired set point (see table 5 for part numbers of appropriate springs for each body size). See table 1 for
sizing example for the Types 95HD and 95LD regulators.
If closer control is necessary, a regulator of larger capacity or different design should be selected, so that
the necessary flow can be obtained with a smaller offset factor.
Sometimes it may be necessary to interpolate the capacity table data to determine capacity for outlet settings not given. To maintain accuracy, it is important
when interpolating to stay within a spring range if possible. The following is a procedure for interpolating the
data to calculate flow:
1. Determine which spring is to be used.
Example:
P1 = 100 psig
1/4 inch Type 95H with 15 to 30 psig
spring range
P2 = 20 psig
Determine air capacity, Q.
Solution:
Qa = 1000 SCFH
P2a = 15 psig
Qb = 1900 SCFH
P2b = 30 psig
1900 - 1000
30 - 15
1900 - Q
30 - 20
Q = 1300 SCFH
NOTE: The same interpolation procedure can be used

for different inlet pressures.
2. Find the two outlet settings (P2a & P2b) that bracket the
actual outlet pressure P2.
An alternative method for interpolating capacities is to

back calculate Cvs as shown in table 2.
3. For a given body size and inlet pressure, find the capacity
Qa for P2a and Qb for P2b.
Contact your nearest Fisher Representative if you

should have any questions about selecting the proper
regulator.
4. Use the following formula to determine the interpolated

capacity (Q).
Qb - Qa
P 2b - P 2a
Qb - Q
P 2b - P 2
Air Capacities
Regulating capacities at selected pressures and outlet
pressure flows are given in SCFH (60_F and 14.7
psia) of air at 60_F. To determine the equivalent ca-
Bulletin 71.1:95
pacities for other gases, multiply the table capacities
by the following appropriate conversion factors: 1.29
for 0.6 specific gravity natural gas, 0.810 for propane,
0.707 for butane, or 1.018 for nitrogen. For gases of
other specific gravities, divide by the square root of the
appropriate specific gravity.
Then, if capacity is desired in normal cubic meters per
hour at 0_C and 1.01325 bar, multiply SCFH by
0.0268.
where,
Q = Steam flow, lb/hr
P1(abs) = Absolute inlet pressure, psia (add 14.7 psi
to gauge inlet pressure to obtain absolute inlet
pressure)
Cs = Wide-open steam sizing coefficient from table 4.
Capacities in tables 8, 9 and 11, are for regulators using elastomer diaphragms. Depending on regulator
construction, a multiplier must be used to convert to
capacities for regulators using metal diaphragms.
For pressure drops lower than critical (absolute outlet

pressure greater than one-half absolute inlet pressure), use the sizing nomographs in Fisher Catalog
10, or the Fisher Sizing Program.
To determine wide-open flow capacity for relief valve

sizing of air at a temperature of 60_F, use the equation for critical pressure drops (absolute outlet pressure equal to one-half or less than one-half the absolute inlet pressure).
Water Capacities
Q = P1(abs)Cg
where,
Q = Gas flow, SCFH (60_F and 14.7 psia)
P1(abs) = Absolute inlet pressure psia (add 14.7 psi
to gauge inlet pressure to obtain absolute
inlet pressure)
Cg = Wide-open gas sizing coefficient from table 4.
For pressure drops lower than critical (absolute outlet
pressure greater than one-half the absolute inlet pressure), use the sizing nomographs in Fisher Catalog
10, or the Fisher Sizing Program.
To obtain capacities in normal cubic meters per hour
at 0_C and 1.01325 bar, multiply the capacity determined in SCFH by 0.0268.
Steam Capacities
Capacities in tables 13, 14, 15, 16, and 17 are in
pounds per hour of saturated steam. To obtain capacities in kilograms per hour, multiply the capacities given
in the table by 0.4535. Capacities have been calculated for stainless steel diaphragms only since steam
service exceeds the elastomer diaphragm temperature
limits.
To determine wide-open flow capacity for relief valve
sizing of steam, use the equation for critical pressure
drops (absolute outlet pressure equal to one-half or
less than one-half absolute inlet pressure).
Q = P1(abs)Cs
All water capacities in tables 18, 19, 20, 21 and 22 are

in gallons per minute. Capacities in tables 18, 19 and
21 are for regulators using only elastomer diaphragms.
Depending on regulator size, a multiplier, given in
these tables, must be used to convert to capacities for
regulators using metal diaphragms.
To determine flow capacity for liquid relief valve sizing,
refer to Fisher Catalog 10, or the Fisher Sizing Program using the Cv coefficients given in table 4. The Km
values listed in table 4 can be used to predict choked
flow on liquid service.
To convert capacities to cubic meters per hour, multiply gallons per minute by 0.2271.
Installation
The 95 Series regulators may be installed in any position, as long as flow will be in the same direction as
that indicated by the body arrow. The Types 95H, 95L,
95HT, 95HP 95HC and 95LC regulators should be
installed so that their spring case vents are protected
from anything that might clog them.
Fisher provides an instruction manual with every regulator shipped. Refer to this for complete installation,
operation and maintenance instructions. Included is a
complete listing of individual parts and recommended
spare parts.
NACE Standard MR0175-92 Compliance

Optional materials are available for applications handling sour gases. These constructions comply with the
recommendations of National Association of Corrosive
Engineers (NACE) MR0175-92.
The manufacturing processes and materials used by
Fisher Controls assure that all products specified for
sour gas service comply with the chemical and physical requirements of NACE standard MR0175-92.
Bulletin 71.1:95
Table 1. Sizing Types 95HD and 95LD Pressure Regulators
STEPS
EXAMPLE
PSIG
EXAMPLE
BAR
1. Determine service conditions.
P1 = 135 psig, P2 = 25 to 40 psig,

Bias = 10 psig
Loading pressure = 15 to 30 psig
Qmax = 1100 SCFH air
Specific Gravity = 1
Allowable droop/offset = 20%
Line size = 1/2-inch
P1 = 9.3 bar, P2 = 1.7 to 2.8 bar,

Bias = 0.7 bar
Loading pressure = 1.0 to 2.1 bar
Qmax = 29.5 m3/h(n) air
Specific Gravity = 1
Allowable droop/offset = 20%
Line size = 1/2-inch
2. Select type number and spring

range using tables 3 and 4.
Since the bias set is 10 psig, select the Type

95LD with a 5 to 15 psig spring range. (The Type
95LD will withstand the pressure for the application, and also has the lightest spring available.)
Since the bias set is 0.7 bar, select the Type 95LD with a
0.3 to 1.0 bar spring range. (The Type 95LD will withstand
the pressure for the application, and also has the lightest
spring available.)
3. Using the Fisher Sizing

Program, calculate a Cg from data
given in the capacity tables. Use
the table inlet pressure closest to
the service condition. Also calculate using the table outlet pressure
which is closest to the spring bias.
For the purpose of sizing, use the spring set point

(bias) of 10 psig as outlet pressure, and an inlet
pressure of 150 psig.
The closest capacity data in Tables 4 and 8
shows the following:
C1 = 35 (Table 4)
P1table = 150 psig
P2table = 10 psig
Droop/offset = 10 psig x 20% = 2 psig
nPtable = 150 psig - (10 psig - 2 psig) = 142 psid
Q = 1400 SCFH for size 1/2 inch Type 95LD at
20% droop/offset
For the purpose of sizing, use the spring set point (bias) of
0.7 bar as outlet pressure, and an inlet pressure of 10.3 bar.
The closest capacity data in Tables 4 and 8 shows the
following:
C1 = 35 (Table 4)
P1table = 10.3 bar
P2table = 0.7 bar
Droop/offset = 0.7 bar x 20% = 0.1 bar
nPtable = 10.3 bar - (0.7 bar - 0.1 bar) = 9.7 bar differential
Q = 37.5 m3/h(n) for size 1/2-inch Type 95LD at 20%
droop/offset
4. Use the information in Step 3 to

calculate Cg using the Fisher
Sizing Program.
Cg calculated = 8.5
Cg calculated = 8.5
5. Calculate flow for application

based upon actual conditions and
calculated Cg.
P1 = 135 psig
P2max = 40 psig
nP actual = 135 psig - (40 psig - 2 psig) = 97 psid
Cg calculated = 8.5
Q = 1248 SCFH air with droop/offset equal to
20% of spring bias
P1 = 9.3 bar
P2max = 2.8 bar
nP actual = 9.3 bar - (2.8 bar - 0.1 bar) = 6.6 bar differential
Cg calculated = 8.5
Q = 33.4 m3/h(n) air with droop/offset equal to
20% of spring bias
Table 2. Back Calculating Sizing Coefficients

STEPS
EXAMPLE
PSIG
EXAMPLE
BAR
1. Determine service conditions
P1 = 25 psig, P2 = 18 psig, Qmax = 10 gpm,

Medium = Water
P1 = 1.7 bar, P2 = 1.2 bar,

Medium = Water, Qmax = 37.9 liters per minute
2. Select Type number and spring

range using tables 3 and 4
The Type 95L with a 13 to 30 psig pressure range,

will provide the lightest spring for the application.
The Type 95L with a 0.9 to 2.1 bar pressure range, will
provide the lightest spring for the application.
3. Because the capacity table for a

Type 95L in Table 18 does not
provide data for the exact application, choose the values from the
table that most closely match the
application. A 1-inch Type 95L fits
the closest.
P1table = 30 psig
P2table = 20 psig
nPtable = 30 psig - (20 psig - 4 psig) = 14 psid
Q = 13 gpm
Km = 0.67 (See table 4)
P1table = 2.1 bar

P2table = 1.4 bar
nPtable = 2.1 bar - (1.4 bar - 0.3 bar) = 1.0 bar differential
Q = 49.2 liters per minute
Km = 0.67 (See table 4)
4. Use information in Step 3 to

calculate Cv using Fisher Sizing
Program.
Cv calculated = 3.47
Cv calculated = 3.41
5. Determine flow capacity of Type

95 with actual conditions using Cv
calculated from Step 4
Cv = 3.47
P1 = 25 psig
P2 = 18 psig
Droop/offset = 18 psig x 20% = 3.6 psig
nP actual = 25 psig - (18 psig - 3.6 psig) = 10.6 psid
Q calculated = 11.3 gpm
Cv = 3.41
P1 = 1.7 bar
P2 = 1.2 bar
nP actual = 1.7 bar - (1.2 bar - 0.2 bar) = 0.7 bar differential
Q calculated = 41.1 liters per minute
Bulletin 71.1:95
Table 3. Maximum Pressures
REGULATOR
TYPE
95L, 95LD,
95LC
95H, 95HD,
95HC
Type 95HP
at 100F
(37.8C)
BODY SIZE,
INCHES
All
Sizes(2)
All Sizes(2)
1/4 to 2
BODY AND
SPRING CASE
MATERIALS
NPT
250
17.2
50
3.4
Steel
150RF
285
19.7
125
8.6
275
19.0
125
8.6
300
20.7
125
8.6
Stainless Steel
150RF
Steel or
Stainless Steel
NPT, 300RF,
600RF or SWE
Elastomer
All-Metal
Cast Iron
NPT
250
17.2
250
17.2
Steel
150RF
285
19.7
285
19.7
Stainless Steel
150RF
275
19.0
275
19.0
Steel or
Stainless Steel
NPT, 300RF,
600RF or SWE
300
20.7
300
20.7
Steel(1)
NPT, 300RF,
600RF or SWE
NPT, 300RF,
600RF or SWE
300RF
600
41.4
600
41.4
600
41.4
550
37.9
Stainless Steel(1)(3)
1/4 to 1(2)
Steel(1)(4)
1-1/2, 2
Elastomer
All-Metal
Elastomer
535
36.9
535
36.9
NPT, 600RF or SWE
600
41.4
600
41.4
300RF
445
30.7
445
30.7
NPT, 600RF or SWE
600
41.4
550
37.9
535
36.9
450
31.0
NPT, 600RF or SWE
600
41.4
450
31.0
300RF
445
30.7
445
30.7
NPT, 600RF or SWE
600
41.4
450
31.0
All-Metal
300RF
1. Maximum inlet for Types 95HT and 95HP is 600 psi (41.4 bar) or body rating limit, whichever is lower. Values listed for the Type 95HT
assume temperatures of 650F (343C), and 100F (37.8C) for the Type 95HP.
2. 1/4-inch bodies shall be provided with 1/2-inch flanges.
3. Maximum outlet pressure for the stainless steel Type 95HP is 550 psi (37.9 bar) or flange rating limit, whichever is lower.
4. Maximum outlet pressure for the Type 95HT is 450 psi (31.0 bar) or flange rating limit, whichever is lower.
Table 4. Flow Coefficients for all Type 95 Regulators

BODY
SIZES,
INCHES
MAXIMUM
OUTLET
PRESSURE(1)
Psig
Bar
Cast Iron
Steel(1)(4)
Type 95HT
at 650F
(343C)
MAXIMUM
INLET
PRESSURE
Psig
Bar
DIAPHRAGM
AND SEAT
MATERIALS
END
CONNECTIONS
WIDE OPEN COEFFICIENTS

(FOR RELIEF SIZING)
C1
Km
1.40
35
.82
3.35
35
.71
156
7.80
35
.67
475
23.75
38
.82
Cv
Cg
Cs
1/4
0.8
28
1/2
1.9
67
3/4, 1
4.4
1-1/2, 2
12.5
Bulletin 71.1:95
Table 5. Body Sizes and Pressure Ranges
TYPE
NUMBER
BODY SIZE,
INCHES
Inches
mm
.148
.172
.207
.281
.234
.281
.306
.343
.406
.148
.172
.207
.207
.234
.281
.306
.343
.406
.531
.562
.593
.656
3.76
4.37
5.26
7.13
5.94
7.13
7.77
8.71
10.3
3.75
4.37
5.26
5.26
5.94
7.13
7.77
8.71
10.3
13.5
14.3
15.1
16.7
1E392527022
1E392627012
1E392727142
1E395627022
1D745527142
1E395727192
1E398927022
1E399027142
1E399127162
1E392527022
1E392627012
1E392727142
1E395627012
1D745527142
1E395727192
1E398927022
1E399027142
1E399127162
1E795327082
1E795427082
1E793327082
1P788827082
1/4
15 to 100
80 to 300
1.0 to 6.9
5.5 to 20.7
.192
.282
4.87
7.16
14B9941X012 None
14B9940X012 None
1/2
15 to 100
80 to 300
1.0 to 6.9
5.5 to 20.7
.282
.375
7.16
9.52
14B9943X012 None
14B9942X012 None
3/4, 1
15 to 100
80 to 300
1.0 to 6.9
5.5 to 20.7
.437
.562
11.0
14.2
14B9944X012 None
14B9945X012 None
1-1/2, 2
15 to 100
60 to 260
1.0 to 6.9
4.1 to 17.9
.625
.812
15.9
20.6
17B1704X012 None
17B1705X012 None
1/4
15 to 100
80 to 400
1.0 to 6.9
5.5 to 27.6
.192
.282
4.87
7.16
14B9941X012 None
14B9940X012 None
1/2
15 to 100
80 to 400
1.0 to 6.9
5.5 to 27.6
.282
.375
7.16
9.52
14B9943X012 None
14B9942X012 None
3/4, 1
15 to 100
80 to 400
1.0 to 6.9
5.5 to 27.6
.437
.562
11.0
14.2
14B9944X012 None
14B9945X012 None
1-1/2, 2
15 to 100
60 to 300
1.0 to 6.9
4.1 to 20.7
.625
.812
15.9
20.6
17B1704X012 None
17B1705X012 None
1/4
2 to 6
5 to 15
0.1 to 0.4
0.3 to 1.0
.142
.187
3.60
4.47
19A2852X012 None
19A2854X012 Blue
1/2
2 to 6
0.1 to 0.4
.207
5.25
1E3956X0012 Yellow
3/4, 1
2 to 6
5 to 15
0.1 to 0.4
0.3 to 1.0
.312
.375
7.92
9.52
13A4678X012 None
1K762537022 None
1/4
15 to 50
40 to 200
1.0 to 3.4
2.8 to 13.8
.192
.282
4.87
7.16
14B9941X012 None
14B9940X012 None
1/2
15 to 50
40 to 200
1.0 to 3.4
2.8 to 13.8
.282
.375
7.16
9.52
14B9943X012 None
14B9942X012 None
3/4, 1
15 to 50
40 to 200
1.0 to 3.4
2.8 to 13.8
.437
.562
11.0
14.3
1-1/2, 2
5 to 40
30 to 200
0.3 to 2.8
2.1 to 13.8
.625
.812
15.9
20.1
14B9944X012
14B9945X012
17B1704X012
17B1705X012
1/2
1/4
1/2
3/4, 1
1-1/2, 2
95HT
95HP
95LC
Bar
SPRING PART
NUMBER AND
COLOR
0.1 to 0.4
0.3 to 1.0
0.9 to 2.1(2)
0.1 to 0.4
0.3 to 1.0
0.9 to 2.1(2)
0.1 to 0.4
0.3 to 1.0
0.9 to 2.1(2)
1.0 to 2.1(2)
1.7 to 5.2
4.8 to 10.3
1.0 to 2.1(2)
1.7 to 5.2
4.8 to 10.3
1.0 to 2.1(2)
1.7 to 5.2
4.8 to 10.3
0.3 to 5.5
4.1 to 8.3
6.9 to 9.7
8.3 to 10.3
3/4, 1
95H and 95HD
Psig
SPRING
WIRE DIAMETER
2 to 6
5 to 15
13 to 30(2)
2 to 6
5 to 15
13 to 30(2)
2 to 6
5 to 15
13 to 30(2)
15 to 30(2)
25 to 75
70 to 150
15 to 30(2)
25 to 75
70 to 150
15 to 30(2)
25 to 75
70 to 150
5 to 80
60 to 120
100 to 140
120 to 150
1/4
95L and 95LD
OUTLET OR DIFFERENTIAL
PRESSURE RANGE(1)(3)
95HC
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Light Blue
Light Gray
Yellow
Black
None
None
None
None
1. Pressure ranges given for Types 95L, 95H, 95HT, 95HP, 95HC and 95LC regulators indicate actual outlet pressure. For Types 95LD and 95HD regulators,
the pressure ranges indicate the differential pressure that can be obtained with the indicated spring. The differential pressure (spring setting) is added to the
spring case loading pressure to determine the actual outlet pressure.
2. Type 95H is recommended where close regulation is not required. Type 95L is recommended where close regulation is required.
3. Values shown are for optimum performance, springs can be adjusted to a lower setting.
Bulletin 71.1:95
Table 6. Construction Materials
Body(1): Cast Iron, WCC/WCB Steel(2), 316 Stainless Steel(3), Hastelloy C, Monel
Spring Case: Cast Iron, WCC/WCB Steel(2), 316 Stainless Steel(3)
Regulator Spring: Zinc Plated Steel(2) standard, Inconel(3), 302 Stainless Steel(3), 17-7PH(3)(4)
Valve Spring: 302 Stainless Steel(3) standard, Inconel(2)
Trim Materials:
ELASTOMER SEAT
Part Name
Standard
Optional
Diaphragm
Neoprene(2) or
Fluoroelastomer
302 Stainless Steel(3)

EPDM
Monel
Hastelloy C
PTFE(5)
Disk
Neoprene(1) or Fluoroelastomer
PTFE(3)
EPR
Perfluoroelastomer
Disk Holder
Brass or
416 Stainless Steel
Valve Plug Guide
Brass or
416 Stainless Steel
Valve Plug
Brass or
416 Stainless Steel
Orifice
Brass or
416 Stainless Steel
Stem Assembly
Brass or
416 Stainless Steel
Bolting
Grade 5 steel(2)
Diaphragm
Disk
Disk Holder
Brass or
Valve Plug
Valve Plug Guide
Brass or
Orifice
Brass or
Stem Assembly
Brass or
Gaskets
Composition
Grafoil(3)(4)
Bolting
Grade 5 steel(2)
B8M(3), B7(4)
316 Stainless Steel(2)(3)

Monel
Hastelloy C
Monel
Hastelloy C
Monel
Hastelloy C
Monel
Hastelloy C
Monel
Hastelloy C
B8M(3), B7(4)
METAL SEAT
1.
2.
3.
4.
5.
10
Spring case and body on standard constructions are of the same material.
NACE standard construction.
Cryogenic standard construction.
High temperature and/or standard construction.
Used in conjunction with above materials.
Monel
Hastelloy C
Monel
Hastelloy C
316 Stainless Steel
Monel
Hastelloy C
Monel
Hastelloy C
Brass
Monel
Hastelloy C
Brass
Monel
Hastelloy C
Monel
Hastelloy C
Bulletin 71.1:95
Table 7. Compatibility
CORROSION INFORMATION
316
Stainless Steel
416
Stainless Steel
Monel(1)
Hastelloy(2) C
Cast Iron
302 or 304
Stainless Steel
316
Stainless Steel
416
Stainless Steel
Monel(1)
C
C
A
A
A
C
A
C
A
C
C
B
A
C
C
C
C
A
A
A
C
A
C
C
C
C
B
A
C
C
B
A
A
A
A
A
A
B
A
B
A
A
A
A
A
B
A
A
A
A
A
A
B
A
A
A
A
A
A
A
C
C
A
A
A
C
A
C
C
C
B
B
A
A
B
B
B
A
A
A
B
A
B
C
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Hydrochloric Acid (Air free)

Hydrogen
Hydrogen Peroxide
Hydrogen Sulfide, Liquid
Magnesium Hydroxide
Methanol
Methyl Ethyl Ketone
Natural Gas
Nitric Acid
Petroleum Oils, Refined
Phosphoric Acid (Air Free)
Phosphoric Acid Vapors
Potassium Chloride
Potassium Hydroxide
Propane
C
A
I.L.
C
A
A
A
A
C
A
C
C
B
B
A
C
A
A
C
A
A
A
A
C
A
C
C
B
B
A
C
A
A
A
A
A
A
A
A
A
A
B
A
A
A
C
A
A
A
A
A
A
A
B
A
A
B
A
A
A
C
A
B
C
A
A
A
A
C
A
C
C
C
B
A
C
A
A
C
A
A
A
A
C
A
B
C
B
A
A
B
A
B
A
A
A
A
A
B
A
A
I.L.
A
A
A
Butane
Calcium Chloride (Alkaline)
Carbon Dioxide, Dry
Carbon Dioxide, Wet
Carbon Disulfide
Carbon Tetrachloride
Carbonic Acid
Chlorine Gas, Dry
Chlorine Gas, Wet
Chlorine, Liquid
Chromic Acid
Citric Acid
Coke Oven Gas
Copper Sulfate
Ether
Ethyl Chloride
Ethylene
Ethylene Glycol
Formaldehyde
Formic Acid
Freon, Wet
Freon, Dry
Gasoline, Refined
Glucose
Hydrochloric Acid (Aerated)
A
B
A
C
A
B
C
A
C
C
C
I.L.
A
C
B
C
A
A
B
I.L.
B
B
A
A
C
A
B
A
C
A
B
C
A
C
C
C
C
A
C
B
C
A
A
B
C
B
B
A
A
C
A
C
A
A
A
B
B
B
C
C
C
B
A
B
A
A
A
A
A
B
B
A
A
A
C
A
B
A
A
A
B
B
B
C
C
B
A
A
B
A
A
A
A
A
B
A
A
A
A
C
A
C
A
A
B
C
A
C
C
C
C
B
A
A
A
B
A
A
A
C
I.L.
I.L.
A
A
C
A
A
A
A
B
A
A
A
C
C
A
B
B
C
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
I.L.
A
A
A
A
A
A
B
Silver Nitrate
Sodium Acetate
Sodium Carbonate
Sodium Chloride
Sodium Chromate
Sodium Hydroxide
Stearic Acid
Sulfur
Sulfur Dioxide, Dry
Sulfur Trioxide, Dry
Sulfuric Acid (Aerated)
Sulfuric Acid (Air Free)
Sulfurous Acid
Trichloroethylene
Water, Boiler Feed
Water, Distilled
Water, Sea
Zinc Chloride
Zinc Sulfate
C
A
A
C
A
A
A
A
A
A
C
C
C
B
B
A
B
C
C
C
A
A
C
A
A
C
A
A
A
C
C
C
B
C
A
B
C
C
A
B
A
B
A
A
A
A
A
A
C
C
B
B
A
A
B
C
A
A
A
A
B
A
A
A
A
A
A
C
C
B
A
A
A
B
C
A
B
A
B
B
A
B
B
A
B
B
C
C
C
B
B
B
C
C
B
C
A
A
A
A
A
B
A
A
A
C
B
C
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Fluid
Hastelloy(2) C
302 or 304
Stainless Steel
Acetic Acid, Air Free

Acetic Acid Vapors
Acetone
Acetylene
Alcohols
Aluminum Sulfate
Ammonia
Ammonium Chloride
Ammonium Nitrate
Ammonium Sulfate
Ammonium Sulfite
Beer
Benzene (Benzol)
Benzoic Acid
Boric Acid
Fluid
Carbon Steel
Cast Iron
Material
Carbon Steel
Material
FLUID INFORMATION
Fluid
Neoprene
Nitrile
Viton(3)
EPDM
Acetic Acid (30%)

Acetone
Alcohol, Ethyl
Alcohol,, Methyl
Ammonia, Anhydrous
Ammonia, Gas, (Hot)
Benzene
Brine (Calcium Chloride)
Butadiene Gas
Butane, Gas
Butane, Liquid
Carbon Tetrachloride
Chlorine, Dry
Chlorine, Wet
Coke Oven Gas
Ethyl Acetate
Ethylene Glycol
Freon 11
Freon 12
C
B
A
A+
A
B
C
A
B
A
B
C
C
C
C
C
A
B
A+
B
C
A
A
C
C
C
A
C
A+
A
C
C
C
B
C
A
A
A
B
C
B
C
C
C
A
B
B
A
A
A
A
A
A+
C
A
A+
B
A
A
A
A
A
B
C
A
C
C
C
C
C
C
C
B
A
C
B
1. Mark owned by International Nickel Co.

2. Mark owned by Stelite Div., Cabot Corp.
3. Mark owned by Du Pont Co.
A+ Best possible selection
Fluid
Freon 22
Freon 114
Gasoline
Hydrogen Gas
Hydrogen Sulfide (Dry)
Hydrogen Sulfide (Wet)
Jet Fuel (JP 4)
Natural Gas
Natural Gas + H2S (Sour Gas)
Nitric Acid (10%)
Nitric Acid (50 to 100%)
Nitrogen
Oil (Fuel)
Propane
Sea Water
Sulfur Dioxide
Sulfuric Acid (to 50%)
Sulfuric Acid (50 to 100%)
Water (Ambient)
Water at 200_F (93_C)
Neoprene
Nitrile
Viton(3)
EPDM
A+
A
B
A
A
B
C
A
A
B
C
A
B
A
B
A
B
C
A
C
C
A
A+
A
C
C
A
A+
B
C
C
A
A+
A
A
C
C
C
A
B
C
B
A
A
C
C
A
A
C
A
A
A
A
A
A
A
A
A
A
B
A
A
C
A
A
A
I.L.
C
C
C
C
A
C
C
A
A
B
B
A
A
ARecommended
BMinor to moderate effect. Proceed with caution.
CUnsatisfactory
I.L.Information lacking
11
Bulletin 71.1:95
Table 8. Air SCFH Capacities for 1/4 through 1-Inch Types 95L and 95LD Regulators with Elastomer Diaphragm(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1/4
1/2
Psig
Bar
10
20
30
50
75
100
150
200
250
10
20
30
50
75
100
150
200
250
20
30
50
75
100
150
200
250
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
150
200
250
250
250
250
280
280
330
200
300
400
450
450
500
500
500
500
500
600
750
750
750
750
750
750
280
300
380
380
380
380
400
400
430
380
530
600
600
630
630
630
630
630
680
850
930
930
1000
1000
1000
1000
300
350
350
350
350
350
380
400
450
400
500
550
600
650
700
700
700
700
750
900
1000
1000
1000
1000
1000
1000
400
500
530
530
530
530
550
550
600
600
750
850
850
900
900
900
900
900
1100
1200
1400
1400
1400
1400
1400
1400
680
850
1100
1500
2100
2500
2500
2500
2500
1100
1900
2300
3500
3800
4200
4200
4200
4200
1700
2100
2800
4700
6400
7700
8500
8500
1200
1700
2200
2900
3800
4200
4600
4700
4700
1700
3400
4200
5500
6800
7200
7600
8300
8300
2500
4200
5300
8500
9300
12,000
13,000
13,000
800
1000
1300
1700
2500
3000
3000
3000
3000
1300
2200
2800
4200
4500
5000
5000
5000
5000
2000
2500
3300
5500
7500
9000
10,000
10,000
1400
2000
2600
3400
4500
5000
5400
5600
5600
2000
4000
5000
6500
8000
8500
9000
9800
10,000
3000
5000
6300
10,000
11,000
14,000
15,000
15,000
15 psig
(1.0 bar)
20
30
50
75
100
150
200
250
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
450
700
900
1000
1000
1000
1000
1000
700
1000
1200
1200
1300
1300
1300
1300
800
1100
1300
1400
1400
1400
1400
1400
1200
1500
1600
1650
1800
1800
1800
1800
1900
3200
5100
6800
8500
11,000
11,000
11,000
2700
4500
7200
9300
13,000
15,000
15,000
15,000
2200
3800
6000
8000
10,000
13,000
13,000
13,000
3200
5300
8500
11,000
15,000
18,000
18,000
18,000
20 psig
(1.4 bar)
30
40
50
75
100
150
200
250
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
550
750
900
1100
1100
1100
1100
1100
850
1100
1300
1500
1500
1500
1500
1500
1100
1300
1400
1500
1600
1600
1600
1600
1500
1700
1800
2000
2100
2100
2100
2100
2500
3800
4600
6800
8000
10,000
13,000
13,000
3800
5500
6800
9300
13,000
15,000
17,000
17,000
3000
4500
5500
8000
9500
12,000
15,000
15,000
4500
6500
8000
11,000
15,000
18,000
20,000
20,000
25 psig
(1.7 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
900
1200
1400
1500
1600
1600
1600
1200
1600
2000
2500
2500
2500
2500
1600
1900
2000
2100
2200
2200
2200
2400
2500
2800
3300
3300
3300
3300
4200
5100
7200
8500
10,000
13,000
13,000
5500
6800
9300
13,000
17,000
21,000
21,000
5000
6000
8500
10,000
12,000
16,000
16,000
6500
8000
11,000
15,000
20,000
25,000
25,000
30 psig
(2.1 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
900
1200
1700
1800
1900
1900
1900
1200
1500
2300
2500
2500
2500
2500
1800
2000
2300
2400
2500
2500
2500
2400
2700
3200
3600
3600
3600
3600
3400
4200
7100
8500
11,000
14,000
14,000
5100
6400
9300
13,000
17,000
22,000
22,000
4000
5000
8400
10,000
13,000
17,000
17,000
6000
7500
11,000
15,000
20,000
26,000
26,000
2 to 6 psig
(0.1 to 0.4 bar)
5 psig
(0.3 bar)
10 psig
(0.7 bar)
5 to 15 psig
(0.3 to 1.0 bar)
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
1. To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.8.
12
3/4
10%
Offset
2 psig
(0.1 bar)
13 to 30 psig
(0.9 to 2.1 bar)
REGULATOR BODY SIZE, INCHES
Inlet
Bulletin 71.1:95
Table 9. Air SCFH Capacities for 1/4 through 1-Inch Types 95H and 95HD Regulators with Elastomer Diaphragm(1)
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
Inlet
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
680
750
840
1100
1100
1400
1900
1700
2000
610
780
1500
1600
2200
2800
2800
3200
1000
1200
1400
2100
2600
3600
4000
1000
1000
1200
1500
1600
2100
2300
2400
2700
1300
1600
2300
3300
4500
5800
6200
1300
1200
1300
2000
2500
2800
3000
3200
3300
1100
1300
2500
3000
4400
4800
4900
5000
1700
2400
3200
4600
6000
6500
7000
900
900
900
1200
1400
1800
2200
2100
2700
1500
1300
1800
2000
2400
3100
3500
4000
1200
1400
2100
2500
3100
3100
3500
1400
1500
1500
1800
2100
2400
2800
3100
3300
2300
2100
2800
3000
3800
4300
4600
4900
2000
2300
2900
3700
4600
4500
5100
2200
2300
2200
2700
2900
3200
3600
3900
4300
3500
3400
4200
4400
5300
5800
6300
6600
3800
3900
5000
5700
6500
6900
7300
2200
2700
2900
3800
4000
5000
6000
6800
7400
2900
4000
5700
6300
7700
9200
9000
10,000
4000
6000
7400
8300
11,000
12,000
12,000
3100
3800
4300
5500
6000
7000
8000
8700
9600
4500
6000
8500
9800
12,000
12,000
13,000
14,000
6700
8600
11,000
13,000
17,000
18,000
18,000
4900
6200
6800
8400
9000
10,000
11,000
11,000
12,000
6200
7800
12,000
14,000
16,000
17,000
18,000
19,000
9000
12,000
15,000
21,000
24,000
25,000
26,000
2200
2600
3400
4800
5400
7000
8700
8500
10,000
3200
4000
5400
7400
10,000
12,000
14,000
15,000
4400
6300
7000
16,000
15,000
17,000
19,000
3300
4200
5400
7000
8000
10,000
11,700
12,000
14,000
5200
6600
9300
11,000
15,000
18,000
20,000
21,000
7200
9600
13,000
18,000
24,000
26,000
27,000
5400
6500
8200
11,000
12,000
15,000
16,000
17,000
18,000
6600
8300
12,000
16,000
22,000
26,000
27,000
28,000
9200
12,000
16,000
24,000
31,000
36,000
38,000
100
125
150
200
250
300
125
150
175
200
250
300
6.9
8.6
10.3
13.8
17.2
20.7
8.6
10.3
12.0
13.8
17.2
20.7
1600
2200
2500
3700
4900
5100
2000
2000
2600
2800
3300
4000
2400
3200
3900
5400
6500
7600
2800
3500
4100
4600
5800
6900
3000
3800
4600
6000
6700
9000
3700
4500
5300
5900
7300
8600
2300
2600
3200
3700
4000
4700
3400
4000
4800
5200
4300
8000
3700
4300
4700
5500
6100
7100
5800
6800
7800
8200
8900
11,000
6200
7300
7700
8500
9500
10,000
8800
11,000
12,000
13,000
14,000
15,000
8000
11,000
12,000
14,000
16,000
16,000
8500
12,000
13,000
15,000
15,000
19,000
12,000
16,000
18,000
21,000
24,000
25,000
14,000
18,000
21,000
23,000
25,000
29,000
15,000
19,000
22,000
24,000
26,000
28,000
18,000
22,000
26,000
30,000
37,000
41,000
8700
13,000
13,000
17,000
22,000
23,000
11,000
14,000
16,000
16,000
21,000
26,000
13,000
17,000
21,000
28,000
33,000
35,000
16,000
20,000
25,000
27,000
34,000
38,000
15,000
20,000
25,000
32,000
38,000
45,000
19,000
23,000
28,000
32,000
39,000
46,000
125 psig
(8.6 bar)
150
175
200
225
250
300
10.3
12.0
13.8
15.5
17.2
20.7
2000
2800
3400
3600
3800
4600
3000
4200
4300
5600
6200
7200
4200
5100
6000
6600
7300
8700
5200
5000
5500
6800
6900
7000
8200
9000
9300
11,000
13,000
13,000
11,000
13,000
14,000
16,000
17,000
19,000
12,000
13,000
16,000
17,000
18,000
21,000
18,000
21,000
25,000
28,000
29,000
32,000
21,000
25,000
29,000
33,000
37,000
45,000
13,000
15,000
17,000
19,000
20,000
26,000
20,000
23,000
28,000
30,000
34,000
41,000
23,000
27,000
31,000
35,000
39,000
46,000
150 psig
(10.3 bar)
175
200
225
250
300
12.0
13.8
15.5
17.2
20.7
2500
3000
3300
4000
5400
3800
4300
5400
6300
7600
4900
5700
6600
7300
8400
5600
6500
7100
9000
8700
9500
11,000
12,000
14,000
15,000
12,000
14,000
16,000
18,000
20,000
14,000
16,000
20,000
20,000
23,000
20,000
24,000
29,000
30,000
37,000
29,000
29,000
33,000
37,000
45,000
16,000
20,000
22,000
26,000
31,000
22,000
26,000
30,000
35,000
44,000
26,000
30,000
35,000
39,000
46,000
15 psig
(1.0 bar)
15 to 30 psig
(1.0 to 2.1 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
25 to 75 psig
(1.7 to 5.2 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
70 to 150 psig
(4.8 to 10.3 bar)

1/4
750
960
1700
2500
3500
4200
4100
4600
1. To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.6.
13
Bulletin 71.1:95
Table 10. Air SCFH Capacities for 1-1/2 through 2-Inch Types 95H and 95HD Regulators with Either Elastomer
or Stainless Steel Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
5 psig
(0.3 bar)
5 to 80 psig
(0.3 to 5.5 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
75 psig
(5.2 bar)
14
60 to 120 psig
(4.1 to 8.3 bar)
100 psi
(6.9 bar)
100 to 140 psig

(6.9 to 9.7 bar)
125 psig
(8.6 bar)
120 to 150 psig

(8.3 to 10.3 bar)
150 psig
(10.3 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
10
20
30
50
75
100
150
200
250
300
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
20.7
950
2100
2500
3500
5000
6500
8500
12,000
15,000
18,000
1000
2500
3000
4000
6000
8000
11,000
14,000
17,000
20,000
1500
4300
5000
6000
8000
9500
12,000
17,000
19,000
21,000
1000
1800
3400
4000
5500
9000
15,000
16,000
18,000
19,000
1100
2000
4600
5500
7000
12,000
18,000
19,000
20,000
21,000
1500
2600
7300
9000
11,000
14,000
21,000
21,000
22,000
23,000
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
3400
4500
6000
8000
12,000
20,000
25,000
29,000
6300
9000
10,000
13,000
21,000
31,000
39,000
6100
9000
12,000
15,000
21,000
31,000
35,000
38,000
10,000
14,000
19,000
28,000
36,000
45,000
51,000
10,000
14,000
18,000
23,000
35,000
38,000
41,000
44,000
20,000
32,000
45,000
61,000
64,000
66,000
67,000
4500
8000
15,000
24,000
44,000
48,000
51,000
53,000
6500
12,000
20,000
30,000
43,000
55,000
65,000
6200
10,000
20,000
30,000
50,000
55,000
58,000
59,000
11,000
20,000
40,000
68,000
75,000
80,000
84,000
11,000
15,000
25,000
35,000
54,000
58,000
60,000
61,000
21,000
35,000
55,000
75,000
83,000
86,000
89,000
100
125
150
200
250
300
125
150
175
225
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.6
10.3
13.8
17.2
20.7
6.9
8.6
12.0
15.5
17.2
20.7
10.3
12.0
13.8
15.5
17.2
20.7
12.0
13.8
15.5
17.2
20.7
14,000
17,000
20,000
23,000
33,000
43,000
11,000
22,000
25,000
28,000
33,000
40,000
21,000
25,000
28,000
30,000
35,000
42,000
19,000
23,000
29,000
35,000
45,000
22,000
30,000
39,000
49,000
57,000
65,000
29,000
37,000
47,000
62,000
70,000
88,000
40,000
47,000
54,000
60,000
70,000
85,000
32,000
44,000
61,000
70,000
90,000
42,000
55,000
71,000
81,000
85,000
88,000
50,000
64,000
75,000
95,000
110,000
120,000
64,000
74,000
90,000
100,000
110,000
130,000
54,000
79,000
100,000
120,000
150,000
15,000
20,000
26,000
50,000
70,000
90,000
12,000
25,000
33,000
28,000
45,000
55,000
22,000
32,000
39,000
46,000
56,000
86,000
20,000
24,000
29,000
49,000
86,000
28,000
45,000
69,000
90,000
110,000
120,000
30,000
45,000
52,000
62,000
70,000
80,000
40,000
50,000
70,000
100,000
120,000
150,000
33,000
45,000
61,000
96,000
140,000
50,000
65,000
76,000
96,000
110,000
120,000
54,000
71,000
90,000
95,000
130,000
150,000
65,000
75,000
90,000
110,000
130,000
150,000
55,000
80,000
100,000
120,000
150,000
Bulletin 71.1:95
Table 11. Air SCFH Capacities for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragms (See footnote 1 for
Type 95HT Regulators)
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
30 psig
(2.1 bar)
15 to 100 psig
(1.0 to 6.9 bar)
50 psig
(3.4 bar)
100 psig
(6.9 bar)
125 psig
(8.6 bar)
80 to 300 psig
(5.5 to 20.7 bar)
200 psig
(13.8 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
300
350
380
530
800
1100
1200
1500
1700
1800
1900
2100
550
580
600
750
1200
1600
1700
2100
2300
2300
2400
2600
850
1000
1200
1300
2000
2400
2800
2900
2900
2900
3000
3200
600
620
700
900
1100
1700
2100
2400
2700
3300
3900
4500
850
900
1200
1500
1700
2300
2800
3000
3300
3800
4200
4800
1400 1300 1800

1500 1300 2100
1700 1500 2400
1800 2400 3200
2600 3100 4300
3100 4000 5000
3500 4500 6200
3800 5500 7000
4000 6500 8000
4300 8200 9500
4500 10,000 11,000
4900 12,000 13,000
40
50
75
100
150
200
250
300
400
500
600
60
75
100
150
200
250
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
430
500
700
800
1400
2000
2200
2400
2800
2800
2800
700
730
1400
2200
3000
3500
3500
4000
4400
5000
750
900
1200
1700
2500
3000
3300
3500
3900
3900
3900
1300
1500
2500
3600
4600
4700
5500
5700
5700
5700
1100
1600
2100
2900
3800
4200
4300
4300
4300
4300
4300
1900
2500
3200
4700
5500
5800
6200
6200
6200
6200
900
1200
1300
1800
2100
2600
3000
3500
4100
4800
5300
1500
1700
2300
2800
3500
3800
4400
5200
5700
6000
1500
1600
2100
2600
3200
3800
4000
4700
5200
5900
6200
2500
3100
3800
4800
5700
6000
6400
7000
7400
8200
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
350
400
450
500
600
8.6
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.3
27.6
31.0
34.5
41.4
2000
3100
3600
4500
5000
6100
7000
7800
7800
2100
2200
2800
3100
3300
3700
5200
6300
7000
3200
3800
4200
4800
5700
6300
6700
7200
3200
4100
5100
5700
6700
8300
10,000
11,000
12,000
2800
3200
4000
4300
4900
5700
7500
9500
11,000
4500
5400
6600
7500
8500
9700
11,000
13,000
3900 4100 6700

4700 5000 8000
5500 5700 8800
6200 5700 9300
7800 6500 10,000
9000 7200 11,000
11,000 7800 12,000
12,000 8700 13,000
12,000 9000 14,000
4100 3000 5200
4700 3500 6000
5600 4000 6500
6100 4000 6700
6600 4400 7000
7900 5200 8200
11,000 6500 10,000
13,000 7900 12,000
16,000 9300 14,000
6400 5500 9300
7200 5600 10,000
8700 6500 11,000
10,000 7500 13,000
12,000 8800 14,000
13,000 9600 15,000
15,000 11,000 17,000
18,000 11,000 19,000
10%
20%
40%
10%
20%
40%
2900
1200 1600
2900
1300 2000
3400
1900 2700
4600
2600 3800
6000
3000 4700
7600
4500 6400
8300
5500 7500
9200
6500 9000
10,000 7500 10,000
12,000 9000 12,000
13,000 11,000 14,000
15,000 12,000 16,000
2500
3000
3800
5400
7000
9600
13,000
13,000
14,000
17,000
20,000
22,000
1900
2000
3600
4100
4800
5100
5600
5900
6300
6400
7100
4000
5000
6000
6800
7800
8100
8800
9300
9600
10,000
1700
2200
3000
4100
5000
6000
7400
8500
11,000
13,000
15,000
2800
3800
5000
7500
8000
10,000
11,000
14,000
16,000
19,000
2800
3500
4500
6100
7200
9000
10,000
12,000
14,000
15,000
17,000
5000
6200
8500
12,000
13,000
15,000
16,000
19,000
20,000
24,000
4600
5700
7200
9500
12,000
14,000
14,000
16,000
18,000
21,000
22,000
8000
10,000
14,000
18,000
21,000
22,000
24,000
26,000
27,000
31,000
1900
2300
3300
4000
6400
6500
8000
9000
12,000
15,000
17,000
3000
4000
5400
9000
10,000
13,000
15,000
16,000
18,000
20,000
2900
3300
4800
6000
9500
11,000
14,000
15,000
18,000
22,000
24,000
5000
6400
9300
14,000
16,000
21,000
23,000
26,000
30,000
33,000
4700
5800
8400
11,000
15,000
18,000
20,000
22,000
25,000
30,000
32,000
8500
11,000
15,000
22,000
26,000
32,000
34,000
38,000
42,000
47,000
9000
11,000
13,000
14,000
15,000
16,000
17,000
17,000
18,000
8600
9500
11,000
11,000
12,000
14,000
15,000
18,000
21,000
15,000
17,000
19,000
20,000
22,000
24,000
26,000
30,000
8500
11,000
12,000
13,000
16,000
18,000
22,000
25,000
29,000
7000
7000
9500
10,000
12,000
13,000
16,000
18,000
20,000
11,000
14,000
17,000
21,000
21,000
25,000
27,000
30,000
14,000
18,000
20,000
22,000
26,000
29,000
32,000
36,000
39,000
11,000
13,000
15,000
16,000
19,000
20,000
25,000
30,000
34,000
20,000
24,000
28,000
34,000
35,000
41,000
45,000
50,000
18,000
22,000
26,000
30,000
37,000
42,000
46,000
53,000
55,000
19,000
21,000
24,000
27,000
29,000
33,000
39,000
46,000
52,000
30,000
35,000
42,000
49,000
55,000
62,000
68,000
75,000
8800
11,000
14,000
16,000
20,000
21,000
28,000
36,000
43,000
7800
7500
8500
9500
10,000
12,000
17,000
21,000
26,000
12,000
14,000
18,000
20,000
22,000
25,000
27,000
30,000
15,000
19,000
23,000
26,000
33,000
35,000
45,000
56,000
66,000
13,000
13,000
15,000
16,000
18,000
23,000
29,000
36,000
43,600
21,000
23,000
31,000
37,000
40,000
46,000
51,000
59,000
18,000
23,000
26,000
31,000
39,000
46,000
62,000
78,000
95,000
20,000
23,000
25,000
29,000
32,000
38,000
48,000
59,000
69,000
31,000
35,000
44,000
55,000
59,000
69,000
76,000
90,000
15
Bulletin 71.1:95
Table 11. (Continued) Air SCFH Capacities for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragms
(See footnote 1 for Type 95HT Regulators)
PRESSURE
RECOMMENDED
OUTLET
PRESSURE
RANGE
Outlet
Setting
250 psig
(17.2 bar)
80 to 300 psig
(5.5 to 20.7 bar)
300 psig
(20.7 bar)
80 to 400 psig
(5.5 to 27.6 bar)
Type 95HP Only
400 psig
(27.6 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
275
300
350
400
450
500
550
600
350
400
450
500
550
600
19.0
20.7
24.1
27.6
31.0
34.5
37.9
41.4
24.1
27.6
31.0
34.5
38.0
41.4
4100
4200
5000
5200
5800
6300
6700
7200
5200
5600
6000
6400
6800
7200
5800
6600
7500
8600
9700
11,000
12,000
13,000
7700
8800
9900
11,000
12,000
13,000
7700
8400
10,000
12,000
13,000
15,000
16,000
18,000
10,000
12,000
13,000
15,000
17,000
18,000
7600
7200
8000
9200
9700
10,000
11,000
12,000
9000
9500
10,000
11,000
11,000
12,000
12,000
13,000
14,000
16,000
17,000
18,000
20,000
20,000
16,000
17,000
18,000
19,000
20,000
21,000
19,000
20,000
23,000
26,000
28,000
31,000
34,000
36,000
24,000
28,000
31,000
34,000
37,000
41,000
15,000
18,000
22,000
22,000
25,000
26,000
27,000
31,000
21,000
24,000
27,000
30,000
33,000
36,000
25,000
30,000
36,000
37,000
42,000
44,000
45,000
52,000
37,000
41,000
46,000
50,000
55,000
59,000
36,000
41,000
50,000
55,000
61,000
65,000
74,000
80,000
48,000
57,000
67,000
76,000
86,000
95,000
16,000
17,000
24,000
24,000
28,000
31,000
34,000
38,000
22,000
26,000
31,000
35,000
40,000
44,000
27,000
31,000
39,000
43,000
50,000
56,000
62,000
68,000
38,000
47,000
55,000
64,000
72,000
81,000
38,000
42,000
51,000
59,000
68,000
76,000
85,000
93,000
49,000
58,000
69,000
79,000
90,000
100,000
500
600
34.5
41.4
7000
7200
13,000 17,000 11,000 20,000 38,000 35,000 60,000 90,000 42,000 80,000 95,000
14,000 19,000 12,000 21,000 42,000 40,000 65,000 100,000 50,000 85,000 110,000
1. To obtain capacities for Type 95HT (metal diaphragm), multiply the table values by 0.6.
Table 12. Air SCFH Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP (Elastomer Diaphragm) Regulators
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1-1/2
Psig
Bar
10%
Offset
15 psig
(1.0 bar)
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
1800
3800
4500
5800
7000
10,000
14,000
18,000
21,000
25,000
28,000
30,000
2800
5000
6000
8000
9500
13,000
18,000
22,000
25,000
28,000
30,000
32,000
3800
7000
8000
11,000
14,000
19,000
24,000
27,000
29,000
31,000
33,000
35,000
2000
4000
5000
8000
10,000
20,000
31,000
31,000
31,000
32,000(1)
33,000(1)
34,000(1)
3000
6000
8000
12,000
16,000
25,000
33,000
33,000
33,000
34,000(1)
35,000(1)
36,000(1)
4000
8000
12,000
20,000
26,000
32,000
36,000
37,000
37,000
38,000(1)
39,000(1)
39,000(1)
30 psig
(2.1 bar)
40
50
75
100
150
200
250
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
4500
5500
6500
8000
12,000
17,000
23,000
28,000
34,000
37,000
39,000
6300
7500
9500
12,000
19,000
28,000
35,000
39,000
41,000
42,000
43,000
11,000
13,000
17,000
23,000
30,000
36,000
40,000
44,000
48,000
50,000
52,000
4500
5500
7500
12,000
35,000
49,000
53,000
55,000
56,000(1)
57,000(1)
58,000(1)
7000
9000
14,000
23,000
43,000
52,000
56,000
58,000
60,000(1)
61,000(1)
62,000(1)
13,000
15,000
25,000
39,000
49,000
56,000
60,000
61,000
63,000(1)
64,000(1)
65,000(1)
15 to 100 psig
(1.0 to 6.9 bar)
16
Inlet
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 12.
(Continued) Air SCFH Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP
(Elastomer Diaphragm) Regulators
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
50 psig
(3.4 bar)
15 to 100 psig
(1.0 to 6.9 bar)
100 psig
(6.9 bar)
125 psig
(8.6 bar)
60 to 260 psig
(4.1 to 17.8 bar)
200 psig
(13.8 bar)
250 psig
(17.2 bar)
60 to 300 psig
(4.1 to 20.7 bar)
Type 95HP only
300 psig
(20.7 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
60
75
100
150
200
250
300
400
500
600
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
6500
8500
12,000
18,000
24,000
30,000
36,000
46,000
54,000
60,000
11,000
13,000
18,000
28,000
37,000
45,000
50,000
57,000
62,000
67,000
21,000
27,000
35,000
48,000
58,000
62,000
65,000
66,000
69,000
72,000
8000
17,000
30,000
50,000
63,000
72,000
78,000
84,000(1)
88,000(1)
92,000(1)
13,000
22,000
36,000
56,000
73,000
80,000
85,000
89,000(1)
92,000(1)
95,000(1)
27,000
40,000
50,000
70,000
81,000
88,000
91,000
94,000(1)
97,000(1)
100,000(1)
125
150
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
350
400
450
500
600
275
300
350
400
450
500
550
600
8.6
10.3
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
18.9
20.7
24.1
27.6
31.0
34.5
38.0
41.4
20,000
23,000
30,000
38,000
48,000
65,000
75,000
82,000
16,000
18,000
20,000
22,000
30,000
36,000
42,000
48,000
52,000
27,000
29,000
40,000
46,000
54,000
62,000
72,000
90,000
30,000
45,000
56,000
64,000
71,000
74,000
81,000
84,000
32,000
38,000
55,000
65,000
75,000
85,000
95,000
103,000
26,000
30,000
33,000
38,000
42,000
52,000
72,000
85,000
95,000
51,000
54,000
72,000
82,000
100,000
110,000
120,000
130,000
60,000
80,000
102,000
110,000
120,000
129,000
138,000
145,000
60,000
72,000
92,000
96,000
98,000
100,000
102,000
105,000
49,000
55,000
63,000
72,000
80,000
95,000
120,000
130,000
140,000
92,000
99,000
128,000
140,000
165,000
180,000
190,000
200,000
102,000
130,000
154,000
169,000
180,000
190,000
198,000
205,000
40,000
50,000
82,000
98,000
107,000
117,000(1)
127,000(1)
133,000(1)
17,000
18,000
20,000
22,000
32,000
50,000
96,000
110,000
125,000
28,000
30,000
42,000
54,000
76,000
80,000
100,000
125,000
30,000
40,000
57,000
74,000
84,000
93,000
102,000
110,000
45,000
63,000
97,000
110,000
117,000
125,000(1)
130,000(1)
135,000(1)
26,000
30,000
34,000
40,000
50,000
75,000
136,000
160,000
170,000
52,000
55,000
80,000
97,000
166,000
160,000
170,000
180,000
60,000
80,000
108,000
140,000
155,000
168,000
175,000
182,000
70,000
86,000
107,000
121,000
127,000
133,000(1)
135,000(1)
138,000(1)
59,000
70,000
80,000
96,000
111,000
135,000
166,,000
185,000
195,000
106,000
100,000
142,000
160,000
196,000
200,000
215,000
230,000
103,000
125,000
168,000
194,000
215,000
225,000
235,000
245,000
350
400
450
500
550
600
24.1
27.6
31.0
34.5
38.0
41.4
53,000
64,000
80,000
95,000
104,000
112,000
94,000
115,000
130,000
145,000
158,000
168,000
150,000
180,000
200,000
220,000
235,000
250,000
54,000
70,000
90,000
110,000
128,000
136,000
97,000
128,000
145,000
163,000
181,000
199,000
151,000
192,000
220,000
240,000
260,000
280,000
1. Capacities limited due to boost.
17
Bulletin 71.1:95
Table 13. Steam Capacities for 1/4 through 1-Inch Types 95L and 95LD Regulators with Stainless Steel Diaphragm(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1/2
3/4
Psig
Bar
10
20
30
50
75
100
150
200
250
10
20
30
50
75
100
150
200
250
20
30
50
75
100
150
200
250
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
6.0
8.0
10
10
10
10
11
11
13
8.0
12
16
18
18
20
20
20
20
20
24
30
30
30
30
30
30
11
12
15
15
15
15
16
16
17
15
21
24
24
25
25
25
25
25
27
34
37
37
40
40
40
40
12
14
14
14
14
14
15
16
18
16
20
22
24
26
28
28
28
28
30
36
40
40
40
40
40
40
16
20
21
21
21
21
22
22
24
24
30
34
34
36
36
36
36
36
44
48
56
56
56
56
56
56
27
34
44
60
84
100
100
100
100
44
76
92
140
150
170
170
170
170
68
84
110
190
260
310
340
340
48
68
88
120
150
170
180
190
190
68
140
170
220
270
290
300
330
330
100
170
210
340
370
480
520
520
32
40
52
68
100
120
120
120
120
52
88
110
170
180
200
200
200
200
80
100
130
220
300
360
400
400
56
80
100
140
180
200
220
220
220
80
160
200
260
320
340
360
390
400
120
200
250
400
440
560
600
600
15 psig
(1.0 bar)
20
30
50
75
100
150
200
250
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
18
28
36
40
40
40
40
40
28
40
48
48
52
52
52
52
32
44
52
56
56
56
56
56
48
60
64
68
72
72
72
72
76
130
200
270
340
440
440
440
110
180
290
370
520
600
600
600
88
150
240
320
400
520
520
520
130
210
340
440
600
720
720
720
20 psig
(1.4 bar)
30
40
50
75
100
150
200
250
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
22
30
36
44
44
44
44
44
34
44
52
60
60
60
60
60
44
52
56
60
64
64
64
64
60
68
72
80
84
84
84
84
100
150
180
270
320
400
520
520
100
150
180
270
320
400
520
520
120
180
220
320
380
480
600
600
180
260
320
440
600
720
800
800
25 psig
(1.7 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
36
48
56
60
64
64
64
48
64
80
100
100
100
100
64
76
80
84
88
88
88
96
100
110
130
130
130
130
170
200
290
340
400
520
520
220
270
370
520
680
840
840
200
240
340
400
480
640
640
260
320
440
600
800
1000
1000
30 psig
(2.1 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
36
48
68
72
76
76
76
48
60
92
100
100
100
100
72
80
92
96
100
100
100
96
110
130
140
140
140
140
140
170
280
340
440
560
560
200
260
370
520
680
880
880
160
200
340
400
520
680
680
240
300
440
600
800
1000
1000
2 to 6 psig
(0.1 to 0.4 bar)
5 psig
(0.3 bar)
10 psig
(0.7 bar)
5 to 15 psig
(0.3 to 1.0 bar)
1. Capacities are in pounds per hour of saturated steam.
18
1/4
10%
Offset
2 psig
(0.1 bar)
13 to 30 psig
(0.9 to 2.1 bar)
Inlet
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
Bulletin 71.1:95
Table 14. Steam Capacities(1) for 1/4 through 1-Inch Types 95H and 95HD Regulators with Metal Diaphragm
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
15 to 30 psig
(1.0 to 2.1 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
25 to 75 psig
(1.7 to 5.2 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
70 to 150 psig
(4.8 to 10.3 bar)
125 psig
(8.6 bar)
150 psig
(10.3 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.5
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.5
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
20
23
25
33
33
42
57
51
60
18
23
45
48
66
84
84
96
30
36
42
63
78
110
120
30
30
36
45
48
63
69
72
81
23
29
51
75
110
130
120
140
39
48
69
99
140
170
190
39
36
39
60
75
84
90
96
99
33
39
75
90
130
140
150
150
51
72
96
140
180
200
210
27
27
27
36
42
54
66
63
81
45
39
54
60
72
93
110
120
36
42
63
75
93
93
110
42
45
45
54
63
72
84
93
99
69
63
84
90
110
130
140
150
60
69
87
110
140
140
150
66
69
66
81
87
96
110
120
130
110
100
130
130
160
170
190
200
110
120
150
170
200
210
220
66
81
87
110
120
150
180
200
220
87
120
170
190
230
280
270
300
120
180
220
250
330
360
360
93
110
130
170
180
210
240
260
290
140
180
260
290
360
360
390
420
200
260
330
390
510
540
540
150
190
200
250
270
300
330
330
360
190
230
360
420
480
510
540
570
270
360
450
630
720
750
780
66
78
100
140
160
210
260
260
300
96
120
160
220
300
360
420
450
130
190
210
480
450
510
570
99
130
160
210
240
300
360
360
420
160
200
280
330
450
540
600
630
220
290
390
540
720
780
810
160
200
250
330
360
450
480
510
540
200
250
360
480
660
780
810
840
280
360
480
720
930
1100
1100
100
125
150
200
250
300
125
150
175
200
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.6
10.3
13.8
17.2
20.7
8.6
10.3
12.0
13.8
17.2
20.7
10.3
12.0
13.8
15.5
17.2
20.7
12.0
13.8
15.5
17.2
20.7
48
66
75
110
150
150
60
60
78
84
99
120
60
84
100
110
110
140
75
90
99
120
160
72
96
120
160
200
230
84
110
120
140
170
210
90
130
130
170
190
220
110
130
160
190
230
90
110
140
180
200
270
110
140
160
180
220
260
130
150
180
200
220
260
150
170
200
220
250
69
78
96
110
120
140
100
120
140
160
130
240
160
150
170
200
210
210
170
200
210
270
260
110
130
140
170
180
210
170
200
230
250
270
330
250
270
280
330
390
390
290
330
360
420
450
190
220
230
260
290
300
260
330
360
390
420
450
330
390
420
480
510
570
360
420
480
540
600
240
330
360
420
480
480
260
360
390
450
450
570
360
390
480
510
540
630
420
480
600
600
690
360
480
540
630
720
750
420
540
630
690
750
870
540
630
750
840
870
960
600
720
870
900
1100
450
570
660
720
780
840
540
660
780
900
1100
1200
630
750
870
990
1100
1400
870
870
990
1100
1400
260
390
390
510
660
690
330
420
480
480
630
780
390
450
510
570
600
780
480
600
660
780
930
390
510
630
840
990
1100
480
600
750
810
1000
1100
600
690
840
900
1000
1200
660
780
900
1100
1300
450
600
750
960
1100
1400
570
690
840
960
1200
1400
690
810
930
1100
1200
1400
780
900
1100
1200
1400
1. Capacities are based in pounds of saturated steam.
19
Bulletin 71.1:95
Table 15. Steam Capacities(1) for 1-1/2 through 2-Inch Types 95H and 95HD Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
5 psig
(0.3 bar)
15 psig
(1.0 bar)
5 to 80 psig
(0.3 to 5.5 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
75 psig
(5.2 bar)
60 to 120 psig
(4.1 to 8.3 bar)
100 psig
(6.9 bar)
100 to 140 psig

(6.9 to 9.7 bar)
125 psig
(8.7 bar)
120 to 150 psig

(8.3 to 10.3 bar)
150 psig
(10.3 bar)
1-1/2
Psig
Bar
10%
Offset
10
20
30
50
75
100
150
200
250
300
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
20.7
48
110
130
180
250
330
430
600
750
900
50
130
150
200
300
400
550
700
850
1000
75
220
250
300
400
480
600
850
950
1100
50
90
170
200
280
450
750
800
900
950
55
100
230
280
350
600
900
950
1000
1100
75
130
370
450
550
700
1100
1100
1100
1200
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
130
180
230
300
380
500
750
900
1100
170
230
300
400
600
1000
1300
1500
300
450
500
640
1100
1600
2000
150
230
300
400
480
610
950
1100
1300
300
450
600
750
1100
1600
1800
1900
550
700
950
1400
1800
2300
2600
250
400
480
650
800
1000
1200
1400
1500
500
700
900
1200
1800
1900
2100
2200
1000
1600
2300
3100
3200
3300
3400
140
190
240
350
500
750
1000
1200
1300
230
400
750
1200
2200
2400
2600
2700
330
600
1000
1500
2200
2800
3300
200
280
350
540
750
1000
1200
1400
1500
310
500
1000
1500
2500
2800
2900
3000
600
1000
2000
3400
3800
4000
4200
280
400
600
1100
1300
1500
1600
1700
1800
550
750
1300
1800
2700
2900
3000
3100
1100
1800
2800
3800
4200
4300
4500
100
125
150
200
250
300
125
150
175
225
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.7
10.3
13.8
17.2
20.7
6.9
8.7
10.3
15.5
17.2
20.7
8.7
10.3
13.8
15.5
17.2
20.7
10.3
13.8
15.5
17.2
20.7
700
850
1000
1200
1700
2200
550
1100
1300
1400
1700
2000
1100
1300
1400
1500
1800
2100
950
1200
1500
1800
2300
1100
1500
2000
2500
2900
3300
1500
1900
2400
3100
3500
4400
2000
2400
2700
3000
3500
4300
1600
2200
3100
3500
4500
2100
2800
3600
4100
4300
4400
2500
3200
3800
4800
5500
6000
3200
3700
4500
5000
5500
6500
2700
4000
5000
6000
7500
750
1000
1300
2500
3500
4500
600
1300
1700
1400
2300
2800
1100
1600
2000
2300
2800
4300
1000
1200
1500
2500
4300
1400
2300
3500
4500
5500
6000
1500
2300
2600
3100
3500
4000
2000
2500
3500
5000
6000
7500
1700
2300
3100
4800
7000
2500
3300
3800
4800
5500
6000
2700
3600
4500
4800
6500
7500
3300
3800
4500
5500
6500
7500
2800
4000
5000
6000
7500
1. Capacities are based in pounds per hour of saturated steam.
20
Inlet
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 16. Steam Capacities(1) for 1/4 through 1-Inch Type 95HT Regulators with Metal Diaphragm
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
30 psig
(2.1 bar)
15 to 100 psig
(1.0 to 6.9 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
125 psig
(8.7 bar)
80 to 300 psig
(5.5 to 20.7 bar)
200 psig
(13.8 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
9
11
11
16
24
33
36
45
51
54
57
63
17
17
18
23
36
48
51
63
69
69
72
78
26
30
36
39
60
72
84
87
87
87
90
96
18
19
21
27
33
51
63
72
81
99
120
140
26
27
36
45
51
69
84
90
99
110
130
140
42
45
51
54
78
93
110
110
120
130
140
150
39
39
45
72
93
120
140
170
200
250
300
360
54
63
72
96
130
150
190
210
240
290
330
390
87
87
100
140
180
230
250
280
300
360
390
450
36
39
57
78
90
140
170
200
230
270
330
360
48
60
81
110
140
190
230
270
300
360
420
480
75
90
110
160
210
290
360
390
420
510
600
660
40
50
75
100
150
200
250
300
400
500
600
100
125
150
200
250
300
400
500
600
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
350
400
450
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
6.9
8.7
10.3
13.8
17.2
20.7
27.6
34.5
41.4
8.7
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
13
15
21
24
42
60
66
72
84
84
84
45
60
72
99
120
150
170
200
210
60
93
110
140
150
180
210
230
230
63
66
84
93
99
110
160
190
210
96
110
130
140
170
190
200
220
23
27
36
51
75
90
99
110
120
120
120
75
96
120
140
190
220
250
280
280
96
120
150
170
200
250
300
330
360
84
96
120
130
150
170
230
290
330
140
160
200
230
260
290
330
390
33
48
63
87
110
130
130
130
130
130
130
96
120
140
190
230
250
270
290
290
120
140
170
190
230
270
330
360
360
120
140
170
180
200
240
330
390
480
190
220
260
300
360
390
450
540
27
36
39
54
63
78
90
110
120
140
160
84
110
120
150
160
170
200
210
240
120
150
170
170
200
220
230
260
270
90
110
120
120
130
160
200
240
280
170
170
200
230
260
290
330
330
45
48
63
78
96
110
120
140
160
180
190
150
170
190
230
240
260
280
300
330
200
240
260
280
300
330
360
390
420
160
180
200
200
210
250
300
360
420
280
300
330
390
420
450
510
570
57
60
110
120
140
150
170
180
190
190
210
220
260
300
330
330
360
390
390
420
270
330
390
420
450
480
510
510
540
260
290
330
330
360
420
450
540
630
450
510
570
600
660
720
780
900
51
66
90
120
150
180
220
260
330
390
450
190
220
280
330
390
420
510
600
720
260
330
360
390
480
540
660
750
870
210
210
290
300
360
390
480
540
600
330
420
510
630
630
750
810
900
84
110
140
180
220
270
300
360
420
450
510
330
360
450
540
630
660
750
870
930
420
540
600
660
780
870
960
1100
1100
330
390
450
480
570
600
750
900
1000
600
720
840
1000
1100
1200
1400
1500
140
170
220
290
360
420
420
480
540
630
660
450
540
660
810
930
990
1100
1200
1300
540
660
780
900
1100
1300
1400
1600
1700
570
630
720
810
870
990
1200
1400
1600
900
1100
1300
1500
1700
1900
2000
2300
57
69
99
120
190
200
240
270
360
450
510
190
240
290
390
480
510
600
720
750
260
330
420
480
600
630
840
1100
1300
230
230
260
290
300
360
510
630
780
360
420
540
600
660
750
810
900
87
99
140
180
290
330
420
450
540
660
720
300
420
510
660
780
900
960
1100
1200
450
570
690
780
990
1100
1400
1700
2000
390
390
450
480
540
690
870
1100
1300
630
690
930
1100
1200
1400
1500
1800
140
170
250
330
450
540
600
660
750
900
960
420
570
690
930
1100
1300
1700
2100
2500
540
690
780
930
1200
1400
1900
2300
2900
600
690
750
870
960
1100
1400
1800
2100
930
1100
1300
1700
1800
2100
2300
2700
21
Bulletin 71.1:95
Table 16. (Continued) Steam Capacities(1) for 1/4 through 1-Inch Type 95HT Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED
OUTLET
PRESSURE
RANGE
Outlet
Setting
250 psig
(17.2 bar)
80 to 300 psig
(5.5 to 20.7 bar)
300 psig
(20.7 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
275
300
350
400
450
500
550
600
350
400
450
500
550
600
19.0
20.7
24.3
27.6
31.3
34.5
38.2
41.4
24.3
27.6
31.3
34.5
38.2
41.4
120
130
150
160
170
190
200
220
160
170
180
190
200
220
170
200
230
260
290
330
360
390
230
260
300
330
360
390
230
250
300
360
390
450
480
540
230
260
300
330
360
390
230
220
240
280
290
300
330
360
270
290
300
330
330
360
360
390
420
480
510
540
600
600
480
510
540
570
600
630
570
600
690
780
840
930
1000
1100
720
840
930
1000
1100
1200
450
540
660
660
750
780
810
930
630
720
810
900
990
1100
750
900
1100
1100
1300
1300
1400
1600
1100
1200
1400
1500
1700
1800
1100
1200
1500
1700
1800
2000
2200
2400
1400
1700
2000
2300
2600
2900
480
510
720
720
840
930
1000
1100
660
780
930
1100
1200
1300
810
930
1200
1300
1500
1700
1900
2000
1100
1400
1700
1900
2200
2400
1100
1300
1500
1800
2000
2300
2600
2800
1500
1700
2100
2400
2700
3000
Table 17. Steam Capacities(1) for 1-1/2 through 2-inch Type 95HT Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1-1/2
Psig
Bar
10%
Offset
15 psig
(1.0 bar)
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
90
190
230
290
350
500
700
900
1100
1300
1400
1500
140
250
300
400
480
650
900
1100
1300
1400
1500
1600
190
350
400
550
700
950
1200
1400
1500
1600
1700
1800
100
200
250
400
500
1000
1600
1600
1600
1600
1700
1700
150
300
400
600
780
1300
1700
1700
1700
1700
1800
1800
200
400
600
1000
1300
1600
1800
1900
1900
1900
1900
2000
30 psig
(2.1 bar)
40
50
75
100
150
200
250
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
220
270
330
400
600
850
1200
1400
1700
1900
2000
320
380
480
600
950
1400
1800
2000
2100
2100
2200
550
650
850
1100
1500
1800
2000
2200
2400
2500
2600
230
280
400
600
1800
2500
2700
2800
2800
2900
2900
350
450
700
1200
2200
2600
2800
2900
3000
3100
3100
630
750
1300
2000
2500
2800
3000
3100
3200
3200
3300
15 to 100 psig
(1.0 to 6.9 bar)
22
Inlet
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 17. (Continued) Steam Capacities(1) for 1-1/2 through 2-inch Type 95HT Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
50 psig
(3.4 bar)
15 to 100 psig
(1.0 to 6.9 bar)
100 psig
(6.9 bar)
100 psig
(6.9 bar)
60 to 260 psig
(4.1 to 17.9 bar)
200 psig
(13.8 bar)
250 psig
(17.2 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
60
75
100
150
200
250
300
400
500
600
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
330
430
600
900
1200
1500
1800
2300
2700
3000
550
650
900
1400
1900
2300
2500
2900
3100
3400
1100
1400
1800
2400
2900
3100
3300
3300
3500
3600
400
850
1500
2500
3200
3600
3900
4200
4400
4600
630
1100
1800
2800
3700
4000
4300
4500
4600
4800
1400
2000
2500
3500
4100
4400
4600
4700
4900
5000
125
150
200
250
300
400
500
600
125
150
175
225
250
300
400
500
600
225
250
300
350
400
450
500
600
275
300
350
400
450
500
550
600
8.7
10.3
13.8
17.2
20.7
27.6
34.5
41.4
8.7
10.3
12.0
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
19.1
20.7
24.3
27.6
31.3
34.5
38.2
41.4
1000
1200
1500
1900
2400
3300
3800
4100
800
900
1000
1100
1500
1800
2100
2400
2600
1300
1400
2000
2300
2700
3100
3600
4500
1500
2300
2800
3200
3600
3700
4100
4200
1600
1900
2800
3300
3800
4300
4800
5200
1300
1500
1700
1900
2100
2600
3600
4300
4800
2500
2700
3600
4100
5000
5500
6000
6500
3000
4000
5100
5500
6000
6500
6900
7300
3000
3600
4600
4800
4900
5000
5100
5300
2500
2800
3200
3600
4000
4800
6000
6500
7000
4600
4900
6400
7000
8300
9000
9500
10,000
5100
6500
7700
8500
9000
9500
9900
10,000
2000
2500
4100
4900
5400
5900
6400
6700
850
900
1000
1100
1600
2500
4800
5500
6300
1400
1500
2100
2700
3800
4000
5000
6300
1500
2000
2900
3700
4200
4700
5100
5500
2300
3200
4900
5500
5900
6300
6500
6800
1300
1500
1700
2000
2500
3800
6800
8000
8500
2600
2800
4000
4900
8300
8000
8500
9000
3000
4000
5400
7000
7800
8400
8800
9100
3500
4300
5400
6100
6400
6700
6800
6900
3000
3500
4000
4800
5600
6800
8300
9300
9800
5300
5000
7100
8000
9800
10,000
10,800
11,500
5200
6300
8400
9700
11,000
11,000
12,000
12,000
23
Bulletin 71.1:95
Table 18. Water Capacities in GPM for 1/4 through 1-Inch Types 95L and 95LD Regulators with Elastomer Diaphragm(1, 2)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
2 to 6 psig
(0.1 to 0.4 bar)
Outlet
Setting
1/4
1/2
Psig
Bar
10
20
30
50
75
100
150
200
250
20
30
50
75
100
150
200
250
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.0
2.0
2.3
2.7
2.7
2.7
2.7
2.7
2.7
1.8
2.5
3.0
3.0
3.0
3.0
3.0
3.0
1.8
3.0
3.3
3.5
3.5
3.5
3.5
3.5
3.5
2.7
3.5
3.8
3.8
3.8
3.8
3.8
3.8
2.0
2.8
3.3
3.7
3.7
3.7
3.7
3.7
3.7
3.7
4.0
4.2
4.2
4.2
4.2
4.2
4.2
3.3
4.0
4.7
4.8
4.8
4.8
4.8
4.8
4.8
5.0
5.2
5.3
5.3
5.3
5.3
5.3
5.3
5.0
7.5
10
11
11
11
11
11
11
7.0
10
12
12
12
12
12
12
7.0
11
13
17
20
22
22
22
22
10
13
17
20
22
22
22
22
5.8
9.2
12
13
13
13
13
13
13
8.3
12
14
14
14
14
14
14
8.3
13
16
20
23
27
27
27
27
12
16
20
25
27
27
27
27
15 psig
(1.0 bar)
20
30
50
75
100
150
200
250
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.8
2.7
3.5
3.7
3.7
3.7
3.7
3.7
2.2
3.3
4.3
4.5
4.5
4.5
4.5
4.5
3.5
4.7
4.8
5.0
5.0
5.0
5.0
5.0
5.0
5.8
6.2
6.3
6.3
6.3
6.3
6.3
7.0
11
15
15
15
15
15
17
8.5
13
17
22
28
32
35
35
8.3
13
18
18
18
18
18
20
10
15
20
27
33
37
42
42
20 psig
(1.4 bar)
30
40
50
75
100
150
200
250
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
2.0
2.7
3.3
3.8
3.8
3.8
3.8
3.8
2.9
3.8
4.7
5.0
5.0
5.0
5.0
5.0
4.3
5.2
5.5
5.5
5.5
5.5
5.5
5.5
5.8
6.7
7.2
7.2
7.2
7.2
7.2
7.2
10
13
14
18
22
23
23
25
11
13
17
20
27
32
37
38
12
15
17
22
25
27
27
30
13
16
20
25
32
38
43
45
25 psig
(1.7 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
2.6
3.3
3.7
4.2
4.2
4.2
4.2
3.5
4.3
5.8
5.8
5.8
5.8
5.8
5.2
5.8
5.8
5.8
5.8
5.8
5.8
7.5
7.8
8.0
8.0
8.0
8.0
8.0
13
14
22
23
28
33
35
13
16
22
27
32
38
41
15
17
25
28
33
40
42
16
19
27
32
38
45
48
30 psig
(2.1 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
2.3
3.2
4.3
4.8
4.8
4.8
4.8
3.0
4.0
5.7
6.3
3.6
6.3
6.3
5.3
6.5
6.7
6.7
6.7
6.7
6.7
7.3
8.3
9.2
9.2
9.2
9.2
9.2
10
13
20
24
32
37
40
12
15
22
27
33
40
43
12
16
23
28
37
43
47
14
18
25
32
40
47
50
5 psig
(0.3 bar)
5 to 15 psig
(0.3 to 1.0 bar)
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
1. Capacities are in gallons per minute of water.

2. To obtain capacities for regulators with metal diaphragms, multiply the table values by 0.8.
24
3/4
10%
Offset
10 psig
(0.7 bar)
13 to 30 psig
(0.9 to 2.1 bar)
Inlet
Bulletin 71.1:95
Table 19. Water Capacities for 1/4 through 1-Inch Types 95H and 95HD Regulators with Elastomer Diaphragm(1, 2)
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
15 to 30 psig
(1.0 to 2.1 bar)
30 psig
(2.1 bar)
50 psig
(3.5 bar)
25 to 75 psig
(1.7 to 5.2 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
70 to 150 psig
(4.8 to 10.3 bar)
125 psig
(8.6 bar)
150 psig
(10.3 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
1.0
1.5
2.0
3.0
3.2
3.2
3.2
3.2
3.2
1.0
1.2
2.5
3.5
4.0
4.0
4.0
4.0
2.0
3.0
3.2
4.0
4.8
5.0
5.0
1.8
2.0
2.2
4.2
4.2
4.2
4.2
4.2
4.2
1.8
2.0
3.3
3.8
4.2
5.0
5.0
5.0
3.0
3.5
3.8
5.0
6.0
7.0
8.0
3.2
3.6
3.8
5.2
5.2
5.2
5.2
5.5
5.5
2.5
2.8
4.7
7.0
9.0
10
11
12
3.5
4.0
4.5
8.5
9.2
11
12
2.0
3.0
4.0
5.0
5.0
5.0
5.1
5.1
5.2
2.8
3.5
4.0
5.0
6.0
6.5
6.5
7.0
4.0
5.0
5.5
6.0
6.5
7.0
7.3
3.2
5.0
5.5
6.5
6.5
6.5
6.5
6.6
6.6
4.9
5.7
5.9
6.1
6.5
6.9
7.0
7.5
6.5
8.6
9.0
9.5
10
11
11
6.8
7.0
7.2
7.4
7.6
7.8
8.0
8.5
9.0
9.5
10
13
14
14
14
14
14
12
12
13
13
14
14
15
7.0
8.0
9.0
12
13
15
19
20
20
9.0
11
15
17
21
24
25
26
9.0
12
15
23
24
26
25
10
12
14
18
19
22
25
27
28
13
16
21
24
30
31
35
36
14
20
24
32
34
39
40
15
18
20
26
28
31
35
37
40
17
21
28
33
40
46
49
53
20
25
31
40
47
51
55
8.0
8.0
8.5
13
19
25
32
33
34
8.5
11
16
19
30
35
36
37
12
14
16
20
30
33
40
11
13
15
21
26
36
37
37
38
14
18
25
31
39
48
53
54
17
21
26
36
42
49
55
16
20
23
29
34
42
44
46
48
17
22
29
34
42
49
55
60
23
27
34
42
49
55
60
100
125
150
200
250
300
125
150
175
200
250
300
125
150
175
200
250
300
175
200
225
250
300
6.9
8.7
10.3
13.8
17.2
20.7
8.7
10.3
12.0
13.8
17.2
20.7
8.7
10.3
12.0
13.8
17.2
20.7
12.0
13.8
15.5
17.2
20.7
2.0
2.5
3.5
4.3
6.5
6.5
2.5
2.7
2.8
3.0
3.5
4.4
2.0
2.1
2.2
3.6
3.7
4.0
2.5
2.6
3.0
3.5
4.0
4.0
4.2
5.5
6.7
10
11
4.0
4.0
4.2
5.1
5.5
6.6
3.3
3.6
4.5
6.0
7.0
8.2
3.9
4.2
5.0
5.7
7.0
6.5
7.5
8.5
9.1
12
13
5.8
6.7
7.2
8.5
9.6
10
6.0
6.8
8.5
9.3
9.9
11
6.5
7.2
9.0
9.9
11
9.5
10
11
11
11
11
7.0
8.0
9.0
9.5
10
11
7.8
9.0
9.5
10
11
12
8.7
10
12
13
13
12
14
15
15
15
15
11
14
15
15
16
16
12
15
16
18
18
18
14
17
19
20
20
15
18
21
23
23
23
16
19
21
23
24
24
18
20
23
25
26
28
19
22
24
26
28
16
20
23
28
32
33
15
17
24
25
29
33
19
23
27
32
34
36
21
24
29
30
35
23
29
33
41
43
49
24
27
28
37
42
48
25
32
36
40
44
47
28
33
37
41
49
28
33
39
47
52
56
30
35
40
45
52
57
32
37
42
47
51
57
34
40
45
50
55
16
21
24
29
37
39
30
35
40
45
52
57
17
22
24
29
32
38
34
40
45
50
55
24
31
37
46
50
56
24
30
33
41
42
43
27
33
35
38
42
44
26
34
39
45
53
30
36
42
49
55
60
32
38
43
48
54
58
35
40
47
49
53
59
37
42
48
52
59

25
Bulletin 71.1:95
Table 20. Water Capacities for 1-1/2 through 2-Inch Types 95H and 95HD Regulators with
Either Elastomer or Stainless Steel Diaphragm(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
5 psig
(0.3 bar)
15 psig
(1.0 bar)
5 to 80 psig
(0.3 to 5.5 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
75 psig
(5.2 bar)
60 to 120 psig
(4.1 to 8.3 bar)
100
(6.9 bar)
100 to 140 psig

(6.9 to 9.7 bar)
125 psig
(8.7 bar)
120 to 150 psig

(8.3 to 10.3 bar)
150 psig
(10.3 bar)
26
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
10
20
30
50
75
100
150
200
250
300
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.8
6.2
7.5
9.5
12
14
16
18
19
20
5.2
7.0
8.3
10
13
15
18
20
22
24
7.4
8.5
9.5
12
15
17
20
23
25
28
4.8
6.5
8.0
10
12
14
17
18
25
33
5.2
7.1
9.0
12
14
15
20
21
27
40
7.6
10
12
15
16
18
22
23
30
45
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
8.0
10
12
14
17
21
23
24
25
13
15
18
21
24
27
30
33
17
20
25
34
42
50
56
9.0
11
13
18
21
27
32
34
35
18
21
26
30
36
41
47
55
29
33
40
50
61
71
82
11
14
18
25
32
43
52
54
55
27
30
40
49
64
80
110
130
51
58
68
87
110
130
160
7.0
9.5
11
15
18
21
24
27
32
13
14
18
22
26
30
31
32
16
19
24
32
42
50
55
10
13
15
19
22
28
31
40
50
18
20
25
30
36
41
45
52
29
32
38
49
62
73
83
14
17
20
26
32
40
43
50
65
27
30
39
48
63
77
90
110
51
56
65
84
110
140
160
100
125
150
200
250
300
125
150
175
225
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.7
10.3
13.8
17.2
20.7
8.7
10.3
12.0
15.5
17.2
20.7
10.3
12.0
13.8
15.5
17.2
20.7
12.0
13.8
15.5
17.2
20.7
19
31
38
52
57
65
23
41
40
52
62
70
28
29
30
36
38
39
29
32
35
40
55
30
56
65
74
85
95
30
44
55
83
96
100
51
60
64
70
76
82
52
55
63
70
94
60
85
110
120
140
160
75
87
100
130
140
180
80
90
110
110
120
140
90
100
110
120
140
20
27
34
45
56
68
24
33
41
54
65
100
29
31
33
36
45
69
33
34
37
43
55
30
49
60
71
85
100
32
45
57
84
100
130
52
61
71
82
95
120
54
58
64
73
95
60
85
110
120
140
160
76
89
110
130
140
160
83
95
110
120
130
150
92
100
110
130
150
Bulletin 71.1:95
Table 21. Water Capacities(1) for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragm
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
30 psig
(2.1 bar)
15 to 100 psig
(1.0 to 6.9 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
125 psig
(8.7 bar)
80 to 300 psig
(5.5 to 20.7 bar)
200 psig
(13.8 bar)
250 psig
(17.2 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
0.6
0.9
1.2
1.4
1.8
2.4
2.8
2.9
3.0
3.0
3.0
3.0
1.3
1.5
1.8
2.6
3.0
4.0
4.8
5.0
5.2
5.5
5.5
5.5
2.9
3.1
3.2
4.5
5.0
6.4
7.0
8.0
9.0
10
11
12
2.6
2.7
2.8
3.0
3.5
4.0
4.8
4.8
4.5
5.4
5.6
6.2
3.2
3.5
3.8
4.6
5.0
5.5
6.0
6.2
6.2
6.5
6.7
7.0
5.2
5.5
6.2
6.6
7.0
7.0
7.7
7.8
7.5
7.8
8.0
8.5
4.5
4.5
5.5
5.5
7.0
9.0
11
11
13
16
18
24
6.0
7.0
7.8
9.0
11
13
16
15
19
23
26
33
9.5
11
12
15
17
20
21
21
23
27
33
42
4.0
5.0
6.5
7.0
7.3
11
10
12
15
20
19
18
6.0
7.0
8.5
11
13
17
17
23
26
26
27
30
9.8
11
14
17
21
25
32
35
36
37
37
41
40
50
75
100
150
200
250
300
400
500
600
100
125
150
200
250
300
400
500
600
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
400
500
600
275
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
6.9
8.7
10.3
13.8
17.2
20.7
27.6
34.5
41.4
8.7
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
27.6
34.5
41.4
19.0
20.7
27.6
34.5
41.4
1.0
1.4
2.0
2.4
2.7
3.0
4.0
4.4
4.4
4.4
4.4
2.8
3.3
4.3
4.8
5.6
5.8
6.0
6.1
6.2
3.1
4.0
4.8
5.5
6.4
7.0
7.3
7.5
7.5
1.5
2.0
2.4
2.4
3.0
3.6
3.6
3.7
4.6
2.6
2.8
3.4
4.0
4.6
5.8
3.2
3.4
3.8
5.0
6.4
2.0
2.4
3.7
4.1
5.0
5.5
6.0
6.5
6.5
6.5
6.5
4.5
5.8
6.7
8.2
10
11
11
11
11
4.9
6.4
7.5
8.0
9.7
11
11
12
12
2.8
3.4
3.8
4.2
4.8
5.3
6.0
6.1
7.0
4.6
4.8
6.2
6.8
7.5
9.3
5.4
5.8
7.2
9.0
10
3.7
4.0
5.5
6.7
8.0
10
11
12
12
13
13
5.9
7.2
8.3
10
12
13
15
15
16
6.4
7.5
8.6
9.2
11
12
15
15
16
5.6
6.6
6.8
7.0
8.2
9.0
9.5
10
12
8.0
8.3
9.9
12
13
15
8.5
9.4
12
14
16
2.6
3.0
4.0
4.5
5.0
5.8
6.0
6.0
6.5
6.6
6.9
5.5
6.2
6.5
8.0
8.2
8.7
8.8
8.7
9.0
6.4
7.0
8.0
8.2
9.0
9.3
9.3
9.3
10
5.5
5.7
6.0
6.2
6.4
6.5
8.0
7.8
9.1
7.0
7.2
7.8
10
10
11
7.8
8.0
10
11
12
4.4
5.0
6.2
6.5
7.0
7.2
8.0
8.2
8.4
8.6
8.7
9.0
10
12
12
12
12
12
13
13
11
12
13
14
14
14
14
14
15
7.5
8.5
9.0
9.5
10
10
12
12
13
11
12
12
16
16
17
13
14
16
18
20
7.2
7.8
8.8
9.8
10
10
11
11
11
12
11
13
16
18
19
19
19
19
19
20
16
18
21
21
22
22
22
23
23
14
15
16
17
17
17
18
20
22
18
19
21
25
25
28
21
22
28
30
31
5.2
6.0
7.0
9.0
12
14
16
17
16
23
30
12
15
17
20
24
25
26
36
39
15
18
20
23
29
32
32
33
44
9.0
12
13
15
16
17
19
24
28
16
17
19
24
25
30
19
19
23
27
31
7.3
10
13
16
19
21
24
22
25
33
38
20
23
27
31
35
38
38
49
52
23
28
31
34
38
44
48
49
61
16
20
22
24
27
28
35
36
40
25
28
31
38
40
45
29
31
37
42
48
15
17
20
24
28
30
31
32
34
44
51
27
32
37
43
48
51
58
64
72
29
35
39
43
49
54
63
64
77
28
31
33
39
41
43
47
51
59
37
42
47
56
61
70
41
44
56
64
74
5.5
7.0
9.0
11
13
14
18
21
24
25
30
14
17
21
24
29
37
39
39
39
17
21
24
28
36
39
41
41
41
13
13
16
16
18
21
22
23
28
17
20
22
28
29
30
20
23
29
30
32
8.0
11
15
19
24
26
33
34
39
40
42
21
26
32
38
44
49
53
57
57
24
30
36
38
47
53
61
61
61
19
22
25
27
30
35
38
40
42
25
30
35
44
45
46
31
34
45
48
50
14
17
23
30
35
44
47
52
54
56
58
28
35
40
47
51
57
60
65
70
32
37
42
45
51
57
65
66
70
32
36
41
44
47
51
55
56
62
40
41
51
65
67
72
44
48
62
70
74
27
Bulletin 71.1:95
Table 21. (Continued) Water Capacities(1) for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragm
PRESSURE
RECOMMENDED
OUTLET
PRESSURE
RANGE
Outlet
Setting
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
24.3
27.6
34.5
41.4
3.8
4.0
5.2
6.5
7.0
7.5
9.0
11
11
12
14
16
9.5
10
10
13
15
17
19
21
24
27
29
33
21
24
27
32
35
39
43
51
47
53
60
75
24
27
31
35
38
44
50
55
50
58
70
74
34.5
41.4
5.3
6.6
9.2
12
14
17
11
14
20
22
30
35
27
33
44
53
64
77
32
38
51
58
70
76
80 to 300 psig
(5.5 to 20.7 bar)
300 psig
(20.7 bar)
350
400
500
600
80 to 400 psig
(5.5 to 27.6 bar)
Type 95HP only
400 psi
(27.6 bar)
500
600

Table 22. Water Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP (Elastomer Diaphragm) Regulators(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
15 to 100 psig
(1.0 to 6.9 bar)
Outlet
Setting
28
1-1/2
Psig
Bar
10%
Offset
15 psig
(1.0 bar)
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
9.0
11
12
14
16
22
30
35
37
40
43
45
12
13
15
18
22
31
40
47
51
58
65
71
18
19
21
25
29
39
50
65
85
120
140
140
11
12
13
15
18
29
50
70
85
45(2)
47(2)
50(2)
14
16
17
21
26
50
92
95
100
63(2)
67(2)
70(2)
21
24
28
35
45
85
120
120
120
75(2)
77(2)
80(2)
50 psig
(3.4 bar)
60
75
100
150
200
250
300
400
500
600
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
20
23
26
34
40
47
52
62
71
76
28
33
39
50
60
67
75
85
100
110
50
57
67
86
110
130
150
190
240
240
19
23
30
45
58
72
85
85(2)
92(2)
100(2)
31
38
52
80
100
120
130
110(2)
110(2)
120(2)
56
69
89
130
160
180
190
140(2)
140(2)
140(2)
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
8.7
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
37
45
49
54
63
70
85
90
100
28
29
31
34
38
45
58
65
71
57
65
70
80
95
110
130
140
160
42
45
50
55
61
71
90
100
110
95
110
120
130
160
180
220
240
260
68
71
77
84
95
120
150
170
180
45
55
65
73
90
110
93(2)
100(2)
110(2)
24
31
36
42
47
55
62
70
200
75
110
120
140
170
190
120(2)
130(2)
140(2)
49
55
63
70
80
95
230
240
270
100
120
130
150
170
190
170(2)
170(2)
180(2)
84
87
91
96
110
140
240
260
290
100 psig
(6.9 bar)
60 to 260 psig
(4.1 to 17.2 bar)
Inlet
125 psig
(8.7 bar)
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 22. (Continued) Water Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP
(Elastomer Diaphragm) Regulators(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
200 psig
(13.8 bar)
60 to 260 psig
(4.1 to 17.2 bar)
250 psig
(17.2 bar)
60 to 300 psig
(4.1 to 20.7 bar)
Type 95HP only
300 psig
(20.7 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
225
250
300
350
400
450
500
600
275
300
350
400
450
500
550
600
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
19.1
20.7
24.3
27.6
31.3
34.5
38.2
41.4
40
45
52
54
60
75
83
91
46
50
60
65
70
81
82
85
60
75
88
90
100
120
130
140
77
85
96
100
120
130
140
150
110
120
130
150
180
190
200
210
130
140
150
180
200
220
230
240
46
50
58
72
74
95
110
150
50
55
65
70
90
100
120
130
72
80
96
110
160
180
200
280
86
89
100
130
160
170
190
250
120
130
150
170
220
240
260
290
140
150
170
190
210
230
250
260
350
400
450
500
550
600
24.3
27.6
31.3
34.5
38.2
41.4
55
60
70
80
88
90
94
110
120
140
150
150
140
180
200
220
230
250
60
75
97
110
120
140
110
120
150
180
210
240
160
180
200
220
240
250

2. Capacities limited due to boost
29
Bulletin 71.1:95
TYPES 95L and 95LC REGULATORS
A
Body Size,
Inches
Cast Iron
Steel/Sst
Inch
mm
Inch
1/4
2.25
57
1/2
3.88
99
3/4, 1
4.88
124
mm
Inch
mm
Inch
mm
Inch
mm
2.75
70
1.81
46
4.56
116
5.06
129
4.00
101
1.81
46
6.12
155
7.00
178
5.00
127
2.25
57
9.12
232
10.19
259
TYPES 95H, 95HT, 95HP, and 95HC REGULATORS

1/4
2.25
57
2.75
70
1.81
46
4.50
114
3.19
81
1/2
3.88
99
4.00
101
1.81
46
6.00
152
4.25
108
3/4, 1
4.88
124
5.00
127
2.25
57
9.00
229
6.06
154
1-1/2, 2
7.25
184
7.25
184
2.56
65
14.44
367
8.19
208
TYPE 95LD REGULATORS

Body
Size,
Inches
A
Cast Iron
Steel
Inch
mm
Inch
1/4
2.25
57
1/2
3.88
99
3/4, 1
4.88
124
mm
Inch
mm
2.75
70
1.81
4.00
101
1.81
5.00
127
2.25
E
(NPT)
Inch
mm
Inch
mm
Inch
Inch
mm
46
7.94
202
5.06
129
1/8
2.75
70
46
10.12
257
7.00
178
1/4
4.00
102
57
15.31
389 10.19
259
1/2
4.00
102
TYPE 95HD REGULATOR

1/4
2.25
57
2.75
70
1.81
46
7.88
200
3.19
81
1/8
2.75
70
1/2
3.88
99
4.00
101
1.81
46
10.00
254
4.25
108
1/4
4.00
102
3/4, 1
4.88
124
5.00
127
2.25
57
15.12
384
6.06
154
1/2
4.00
102
1-1/2, 2
7.25
184
7.25
184
2.56
65
18.31
465
8.19
208
1/4
6.75
171
D
J
D
D
E-NPT
C (MAX)
C (MAX)
C (MAX)
BODY
SIZE
(NPT)
AE9236-F
A0811-2 / IL
BODY
SIZE
(NPT)
TYPE 95HD REGULATOR

(DIMENSIONS ALSO APPLY TO
TYPE 95LD REGULATOR )
Figure 6. Dimensions
30
B
A
7
(178)
AJ3324-H
A0810-2 / IL
TYPE 95H REGULATOR

(DIMENSIONS ALSO APPLY TO
TYPES 95L, 95HT, 95HP
95LC and 95HC REGULATORS )
14
(356)
14A4040-D / IL
FLANGED BODIES AVAILABLE IN

1/2 THROUGH 2-INCH BODY SIZES
Bulletin 71.1:95
Ordering Information
5. Outlet pressure setting or range
When ordering, specify:
6. Flow rates
a. Minimum controlled flow
b. Normal flow
c. Maximum flow
Application Information
1. Type of gas/liquid being controlled (air, ammonia,
water, process chemicals, etc.); list any factors such
as impurities in the gas/liquid that may affect the compatibility with the regulator trim parts.
2. Specific gravity of the gas/liquid
3. Temperature of the gas/liquid
4. Range of flowing inlet pressure to regulator
7. Line size and end connection size of adjacent piping

Regulator Information
Refer to the specifications on page 2 and carefully review the description to the right of each specification
and in the referenced tables. Specify the desired
selection wherever there is a choice to be made. Always specify the regulator type number.
31
Bulletin 71.1:95
Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners.
EFisher Controls International, Inc. 1963, 1997; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
For information, contact Fisher Controls:

Marshalltown, Iowa 50158 USA
28320 Gallardon France
Sao Paulo 05424 Brazil
Singapore 128461
32
Printed in U.S.A.
SLIDING STEM CONTROL VALVE SPECIFICATION

Customer:
Contact:
Reference:
Project:
Item:
002
starcontrols
Contact:
Quote:
DL100108
Data Sheet:
Rev:
1HJH21AA101,1HJH22AA101
1HJH23AA101,1HJH24AA101
1 Inch GX Valve & Actr
Body Style:
Design Temp:
Design Press:
End Connect:
In:
Out:
Material:
Ports:
Flow Directn:
Globe
None
None
S31603
Stem
Unbalanced
Class IV
22 mm
Equal %
S31603
Plain
Actuator:
Type/Size:
Travel:
Bench Set:
Push Down To:
Supply:
To Actuator:
Fails Valve:
Handwheel:
Spg & Diaph

GX/225
20 mm
Live-load PTFE
B7/2H (NCF2)
Close
Air
Fail Closed
None
-1.2.39-deeperblue
Transducer:
Input Signal:
Output Signal:
Action:
Mounting:
Airset:
Certifications:
CF3M (SA351)
Bonnet Style:
Boss Size:
Packing:
Access:
Bolt, Bonnet:
PackFlg/Bltg:
Positioner Type:
Input Signal:
Access:
Gauges:
Action:
Certification:
DVC2000, AC Autocal
4-20 mA dc
Airset
None
Single/Direct
FM & CSA IS & NI CL2
Controller Type:
None
Action:
Measure Element:
Range:
Output:
Mounting:
Airset:
Mounting:
Class 300
RF Flanged
RF Flanged
CS 1.0619/WCC
Single Port
Up
Trim Number:
Cage Matl:
Retainer Matl:
Bushing Matl:
Seat Ring Matl:
VALVE PLUG
Material:
Guiding:
Balance:
Shutoff Class:
Port Size:
Characteristic:
Stem Material:
Stem Size:
29 JUL 10
Qty: 8
Service:
Tag:
Size and Type:
Rev: 00
SG
T
P1
dP
Q
Cv
Km
None
Line In:
Line Out:
Insulation:
Service Cond:
Throttling
Process Fluid:
Oil
Minimum
Normal
0.981
deg C
100.000
kPa(g)
1100.000
kPa
500.000
kg/h
1000.000
0.522
0.864
% Open
Maximum Rated Flow Coefficient:
13.7 Cv
29 JUL 10 09:54:10 am
Maximum
0.981
100.000
1100.000
200.000
5400.000
4.463
0.864
66
SLIDING STEM CONTROL VALVE SPECIFICATION

Customer:
Contact:
Reference:
Project:
Item:
003
starcontrols
Contact:
Quote:
DL100108
Data Sheet:
Rev:
1HJM21AA101,1HJM22AA101
1HJM23AA101,1HJM24AA101
1 1/2 Inch GX Valve & Actr
Body Style:
Design Temp:
Design Press:
End Connect:
In:
Out:
Material:
Ports:
Flow Directn:
Globe
None
None
CF3M/HF Seat
Port
Unbalanced
Class IV
36 mm
Equal %
S20910
Extension
Actuator:
Type/Size:
Travel:
Bench Set:
Push Down To:
Supply:
To Actuator:
Fails Valve:
Handwheel:
Spg & Diaph

GX/225
20 mm
Graphite ULF
B7/2H (NCF2)
Close
Air
Fail Closed
None
-1.2.39-deeperblue
Transducer:
Input Signal:
Output Signal:
Action:
Mounting:
Airset:
Certifications:
CF3M HF S & G
Bonnet Style:
Boss Size:
Packing:
Access:
Bolt, Bonnet:
PackFlg/Bltg:
Positioner Type:
Input Signal:
Access:
Gauges:
Action:
Certification:
DVC2000, AC Autocal
4-20 mA dc
Airset
None
Single/Direct
FM & CSA IS & NI CL2
Controller Type:
None
Action:
Measure Element:
Range:
Output:
Mounting:
Airset:
Mounting:
Class 300
RF Flanged
RF Flanged
CS 1.0619/WCC
Single Port
Up
Trim Number:
Cage Matl:
Retainer Matl:
Bushing Matl:
Seat Ring Matl:
VALVE PLUG
Material:
Guiding:
Balance:
Shutoff Class:
Port Size:
Characteristic:
Stem Material:
Stem Size:
29 JUL 10
Qty: 8
Service:
Tag:
Size and Type:
Rev: 00
T Satur
T
P1
dP
Qs
Vlv Lpa
Cs
C1
None
Line In:
Line Out:
Insulation:
Service Cond:
Throttling
Process Fluid:
Steam
Minimum
Normal
deg C
170.482
deg C
350.000
kPa(g)
700.000
kPa
350.000
kg/h
50.000
dB(A)
54.6
1.340
38.343
% Open
Maximum Rated Flow Coefficient:
48.0 Cs
29 JUL 10 09:54:10 am
Maximum
170.482
350.000
700.000
50.000
500.000
56.2
28.048
35.339
78
Product Bulletin
51.1:GX
December 2004
GX Control Valve and Actuator
Design GX Control Valve and Actuator System

The Fisher Design GX is a compact, state-of-the-art
control valve and actuator system, designed to
control a wide range of process liquids, gases, and
vapors.
The Design GX is rugged, reliable, and easy to
select. It requires no actuator sizing -- the actuator
selection is automatic once the valve body
construction is selected.
The optimized design results in reduced complexity
and parts count. As a result, the cost of maintenance
is reduced.
The Design GX meets the requirements of both EN
and ANSI standards. It is available with a complete
accessory package, including the FIELDVUEr
DVC2000 Series integrated digital valve controller.
Features
D Easy to size and select
D No actuator sizing required--selection is
automatic
D Engineered for easy maintenance
D Maximum part commonality across sizes
D Replaceable trim
D Low lifetime costs
D Robust, low-profile design
D Compact field-reversible multi-spring
pneumatic actuator
D Available with integrated, easy-to-calibrate
DVC2000 Series Digital Valve Controller
D Valve body sizes DN 15 to DN 100
(0.5 inch through 4-inch)
Figure 1. Design GX Control Valve, Actuator, and DVC2000

Series Digital Valve Controller
D High capacity design

D Valve body flow passage optimized for flow
stability
D Full range of materials, including alloys
D Shutoff capabilities: Class IV, V, and VI
D Rangeability of 50:1 (equal percentage)
D Optional metal bellows seal
D103171X012
D Pressure Classes PN 10-40,

Class 150 and 300
W8861/IL
www.Fisher.com
Product Bulletin
51.1:GX
December 2004
COMPACT FIELD-REVERSIBLE
MULTI-SPRING ACTUATOR
INTEGRAL PNEUMATIC
PASSAGEWAYS
INTEGRATED POSITIONER
MOUNTING
NAMUR POSITIONER
MOUNTING CAPABILITY
ONE-PIECE SCREWED
PACKING FOLLOWER
STANDARD LIVE-LOADED PACKING
CLAMPED BONNET DESIGN

W8486-3/IL
Figure 2. Design GX Control Valve Assembly with Stem-Guided Contoured Plug (Size DN 25/1-Inch)
Contents
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . 4
The Design GX Control Valve . . . . . . . . . . . . . . . 5
Design GX Control Valve Specifications
and Materials of Construction . . . . . . . . . . . . . 6
The Design GX Diaphragm Actuator . . . . . . . . . 11
Bellows Extension Bonnet . . . . . . . . . . . . . . . . . 13
Valve-Actuator Dimensions and Weights . . . . . 17
Design GX Actuator Accessories . . . . . . . . . . . . 18
The FIELDVUE DVC2000 Series
Digital Valve Controller . . . . . . . . . . . . . . . . . . 18
Optional Positioners and Instruments . . . . . . . . 19
Manual Handwheels . . . . . . . . . . . . . . . . . . . . . . 20
Coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Optimized valve and actuator system. Product

simplicity and ease of selection form the foundation
of the Design GX. Mounted with a digital or analog
positioner, the GX provides high performance control
across a wide range of process applications.
Compact actuator design. The multi-spring GX

actuator is compact and field-reversible. (No extra
parts are required to reverse the fail-action). The GX
design has been optimized to eliminate complicated
actuator sizing procedures - once the valve body
and port size are selected, the actuator size is fixed.
Modular design. The design architecture has been
optimized to maximize the use of common parts
across sizes. The actuator stem and stem connector
are used across all GX sizes. Only one set of
springs is used in each of the three actuator sizes.
The plug/stem assemblies and packing sets are
common across several sizes, as well.
Lower lifetime costs. Reduced product complexity,
low parts count, and part commonality all contribute
to reduced inventory and maintenance costs.
Stable flow control. The flow cavity of the Design
GX valve body has been engineered to provide
stable flow and reduce process variability.
Product Bulletin
51.1:GX
December 2004

LINKAGE-LESS
POSITION
FEEDBACK
DVC2000
COVER
W8588/IL
PUSH-BUTTON
INSTRUMENT
SETUP
Figure 3. Design GX and DVC2000 Series Digital Valve

Controller
Live-loaded packing. The Design GX comes with

live-loaded PTFE V-ring packing as standard. The
live-loaded design helps to seal your process to
conserve valuable process fluid, while reducing
emissions to the environment. The long-life and high
reliability of the live-loaded system also reduces
maintenance costs and process downtime. For
applications exceeding 232_C (450_F), live-loaded
ULF (Ultra Low Friction) graphite packing and
extension bonnets are available.
Easy maintenance. The simple screwed seat-ring
and one-piece plug and stem design provide easy
maintenance. Design simplicity and parts
commonality contribute to reduced spares inventory.
The integrated DVC2000 digital valve controller
allows easy instrument removal, without a
requirement for tubing disconnection or replacement
(air-to-open construction).
Longer life. Alloy valve constructions and hardened
trim materials are available in the Design GX to
increase valve body, bonnet, and trim life.
Digital valve controller. The Design GX is available
with the DVC2000 Series digital valve controller. The
DVC2000 is easy to use, compact, and designed for
easy mounting. It converts a 4-20 mA input signal

into a pneumatic output signal, which feeds the
control valve actuator. Instrument setup is performed
with a push button and liquid crystal display (LCD)
interface. This interface is protected from the
environment within a sealed enclosure. The interface
supports multiple languages, including German,
French, Italian, Spanish, Chinese, Japanese, and
English.
Intrinsic safety and non-incendive construction is
available to CSA, FM, ATEX, and IEC standards. An
optional module provides integrated limit switches
and a position transmitter.
Integrated mounting. The DVC2000 digital valve
controller integrally mounts to the Design GX
actuator, eliminating the need for mounting brackets.
The DVC2000 transmits a pneumatic signal to the
actuator casing via an air passage in the yoke leg,
causing the valve to stroke (see figure 4). This
eliminates the need for positioner-to-actuator tubing
in the air-to-open (spring-to-close) configuration.
The DVC2000 mounting interface is identical on both
sides of the actuator yoke. This symmetrical design
allows the DVC2000 to be easily moved from one
side of the valve to the other without the need to
rotate the actuator.
Linkage-less feedback. The DVC2000 digital valve
controller offers as standard a non-contacting valve
position feedback system. This is a true linkage-less
design, which uses no levers and no touching parts
between the valve stem and the positioner.
Additional Accessory selection. The Design GX is
available with a variety of digital or analog
positioners besides the DVC2000 Series, as well as
solenoid and limit switches. The actuator is also
compatible with the IEC 60534-6-1 (NAMUR)
positioner mounting standard.
Note
Fisher does not assume responsibility
for the selection, use, or maintenance
of any product. Responsibility for
proper selection, use, and
maintenance of any Fisher product
remains solely with the purchaser and
end-user.
Product Bulletin
51.1:GX
December 2004

Principle of Operation
AIR SUPPLY
AIR VENT
AIR VENT
AIR SUPPLY
AIR-TO-OPEN
(SPRING-TO-CLOSE)
AIR-TO-CLOSE
(SPRING-TO-OPEN)
E0896-2/IL
Figure 4. Design GX Principle of Operation -- Actuator Air Supply
Integrated Air Supply. When mounted with the

DVC2000 Series digital valve controller, the Design
GX uses an integrated actuator air supply system. In
the air-to-open construction, air is supplied to the
lower actuator casing via a port on the actuator yoke

face -- no tubing is required. In the air-to-close
configuration, air is supplied to the upper casing via
tubing.
PTFE SEAT
SCREWED-IN
SEAT RING
W9023-1
PLUG
Figure 5. Design GX Control Valve with Typical Soft Seat Trim Construction (Port Sizes of 36mm - 90mm)
Product Bulletin
51.1:GX
December 2004
VALVE BODIES AVAILABLE

IN EN AND ANSI PRESSURE
RATINGS
FLOW GEOMETRY ENGINEERED

FOR STABLE FLOW AND REDUCED
PROCESS VARIABILITY
CLAMPED BONNET, WITH

LIVE-LOADED PTFE PACKING
AS STANDARD
SCREWED-IN
SEAT RING
PORT-GUIDED PLUG DESIGN
W8568-1/IL
Figure 6. Design GX Control Valve with Port-Guided Plug (Port Sizes of 36mm - 90mm)
LIVE-LOADED
PTFE PACKING
SEAL RING
BACKUP RING
CONTOURED
PLUG
W8578-1/IL
Figure 7. Design GX Control Valve with Balanced Trim (Port Sizes of 70mm and 90mm Only)
The Design GX Control Valve

The Design GX is a single port, flow-up globe style
valve that offers stem-guided, port-guided, and
balanced trim with a screwed-in seat ring (see table
1 for a description of trim style availability). Each
valve size offers an unbalanced plug design, which
eliminates dead spaces where fluid polymerization
might occur. Sizes DN80 and 100 (3- and 4-inch)
also offer balanced trim to reduce actuator thrust
requirements.
The Design GX incorporates a clamped bonnet and
an easy-to-adjust screwed packing follower (see
figure 2). The plug and stem are a rugged, one-piece
welded assembly.
The standard construction incorporates
metal-to-metal seating, with a PTFE soft seat option
for Class VI shutoff (see figure 5). Class V shutoff is

available with metal trim. Hardened trim with stellite
overlay is available for erosive service, as well.
PTFE V-ring stem packing is standard with the GX.
The live-loaded system provides excellent stem
sealing and extended service life. Live-loaded
graphite ULF packing and extension bonnets are
available for high temperature applications.
Both linear and equal percentage flow
characteristics are available in full port and restricted
trim. Micro-Flowt is available for applications
requiring low flow control capability.
Standard valve body materials are carbon steel and
stainless steel, with alloy materials available for
highly corrosive applications.
Product Bulletin
51.1:GX
December 2004
Design GX Control Valve Specifications and Materials of Construction

See tables 1 and 2.
Table 1. Design GX Valve Specifications

Specifications
Valve Body Size
Pressure Rating
EN
DN 15, 20, 25, 40, 50, 80, 100
PN 10 / 16 / 25 / 40 per EN 1092-1
End Connections
Flanged raised face per EN 1092-1

1.0619 steel
1.4409 stainless steel
Hastelloy C (CW2M)
Consistent with EN 558-1
Valve Body/Bonnet
Materials
Face-to-Face Dimensions
Flanged raised face per ASME B16.5

ASME SA216 WCC steel
ASME SA351 CF3M stainless steel
Hastelloy C (CW2M)
Consistent with EN 558-2 (same as ISA S75.03)
Metal seat - Class IV (standard)
Metal seat - Class V (optional)
PTFE seat - Class VI (optional)(1)
Flow-up only
4
Shutoff per IEC 60534
60534-4
and ANSI/FCI 70-2
Flow Direction
Flow Control
Characteristics
Trim Style
ANSI
0.5, 0.75, 1, 1.5, 2, 3, 4-inch
Class 150 / 300 per ASME B16.34
Equal Percentage and Linear

Port Diameters
4.8 mm
9.5, 14, 22 mm
36, 46 mm
70, 90 mm
Trim Style Description

Micro-Flow trim (unbalanced)
Stem-Guided with Contoured Plug (unbalanced)
Port-Guided Plug (unbalanced)
Balanced Trim with Contoured plug (standard) or Unbalanced
Port-Guided Plug (optional)
1. For 4.8 to 14 mm ports, Class VI shutoff is achieved without PTFE seat.
Table 2. Materials (Other Valve Components)

Component
Material
Packing Follower
Nitronic 60 screwed follower
Body/Bonnet
Bolting and Nuts
SA193-B7 studs / SA194-2H nuts with NCF2 coating for carbon steel and stainless steel constructions
Packing
Nitronic 50 (XM19) for alloy (standard) and stainless steel assemblies (optional)
Live-loaded PTFE V-ring (standard) with Inconel 718 Belleville springs
Live-loaded Graphite ULF (optional) with Inconel 718 Belleville springs
Graphite laminate (Graphoil)
Bonnet Gasket
PTFE encapsulated Hastelloy C (optional) Applicable from 46 to 232_C (50 to 450_F)

(May be preferable when the standard graphoil gasket material is not compatible with the process fluid)
Stainless steel, or heat-treated carbon steel valve bodies and bonnets
NACE MR0103
Construction
Nitronic 50 body/bonnet bolting

Standard live-loaded PTFE packing
316L/CoCr-A plug, Nitronic 50 stem, and 316L/CoCr-A seat ring
Carbon-Filled PTFE Seal Ring
Balanced Trim
(Sizes DN 80 and
100 / 3- and
4 I h)
4-Inch)
Nitrile (Standard) 46 to 82_C (50 to 180_F)

Back-up
Back
up Rings
Ethylene Propylene [EPDM] (Optional): 46 to 232_C (50 to 450_F) in steam and hot water;
46 to 121_C (50 to 250_F) in air (EPDM is not recommended for use in hydrocarbons)
Viton [Fluoroelastomer] (Optional): 18 to 204_C (0 to 400_F) (Applicable in a wide variety of solvents,
chemicals, and hydrocarbons. Avoid use with steam, ammonia, or hot water over 82_C [180_F])
Product Bulletin
51.1:GX
December 2004
Table 3. Trim Materials for Port Diameters of 4.8 mm (Micro-Flow trim) (Unbalanced Trim)
Valve Body Construction
Carbon steel (1.0619
(
/ WCC))
Stainless steel
(1 4409 / CF3M)
(1.4409
Hastelloy C (CW2M)
Trim Type
Stem
Plug
Seat
Metal to metal
316L strain hardened
Ultimetr (R31233)
SA351 CF3M
Hardfaced
Ultimet (R31233)
SA351 CF3M / CoCrA seat
Metal to metal
Hastelloy C (N06022)
Ultimet (R31233)
Hastelloy C (CW2M)
Metal to metal
Ultimet (R31233)
SA351 CF3M
Hardfaced
Ultimet (R31233)
Metal to metal
Ultimet (R31233)
Hastelloy C (CW2M)
Metal to metal
Ultimet (R31233)
Hastelloy C (CW2M)
Table 4. Trim Materials for Port Diameters of 9.5 and 14 mm (Unbalanced Trim)
Trim Type
Stem
Plug
Seat
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
316L / CoCrA seat
Metal to metal
Hastelloy C (CW2M)
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
316L / CoCrA seat
Metal to metal
Hastelloy C (CW2M)
Carbon steel to NACE

MR0103 (1.0619 / WCC)
Hardfaced
Nitronic 50
316L / CoCrA seat
Stainless steel to NACE

MR0103 (1.4409 / CF3M)
Hardfaced
Nitronic 50
316L / CoCrA seat
Hastelloy C (CW2M)
Metal to metal
Hastelloy C (CW2M)
Carbon steel (1.0619 / WCC)
Stainless steel
(1.4409
(1 4409 / CF3M)
Product Bulletin
51.1:GX
December 2004

Table 5. Trim Materials for Port Diameters of 22, 36, 46, 70, and 90 mm (Unbalanced Trim)
Trim Type
Stem
Plug
Seat
Metal to metal
316 L (S31603)
SA351 CF3M
Soft seat
316 L (S31603)
SA351 CF3M / PTFE seat
Hardfaced
Nitronic 50
316L / CoCrA seat
Metal to metal
Hastelloy C (N06022) /
Ultimet seat(2)
Hastelloy C (CW2M) / Ultimet

bore(2)
Soft seat
Ultimet seat(2)
Hastelloy C (CW2M) / PTFE

seat / Ultimet bore(2)
Metal to metal
316 L (S31603)
SA351 CF3M
Soft seat
316 L (S31603)
SA351 CF3M / PTFE seat
Hardfaced
Nitronic 50
316L / CoCrA seat
Metal to metal
Ultimet seat(2)

bore(2)
Soft seat
Ultimet seat(2)

Carbon steel to NACE

MR0103 (1.0619 / WCC)
Hardfaced
Nitronic 50
316L / CoCrA seat

MR0103 (1.4409 / CF3M)
Hardfaced
Nitronic 50
316L / CoCrA seat
Metal to metal
Ultimet seat(2)

bore(2)
Soft seat
Ultimet seat(2)

Carbon steel (1.0619 / WCC)
Stainless steel (1.4409

(1 4409 /
CF3M)
Hastelloy C (CW2M)(1)
1. Hastelloy C trim is not available in the 70 and 90 mm port sizes with unbalanced trim (see 70 and 90 mm balanced trim).
2. Ultimet material not used on the 22mm seat ring or plug.
Table 6. Trim Materials for Port Diameters of 70 and 90 mm (Balanced Trim)

Trim Type
Stem
Plug
Seat
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
316L / CoCrA seat
Metal to metal
Hastelloy C (CW2M)
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
316L / CoCrA seat
Metal to metal
Hastelloy C (CW2M)
Carbon steel to NACE MR0103

(1.0619 / WCC)
Hardfaced
Nitronic 50
316L / CoCrA seat

MR0103 (1.4409 / CF3M)
Hardfaced
Nitronic 50
316L / CoCrA seat
Hastelloy C (CW2M)
Metal to metal
Ultimet guide
Hastelloy C (CW2M)
Carbon steel (1.0619 / WCC)(1)
Stainless steel (1.4409 / CF3M)
1. The bonnet used in the carbon steel balanced trim construction is made of 1.4409/CF3M stainless steel.
Product Bulletin
51.1:GX
December 2004
Figure 8. Material Pressure/Temperature Curves

Table 7. Allowable Temperature Ranges for Valve Body, Bonnet and Trim(1, 2)
VALVE BODY /
BONNET
MATERIAL
1 0619/SA216 WCC
1.0619/SA216
Steel
PACKING
Standard
PTFE or
Graphite ULF
Extension
Graphite ULF
PTFE
PTFE
Standard
PTFE or
Graphite ULF
Extension
Graphite ULF
PTFE
PTFE
Standard
Bellows
Bellows
1 4409/SA351
1.4409/SA351
CF3M SST
Bellows
Hastelloy C
(CW2M)
TEMPERATURE
BONNET
STYLE
GASKET
_C
TRIM STYLE
_F
Min
Max
Min
Max
Metal to metal; hard-faced; soft seat
29
232
20
450
Graphoil
Metal to metal; hard-faced
29
371
20
700
Graphoil or PTFE / Hastelloy C
29
232
20
450
Graphoil
29
371
20
700
29
232
20
450
Graphoil
29
371
20
700
29
232
20
450
Graphoil
29
371
20
700
PTFE
PTFE / Hastelloy C
Metal to metal; soft seat
29
232
20
450
PTFE
PTFE / Hastelloy C
Metal to metal; soft seat
29
232
20
450
1. Applies to all bolting combinations.

2. Back-up ring materials used in Sizes DN 80 and 100 (3- and 4-inch) with balanced trim may be limited by temperature and application. See table 2.
Product Bulletin
51.1:GX
December 2004
BELLEVILLE
SPRING PACK
BELLEVILLE
SPRING PACK
PACKING SPACER
PACKING SPACER
ANTI-EXTRUSION
WASHER
PACKING
RINGS
PACKING SET
ANTI-EXTRUSION
WASHER
PACKING
BOX RING
PACKING
BOX RING
E0897/IL
STANDARD BONNET WITH

PTFE PACKING SET
EXTENSION BONNET WITH

GRAPHITE ULF PACKING SET
Figure 9. Design GX Packing
10
Product Bulletin
51.1:GX
December 2004
The Design GX Diaphragm Actuator
The Design GX uses a multi-spring, pneumatic

diaphragm actuator (see figure 10). It is capable of
air supply pressures to 6.0 barg (87 psig), allowing
valve shutoff at high pressure drops.
The Design GX product selection system
automatically matches the actuator to the valve,
eliminating the need for complex actuator sizing
procedures.
The multiple spring design provides the preload,
eliminating the need for bench set adjustment. The
actuator is available in spring-to-open and
spring-to-close configurations (air-to-close and
air-to-open) and is field-reversible.
The GX actuator can be used for throttling or on-off
service, with or without a positioner.
W8487-3/IL
Figure 10. Design GX Actuator
The Design GX is available with the integrated

DVC2000 Series digital valve controller. Other digital
and analog positioners are available, as well as
optional solenoids and limit switches.
Table 8. Actuator Specifications

Pneumatic spring-return diaphragm actuator
Air-to-close (spring-to-open)
Air-to-open (spring-to-close)
3.0 to 6.0 barg (43 to 87 psig)(1)
Description
Operating Principle
Operating Pressure Ranges
Ambient Temperature
Pressure Connection (Air-to-Close Construction)
Finish
29 to 82_C (20 to 180_F)

G 1/4 female casing connection
Powder coat polyester
1. May vary depending on construction (see bulletin 51.1:GX(S1))
Table 9. Materials of Construction

Upper and Lower Casings
Part
Material
AISI G10100 stamped carbon steel
Springs
Diaphragm
Steel
Nitrile and nylon
Diaphragm Plate
Yoke
Casing Fasteners
AISI G10100 stamped carbon steel

SA216 WCC carbon steel
A2-70 stainless steel bolts and nuts
Actuator Rod
Stem Connector
Stainless steel
CF3M
Stem Connector Fasteners

Stem Bushing
SA193-B7 bolts with NCF2 coating

High-density polyethylene (HDPE)
Stem Seal
Nitrile
11
Product Bulletin
51.1:GX
December 2004

Actuator Selection
With the Design GX, actuator selection has never
been easier. Once the valve size and port diameter
have been determined, the actuator is automatically
selected. No spring selection or bench set
calculations are required.
The following tables provide the maximum allowable
pressure drops for the Design GX (see tables 10 and

11). The majority of GX constructions (both
air-to-open and air-to-close) are rated to a full
pressure class shutoff capability of 51.7 bar (750 psi)
for a 4 to 6 bar (58 to 87 psig) actuator air supply.
(For Hastelloy C trim or actuator air supply
pressures of less than 4 bar (58 psig), refer to Fisher
bulletin 51.1:GX (S1) for additional information.)
Table 10. Actuator Pressure Drop Capability For 316L Trim (with 316L or Nitronic 50 stem) in Standard, Extension, and Bellows
Bonnet Constructions with 4-6 bar (58-87 psi) Actuator Air Supply(1, 2, 3)
PORT SIZE
VALVE SIZE
TRIM STYLE
SHUTOFF CAPABILITY
(mm)
DN15 to DN100 (0.5 to 4 Inch)
4.8 to 46
Unbalanced
Full Pressure Class nP(4)
DN80 to DN100 (3 to 4 Inch)

DN80 to DN100 (3 to 4 Inch)
70 to 90
Balanced
70 to 90
Unbalanced
Full Pressure Class nP(4)

See table 11
1. For both air-to-open and air-to-close constructions. Some air-to-close actuator air supply restrictions exist. See Fisher bulletin 51.1:GX (S1) for additional information.
2. For Hastelloy C trim or supply pressures less than 4 bar (58 psi), see Fisher bulletin 51.1:GX (S1) for additional information.
3. Applies to both PTFE and Graphite ULF packing.
4. Actuator is capable to 51.7 bar (750 psi) pressure drop. Some air-to-close actuator air supply restrictions exist. See Fisher bulletin 51.1:GX (S1) for additional information.
Table 11. Size 1200 Actuator Pressure Drop Capability For Unbalanced 316L Trim (with 316L or Nitronic 50 stem) in Standard and
Extension Bonnet Constructions at 4-6 bar (58-87 psi) Supply(1)
MAXIMUM ALLOWABLE PRESSURE DROP
Air-toOpen
Port Size
Valve Size
Bonnet Style
Packing
mm
DN80 /
3 Inch
Standard
70
70
DN100 /
4 Inch
Standard
90
DN80 /
3 Inch
Extension
70
70
DN100 /
4 Inch
Extension
90
Air-to-Close
3-6 bar
(44-87 psi)
4 bar
(58 psi)
5 bar
(73 psi)
6 bar
(87 psi)
Bar
(psi)
Bar
(psi)
Bar
(psi)
Bar
(psi)
Graphite
ULF
32.6
(472)
51.7
(750)
---
PTFE
33.1
(480)
51.7
(750)
---
Graphite
ULF
32.6
(472)
51.7
(750)
---
PTFE
33.1
(480)
51.7
(750)
---
Graphite
ULF
19.7
(286)
28.5
(414)
51.7
(750)
---
PTFE
20.0
(290)
28.8
(418)
51.7
(750)
---
Graphite
ULF
32.6
(472)
51.7
(750)
---
---
PTFE
33.1
(480)
51.7
(750)
---
---
Graphite
ULF
32.6
(472)
51.7
(750)
---
---
PTFE
33.1
(480)
51.7
(750)
---
---
Graphite
ULF
19.7
(286)
28.5
(414)
---
---
32.1 bar @ 4.2 bar supply max

(466 psi @ 61 psi supply max)
PTFE
20.0
(290)
28.8
(418)
---
---

1. For Hastelloy C trim or supply pressures less than 4 bar (58 psi), see Fisher bulletin 51.1:GX (S1) additional information.
12
Maximum Pressure Drop @

Maximum Actuator Supply
Pressure





Product Bulletin
51.1:GX
December 2004
Bellows Extension Bonnet
The mechanically-formed metal bellows provides

high operating reliability and extended cycle life (see
tables 14, 15, and 16 for details).
The Design GX bellows extension bonnet provides

reliable and tight stem sealing for those applications
where emissions escaping to the environment
cannot be tolerated (see figure 11). The GX bellows
is available in SST (1.4571 / 316Ti) or Hastelloy
C276 and covers a full range of valve sizes (see
tables 12 and 13).
The GX bellows design incorporates a rugged

double- or triple-wall construction for added security.
Each bellows has been tested with helium before it
leaves the factory.
The GX bellows system has been designed

for 100,000 full-travel cycles at maximum
allowable pressure and ambient temperature
(20_C [68_F]).
The GX bellows bonnet comes standard with a

live-loaded, PTFE packing system as a security
backup. A connection is provided above the bellows
to allow purging or monitoring the integrity of the
replaceable bellows.
PACKING
FOLLOWER
BONNET
LIVE-LOADED
PTFE PACKING
PURGE /
MONITORING
CONNECTION
BELLOWS NUT
Bellows Selection Process

Follow this process to assist in selecting
the appropriate bellows for the application.
Step 1
Size and select the Design GX control valve that
is appropriate for the application. This will
identify the:
S Valve body size
S Actuator size
S Orifice size
STrim style (balanced or unbalanced)
S Valve body material
BELLOWS
GASKET
BELLOWS/STEM
ASSEMBLY
EXTENSION
BONNET
BUSHING
Step 2
Confirm bellows availability from table 12.
Step 3
Using table 13. select the bellows material
combination that is appropriate for the
application. Using the temperature limits shown
in table 7, confirm the selected construction is
appropriate for the application temperatures.
BODY/BONNET
GASKET
Step 4
VALVE PLUG
Using table 10 or bulletin 51.1:GX(S1), verify the

application pressure drop does not exceed the
actuator capability.
Step 5
W8958-1
Using figure 12, check to ensure the maximum

process pressure and temperature do not exceed
the pressure-temperature rating of the selected
bellows.
Figure 11. Design GX Bellows Bonnet and Selection Process
13
Product Bulletin
51.1:GX
December 2004

Table 12. GX Constructions with Bellows Availability
VALVE BODY SIZES
PORT SIZE
(mm)
ACTUATOR SIZES
PLUG TRAVEL
TRIM STYLE
DN15-50
(0.5 to 2-Inch)
4.8 to 46
225 and 750
20 mm
Unbalanced
DN80
(3-Inch)
36 to 46
750
20 mm
Unbalanced
70
750
20 mm
Balanced
DN100
(4-Inch)
46
750
20 mm
Unbalanced
90
750
20 mm
Balanced
Table 13. Bellows Extension Materials of Construction

Valve Body /
Extension
Bonnet
Carbon Steel
(1.0619/WCC)
Stainless Steel
(1.4409/CF3M)
Hastelloy C
(CW2M)
Trim Materials
Bellow
Stem
Extension
Bolting
Packing
Gaskets
Lower Bushing
Monitoring
Connection
Plug
Plug
Stem
Material
SST
(1.4571/316Ti)
316L
316L
316L
SA193-B7
with NCF2
coating
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
316L
316L
316L
SA193-B7
with NCF2
coating
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
Hastelloy
C22
Hastelloy C
Hastelloy C
Nitronic 50
(XM-19)
Live-loaded
PTFE
PTFE
encapsulated
Hastelloy C
Hastelloy C with
Ultimet
(R31233) insert
Hastelloy
C276
SST
(1.4571/316Ti)
316L
316L
316L
Nitronic 50
(XM-19)
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
316L
316L
316L
Nitronic 50
(XM-19)
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
Hastelloy
C22
Hastelloy C
Hastelloy C
Nitronic 50
(XM-19)
Live-loaded
PTFE
PTFE
encapsulated
Hastelloy C
Hastelloy C with
Ultimet
(R31233) insert
Hastelloy
C276
Hastelloy
C276
Hastelloy
C22
Hastelloy C
Hastelloy C
Nitronic 50
(XM-19)
Live-loaded
PTFE
PTFE
encapsulated
Hastelloy C
Hastelloy C with
Ultimet
(R31233) insert
Hastelloy
C276
Bellows
For bellows height dimensions, see table 18.
14
Product Bulletin
51.1:GX
December 2004
Cycle Life
Bellows service life is affected by several factors, including process pressure, temperature, and plug travel.
Tables 14, 15, 16, and 17 provide estimates of cycle life for several cases.
Table 14. Estimated Bellows Cycle Life at 10.3 bar (150 psig) and 20_C (68_F)
VALVE SIZE
STEM
SIZE
DN15-50
DN15
50
(0.5 to 2-Inch)
10mm
DN80 100
DN80-100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
BELLOWS
PRESSURE
10.3 bar
(150 psig)
10.3 bar
(150 psig)
10.3 bar
(150 psig)
10.3 bar
(150 psig)
PROCESS
TEMPERATURE
ESTIMATED CYCLE LIFE

(50% Stroke [25-75%
[25 75% travel])
_C
_F
20
68
1,040,000
20
68
910,000
20
68
1,020,000
20
68
980,000
Table 15. Estimated Bellows Cycle Life at Bellows Maximum Allowable Pressure and 20_C (68_F)
VALVE SIZE
STEM
SIZE
DN15 50
DN15-50
(0.5 to 2-Inch)
10mm
DN80 100
DN80-100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
MAXIMUM
ALLOWABLE
BELLOWS
PRESSURE(1)
40 bar
(580 psig)
51.7 bar
(750 psig)
45 bar
(650 psig)
51.7 bar
(750 psig)
PROCESS
TEMPERATURE

(50% Stroke [25-75%
[25 75% travel])
_C
_F
20
68
830,000
20
68
800,000
20
68
800,000
20
68
810,000
1. Valve maximum allowable pressure drop may be limited by size and material. See GX bulletin 51.1:GX(S1) for additional information.
VALVE SIZE
STEM
SIZE
DN15 50
DN15-50
(0.5 to 2-Inch)
10mm
DN80 100
DN80-100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
MAXIMUM
ALLOWABLE
BELLOWS
PRESSURE(1)
29.8 bar
(430 psig)
47.2 bar
(685 psig)
33.5 bar
(485 psig)
47.2 bar
(685 psig)
PROCESS
TEMPERATURE

(50% Stroke [25-75%
[25 75% travel])
_C
_F
232
450
410,000
232
450
560,000
232
450
390,000
232
450
550,000
1. Valve maximum allowable pressure drop may be limited by size and material. See GX bulletin 51.1:GX(S1) for additional information.
VALVE SIZE
STEM
SIZE
DN15 50
DN15-50
(0.5 to 2-Inch)
10mm
DN80-100
DN80
100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
MAXIMUM
ALLOWABLE
BELLOWS
PRESSURE
26.1 bar
(380 psig)
39.3 bar
(570 psig)
29.3 bar
(425 psig)
39.3 bar
(570 psig)
PROCESS
TEMPERATURE

(50% Stroke [25-75%
[25 75% travel])
_C
_F
371
700
250,000
371
700
430,000
371
700
240,000
371
700
430,000
15
Bellows Pressure - Temperature Ratings

See figure 12.
Figure 12. Bellows Pressure - Temperature Ratings
16
Product Bulletin
51.1:GX
December 2004
Product Bulletin
51.1:GX
December 2004
Valve-Actuator Dimensions and Weights

See figure 13 and table 18.
AR
E
A/2
GE03755_4_3
Figure 13. Design GX Dimensions (also see table 18)

Table 18. Design GX Dimensions and Weights
A
VALVE
SIZE
PORT
DIA
ACTUATOR
SIZE
mm
PN10 PN40
ANSI
Class
150
ANSI
Class
300
Std
Bonnet
Extension
or
Bellows
Bonnet
TOTAL WEIGHT
Actuator
Height
(Standard
Bonnet)
Actuator
Height
(Extension
or Bellows
Bonnet)
E
Casing
Dia
F (AR)
Removal
Height(3)
With
Standard
Bonnet
With
Extension
or Bellows
Bonnet
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
DN 15/
0.5 Inch
4.8
9.5
225
225
130
130
184
184
190
190
66
66
304
304
313
313
313
313
270
270
115
115
21
21
25
25
DN 20/
0.75 Inch
4.8
9.5
14
225
225
225
150
150
150
184
184
184
194
194
194
66
66
66
304
304
304
313
313
313
313
313
313
270
270
270
115
115
115
22
22
22
26
26
26
DN 25/
1-Inch
4.8
9.5
14
22
225
225
225
225
160
160
160
160
184
184
184
184
197
197
197
197
58
58
58
58
296
296
296
296
313
313
313
313
313
313
313
313
270
270
270
270
115
115
115
115
22
22
22
22
26
26
26
26
DN 40/
1.5 Inch
14
22
36
225
225
750
200
200
200
222
222
222
235
235
235
62
62
62
300
300
300
313
313
342
313
313
342
270
270
430
115
115
115
25
25
52
29
29
56
DN 50/
2-Inch
22
36
46
225
750
750
230
230
230
254
254
254
267
267
267
68
68
68
306
306
306
313
342
342
313
342
342
270
430
430
115
115
115
29
56
56
33
60
60
DN 80/
3-Inch
36
46
70(1)
70
750
750
750
1200
310
310
310
310
298
298
298
298
318
318
318
318
105
105
105
105
373
373
373(4)
373
375
375
375
458
375
375
375
458
430
430
430
566
125
125
125
125
79
79
81
131
88
88
NA(4)
140
DN 100/
4-Inch
46
70
90(2)
90(1)
90
750
1200
750
750
1200
350
350
350
350
350
352
352
352
352
352
368
368
368
368
368
121
121
121
121
121
393
393
393(4)
393(4)
393
379
462
379
379
462
375
458
375
375
458
430
566
430
430
566
130
130
130
130
130
98
150
105
105
150
109
161
NA(4)
NA(4)
161
1. Balanced trim design.

2. Balanced trim with reduced-capacity plug.
3. Clearance required for removing actuator from installed valve body.
4. Bellows bonnets are available for these constructions. However, extension bonnets are not available with balanced trim due to temperature limitations of the trim seals.
17
Product Bulletin
51.1:GX
December 2004

Table 19. Positioner Selection Guidelines
Type
DVC2000
DVC6030
3582i
3661
3660
Digital I/P(1)
I/P(2)
Intrinsic
Safety(4)
X
X
X
X
P/P(3)
X
X
X
X
Flameproof /
Non- Incendive(4)
Explosionproof (4)
X
X
X
X
X
X
1. Digital I/P - microprocessor based electro-pneumatic with HART communication.

2. I/P - electro-pneumatic
3. P/P - pneumatic
4. Refer to Fisher bulletins 9.2:001 and 9.2:002 for instrument hazardous area classification details.
Design GX Actuator Accessories

The Design GX is available with a variety of
pneumatic (P/P), electro-pneumatic (I/P), and digital
valve positioners, as well as limit switches and
solenoids. Table 19 provides the basic features of
the positioners offered with the Design GX actuator.
W8755
The FIELDVUE DVC2000 Series Digital

Valve Controller
The DVC2000 Series digital valve controller (figure
14) is simple to use, compact, and designed for the
GX control valve. It converts a 4-20mA input signal
into a pneumatic output signal, which feeds the
control valve actuator. Instrument setup is performed
with a pushbutton and liquid crystal display (LCD)
interface. This interface is protected from the
environment within an IP66 enclosure. Multiple
languages are supported with the local interface
including German, French, Italian, Spanish, Chinese,
Japanese, and English. Additionally, HARTr
communication is supported over the 4-20mA loop
wiring.
The DVC2000 is designed to be integrally mounted
to the Design GX actuator, avoiding the need for
mounting brackets. The DVC2000 mounts directly to
an interface pad on the actuator yoke leg with a
secure 3-point mounting. An internal passage inside
the yoke leg transmits the pneumatic signal to the
actuator casing, eliminating the need for external
tubing (in the air-to-open configuration).
18
Figure 14. FIELDVUE DVC2000 Series Digital Valve

Controller
The high-performance linkage-less position

feedback system eliminates physical contact
between the valve stem and the positioner. There
are no wearing parts so cycle life is maximized.
Additionally, the elimination of levers and linkages
reduces the number of mounting parts and the
mounting complexity. Positioner replacement and
maintenance is simplified because the feedback
parts stay connected to the actuator.
The DVC2000 Series is available with an optional
module which includes two (2) integral limit switches
and a stem position transmitter. The limit switches
are configurable for open and closed valve
indication. The position transmitter provides a
4-20mA signal for valve position feedback
verification. As an integral component to the
instrument, this option module avoids the need for
difficult-to-mount external switches and transmitters.
Designed to meet intrinsic safety and non-incendive
requirements, this instrument delivers scalable
functionality and high performance in a small
package.
Product Bulletin
51.1:GX
December 2004
Optional Positioners and Instruments

Type 3660 and 3661 Valve Positioners
The Type 3660 pneumatic and 3661
electro-pneumatic positioners are rugged, accurate,
and feature low steady-state air consumption.
Designed to meet intrinsic safety requirements,
these positioners offer simple functionality in a small
package. (See figure 15 and table 19.)
Type DVC6030 Digital Valve Controller

The Type DVC6030 digital valve controller is a
communicating, microprocessor-based positioner.
Using HART or FOUNDATIONr fieldbus
communication protocol, access to critical
instrument, valve, and process conditions is
provided. When used with AMS ValveLinkr
Software, valve diagnostic tests can be run while the
valve is in service to advise you of the performance
of the entire control valve assembly. Designed to
meet a broad range of hazardous area
classifications, this positioner offers maximum
functionality to improve your process performance.
(See figure 16 and table 19.)
W8590/IL
Figure 15. Design GX Valve with Type 3660 or 3661

Positioner, NAMUR Mounting (IEC 60534-6-1)
W7963-1/IL
Figure 16. Type DVC6030
Type 3582i Valve Positioner

The Type 3582i electro-pneumatic positioner is
accurate and efficient. It is a robust design that
demonstrates fast response to input signal changes.
This positioner proves highly-resistant to the
vibration that is prevalent throughout most process
plants. Designed to meet flameproof and
explosionproof requirements, this positioner
combines simple functionality with high performance.
(See figure 17 and table 19.)
W5502-2/IL
Figure 17. Type 3582i
19
Product Bulletin
51.1:GX
December 2004

Manual Handwheels
The Design GX is available with an optional,
side-mounted manual handwheel (see figure 18).
These handwheels provide a robust method of
manually operating the valve in an emergency or
upon loss of instrument air.
The GX handwheel will stroke the valve up to 20mm
travel, and is available on the size 225 and 750
actuators. Dimensions are provided in figure 19 and

table 20.
When mounted to an air-to-close (spring-to-open)
actuator, rotating the handwheel clockwise moves
the stem downwards. When mounted to an
air-to-open (spring-to-close) actuator, turning the
handwheel in the clockwise direction causes the
stem to move upwards. Disengagement of the
handwheel to allow automatic operation is
accomplished by simply rewinding the handwheel.
W9025
Figure 18. Design GX Control Valve and Actuator System with Manual Handwheel
20
Product Bulletin
51.1:GX
December 2004
B
C1
B
C2
A1
A2
A1
A2
E0975
Figure 19. Design GX with Handwheel Dimensions (also see table 20)
Table 20. Design GX with Handwheel Dimensions and Weights
VALVE SIZE
EN
ANSI
Inches
ACTUATOR
SIZE
VALVE
TRAVEL
HANDWHEEL
WEIGHT
A1
A2
C1(1)
C2(2)
mm
kg
mm
mm
mm
mm
mm
DN 15
0.5
225
20
5.6
215
242
223
159
60
DN 20
0.75
225
20
5.6
215
242
223
159
60
DN 25
225
20
5.6
215
242
223
159
60
DN 40
1.5
225
750
20
20
5.6
12.2
215
293
242
317
223
356
159
159
60
60
DN 50
225
750
20
20
5.6
12.2
215
293
242
317
223
356
159
159
60
60
DN 80
750
20
12.2
293
317
356
169
70
DN 100
750
20
12.2
293
317
356
173
74
1. C1 is Air-to-Open, Spring-to-Close.
2. C2 is Air-to-Close, Spring-to-Open.
21
Product Bulletin
51.1:GX
December 2004

Coefficients
Table 21. Design GX, Equal Percentage Valve Plug, Flow Up Through the Port
Equal Percentage - Flow Up

Valve
Size
Port
Maximum
Diameter
Travel
mm
mm
95
9.5
20
DN 15 (0.5
(0 5 Inch)
9 5(2)
9.5
14
DN 20 (0.75
(0 75 Inch)
95
9.5
9.5
9
5(2)
20
20
20
20
Equal Percentage
Characteristic
Flow
Coefficient
10
20
30
40
50
Cv
0.133
0.222
0.347
0.501
Kv
0.115
0.192
0.300
0.433
XT
0.77
0.68
0.65
Fd
0.11
0.13
Valve OpeningPercent of Total Travel

70
80
90
100
0.699
1.04
1.50
2.15
2.98
3.57
0.95
0.605
0.900
1.29
1.86
2.58
3.09
---
0.61
0.55
0.55
0.58
0.55
0.59
0.68
---
0.16
0.19
0.22
0.28
0.34
0.44
0.58
0.80
---
Cv
0.0613 0.0838
0.131
0.184
0.269
0.375
0.543
0.750
1.05
1.51
0.95
Kv
0.0530 0.0724
0.113
0.159
0.233
0.324
0.470
0.649
0.912
1.31
---
XT
1.0
0.89
0.75
0.68
0.64
0.62
0.60
0.58
0.58
0.54
---
Fd
0.09
0.09
0.09
0.11
0.13
0.14
0.20
0.24
0.28
0.35
---
Cv
0.139
0.186
0.315
0.511
0.776
1.23
1.97
3.28
5.35
6.89
0.97
Kv
0.120
0.161
0.272
0.442
0.671
1.07
1.70
2.84
4.63
5.96
---
XT
0.78
0.71
0.59
0.59
0.58
0.51
0.57
0.51
0.67
0.81
---
Fd
0.08
0.08
0.10
0.13
0.16
0.20
0.26
0.33
0.47
0.59
---
Cv
0.133
0.222
0.347
0.501
0.699
1.04
1.50
2.15
2.98
3.57
0.95
Kv
0.115
0.192
0.300
0.433
0.605
0.900
1.29
1.86
2.58
3.09
---
XT
0.77
0.68
0.65
0.61
0.55
0.55
0.58
0.55
0.59
0.68
---
Fd
0.11
0.13
0.16
0.19
0.22
0.28
0.34
0.44
0.58
0.80
---
Cv
0.0613 0.0838
0.131
0.184
0.269
0.375
0.543
0.750
1.05
1.51
0.95
Kv
0.0530 0.0724
0.113
0.159
0.233
0.324
0.470
0.649
0.912
1.31
---
XT
1.0
0.89
0.75
0.68
0.64
0.62
0.60
0.58
0.58
0.54
---
Fd
0.09
0.09
0.09
0.11
0.13
0.14
0.20
0.24
0.28
0.35
---
1. At 100% travel.
2. Restricted trim.
3. Balanced trim.
4. Balanced, restricted trim.
-continued-
22
FL((1))
60
Product Bulletin
51.1:GX
December 2004
Table 21. Design GX, Equal Percentage Valve Plug, Flow Up Through the Port (continued)

Valve
Size
Port
Maximum
Diameter
Travel
mm
mm
22
14
20
20
DN 25 (1-Inch)
(1 Inch)
95
9.5
9 5(2)
9.5
36
(1 5 Inch)
DN 40 (1.5
22
14
46
DN 50 (2-Inch)
(2 Inch)
36
22
20
20
20
20
20
20
20
20
Equal Percentage
Characteristic
Flow
Coefficient
10
20
30
40
50
60
70
80
90
100
Cv
0.673
0.937
1.32
1.89
2.25
3.13
5.05
7.39
10.5
13.7
0.93
Kv
0.582
0.810
1.14
1.63
1.94
2.71
4.36
6.39
9.05
11.9
---
XT
0.61
0.59
0.58
0.57
0.74
0.82
0.64
0.58
0.68
0.77
---
Fd
0.09
0.11
0.13
0.15
0.18
0.21
0.25
0.31
0.39
0.49
---
Cv
0.139
0.186
0.315
0.511
0.776
1.23
1.97
3.28
5.35
6.89
0.97
Kv
0.120
0.161
0.272
0.442
0.671
1.07
1.70
2.84
4.63
5.96
---
XT
0.78
0.71
0.59
0.59
0.58
0.51
0.57
0.51
0.67
0.81
---
Fd
0.08
0.08
0.10
0.13
0.16
0.20
0.26
0.33
0.47
0.59
---
Cv
0.133
0.222
0.347
0.501
0.699
1.04
1.50
2.15
2.98
3.57
0.95
Kv
0.115
0.192
0.300
0.433
0.605
0.900
1.29
1.86
2.58
3.09
---
XT
0.77
0.68
0.65
0.61
0.55
0.55
0.58
0.55
0.59
0.68
---
Fd
0.11
0.13
0.16
0.19
0.22
0.28
0.34
0.44
0.58
0.80
---
FL((1))
Cv
0.0613 0.0838
0.131
0.184
0.269
0.375
0.543
0.750
1.05
1.51
0.95
Kv
0.0530 0.0724
0.113
0.159
0.233
0.324
0.470
0.649
0.912
1.31
---
XT
1.0
0.89
0.75
0.68
0.64
0.62
0.60
0.58
0.58
0.54
---
Fd
0.09
0.09
0.09
0.11
0.13
0.14
0.20
0.24
0.28
0.35
---
Cv
1.01
1.91
2.74
4.24
6.13
8.25
11.5
16.7
22.0
27.2
0.94
Kv
0.874
1.65
2.37
3.67
5.30
7.14
9.95
14.4
19.0
23.5
---
XT
0.87
0.93
0.91
0.80
0.89
0.86
0.76
0.79
0.82
0.78
---
Fd
0.64
0.80
0.87
0.54
0.55
0.50
0.41
0.40
0.43
0.45
---
Cv
0.591
0.850
1.20
1.79
2.51
3.50
4.93
7.07
11.0
14.3
0.93
Kv
0.511
0.735
1.04
1.55
2.17
3.03
4.26
6.12
9.52
12.4
---
XT
0.53
0.51
0.53
0.45
0.45
0.49
0.42
0.47
0.57
0.71
---
Fd
0.09
0.11
0.13
0.15
0.18
0.21
0.25
0.31
0.39
0.49
---
Cv
0.103
0.141
0.254
0.440
0.689
1.11
1.84
3.12
5.12
6.87
0.97
Kv
0.0891
0.122
0.220
0.381
0.596
0.960
1.59
2.70
4.43
5.94
---
XT
1.00
0.80
0.68
0.67
0.60
0.54
0.55
0.52
0.64
0.77
---
Fd
0.08
0.08
0.10
0.13
0.16
0.20
0.26
0.33
0.47
0.59
---
Cv
1.08
1.75
3.75
6.04
9.5
14.9
21.8
30.9
37.7
43.7
0.91
Kv
0.931
1.51
3.24
5.22
8.20
12.9
18.9
26.7
32.6
37.8
---
XT
0.73
0.70
0.79
0.81
0.78
0.81
0.76
0.71
0.82
0.85
---
Fd
0.70
0.84
0.47
0.48
0.40
0.36
0.37
0.40
0.43
0.45
---
Cv
1.08
2.01
2.80
4.26
6.31
8.38
11.6
17.2
23.1
28.6
0.93
Kv
0.931
1.74
2.42
3.69
5.45
7.25
10.0
14.9
20.0
24.7
---
XT
0.71
0.79
0.86
0.81
0.79
0.79
0.73
0.69
0.75
0.75
---
Fd
0.64
0.80
0.87
0.54
0.55
0.50
0.41
0.40
0.43
0.45
---
Cv
0.601
0.869
1.23
1.77
2.50
3.46
4.49
6.62
10.2
13.5
0.96
Kv
0.519
0.752
1.06
1.53
2.17
2.99
3.88
5.73
8.80
11.7
---
XT
0.71
0.68
0.61
0.62
0.60
0.60
0.57
0.45
0.60
0.71
---
Fd
0.09
0.11
0.13
0.15
0.18
0.21
0.25
0.31
0.39
0.49
---
1. At 100% travel.
2. Restricted trim.
3. Balanced trim.
-continued-
23
Product Bulletin
51.1:GX
December 2004

Table 21. Design GX, Equal Percentage Valve Plug, Flow Up Through the Port (continued)

Valve
Size
Port
Maximum
Diameter
Travel
mm
70
70(3)
mm
40
20
DN 80
((3-Inch))
46
36
90
90(3)
DN 100
(
(4-Inch)
)
90(4)
70
46
1. At 100% travel.
2. Restricted trim.
3. Balanced trim.
24
20
20
40
20
20
40
20
Equal Percentage
Characteristic
Flow
Coefficient
Cv
10
20
2.38
Kv
2.06
XT
FL((1))
30
40
50
60
70
80
90
100
6.92
11.5
16.4
22.4
31.9
46.5
63.6
80.6
95.1
0.94
5.99
9.95
14.2
19.4
27.6
40.2
55.0
69.7
82.3
---
0.83
0.81
0.85
0.83
0.80
0.76
0.72
0.75
0.77
0.80
---
Fd
0.82
0.50
0.53
0.53
0.47
0.42
0.40
0.40
0.43
0.45
---
Cv
2.71
4.63
7.60
11.3
17.1
23.7
35.3
50.4
61.6
75.7
0.89
Kv
2.34
4.00
6.57
9.79
14.7
20.5
30.5
43.6
53.3
65.5
---
XT
0.54
0.50
0.49
0.51
0.51
0.57
0.51
0.50
0.64
0.68
---
Fd
0.06
0.07
0.10
0.12
0.15
0.18
0.22
0.26
0.30
0.34
---
Cv
0.873
1.66
3.41
5.66
8.75
13.8
20.7
30.5
37.1
43.7
0.97
Kv
0.755
1.44
2.95
4.90
7.57
11.9
17.9
26.4
32.1
37.8
---
XT
0.75
0.82
0.75
0.82
0.77
0.73
0.78
0.70
0.85
0.88
---
Fd
0.70
0.84
0.47
0.48
0.40
0.36
0.37
0.40
0.43
0.45
---
Cv
0.799
1.78
2.65
4.01
6.02
7.61
10.8
16.3
23.4
27.5
0.96
Kv
0.691
1.54
2.29
3.47
5.21
6.58
9.32
14.1
20.3
23.8
---
XT
0.84
0.86
0.88
0.84
0.83
0.88
0.79
0.72
0.76
0.85
---
Fd
0.64
0.80
0.87
0.54
0.55
0.50
0.41
0.40
0.43
0.45
---
Cv
5.56
13.6
21.1
29.1
40.8
55.8
77.5
117
145
165
0.90
Kv
4.81
11.7
18.3
25.1
35.3
48.3
67.0
101
126
143
---
XT
0.93
0.93
0.94
0.90
0.85
0.82
0.82
0.75
0.78
0.80
---
Fd
0.39
0.49
0.52
0.48
0.45
0.44
0.33
0.36
0.39
0.41
---
Cv
5.88
9.43
13.1
17.5
27.3
42.4
63.4
85.5
107
128
0.87
Kv
5.09
8.16
11.3
15.1
23.6
36.7
54.8
74.0
92.6
111
---
XT
0.55
0.54
0.54
0.55
0.43
0.52
0.57
0.58
0.63
0.67
---
Fd
0.07
0.08
0.10
0.11
0.13
0.18
0.22
0.26
0.30
0.34
---
Cv
2.38
3.65
5.64
8.42
12.0
17.4
24.8
36.7
53.0
68.5
0.90
Kv
2.06
3.16
4.88
7.28
10.4
15.1
21.5
31.7
45.8
59.3
---
XT
0.68
0.61
0.57
0.55
0.55
0.55
0.56
0.48
0.50
0.58
---
Fd
0.04
0.05
0.06
0.08
0.09
0.11
0.14
0.16
0.20
0.24
---
Cv
2.04
5.78
10.6
15.3
20.8
29.8
43.3
61.9
80.6
97.9
0.92
Kv
1.76
5.00
9.17
13.2
18.0
25.8
37.5
53.5
69.7
84.5
---
XT
0.79
0.83
0.85
0.85
0.82
0.77
0.73
0.73
0.75
0.76
---
Fd
0.82
0.50
0.53
0.53
0.47
0.42
0.40
0.40
0.43
0.45
---
Cv
1.02
1.76
3.58
5.76
8.85
14.1
21.4
30.6
37.9
44.0
0.94
Kv
0.88
1.52
3.10
4.98
7.66
12.2
18.5
26.5
32.8
38.1
---
XT
0.69
0.77
0.68
0.81
0.76
0.71
0.72
0.67
0.75
0.79
---
Fd
0.70
0.84
0.47
0.48
0.40
0.36
0.37
0.40
0.43
0.45
---
Product Bulletin
51.1:GX
December 2004
Table 22. Design GX, Linear Valve Plug, Flow Up Through the Port
Linear - Flow Up
Valve
Size
Port
Maximum
Diameter
Travel
mm
95
9.5
4.8
4
8(4)
DN 15
((0.5 Inch))
4.8
4
8(4)
4 8(4)
4.8
4.8
4
8(4)
14
95
9.5
4 8(4)
4.8
mm
20
20
20
20
20
20
20
20
DN 20
(0 75
(0.75
Inch)
4.8
4
8(4)
4.8
4
8(4)
4 8(4)
4.8
20
20
20
Linear
Characteristic
Flow
Coefficient
10
20
30
Cv
0.187
0.453
Kv
0.161
0.392
XT
0.59
Fd
FL((1))
40
50
60
70
80
90
100
0.769
1.10
1.42
1.79
2.22
2.73
3.29
3.70
0.94
0.665
0.952
1.23
1.55
1.92
2.36
2.85
3.20
---
0.56
0.55
0.53
0.58
0.57
0.60
0.58
0.63
0.63
---
0.12
0.18
0.24
0.29
0.34
0.39
0.45
0.53
0.65
0.80
---
Cv
0.0350
0.0805
0.140
0.210
0.291
0.371
0.455
0.539
0.627
0.700
0.94
Kv
0.0303
0.0696
0.121
0.182
0.251
0.321
0.394
0.466
0.542
0.606
---
XT
0.56
0.55
0.56
0.57
0.57
0.56
0.58
0.57
0.58
0.57
---
Fd
0.10
0.15
0.19
0.24
0.29
0.33
0.38
0.42
0.47
0.51
---
Cv
0.0356
0.0524
0.0736
0.0984
0.127
0.158
0.191
0.224
0.257
0.294
0.93
Kv
0.0308
0.0453
0.0637
0.0851
0.110
0.137
0.165
0.194
0.222
0.254
---
XT
0.55
0.54
0.57
0.58
0.57
0.55
0.55
0.56
0.57
0.55
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.0437
0.0512
0.0597
0.0694
0.0806
0.0929
0.105
0.116
0.126
0.139
0.86
Kv
0.0378
0.0443
0.0516
0.0600
0.0697
0.0804
0.0908
0.100
0.109
0.120
---
XT
0.54
0.54
0.54
0.54
0.54
0.53
0.54
0.56
0.57
0.56
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
Cv
0.0037
0.0055
0.0085
0.0121
0.0163
0.0205
0.0246
0.0284
0.0326
0.0389
0.97
Kv
0.0032
0.0047
0.0073
0.0105
0.0141
0.0177
0.0213
0.0246
0.0282
0.0337
---
XT
1.00
0.94
0.81
0.76
0.68
0.64
0.60
0.59
0.60
0.58
---
Fd
0.05
0.06
0.06
0.07
0.07
0.08
0.09
0.09
0.10
0.11
---
Cv
0.685
1.46
2.28
3.05
3.81
4.56
5.42
6.34
7.21
7.80
0.96
Kv
0.592
1.26
1.97
2.64
3.29
3.95
4.69
5.48
6.24
6.75
---
XT
0.73
0.64
0.62
0.60
0.59
0.59
0.60
0.63
0.67
0.66
---
Fd
0.16
0.24
0.30
0.35
0.39
0.45
0.52
0.60
0.71
0.79
---
Cv
0.187
0.453
0.769
1.10
1.42
1.79
2.22
2.73
3.29
3.70
0.94
Kv
0.161
0.392
0.665
0.952
1.23
1.55
1.92
2.36
2.85
3.20
---
XT
0.59
0.56
0.55
0.53
0.58
0.57
0.60
0.58
0.63
0.63
---
Fd
0.12
0.18
0.24
0.29
0.34
0.39
0.45
0.53
0.65
0.80
---
Cv
0.0350
0.0805
0.140
0.210
0.291
0.371
0.455
0.539
0.627
0.700
0.94
Kv
0.0303
0.0696
0.121
0.182
0.251
0.321
0.394
0.466
0.542
0.606
---
XT
0.56
0.55
0.56
0.57
0.57
0.56
0.58
0.57
0.58
0.57
---
Fd
0.10
0.15
0.19
0.24
0.29
0.33
0.38
0.42
0.47
0.51
---
Cv
0.0356
0.0524
0.0736
0.0984
0.127
0.158
0.191
0.224
0.257
0.294
0.93
Kv
0.0308
0.0453
0.0637
0.0851
0.110
0.137
0.165
0.194
0.222
0.254
---
XT
0.55
0.54
0.57
0.58
0.57
0.55
0.55
0.56
0.57
0.55
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.0437
0.0512
0.0597
0.0694
0.0806
0.0929
0.105
0.116
0.126
0.139
0.86
Kv
0.0378
0.0443
0.0516
0.0600
0.0697
0.0804
0.0908
0.100
0.109
0.120
---
XT
0.54
0.54
0.54
0.54
0.54
0.53
0.54
0.56
0.57
0.56
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
Cv
0.0037
0.0055
0.0085
0.0121
0.0163
0.0205
0.0246
0.0284
0.0326
0.0389
0.97
Kv
0.0032
0.0047
0.0073
0.0105
0.0141
0.0177
0.0213
0.0246
0.0282
0.0337
---
XT
1.00
0.94
0.81
0.76
0.68
0.64
0.60
0.59
0.60
0.58
---
Fd
0.05
0.06
0.06
0.07
0.07
0.08
0.09
0.09
0.10
0.11
---
1. At 100% travel.
2. Balanced trim.
4. Micro-Flow trim.
-continued-
25
Product Bulletin
51.1:GX
December 2004

Table 22. Design GX, Linear Valve Plug, Flow Up Through the Port (continued)
Linear - Flow Up
Valve
Size
Port
Maximum
Diameter
Travel
mm
mm
22
14
95
9.5
DN 25
(
(1-Inch)
)
4 8(4)
4.8
4 8(4)
4.8
4 8(4)
4.8
4 8(4)
4.8
36
DN 40
((1.5 Inch))
22
14
20
20
20
20
20
20
20
20
20
20
Linear
Characteristic
Flow
Coefficient
10
20
30
40
50
60
Cv
1.72
3.06
4.50
7.04
8.52
Kv
1.49
2.64
3.90
6.09
7.37
XT
0.51
0.58
0.60
0.44
Fd
0.14
0.19
0.24
Cv
0.685
1.46
Kv
0.592
XT
0.73
Fd

80
90
100
9.74
11.1
12.7
14.6
15.5
0.94
8.43
9.58
10.9
12.6
13.4
---
0.47
0.52
0.56
0.68
0.74
0.80
---
0.29
0.33
0.37
0.42
0.46
0.53
0.61
---
2.28
3.05
3.81
4.56
5.42
6.34
7.21
7.80
0.96
1.26
1.97
2.64
3.29
3.95
4.69
5.48
6.24
6.75
---
0.64
0.62
0.60
0.59
0.59
0.60
0.63
0.67
0.66
---
0.16
0.24
0.30
0.35
0.39
0.45
0.52
0.60
0.71
0.79
---
Cv
0.187
0.453
0.769
1.10
1.42
1.79
2.22
2.73
3.29
3.70
0.94
Kv
0.161
0.392
0.665
0.952
1.23
1.55
1.92
2.36
2.85
3.20
---
XT
0.59
0.56
0.55
0.53
0.58
0.57
0.60
0.58
0.63
0.63
---
Fd
0.12
0.18
0.24
0.29
0.34
0.39
0.45
0.53
0.65
0.80
---
Cv
0.0350
0.0805
0.140
0.210
0.291
0.371
0.455
0.539
0.627
0.700
0.94
Kv
0.0303
0.0696
0.121
0.182
0.251
0.321
0.394
0.466
0.542
0.606
---
XT
0.56
0.55
0.56
0.57
0.57
0.56
0.58
0.57
0.58
0.57
---
Fd
0.10
0.15
0.19
0.24
0.29
0.33
0.38
0.42
0.47
0.51
---
Cv
0.0356
0.0524
0.0736
0.0984
0.127
0.158
0.191
0.224
0.257
0.294
0.93
Kv
0.0308
0.0453
0.0637
0.0851
0.110
0.137
0.165
0.194
0.222
0.254
---
XT
0.55
0.54
0.57
0.58
0.57
0.55
0.55
0.56
0.57
0.55
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.0437
0.0512
0.0597
0.0694
0.0806
0.0929
0.105
0.116
0.126
0.139
0.86
Kv
0.0378
0.0443
0.0516
0.0600
0.0697
0.0804
0.0908
0.100
0.109
0.120
---
XT
0.54
0.54
0.54
0.54
0.54
0.53
0.54
0.56
0.57
0.56
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
Cv
0.0037
0.0055
0.0085
0.0121
0.0163
0.0205
0.0246
0.0284
0.0326
0.0389
0.97
Kv
0.0032
0.0047
0.0073
0.0105
0.0141
0.0177
0.0213
0.0246
0.0282
0.0337
---
XT
1.00
0.94
0.81
0.76
0.68
0.64
0.60
0.59
0.60
0.58
---
Fd
0.05
0.06
0.06
0.07
0.07
0.08
0.09
0.09
0.10
0.11
---
Cv
1.18
4.50
7.46
11.0
14.1
16.8
20.3
24.4
28.8
32.0
0.93
Kv
1.02
3.89
6.45
9.5
12.2
14.5
17.6
21.1
24.9
27.7
---
XT
0.88
0.75
0.88
0.82
0.80
0.88
0.85
0.80
0.78
0.78
---
Fd
0.30
0.42
0.47
0.49
0.51
0.52
0.50
0.48
0.47
0.48
---
Cv
1.41
2.76
4.20
5.76
7.32
8.85
10.5
12.9
15.1
17.2
0.95
Kv
1.22
2.39
3.63
4.98
6.33
7.66
9.08
11.2
13.1
14.9
---
XT
0.68
0.58
0.58
0.59
0.58
0.59
0.65
0.60
0.68
0.75
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.676
1.55
2.27
3.03
3.77
4.55
5.44
6.47
7.36
8.25
0.96
Kv
0.585
1.34
1.96
2.62
3.26
3.94
4.71
5.60
6.37
7.14
---
XT
0.58
0.50
0.59
0.62
0.59
0.58
0.60
0.63
0.67
0.64
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
1. At 100% travel.
2. Balanced trim.
4. Micro-Flow trim.
-continued-
26
FL((1))
70
Product Bulletin
51.1:GX
December 2004
Table 22. Design GX, Linear Valve Plug, Flow Up Through the Port (continued)
Linear - Flow Up
Valve
Size
Port
Maximum
Diameter
Travel
mm
46
DN 50
(
(2-Inch)
)
36
22
70
70(2)
mm
20
20
20
40
20
DN 80
((3-Inch))
46
36
90
90(2)
DN 100
(
(4-Inch)
)
90(3)
70
46
20
20
40
20
20
40
20
Linear
Characteristic
Flow
Coefficient
10
20
30
40
50
60
70
80
90
100
Cv
2.90
7.53
12.6
17.5
22.1
27.8
34.1
41.6
45.7
48.6
0.91
Kv
2.51
6.51
10.9
15.1
19.1
24.0
29.5
36.0
39.5
42.0
---
XT
0.71
0.87
0.81
0.87
0.85
0.82
0.79
0.82
0.85
0.84
---
Fd
0.25
0.36
0.42
0.46
0.47
0.46
0.46
0.47
0.48
0.50
---
Cv
1.69
5.05
8.37
11.6
14.8
17.9
20.9
24.7
29.2
33.9
0.93
Kv
1.47
4.37
7.24
10.0
12.8
15.5
18.0
21.3
25.3
29.3
---
XT
0.73
0.76
0.84
0.81
0.82
0.84
0.87
0.85
0.84
0.82
---
Fd
0.30
0.42
0.47
0.49
0.51
0.52
0.50
0.48
0.47
0.48
---
Cv
1.58
3.01
4.51
6.02
7.63
9.10
10.9
13.1
15.1
17.2
0.93
Kv
1.37
2.60
3.90
5.21
6.60
7.87
9.40
11.3
13.0
14.9
---
XT
0.66
0.62
0.62
0.61
0.61
0.60
0.58
0.55
0.62
0.68
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
9.74
20.9
32.9
46.2
59.6
74.3
87.5
97.2
109
117
0.89
Kv
8.43
18.1
28.5
40.0
51.6
64.3
75.7
84.1
94.3
101
---
XT
0.62
0.85
0.83
0.81
0.81
0.81
0.81
0.85
0.80
0.77
---
Fd
0.33
0.43
0.47
0.48
0.49
0.50
0.50
0.51
0.51
0.51
---
Cv
10.6
21.3
31.9
42.7
53.6
63.8
74.1
85.0
94.4
102
0.85
Kv
9.17
18.4
27.6
36.9
46.4
55.2
64.1
73.5
81.7
88.2
---
XT
0.67
0.68
0.66
0.65
0.64
0.67
0.66
0.63
0.63
0.65
---
Fd
0.12
0.17
0.21
0.25
0.28
0.31
0.34
0.36
0.39
0.41
---
Cv
2.09
7.74
12.0
16.5
21.2
26.6
33.0
40.6
46.5
51.8
0.97
Kv
1.81
6.70
10.4
14.3
18.3
23.0
28.5
35.1
40.2
44.8
---
XT
0.65
0.62
0.79
0.85
0.88
0.85
0.88
0.83
0.88
0.90
---
Fd
0.25
0.36
0.42
0.46
0.47
0.46
0.46
0.47
0.48
0.50
---
Cv
1.17
4.87
7.76
11.1
14.3
17.3
19.3
23.2
27.8
33.3
0.97
Kv
1.01
4.21
6.71
9.58
12.4
14.9
16.7
20.1
24.1
28.8
---
XT
0.74
0.59
0.81
0.80
0.82
0.83
0.94
0.96
0.93
0.87
---
Fd
0.30
0.42
0.47
0.49
0.51
0.52
0.50
0.48
0.47
0.48
---
Cv
18.2
39.6
59.0
82.4
104
124
141
156
171
183.5
0.91
Kv
15.8
34.3
51.0
71.3
90.0
108
122
135
147
159
---
XT
0.78
0.84
0.90
0.85
0.86
0.91
0.91
0.90
0.85
0.82
---
Fd
0.26
0.36
0.41
0.43
0.45
0.46
0.47
0.48
0.48
0.48
---
Cv
12.3
28.5
44.6
60.2
77.6
95.4
112
130
143
151
0.82
Kv
10.6
24.7
38.6
52.1
67.1
82.5
96.9
112
124
131
---
XT
0.71
0.65
0.58
0.67
0.59
0.57
0.58
0.61
0.59
0.64
---
Fd
0.11
0.16
0.20
0.23
0.27
0.29
0.31
0.34
0.36
0.39
---
Cv
5.99
13.6
22.3
31.5
40.4
49.6
59.2
69.0
79.6
92.3
0.82
Kv
5.18
11.8
19.3
27.2
34.9
42.9
51.2
59.7
68.9
79.8
---
XT
0.60
0.59
0.61
0.58
0.59
0.62
0.59
0.58
0.57
0.52
---
Fd
0.07
0.11
0.14
0.16
0.18
0.20
0.22
0.24
0.25
0.27
---
Cv
9.04
22.1
33.8
47.0
60.8
76.9
92.0
107
119
128
0.94
Kv
7.82
19.1
29.2
40.7
52.6
66.5
79.6
92.6
103
111
---
XT
0.80
0.82
0.84
0.83
0.81
0.80
0.79
0.81
0.81
0.82
---
Fd
0.33
0.43
0.47
0.48
0.49
0.50
0.50
0.51
0.51
0.51
---
Cv
2.37
7.98
13.1
17.3
21.9
27.1
33.2
40.3
46.8
52.2
0.96
Kv
2.05
6.90
11.3
15.0
19.0
23.5
28.7
34.8
40.5
45.2
---
XT
0.70
0.70
0.78
0.88
0.90
0.88
0.85
0.83
0.83
0.83
---
Fd
0.25
0.36
0.42
0.46
0.47
0.46
0.46
0.47
0.48
0.50
---
FL((1))
1. At 100% travel.
2. Balanced trim.
4. Micro-Flow trim.
27
Product Bulletin
51.1:GX
December 2004
Note
Fisher does not assume responsibility
for the selection, use, or maintenance
of any product. Responsibility for
proper selection, use, and
maintenance of any Fisher product
remains solely with the purchaser and
end-user.
FIELDVUE, Micro-Flow, ValveLink, and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process
Management business division of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. HART is a
mark owned by the HART Communications Foundation. FOUNDATION fieldbus is a mark owned by the Fieldbus Foundation. All other marks are
the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Fisher product remains solely with the purchaser and end-user.
Emerson Process Management

Fisher
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com
28
EFisher
Controls International LLC 2003, 2004; All Rights Reserved
Printed in USA
offers you the following solution:

Input datas
Fluid
Inlet pressure [bar]
Outlet pressure [bar]
Mass flow G [kg/h]
Inlet temperature [C]
Density [kg/m]
cp/cv
Kinematic viskosity [m/s]
:
:
:
:
:
:
:
:
Steam
6,50 - 8,00
4,50 - 5,50
200
350
3
1,3107
8,448*10^-6
Results of calculation
Type of regulator
Kv-value [m/h]
Kvs-value [m/h]
Cvs [USgal/min]
Reduction ratio [-]
Noise pressure level La [dB]
Flange diameter DN1/DN2
Flow velocity w1/w2 [m/s]
Socket diameter [G1/G2]
Details
:
:
:
:
:
:
:
:
:
:
Pressure reducer
4,18
5,43
6,28
2
64
25 / 25
42,9 / 49,5
G1 / G1
compressible fluid
Please follow the DIN 2401 and DIN 17245!
Based on the requirements for turbulent flow streams according to the DIN EN 60534-2-1 standard.
The estimate of the noise pressure level based on simplified procedure.
Adaptors and reduction pieces were ignored.
WIR REGELN DAS SCHON
Mankenberg GmbH Spenglerstrae 99 D-23556 Lbeck Tel. +49-451-8 79 75 0

Fax +49-451-8 79 75 99 e-mail: gm@mankenberg.de www.mankenberg.de
Sizing acc. to
AD 2000:A2 / TRD 421 for Liquid
VALVESTAR - v.7.1.4_07_26.0
1 of 7
Page:
Date:
2010-06-18 11:23:22
Project:
New project
Tag No:
LESER Job
Sizing - Medium
1000
Designation
1004
1005
1006
Formula
Density
Viscosity
Sizing - Service condition

1100 Maximum allowable working pressure
1101 Set pressure
1102 Superimposed back pressure
1103 Built up back pressure
1104 Backpressure
1105 Overpressure
1106 Environmental pressure
1107 Temperature
1108 Required massflow
1109 Volume flow to be discharged (working condition)
Sizing - Calculation
1200 Certified massflow
1201 Certified volumeflow (operating condition)
1203 Certified volumeflow (standard condition)
1204 Maximum mass flow
1205 Maximum volume flow (working condition)
1206 Maximum volume flow (standard condition)
1207 Capacity exceed
Valve - General
1500 Article number
1512 Reseller article number
1513 Quantity of safety valve
1501 Certified coefficient of discharge for steam and gases
1502 Certified coefficient of discharge for liquid
1503 Lift characteristic steam/gas
1504 Lift characteristic liquid
1505
Bonnet / Lifting device
1506
1511
1514
Body-/ Inlet base material

Bonnet
Order code
Name
Date
Rev.No
AD 2000-Merkblatt A2
2010-06-18 11:23:22
1
Heavy fuel
oil
or
p
paf
pae
dp
pu
T
qm,ab
qvb,ab
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
950 kg/m
18 bar-g
10.00 %
1.013 bar
100 C
36,463.534 kg/h
38.383 m/h
40,515.037 kg/h
42.647 m/h
4332.4184
1
K,DG
0.38
K,F
0.25
Safety Relief Valve
Safety Relief Valve
Lifting device H4
(gastight)
1.0619 / SA 216 WCB
Closed Bonnet
4332.4184-18 bar-g-H47H15-3.2
Sizing acc. to
VALVESTAR - v.7.1.4_07_26.0
Inlet connection
1303 Connection standard
1304 DN / NPS
1305 PN / PR
1306
Flange facing
Outlet connection
1353 Connection standard
1354 DN / NPS
1355 PN / PR
1356
Flange facing
Valve - Dimensions
1400 Discharge area
1401 Discharge diameter
1402 Centre to Face dimensions
1403 Centre to Face dimensions
1405 Height
1406 Weight
Lift
1507
acc. to DIN EN 1092

50
PN 40
DIN EN 1092-1 Form B1 (DIN 2526
Form C)
acc. to DIN EN 1092

50
PN 40
DIN EN 1092-1 Form B1 (DIN 2526
Form C)
Ao
do
a
b
H
M
2010-06-18 11:23:22
1
660.52 mm
29 mm
125 mm
125 mm
360 mm
12 kg
3.2 mm
Standard
Valve - Calculation
1200 Certified massflow
1201 Certified volumeflow (operating condition)
1203 Certified volumeflow (standard condition)
1204 Maximum mass flow
1205 Maximum volume flow (working condition)
1206 Maximum volume flow (standard condition)
1207 Capacity exceed
1600 Required actual discharge area
1601 Required discharge diameter
1618 Cold differential test pressure
1620 Cold differential test pressure, manually
Name
Date
Rev.No
2 of 7
Page:
Date:
2010-06-18 11:23:22
Project:
New project
Tag No:
LESER Job
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
Ao, req
do,req
CDTP
CDTP
36,463.534 kg/h
38.383 m/h
40,515.037 kg/h
42.647 m/h
18 bar-g
Sizing acc. to
VALVESTAR - v.7.1.4_07_26.0
Valve - Part list

PosNo Denomination
12010 1
Body
12050 5
Seat
12070 7
Disc
12080
12090
12120
12140
12160
12170
12180
12190
12400
12400
12440
12450
12460
12540
12550
12560
12570
12590
12600
12610
8
9
12
14
16
17
18
19
40
40
44
45
46
54
55
56
57
59
60
61
Guide
Bonnet
Spindle
Split ring
Spring plate
Spring plate
Adjusting screw
Lock nut
Lever cover H4
Lever H4
Lifting fork
Shaft
Spindle cap
Spring
Bolt
Nut
Pin
Securing ring
Gasket
Ball washer
12740
12750
12790
12800
12810
12820
12830
12850
12860
12910
74
75
79
80
81
82
83
85
86
91
Pin
Spacer
O-ring
Support ring
Washer
Nut
Circlip
Lead seal
Seal wire
Securing ring
Spare parts
Part number PosNo Denomination
210.0439.9000
7 Disc 433 DN 50/ 29
241.0739.0000
12 Spindle 12x 203
480.0705.0000
57 pin 4x24
Name
Date
Rev.No
2010-06-18 11:23:22
1
3 of 7
Page:
Date:
2010-06-18 11:23:22
Project:
New project
Tag No:
LESER Job
Q Material ASME
SA 216 WCB
316L
Hardened Stainless
steel
1
Steel
1
Ductile Gr. 60-40-18
1
420
2
SA 479 430
1
Steel
1
Steel
1
SA 479 430
1
Steel
1
Ductile Gr. 60-40-18
1
Steel
1
Carbon steel
1
Steel
1
Steel
1
Carbon steel
4
Steel
4
2H
1
Stainless steel
1
316Ti
1
Graphite/1.4401
Hardened Stainless
1
steel/316
1
Steel
1
316Ti
1
FKM [L]
1
Spring steel
1
B8M
1
Stainl. steel/polyamid
1
Spring steel
1
Plastic
1
321
1
316Ti
1
1
1
Startup
1
0
1
Material DIN
1.0619
1.4404
1.4122
1.0501/1.0038/1.4104
0.7040
1.4021
1.4104
1.0718/1.0570
1.0718/1.0570
1.4104
1.0718
0.7040
1.0036
1.0531
1.0718
1.0718
1.1200
1.1181
1.0501
1.4310
1.4571
Reingraphit + 1.4401
1.3541/1.4401
St
1.4571
FKM [L]
Federstahl
1.4401
A2 / Poly
Federstahl
Kunststoff
1.4541
1.4571
2 year oper. 5 year oper.

1
1
0
1
1
1
Sizing acc. to
VALVESTAR - v.7.1.4_07_26.0
500.0507.0000
510.0105.0000
Name
Date
Rev.No
60 Gasket V25-S
61 Ball D 6
2010-06-18 11:23:22
1
4 of 7
Page:
Date:
2010-06-18 11:23:22
Project:
New project
Tag No:
LESER Job
1
1
1
1
2
1
REV.B
DATE:08/05/2010
DLX 101
DLX 701
Compact Flame Monitor
GmbH Kollaustrae 105 22453 Hamburg www.durag.de
Document:
man_dlx101701_uk.doc
Version:
16.06.2008
Last update:
11.07.2008
Print date:
14.07.2008
DURAG GmbH
Kollaustrae 105
D-22453 Hamburg
Telephone:
Fax :
E-mail:
Internet:
+49 (40) 55 42 18 0
+49 (40) 58 41 54
info@durag.de
www.durag.de
This documentation
(approx. 90 pages) has been compiled with the greatest care. However, all liability must be
excluded.
is not intended for the US American market. Documentation in accordance with ANSI Z535
standard can be requested. Reference addresses can be found on page 89.
or parts of it may not be duplicated or communicated without the express consent of DURAG
GmbH, irrespective of by which method or means, electronic or mechanical, this occurs.
refers to the complete equipment in principle, even if individual program modules or devices
device parts have not been purchased
refers to the current status of the equipment design at the time of updating this
documentation (see above).
can be changed without notice with regard to content.
DURAG GmbH 2008 Compiled by: Herbert Lange.

All rights reserved.
The Compact Flame Monitor DLX 101, DLX 701 has been specially developed for
use outside the "European Union". For this reason there is no approval for the
DLX 101/DLX 701 within the "European Union". Use the Compact Flame
Monitor DURAG D-LX 100, D-LX 700 or the high quality D-LX 200, D-LX 720
within the EU.
Contents
Contents
0
Foreword
General
11
1.1
Brief overview of the contents
12
1.2
Typographical conventions
12
1.3
Meaning of the warnings and notes used
13
Safety instructions
17
2.1
General safety instructions
17
2.2
Hazard from electrical equipment
18
2.3
Hazard from hot, aggressive or explosive gases
19
2.4
Hazard to the device due to purge air failure
20
2.5
Proper use
20
2.6
Qualified personnel
20
Product Description
25
3.1
Notes on delivery
25
3.2
Scope of supply / Design variants
25
3.3
Special accessories (optional)
26
3.4
Options
27
3.5
Notes on the product
27
3.6
Fields of application
28
3.7
Selection criteria for Compact Flame Monitor DLX 101, DLX 701
29
3.8
Conformity/Approvals
29
3.9
Labelling of the product
30
3.10
Notes on warranty
30
Design and Function
33
4.1
Functional description
33
4.2
Device description
36
Installation, Commissioning
40
5.1
Safety
40
5.2
Installation
41
5.3
Commissioning
47
Adjusting the Flame Monitor
51
6.1
Adjusting the current gain
52
6.2
Adjusting the switching threshold
53
6.3
Adjusting the highpass filter
56
DLX 101, DLX 701
Contents
6.4
Range selection
57
6.5
Setting aid D-ZS 087-20
57
6.6
Safety time
57
6.7
Modbus-Interface
58
Maintenance
69
7.1
Customer service information
69
7.2
Safety
69
7.3
Maintenance intervals
69
7.4
Maintenance tasks
70
7.5
Fault
70
Technical Data
75
8.1
Technical data of the basic device
75
8.2
Factory settings (default)
76
8.3
Technical data for the integrated flame sensor
76
8.4
Presettings
76
Plans and Drawings for DLX 101, DLX 701
77
9.1
Wiring diagram DLX 101, DLX 701
77
9.2
Dimensional drawings
78
10
Standards and regulations
81
11
Glossary
83
12
Index
85
13
DURAG GROUP company addresses
89
Index of illustrations
Figure 4.1
Figure 4.2
Figure 4.3
Figure 4.4
Figure 5.1
Figure 5.2
Figure 5.3
Figure 5.4
Figure 5.5
Figure 5.6
Figure 5.7
Figure 6.1
Figure 6.2
Block diagram DLX 101, DLX 701

Dimensional drawing DLX 101
Meaning of the LEDs
Safety screw
Dimensional drawing of swivel mount (opt. for DLX 101) D-ZS 033-I
Location of the device fuses (panel No. 03)
Shielding of the electric cables
Capacitive coupling or elimination of the potential isolation
Purge air connection
Location of switches for the current gain setting (PCB No. 01)
Switching thresholds as a function of the switch position
33
37
37
37
41
42
43
44
45
45
46
52
54
DLX 101, DLX 701
Contents
Figure 6.3
Figure 6.4
Figure 6.5
Figure 6.6
Figure 9.1
Figure 9.2
Figure 9.3
Flow chart; Adjusting the switching thresholds

Position of the switch for the highpass filter setting (PCB No. 02)
Location of the service test socket for connecting the digital display (PCB No. 02)
Position of switches and jumper for setting the Modbus (PCB No. 04)
55
56
57
58
77
78
79
Index of tables
Table 3.1 Default settings DLX 101, DLX 701
Table 3.2 Suitability of device variants (spectral ranges)
Table 6.1 Adjusting the switching threshold
Table 6.2 LK1 (multi-pin-connector) PCB No 4; terminating RS485
Table 6.3: Adjustment of MODE-switch S1, Modbus address
Table 6.4: Adjustment of MODE-Switch S2, Data transfer rate
Table 6.5: MODBUS-Protocol-Format
Table 6.6: MODBUS RTU Message Frame
Table 6.7: MODBUS Slave-Address Range
Table 6.8: MODBUS Function Code
Table 6.9: MODBUS Function Code (0x03..0x04) Request
Table 6.10: MODBUS Function Code (0x03..0x04) Response
Table 6.11: MODBUS Function Code (0x06) Request
Table 6.12: MODBUS Function Code (0x06) Response
Table 6.13: MODBUS register and address-information 1
Table 6.16: MODBUS Function Code pulse frequency and flame Intensity
Table 6.17: MODBUS Function Code PV status und SV status
Table 6.19: MODBUS Function Code Adjusting the switching threshold
Table 6.20: MODBUS Function Code Measuring range
Table 6.22: MODBUS Function Code Actual message register
Table 6.23: MODBUS Function Code Actual Critical Error Register
Table 7.1 CPU error codes
27
29
54
59
59
59
60
60
60
60
61
61
61
61
62
62
62
63
63
63
64
64
65
65
66
66
71
You can use the following manuals for the Compact Flame Monitor DLX 101 and its variants:
DLX 101, DLX 701
DLX 101, DLX 701
DLL 703/704,
Quick Manual
Manual
Fibre-Optic System Manual (flexible/rigid)
DURAG Modbus
Manual
DLX 101, DLX 701
Foreword
Foreword
The purpose of this manual is to help you to become acquainted with your
DURAG product.
In this publication you will find information and technical data on planning,
installation / commissioning, operation and maintenance of the DLX 101,
DLX 701.
The two device types DLX 101 and DLX 701 are identical in design,
except for the respective optics. Therefore both designations are always
specified in this manual, separated by a comma. The differences, exclusively
in the front part of the devices (the DLX 701 is intended for use with an
optional fibre-optic system), are described in the relevant chapters, identified
accordingly.
The functional diagram of the complete system and the device components
complete this information.
Our aim is to make a decisive contribution to your success with our products
and services. We hope that the information provided here will enable us to do
so.
Flame monitors are safety devices and are designed to ensure the safe
operation of a furnace plant. The adjustment of flame monitors should
therefore only be performed by appropriately trained personnel. DURAG offers
suitable training for this purpose.
Should you have any further questions on products or applications from the
DURAG GROUP, please use our Support & Service! You will find the relevant
addresses and telephone numbers on page 89 (DURAG GROUP company
addresses).
Further information is also available from www.durag.de
Please read this manual carefully before commissioning the Compact Flame
Monitor! The information provided is important for your safety and for
preventing damage to the DLX 101, DLX 701 and to the environment.
DLX 101, DLX 701
DLX 101
DLX 701
01
1
General
1.1
Brief overview of the contents
1.2
Typographical conventions
1.3
Meaning of the warnings and notes used
General
General
The product described in this manual left the factory in perfectly safe and
inspected condition. In order to maintain this condition and to achieve correct
and safe operation of this product, it may only be used as described by the
manufacturer. In addition, faultless and safe operation of the product requires
appropriate transport, correct storage and installation, as well as careful
operation and maintenance.
Flame monitors are safety devices and are designed to ensure the safe
operation of a furnace plant. For this reason flame monitors are type-examined
devices; any interventions or modifications to them will result in loss of the
approval. Repairs may therefore only be carried out by the manufacturer or his
representatives.
This manual contains the necessary information for proper use of the Compact
Flame Monitor DLX 101, DLX 701. It is intended for technically qualified
personnel who have been familiarised with the product, who are specially
trained or have pertinent knowledge in the field of measurement and control
engineering, referred to as automation technology in the following.
The knowledge and technically sound implementation of the safety instructions
and warnings contained in this manual are a prerequisite for safe assembly
and commissioning, as well as for safety during operation and maintenance of
the described product. Only appropriately qualified personnel have the necessary specialist knowledge to be able to correctly interpret the general safety
instructions and warnings provided in this document for the specific case at
hand and to use the appropriate procedures.
This manual is a fixed constituent of the scope of supply, even if the option of
issue on CD and separate ordering or delivery has been provided for logistical
reasons. For reasons of clarity, it does not contain all details for all versions of
the described product and can also not take account of all conceivable
circumstances for installation, operation, maintenance and use in systems.
If you require further information or if problems occur which are not dealt with
in sufficient detail in this document, please ask your competent DURAG GmbH
representative for the required information (see page 89).
DLX 101, DLX 701
11
General
1.1 Brief overview of the contents

This manual describes the following areas:
Chapters 1 + 2
Chapters 3 - 5
Chapters 6 - 7
Appendix 8 - 13
Information on use of the manual, the pictograms used, safety instructions and
requirements on operating and maintenance personnel.
Information on the product, technical data, function and system descriptions as
well as the available options.
Information on use of the product DLX 101, DLX 701 , in respect of
installation, assembly, commissioning, operation, maintenance, error
diagnostics, repair etc.
Overview of technical data, standards and regulations to be complied with,
certifications, glossary, index and company addresses.
1.2 Typographical conventions

In order to make the text of this manual clear, text elements such as safety
instructions, warnings, tips, keyboard symbols, menu addresses etc. are
displayed differently.
The following conventions apply in this manual:
WARNING
Safety instructions and warnings appear as follows in this manual:
Danger from electrical equipment

Before removing the housing or accidental-contact protection, the equipment
must be disconnected from the power supply.
A note or tip is shown like this:
No control cycle is started during test measurements and simulation.
This DIP-Switch is OFF
This DIP-Switch is ON
Explicitly identified paragraphs only refer to the specified device variant. All
other information applies for both device variants.
DLX 101
DLX 701
12
DLX 101, DLX 701
General
A () indicates that the following term is explained in the glossary.
Unless otherwise specified: all dimensions in mm
This manual is also available as a pdf file on CD/DVD!
1.3 Meaning of the warnings and notes used

Please always comply with the following warnings and safety instructions in
this manual. They serve to avert dangers to life and limb of users and
maintenance personnel and to prevent damage to property.
They are highlighted in this manual by the signs defined here. They are also
marked by symbols at the points where they appear. The signs used have the
following meanings for the purposes of this manual and the information on the
product itself:
DLX 101, DLX 701
13
General
DANGER
Failure to comply with instructions highlighted in this way can result in severe
and even fatal injuries.
Also means that substantial damage to property can occur, if the relevant
precautions are not taken.
> Comply with all hazard warnings, in order to prevent injuries.
WARNING
Failure to comply with instructions highlighted in this way can result in serious
injuries or damage to property.
> Comply with all warnings, in order to prevent injuries and to ensure safe
operation of the system.
CAUTION
Failure to comply with instructions highlighted in this way can result in minor
injuries or damage.
> Comply with all caution warnings, in order to prevent injuries and to ensure
safe operation of the system.
In order to specify the potential risk the general warning sign can also be
replaced by a special warning sign.
General warning sign
Hot surface
Electric current
Explosion
Electrostatically
endangered
components (ESD)
In addition to the warnings and safety instructions, the following general notes
and related pictograms are also used to draw your attention to particularly
important information:
Here you will find interesting information or tips on the product and its use.
Contains information on environmental protection
14
DLX 101, DLX 701
DLX 101
DLX 701
02
2
Safety instructions
2.1
General safety instructions
2.2
Hazard from electrical equipment
2.3
Hazard from hot, aggressive or explosive gases
2.4
Hazard to the device due to purge air failure
2.5
Proper use
2.6
Qualified personnel
Safety instructions
Safety instructions
Please always comply with the following warnings and safety instructions in
this manual. They serve to avert dangers to life and limb of users and
maintenance personnel and to prevent damage to property.
2.1 General safety instructions

The DURAG Compact Flame Monitor DLX 101, DLX 701 complies with the
state-of-the-art and the recognised safety regulations; nevertheless, dangers
can still arise.
Therefore only operate the product in perfect condition and in compliance with
the operating manual. Changes in the normal operation are indications of functional impairments which must be taken seriously. In this connection, pay
attention to:
The development of smoke or unusual odours,
Excessive temperature of system parts,
Unexplained changes in power consumption,
Triggering of monitoring devices.

Improper use or handling can result in damage to health or property.
Therefore, read this chapter thoroughly and comply with the instructions during
all activities on the DLX 101, DLX 701 as well as the safety instructions and
warnings in the individual chapters of this operating manual.
In principle, the following warnings and safety instructions apply for the
DLX 101, DLX 701:
The flame monitor is a type-examination device. Any interventions or

modifications will result in loss of the approval. Repairs may only be performed
by the manufacturer or his representatives, as only they can verify full
functionality following repair, by means of extensive long-term tests and
suitable test devices.
DLX 101, DLX 701
The statutory provisions applicable for the system and the technical
regulations implementing these provisions must be complied with during
preparation and performance of work.
Persons working with the system must take account of the local, systemspecific conditions and operation-related dangers and provisions.
Operating manuals and documentation that belong to the equipment

system DLX 101, DLX 701 must be present on-site. The information
highlighted therein for the prevention of dangers and damage must be
complied with.
Suitable protective devices and personal safety gear must be available in

adequate quantities and be used by the personnel according to the
respective danger potential.
The device may only be operated in perfect condition and in compliance

with the safety instructions!
17
Safety instructions
The devices as a whole, as well as the individual components, may only

be operated in the original design. If elements are replaced, the
manufacturer's genuine parts must be used.
Any interventions or modifications to the design of type examined devices

will result in loss of the approval.
2.2 Hazard from electrical equipment

This device is operated with electricity. Therefore, only appropriately qualified
personnel may carry out work on this device. These personnel must be
thoroughly familiar with all sources of danger and repair measures in
accordance with these operating instructions.
WARNING
Danger from electrical equipment

Before removing the housing or protection against accidental contact, the
equipment must be disconnected from the power supply.
The devices may only be connected to the supply voltage shown on the
type plate.
The devices may only be operated on a power supply with an earthing

contact. The protective action must not be cancelled by using an
extension without an earthing contact. Any interruption in the protective
earth conductor inside or outside the device is dangerous and is not
permitted.
Cables should be laid so that risk of accident due to tripping or getting

caught on the lines is excluded.
We recommend a power supply that guarantees a safe separation between

primary and secondary power circuits (e.g. DURAG D-NG 24/05).
CAUTION
18
Damage to electronic components from electrostatic discharge (ESD)

DURAG devices are protected from uncontrolled electrostatic discharge (ESD)
during closed operation. If the device is opened (e.g. for service or
maintenance work, appropriate ESD protective measures must be taken
beforehand.
DLX 101, DLX 701
Safety instructions
2.3 Hazard from hot, aggressive or explosive gases

WARNING
Use of the Compact Flame Monitor DLX 101, DLX 701 in potentially
explosive areas is not permitted
WARNING
DLX 101, DLX 701
The Compact Flame Monitor is mounted directly on the boiler. In the case
of systems with a low danger potential (ambient pressure, low
temperatures, no health hazard), mounting/removal can occur during plant
operation. The applicable provisions and safety regulations for the plant
must be complied with and any necessary and appropriate protective
measures taken.
Never touch parts that could be hot without temperature-resistant equipment

or safety gloves
19
Safety instructions
2.4 Hazard to the device due to purge air failure

CAUTION
The purge air serves to protect the system mounted on the boiler. It shields the
components from hot and/or aggressive gases and dusts. The purge air supply
must therefore be reliably ensured even during downtime of the plant. If the
purge air fails, the lens can quickly become soiled and the device can overheat
due to heat accumulation and be destroyed.
The operator must therefore ensure that:
the purge air supply operates reliably and without interruption,
a failure is detected immediately,
the connection between sighting tube and Compact Flame Monitor is

disconnected if the purge air fails.
2.5 Proper use

The DURAG DLX 101, DLX 701 described in this manual is an Compact
Flame Monitor for monitoring gas, oil, coal and wood flames.
The DLX 101, DLX 701 is used as a flame monitor, for example in large
power stations through to smaller district heating plants, chemical process or
thermal exhaust gas incineration plants, refineries etc. The device can monitor
the flames of all fuels and incineration technologies, particularly for gas, oil,
coal and wood, low-NOx, recirculating operation, Claus plants etc.
The parameters specified in the Technical data from page 75, especially the
ambient conditions, must be complied with and observed.
Faultless and safe operation of this device also requires appropriate transport,
correct storage, installation and assembly as well as careful operation and
maintenance by qualified personnel.
The DLX 101, DLX 701 has been developed, manufactured, inspected and
documented in compliance with the pertinent safety standards. If the handling
and safety instructions described for project planning, assembly, proper
operation and maintenance are complied with, no dangers normally arise from
the device in respect of damage to property or the health of people .
2.6 Qualified personnel

The operator's personnel who are responsible for safety must ensure that work
on DURAG equipment or systems is only carried out by qualified skilled
personnel, whose competence has been checked by responsible experts.
In the event of unqualified operations on the device or failure to comply with
the warnings provided in this manual or affixed to the device, physical injuries
and/or damage to property can occur.
Qualified personnel for the purposes of the safety-related instructions in this
manual or on the product itself are persons who can identify potential dangers
in good time and prevent them. Skilled personnel/experts are persons in
accordance with DIN VDE 0105 or IEC 364 or directly comparable standards.
20
DLX 101, DLX 701
Safety instructions
The following knowledge is essential:
Exact knowledge of operation-related dangers.
Knowledge of system conditions, regulations, pertinent standards and

accident prevention regulations.
Adequate knowledge of the DLX 101, DLX 701 system. DURAG offers
suitable training for this purpose.
On the basis of this training, qualified personnel are authorised by the person
responsible for the safety of people and system to carry out work on DURAG
equipment or systems,
DLX 101, DLX 701
either as project planning personnel, are familiar with the safety concepts
of automation technology,
as operating personnel, are instructed in handling automation technology

equipment and are familiar with the contents of this manual relating to
operation,
as repair and/or service personnel, have training that qualifies them to

repair such automation technology equipment or have authorisation to
commission, earth and identify circuits and devices/systems in
accordance with the safety-related standards.
21
DLX 101
DLX 701
03
3
Product Description
3.1
Notes on delivery
3.2
Scope of supply / Design variants
3.3
Special accessories (optional)
3.4
3.4.1
3.4.2
Options
Optional, factory settings
Optional Modbus plug-in card
3.5
Notes on the product
3.6
Fields of application
3.7
Selection criteria for Compact Flame Monitor DLX 101, DLX 701
3.8
Conformity/Approvals
3.9
Labelling of the product
3.10
Notes on warranty
Product Description
Product Description
In this chapter you will find information on scope of supply, special
accessories, approvals, warranty and fields of application of the DLX 101,
DLX 701.
3.1 Notes on delivery

The Compact Flame Monitor DLX 101, DLX 701 is delivered in a packaged
unit. This generally includes the device, including 2 m connection cable
prewired on the device side and this manual, as described under point 3.2.
3.2 Scope of supply / Design variants

Scope of supply of the standard system DLX 101, DLX 701:
The following variants are available:
DLX 101 UA, DLX 701 UA
with UV photo diode (= 190 nm to 520 nm)
DLX 101 UAF, DLX 701 UAF
with UV photo diode (= 280 nm bis 410 nm)
DLX 101 IS, DLX 701 IS
with IR photo diode (= 300 nm to 1100nm)
DLX 101 IG, DLX 701 IG
with IR photo diode (= 780 nm to 1800 nm)
(all devices have a 2 m connection cable
prewired on the device side)
Printed brief introduction and

detailed manual on CD
DLX 101, DLX 701
25
Product Description
3.3 Special accessories (optional)

DLX 101 DLX 701
Picture
Order code
D-ZS 033 I
Swivel mount
with G 1 " threaded end fitting
D-ZS 133 I
Ball-type valve
with G 1 " threaded end fitting
D-ZS 087-20
Digital display for optimal alignment of
flame monitors through measurement of
pulse rate, storage of minimum and
maximum pulse rate values
and
calculation of switching thresholds for all
DURAG flame monitors and burner
controls.
D-ZS 093
Combined test light source 230 V / 50 Hz
for the UV-A, UV-B and IR range for
checking the function of the DLX 101
D-NG 24/05
AC power supply
D-ZS 140-12
Junction box for flame sensor; IP 65; 12pin
D-ZS 117 - I
Heat insulator with potential isolation and
1 " threaded end fitting
D-ZS 118
Optical adjustment aid for aligning the
swivel mount to the sighting tubes
DLX 101 Modbus

Modbus plug-in card (RS485 interface
with Modbus protocol)
26
DLX 101, DLX 701
Product Description
DLX 101 DLX 701
Order code
Picture
D-ZS 129 -30/-40

Bar graph display for displaying the flame
intensity (19" system)
Connection cable x m
(specify length)
Tropicalisation of printed circuit boards
Option:
detailed, printed manual
3.4 Options
3.4.1 Optional, factory settings
The Compact Flame Monitor DLX 101, DLX 701 can be supplied with the
options specified in the following table. The variant supplied as standard has a
dark background. If other options are required, please specify when ordering
the Compact Flame Monitor .
"Flame intensity" current output
Safety time
0 - 20 mA
1 sec.
4 - 20 mA
3 sec.
5 sec.
Table 3.1 Default settings DLX 101, DLX 701
3.4.2 Optional Modbus plug-in card

If the data of the Compact Flame Monitor are to be transmitted to the burner
control, the Modbus plug-in card DLX 101 Modbus can be optionally
retrofitted or installed as part of the order. The data of the flame signal, the
switching threshold setting, the intensity display, the active range and the error
message are transmitted via Modbus (RS485 interface with Modbus
protocol).
3.5 Notes on the product

The Compact Flame Monitor DLX 101, DLX 701 is a safety device
comprising control unit and integrated optical flame sensor in one housing.
This integration saves time and cost for assembly and wiring in comparison
with the design with separate flame sensor and flame monitor.
DLX 101, DLX 701
27
Product Description
3.6 Fields of application

The DLX 101, DLX 701 flame monitor is suitable for monitoring combustion
processes with the most diverse fuels and incineration technologies, primarily
in single burner systems, in
intermittent operation and
continuous operation.
Possible areas of application are:
Large power stations
District heating plants
Chemical process incineration plants
Thermal exhaust gas incineration plants
Claus plants
Refineries etc.
The Compact Flame Monitor is suitable for all fuels and incineration
technologies, particularly for:
Gas
Oil
Coal
Wood
Low-NOx
Recirculating operation
Claus plants etc.
The parameters specified in the Technical data from page 75, especially the
ambient conditions, must be complied with and observed. In particular, please
note:
28
Permissible ambient temperature:
- 20C to + 60C
Class of protection
IP65
DLX 101, DLX 701
Product Description
3.7 Selection criteria for

Compact Flame Monitor DLX 101, DLX 701
Defined prerequisites must be checked for use of the Compact Flame Monitor
DLX 101. The suitability of the device can be quickly and simply established
with the help of the following checklist.
Spectral
range [nm]
Gas
DLX 101 UA
DLX 701 UA
190 - 520
++
++
DLX 101 UAF

DLX 701 UAF
280 - 410
++
DLX 101 IS
DLX 701 IS
300 - 1100
++
DLX 101 IG
DLX 701 IG
780 - 1800
++
++
Model
Suitable for fuels

Oil
Coal Wood
Characteristics
Monitoring of gas and oil flames,
also for low-NOx incineration.
Monitoring of very intensive gas

and oil flames, also for low-NOx
incineration.
Monitoring of oil flames, also with
burning of additional fuels.
Monitoring of oil and wood dust
flames as well coal flames.
Table 3.2 Suitability of device variants (spectral ranges)

Explanation of symbols:
++
The flame sensor is optimally suited for this fuel.
+
The flame sensor is well suited for this fuel.
{
The flame sensor is conditionally suited for this fuel.
The monitoring characteristics depend for the most part on the
incineration technology.
!
The flame sensor is often not approved for monitoring gas flames due to
local regulations
.
This table is based on many years of experience at a multitude of furnace plants. However, a
specific flame behaviour due to the incineration technologies used in the individual case cannot be
taken into consideration. Deviations from this table are therefore possible.
3.8 Conformity/Approvals
The DLX 101 DLX 701 has been developed, manufactured, inspected and
documented in compliance with the pertinent safety standards. If the handling
and safety instructions described for project planning, assembly, proper
operation and maintenance are complied with,no dangers normally arise from
the device in respect of damage to property or the health of people.
In addition, the Compact Flame Monitor provides a high level of safety and
availability, thanks to the use of two parallel-operating microprocessors with
appropriate software and hardware. The device hardware is designed in
accordance with the EC directive on electromagnetic compatibility (EMC), so
that it conforms to the EMC law.
The Compact Flame Monitor DLX 101, DLX 701 has been specially
developed for use outside the "European Union". For this reason there is no
approval for the DLX 101, DLX 701 within the "European Union". Within the
EU, use the Compact Flame Monitor DURAG DLX 100 or the high quality
DLX 200.
DLX 101, DLX 701
29
Product Description
3.9 Labelling of the product

The type plate is located at the bottom of the housing.
3.10 Notes on warranty

Please note that the contents of this device manual are not part of nor
intended to modify a previous or existing agreement, undertaking or legal
relationship. The warranty for equipment from the DURAG GROUP is
generally 12 months from the date of delivery. All obligations result from the
respective purchase contract, which also contains the complete and solely
valid warranty regulation. These contractual warranty terms are neither
extended nor limited by the comments in this document.
Modifications and alterations to the Compact Flame Monitor are not permitted.
Any interventions on the device will result in a termination of the warranty.
As burner controls are type-examined devices, any interventions or
modifications to them will result in loss of the approval.
Faultless and safe operation of this device also requires appropriate transport,
correct storage, installation and assembly as well as careful operation.
A high level of reliability is expected from safety-relevant components like
Compact Flame Monitors. Careful maintenance is a basic prerequisite for safe
operation. This is essential to ensure that functional irregularities are detected
and rectified at an early stage.
Approx. 10 years after commissioning at the latest ( 250,000 cycles; see also
EN 298 and EN 230) with typical use and environment of the DLX 101,
DLX 701, the tests and maintenance measures specified for the product
by the manufacturer must be performed by the manufacturer or his
representative. These measures can also result in replacement of the product.
30
DLX 101, DLX 701
DLX 101
DLX 701
04
4
Design and Function
4.1
4.1.1
4.1.2
4.1.3
4.1.4
Functional description
Ultraviolet flame sensor
Infrared flame sensor
Self-monitoring
Error shutdown
4.2
Device description
Design and Function
Design and Function

This chapter explains the mode of operation of the Compact Flame Monitor
and the interaction of the components involved.
4.1 Functional description

The Compact Flame Monitor DLX 101, DLX 701 comprises an optical flame
sensor and a switching device in one housing. The flame sensor converts the
light signal of the flame into an electrical signal, while the control unit ensures
self-monitoring, evaluates the flame signal and communicates the result.
The operator must provide the necessary purge air to protect the optics from
dust and hot gases, and the power supply.
Flame Monitor UA / UAF / IS / IG

1
3 4
Low High
Photo element
Pulse
Shutter
Amplifier
Filter
Pulse stage
Optional
Fieldbus
RS 485 Fieldbus
Range
Switching
Range B
Flame
threshold
LED
indicators
Safety time
soldering field
Current output
0 / 4 - 20mA
Data compare
Flame intensity
Synchronization
0V
RAZ
Read back
flame relay
Flame ON
K2.2
K2
Internal reset
ready for operation
K1
UB
Dynamic
safety circuit
Power
supply
K1.2
K1.1
F2
0V
Power supply
LX101-01-000
F1
UB
L-
0V
L+ PE
Figure 4.1 Block diagram DLX 101, DLX 701
DLX 101, DLX 701
33
Design and Function

The photo diodes used in the integrated optical flame sensor evaluate different
spectral ranges of the flame, depending on the version. They cover the band
of radiation from the shortwave UV-A through to the infrared range. The signal
from the photo diodes passes through a 4-stage amplifier with suppression of
constant flame radiation, an adjustable highpass filter and a pulse generation
stage.
The pulses generated by the integrated flame sensors, which are a
measurement of the flame intensity, are sent to the microprocessor system
and, depending on the switching threshold set, result in a Flame ON or Flame
OFF indication.
A failsafe relay contact of flame relay K2, a green LED in the casing window
and a current output set in the factory to 0 or 4 .. 20mA to display the flame
intensity are available for the flame indication.
Readiness for operation or malfunction is indicated by a contact of fault relay
K1 and a yellow or red LED in the front panel.
To facilitate alignment of the compact flame monitor to the flame, the DURAG
digital display D-ZS 087-20 can be used. More detailed information on the DZS 087-20 can be found in chapter 6.5 on page 57.
In addition, the DLX 101, DLX 701 can optionally send measuring and
setting data as well as error messages to the higher level burner control via a
bus interface (see DLX 101 Modbus on page 27).
The DLX 101, DLX 701 flame monitor is available with semiconductor photo
diodes for the band of radiationin the shortwave ultraviolet or infrared range
(see page 25).
4.1.1 Ultraviolet flame sensor

The UV radiation zone of a flame is generally much smaller than the IR zone.
In addition, internal components or boiler walls do not emit any dynamic UV
radiation. UV flame monitors are therefore very selective, i.e. insensitive to
ambient light.
In the DLX 101 UA, DLX 701 UA a photo diode with a spectral sensitivity of
= 190 nm to 520 nm is used. The integrated flame sensor therefore records
the dynamic blue to transparent band of radiation, e.g. of gas, oil and coal
flames, without suffering significant signal interruptions due to water vapour,
recirculation gas or similar UV-absorbing gases.
In the DLX 101 UAF, DLX 701 UAF the photo diode of the DLX 101 UA,
DLX 701 UA is used, with an optical filter. The filtering results in a limited
spectral range from = 280 nm to 410 nm, which provides better results in the
case of very intensive UV radiation or higher selectivity requirements.
The filter is opaque in the visible spectral range, and therefore appears black
to the human eye. The photovoltaic cell is visible through the lens of the flame
monitor.
4.1.2 Infrared flame sensor

The IR radiation zone of a flame is extensive in many cases and very intensive
relative to the UV radiation. The IR zone is therefore easy to detect from
different viewing angles, emits a strong signal and is unsusceptible to
absorption by gases. On the other hand, there is a higher ambient light
sensitivity in comparison with a UV flame sensor, as internal components and
boiler walls can radiate in this range.
34
DLX 101, DLX 701
Design and Function

In the DLX 101 IS, DLX 701 IS a silicon photo diode with a spectral
sensitivity of (= 300 nm to 1100nm is used. This flame monitor thus detects
the band of radiation visible to the human eye. If a flame glows yellow or red,
then it is "visible" to this flame sensor. However, the prerequisite here too is
modulation (dynamics) in the flame.
In the DLX 101 IG, DLX 701 IG a germanium photo diode with a spectral
sensitivity of = 780 nm to 1800 nm is used. The integrated flame sensor thus
detects the dynamic band of radiation, which is generated by almost all fuels.
This flame sensor type emits a strong signal, but because of the extensive IR
radiation zone of the flames shows a lower burner selectivity.
Flames whose shortwave UV radiation is absorbed by dust, water vapour or
other substances, can be monitored in the infrared range. Applications include
coal dust and oil-fired furnaces, as well as waste incineration plants. IR
monitoring in the spectral range from 300 to 1100 nm is a typical monitoring
application for oil-fired furnaces.
IR flame sensors with a spectral sensitivity up to 1800 nm have proven to be
particularly effective for flame monitoring in applications using measures for
NOx reduction, such as e.g. flue gas recirculation or plants with combination
burners for gas and oil or coal and oil.
It can occur in practice that static emitters, such as e.g. glowing boiler
components, are modulated by combustion air currents or flue gas plumes,
and act as ambient light with dynamic radiation components. If this radiation
lies in the range picked up by the monitor, i.e. in the IR spectrum and in the
normal flicker frequency range (approx. 10 to 200 Hz) of a flame, then an
output signal is generated by the flame monitor in the form of a pulse
frequency corresponding to the intensity and dynamics of the received
radiation. The switching threshold of the DLX 101, DLX 701 must not be
exceeded by the pulse frequency of the integrated flame sensor due to this
ambient light, and must not be allowed to trigger a Flame ON indication (see
chapter 6.2. Setting the switching threshold on page 53).
4.1.3 Self-monitoring
The Compact Flame Monitor DLX 101, DLX 701 with integrated flame
sensor is a failsafe flame monitor with self-monitoring. After power-up the
flame monitor performs a self check, which is constantly repeated during
continuous operation.
In continuous operation, any component failure that jeopardises safety-relevant functions must trigger an error shutdown. The Compact Flame Monitor
DLX 101, DLX 701 is therefore equipped with a dual-channel microprocessor system, which controls all functions and self-checks and monitors all
safety-relevant timing sequences. The input and output states are independently
checked and compared by the processors. Only if they agree is operation continued.
When the flame monitor indicates Flame ON status, monitoring of the integrated flame sensor starts automatically. This occurs periodically every second
for 0.2 s via activation of the shutter. The shutter is a wear-free transistor,
which separates the photo diode from the electronics. Interruption of the photocurrent simulates outage of a flame and must result in a drop in the flame
signal that was present during the measuring time of 0.8 s. If a hardware problem causes too small a drop in the flame signal, this will result in an error shutdown after 8 defective monitoring cycles, i.e. after 8 seconds.
When the Flame ON indication stops, checking of the integrated flame sensor
electronics also stops.
DLX 101, DLX 701
35
Design and Function
4.1.4 Error shutdown

If an error is detected in the safety-relevant software and hardware
components during the internal self-monitoring, an error shutdown and internal
lockout are triggered. The relays for flame indication and operational readiness
drop out and the red LED in the front panel starts to flash.
Details of faults and error codes output by the DLX 101, DLX 701 are
described in chapter 7.5 from page 70 .
4.2 Device description

The housing of the Compact Flame Monitor DLX 101, DLX 701 comprises a
fracture-proof, coloured, temperature and chemical resistant polymer material.
It contains the switching device and the integrated optical flame sensor.
The features of the Compact Flame Monitor include:
Two single-channel microprocessor systems for control and monitoring of

the flame monitor functions.
Integrated flame sensor with shutter control for self-monitoring.
Two presettable ranges for different operating states, which can be

switched between using an external signal.
Four presettable signal amplifications per range.
Switchable highpass filter for adaptation to the combustion conditions
The dynamically controlled fault relay K1 with monitoring of the internal

operating voltages and all safety-relevant hardware functions.
Flame relay K2 with self-monitoring circuit.
Adjustable 10-stage switching threshold.
LED display for indicating operational readiness of the active range, flame
indication or flame monitor fault.
Analogue output 0 / 4...20 mA for external display of the flame intensity.
The DLX 101, DLX 701 flame monitor can be optionally equipped with
an RS485 interface for data transfer with Modbus protocol.
Selective individual burner monitoring or combustion chamber monitoring can
be achieved by selecting a suitable flame monitor type, positioning the sighting
tube appropriately and adjusting the sensitivity.
The switching threshold of the flame indication of the compact flame monitor
can be set in 10 stages with two rotary switches on the device. The safety time
or response time in the event of flame outage is set to 1 second in the factory.
Longer safety times, e.g. 3s or 5s, can be set at customer request.
36
DLX 101, DLX 701
D-LX 101_kl_Massbild_001
118
Design and Function
113
84
251
D-LX 701_kl_Massbild_001
113
Figure 4.2 Dimensional drawing DLX 101
36
84
174
The display LEDs on the back have the following meanings:

Stand By (yellow)
Device is ready for operation, the flame is out.
Flame (green)
The DLX 101 indicates a flame.
Error (red)
An error has occurred; the LED flashes five times,
then the B Range LED flashes the errorcode (see
chapter 7.5 Fault from page 70 and Error Codes
table on page 71).
B Range (yellow)
B Range is active; in case of error the error code is
output (see above).
Figure 4.4 Meaning of the LEDs
DLX 101, DLX 701
37
DLX 101
DLX 701
05
5
5.1
5.1.1
Safety
Transport
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
Installation
Instructions on selecting a suitable installation point
Mounting the flange
Electrical connection
Cables and shielding
Installation, purge air supply
5.3
5.3.1
Commissioning
Measures before initial commissioning
This chapter explains points that must be noted during installation and
commissioning of the Compact Flame Monitor.
5.1 Safety
WARNING
Danger of electric shock

Once the housing or accidental-contact protection have been removed, live
parts are accessible. Before working on the device, the mains connecting
leads must therefore be disconnected from the power and protected against
unauthorised re-activation. If the accidental contact protection is removed, it
must be replaced before switching on the mains voltage.
The pertinent regulations and any additional regulations of the local electricity
supply companies must be complied with when working on the device !
Use of the Compact Flame Monitor DLX 101, DLX 701 in potentially
explosive areas and in explosive gas mixtures is not permitted
CAUTION
In incineration plants with harmful gases, high gas temperatures or high

pressure, the Compact Flame Monitor may only be mounted or demounted
during downtime of the plant, unless using a shut-off ball valve!
The purge air supply must therefore be reliably ensured even when the plant is
down. The purge air serves to protect the system mounted to the burner. The
purge air shields components from hot and/or aggressive gases and dusts. If
the purge air fails, the lens can quickly become soiled and the device can
overheat due to heat accumulation and be destroyed.
Damage to property by unauthorised personnel
The person responsible for safety must ensure that only qualified (authorised)
personnel operate the monitoring system described in this Manual.
Particular care must be taken to ensure that the warnings on operator
protection and monitoring system protection specified in this Manual are
known and adhered to.
CAUTION
Damage to electronic components from electrostatic discharge

(ESD)
maintenance work), appropriate ESD protective measures must be taken
beforehand.
See also "Qualified personnel" on page 20.
The technical documents necessary for commissioning can be found on the
following pages , and the technical data in the Appendix from page 75.
5.1.1 Transport
Avoid rough impacts. Use the original packaging for transport where possible:
The materials used in it ensure safe transport.
DLX 101, DLX 701
40
5.2 Installation
5.2.1 Instructions on selecting a suitable installation point
The correct viewing position must be determined in order to guarantee optimal
and selective flame monitoring. The flame must be easily visible for the flame
monitor regardless of the load range of the burner and, if possible, there must
not be any flames from adjacent burners in the sight axis.
The DLX 101, DLX 701 has an angle of view of approx. 6, and this should
always be oriented towards the root of the flame (ignition point of the flame),
i.e. the first third of the flame.
To facilitate alignment of the flame monitor with the flame, the DURAG digital
display D-ZS 087-20 can be connected to the service test socket. This
displays the flame intensity as a pulse signal in the range of 0 - 4080 and
provides further assistance for adjusting the switching threshold. More detailed
information on the D-ZS 087-20 can be found in chapter 6.5 on page 57.
5.2.2 Mounting the flange

The DLX 101 is mounted on a sighting tube with a G1" male thread
connection.
V Safety screw
< Purge air connection
< Sighting tube connection
Figure 5.1 Safety screw
First of all, fasten the (black) front part of the Compact Flame Monitor with the
purge air connection to the sighting tube.
The (blue) device part can then be tightened on it by hand with the coupling
ring located on the front part.
The flame monitor should be routinely checked to ensure that the optics are
clean and that the monitor is firmly mounted in the front part.
The coupling ring is provided with fastening protection by a safety screw (2
mm Allen key). Ensure that the flame monitor has been mounted correctly and
that the safety screw is tight.
Various swivel mounts in series D-ZS 033 are available for optimising
alignment with the flame (see Figure 5.2).
DLX 101, DLX 701
41
Dimensional drawing Swivel mount D-ZS 033-I
Flame sensor
G 1
Viewing pipe
LE603-27-004
Flame
Figure 5.2 Dimensional drawing of swivel mount (opt. for DLX 101) D-ZS 033-I
Legend:
CAUTION
Pos.
Quantity
Designation
Material
Welding flange
1.0718, galvanised surface
Flange
Al, leg. 230
Ball joint
Al, leg. 230
Hexagon bolt
M10x60 DIN 558
Plain washer
10.5 DIN 125
Gasket
Graphite tape, asbestos-free
The purge air supply must be reliably ensured when mounting the DLX 101
to the sighting tube. The purge air serves to protect the system mounted on
the boiler. The purge air shields components from hot and/or aggressive
gases and dusts. If the purge air fails, the lens can quickly become soiled and
the device can overheat due to heat accumulation and be destroyed.
5.2.3 Electrical connection

Assembly occurs in accordance with the dimensioned drawing of the Compact
Flame Monitor DLX 101, DLX 701 (see Figure 9.2 page 78). The electrical
42
DLX 101, DLX 701
installation is performed in compliance with the customary local regulations

and the wiring diagram.
The class of protection of the flame monitor complies with IP65. This
protection only exists if the housing cover is fitted. Operation of the Compact
Flame Monitor when open is not permitted.
The Compact Flame Monitor can bridge power failures up to 20ms.
Location of the fuses F1 and F2 is visible from the photo.
Fuse F2
Fuse F1
Figure 5.3 Location of the device fuses (panel No. 03)
The housing cover must be removed in order to adjust the switching threshold,
the current gain and the filter, and to replace fuses (switch off operating
voltage beforehand). When fitting the housing cover back on, make sure that
the printed circuit boards slide correctly into the guide rails and that the
connection lines are not pinched.
To prevent possible interference effects due to transient currents on the

protective conductor (e.g. currents from an ignition device against protective
conductor potential), DURAG D-ZS 117-I insulators may be used between
sighting tube and flame monitor. In this case the tube or hose line for the purge
air connection of the flame monitor must also be made of non-conductive
material.
Once mounted and connected in accordance with the dimensional drawings

and wiring diagrams, the DLX 101, DLX 701 compact flame monitor is ready
for operation as soon as the mains voltage is switched on.
DLX 101, DLX 701
43
The connection cable is wired inside the device housing already at the factory.
The connections can be used as shown in the following diagram.
green/yellow
1
F1
yellow
red
3
4
blue
Protective conductor
Not allocated
L+
L-
D-NG 24/05
L
L+
DC
Mains
LPE
AC power supply
Fault relay
F2
K1.2
Flame relay
K2.2
8
0 / 420mA
white
brown
green
AC
Mains
Protective
conductor
Contact circuit supply
Flame ON indication
Ready for operation
violet
Range B
orange
Flame intensity
0 Volt 10
11
black
pink
RS-485 A
(optional)
D-LX 101
D-LX 701
12
grey
RS-485 B
Terminal strip J2
Figure 5.4 Wiring diagram DLX 101, DLX 701
5.2.4 Cables and shielding

The Compact Flame Monitor DLX 101, DLX 701 is designed for switching
24 VDC voltages via the fault and flame contacts. The contacts can generate
sparks when switching a load, which, in the case of long installation distances,
can affect other switching circuits such as the current output.
With longer distances, we generally recommend separating the 3 relay contact
wires + PE from the other wires as soon as possible (< 5 m), and laying both
in self-contained cables over longer distances. This current output should be
shielded, since the device-internal operating voltage (0 V), which is present at
the sensitive microprocessors, is conducted via this output.
44
DLX 101, DLX 701
It is advisable to install a junction box near the flame monitor and to execute
the subsequent cabling with separate, shielded lines.
Over short distances (< 5 m) the lines are unsusceptible to interference and do
not need to be protected.
The cross-sections for the cables shown in individual wires q1 and q3 (see
Figure 5.5) can be defined according to the system-specific requirements. The
cross-section q2 must be large enough to ensure that the line resistance of
R 10 Ohm per wire is not exceeded. The DLX 101, DLX 701 will then still
operate reliably at 24 V -(200 mA x 2 x 10 Ohm) = 20 V.
3 wires for relay contacts (q1)
no shield necessary
Junction box
12
LX101-07-000
D-LX 101
D-LX 701
1 wire PE
2 wires RS 485 Fieldbus (q4)
max. 5m PVC cable,

2
shielded, 12 x 0,5 mm
shield necessary
3 wires for 24 VDC supply and

range selection (q2)
shield may be necessary
2 wires current output (q3)

shield necessary
Figure 5.5 Shielding of the electric cables
The DLX 101, DLX 701 has an electrically isolated design. There is no
connection between the 24 VDC supply voltage and the internal voltage of the
flame monitor. If faults occur after installation, the cause can be a ripple
voltage between the 0V potential of the supply and the internal operating
voltage.
LX101-12-001_de_uk
This can be remedied with a capacitive coupling C1= approx. 100 nF or by

eliminating the electrical isolation with a bridge B1.
Boiler
Sighting tube
D-LX 101
D-LX 701
1
2
PE
B1
C1
Supply
Figure 5.6 Capacitive coupling or elimination of the potential isolation
DLX 101, DLX 701
45
5.2.5 Installation, purge air supply

The purge air connection of the flame monitor is responsible for keeping the
sighting tube and the optics free of particles from the combustion chamber. A
current of air, strong enough to blow away heavy particles, must therefore be
aimed toward the combustion chamber. In applications with low particle levels,
like gas burners, air velocities of v= 1 m/s will sufficiently purge the air in a
1" sighting tube (air consumption approx. 3m/h). Applications with higher
particle levels, like coal-fired burners, require more purge air (air velocity
v = 3 m/s). These velocities for the purge air in the sighting tube can only be a
guide value and must be adapted to the specific system. A G1/2" female
thread is provided for the purge air connection at the purge air flange of the
flame monitor.
The flame monitor should be routinely checked to ensure that the optics are
clean and that the monitor is firmly mounted in the front part.
If necessary, the purge air supply must be reliably ensured even when the
plant is in downtime. Failure of the purge air supply may not only result in
soiling of the lens of the DLX 101 due to an accumulation of heat, but the
device itself may also be affected.
The operator must therefore ensure that:
the purge air supply operates reliably and without interruption,
a failure is detected immediately.
Purge air connection 1/2" screw connection with female thread

Figure 5.7 Purge air connection
If using a fibre-optic system, the purge air supply of the DLX 701 is provided
via the fibre-optic supply. Information on its assembly and installation can be
found in the description of the optional fibre-optic system DLL 703/704.
46
DLX 101, DLX 701
5.3 Commissioning
5.3.1 Measures before initial commissioning
Are the prerequisites for operation fulfilled?
Is the Compact Flame Monitor mounted in accordance with the dimensional

drawings and wiring diagrams, and is the fastening protection safety screw
correctly tightened?
(see page 41)
Is the power supply installed and switched on?

(see page 42)
Has the cabling work been carried out as described from chapter 5.2.3
on page 42 ff.?
Is the purge air connected and operational?

(see page 41)
Have the settings in the device been made correctly, as described in chapter
0 Adjusting the Flame Monitor on page 51 ff?
CAUTION

personnel operate the measuring system described in this Manual.
protection and measuring system protection specified in this Manual are
The purge air serves to protect the system mounted on the boiler. The purge
air shields components from hot and/or aggressive gases and dusts. If the
purge air fails, the lens can quickly become soiled and the device can overheat
due to heat accumulation and be destroyed.
The purge air supply must therefore be reliably ensured even during downtime
of the plant.
CAUTION
DLX 101, DLX 701
Damage to electronic components from

electrostatic discharge (ESD)
beforehand.
47
DLX 101
DLX 701
06
6
6
6.1
Adjusting the current gain
6.2
Adjusting the switching threshold
6.3
Adjusting the highpass filter
6.4
Range selection
6.5
Setting aid D-ZS 087-20
6.6
Safety time
6.7
6.7.1
6.7.2
6.7.3
6.7.4
Modbus-Interface
Preface
Hardware and Setup Conditions
Modbus Protocol
DURAG Modbus DataMap

In this chapter we will explain how to use the DLX 101, DLX 701. We will
explain the setting options for different switches and provide information on
settings that must be made before commissioning to enable sensible use of
the system.
CAUTION

(ESD)
Electronic components are becoming ever smaller and more complex. As a
result, their susceptibility to electrostatic discharge also increases. To protect
these components, measures must be taken against electrostatic discharges
(ESD protection) when performing any work on the open device.
In order to guarantee fail safety, the flame monitor is equipped with a dualchannel microprocessor system, which controls all functions and self-checks
and monitors all safety-relevant timing sequences. The input and output states
are independently checked and compared by the processors. Only if they
agree is operation continued. The DLX 101, DLX 701 is equipped with two
rotary switches, settable in 10 stages, for the switching threshold of the Flame
ON signal. Each of these is allocated to one channel of the microprocessor
system, and they must both always be in the same position, otherwise an error
shutdown will occur after 8 seconds.
The DLX 101, DLX 701 also has two sets of 4 current gain settings (4 for
the A range and 4 for the B range) and a slide switch for changing the
highpass filter. To change the setting, the flame monitor must be disconnected
from the power source and the housing cover removed.
DLX 101, DLX 701
51
6.1 Adjusting the current gain

The DLX 101, DLX 701 can be preset for two ranges and switched over as
required during operation. The purpose of the range switching is to enable the
use of the optimal current gain setting with the best ambient light-flame signal
ratio for two different operating states of the burner (e.g. gas and oil
operation).
Different current gain settings can be made for both ranges via the two 4-pin
sliding switches (S1 and S2; see Figure 6.1). Setting 4 is the highest and
setting 1 the lowest current gain. In delivery status, both current gain switches
are set to 4, as shown in Figure 6.1 , (only switch No. 4 is set to "on"). If you
are using different current gains, for safety reasons the current gain of the A
range must be smaller than that of the B range.
Active current gain:
4
Current gain
setting B
range
Current gain
setting A
range
Figure 6.1 Location of switches for the current gain setting (PCB No. 01)
If the flame monitor indicates an excessively high ambient light signal for the
Burner OFF operating state, this high background radiation can be suppressed
by reducing the current gain of the active range (A or B). However, the current
gain should only be reduced as far as necessary, as otherwise the flame to be
monitored may no longer be detected after starting the burner.
52
DLX 101, DLX 701
6.2 Adjusting the switching threshold

Once the optimal current gain has been set, the switching threshold can be
adjusted. By adjusting the switching threshold, the commissioning engineer /
operator of the furnace plant decides for which flame signal (pulse frequency)
of the integrated flame sensor the ON or OFF flame indication will be
generated. This is selected in 10 stages using the two rotary switches (both
must have the same position, otherwise an error shutdown will occur after 8
seconds).
Switch position "0" corresponds to the highest switching threshold; the
integrated flame sensor must generate a high flame signal for a Flame ON
indication. Switch position "9" corresponds to the lowest switching threshold; a
small flame signal is sufficient for an ON indication by the flame monitor.
This setting enables the commissioning engineer / operator to define when the
flame monitor gives the ON or OFF indication !
The device's green LED for the Flame ON indication and the 0 / 4...20 mA
analogue output for the flame intensity, for example, are useful for setting the
necessary switch position. The digital display D-ZS 087-20 is helpful for finding
the best switching threshold setting. The potential extraneous light influence
must be taken into account when adjusting the switching threshold. This can
affect both multi-burner and single-burner systems. If the ambient light is too
high or the flame signal is too low, this can be rectified by selecting the optimal
current gain, see chapter 6.1 Adjusting the current gain from page 52.
Flame OFF setting:

When the burner is switched off, the switching threshold (switch-on threshold)
is set so high that the flame monitor does not see any ambient light and
always indicates "Flame OFF". If a Flame ON indication is still present even for
switching threshold "0", the current gain of the active range must be reduced.
The switching threshold must then be raised until:
the "Flame" LED (green LED) is dark,
the current of the flame intensity display is less than 5 / 8 mA,
the failsafe relay contact for the Flame ON indication is open.
Flame ON setting:
When the burner is switched on, the flame signal must always exceed the
switching threshold and indicate "Flame ON". The switching threshold must
then be lowered until:
DLX 101, DLX 701
the "Flame" LED (green LED) is illuminated,
the current of the flame intensity display is greater than 10 / 12 mA,
the failsafe relay contact for the Flame ON indication is closed.
53
Example:
In a furnace plant, the switching threshold is adjusted so that a Flame ON

indication is always present for an adequate flame intensity in all load states,
i.e. the current of the flame intensity display is in the range of 10 / 12 - 20 mA.
In the event of an unacceptable deterioration in the flame pattern, the flame
signal (pulse frequency) must fall below the switch-off threshold and the safety
time set in flame monitor start running. After expiry of this time, the Flame OFF
indication is given and at the same time the green LED is switched off. The
current of the flame intensity display is less than 5 / 8 mA.
If the viewing position and the switching threshold of the flame monitor
are optimally set, the DLX 101, DLX 701 must always indicate a
switched off burner or an unacceptable deterioration in the flame pattern.
The influence of ambient light sources must not be allowed to generate a
defective system state.
When making modifications to the switching threshold, you must ensure that
the same switching threshold is activated on both rotary switches within
8 seconds, otherwise an error shutdown will result.
Rotary switch
position
Beginning of
range
0/4 mA
Switch-off
threshold
Switch-on
threshold
5/8 mA
End of range
20 mA
0
1
2
3
4
5
6
7
8
2048
2560
2816
1536
1984
2208
1024
1431
1634
768
1088
1248
608
894
1036
384
626
746
256
448
544
128
288
368
64
132
166
32
56
68
9*
* Default switch position = 9 when the flame monitor is delivered
4095
3328
2650
2048
1750
1350
1024
768
336
128
Table 6.1 Adjusting the switching threshold

4500
4000
Pulse frequency
3500
3000
2500
2000
1500
Beginning of Range 0 / 4 mA
Shut-Off Threshold 5 / 8 mA
UG110-02-001
1000
Switch-On Threshold5 / 8 mA
End of Range 20mA
500
0
Rocker Switch Setting
Figure 6.2 Switching thresholds as a function of the switch position
54
DLX 101, DLX 701
The following flow chart provides information on adjusting the switching

thresholds by measuring the current between terminals 9 and 10 (flame
intensity; see Figure 5.4 on page 44) and observing the "Flame" LED.
Start
Basic setting
(Rotary/current gain switch)
Burner "OFF"
Current output
< 5/8 mA
"Flame" LED OFF?
no
Reduce
current gain
yes
"Start" burner
Current display
> 5/8 mA
"Flame" LED ON?
Has current gain

already been increased?
no
no
Increase
current gain
(no: burner off)
yes
ja
Check viewing position /
orientation of flame
monitor and reset if
necessary.
Current output
< 5/8 mA
"Flame" LED OFF?
yes
no
Turn rotary switch one
step anticlockwise.
(optimise
switching
threshold)
Rotary switch
=9?
Current display
< 20 mA
"Flame" LED ON?
yes
LX101-09-000_Flussdiagramm einstellen Schaltschwellen
no
no
Turn rotary switch one

step anticlockwise.
yes
Current display
< 20 mA
"Flame" LED ON?
no
Turn rotary
switch one
step anticlockwise.
Rotary switch
=9?
no
yes
yes
Reduce current gain

characteristic curve
Current display
< 10/12 mA
"Flame" LED ON?
no
Turn rotary switch

one step clockwise.
yes
End
(the rotary switch has no turning limitation, so can be turned in any direction as often as desired!)
Figure 6.3 Flow chart; Adjusting the switching thresholds
The flame monitor must prevent simulation of a flame in all operating states
and under the most diverse environmental conditions / error conditions.
If both range A and range B are used, the settings must be made separately
for each range.
DLX 101, DLX 701
55
When adjusting the current gain and the switching threshold, it can happen
that the Compact Flame Monitor no longer detects any flame for Burner ON
and switches the burner off.
With optimal adjustment of the viewing position, the current gain characteristic
curve and the switching thresholds, the flame monitor must always reliably
indicate a switched-off burner or an unacceptable deterioration in the flame
pattern. The influence of adjacent flames or other ambient light sources must
not be allowed to generate a defective system state. Any changes to the
setting by unauthorised persons must be prevented. All of this is the
responsibility of the commissioning engineer / operator!
6.3 Adjusting the highpass filter

The adjustment of the highpass filter provides a further aid for suppressing
extraneous light or distinguishing between flames from different fuels. When
the device is delivered, the sliding switch is set in the low position (low
frequency), to allow easy transmission of all flicker signals generated by the
combustion.
If an excessively high ambient light signal is present even for current gain 1,
the sliding switch (see Figure 6.4) is switched to the high position (both DIP
switches set to "ON"). This setting can also be helpful for selecting flames from
different fuels. If, for example, you wish to selectively monitor an oil flame
which is operated in a multi-burner system together with a coal dust burner,
this can be achieved with the aid of the highpass filter. Coal dust flames
generally have radiation signals in the lower flicker frequency range, while an
oil flame also has higher frequencies in the radiation signals. By setting the
sliding switch to the high position, the lower frequencies of the coal dust flame
are strongly suppressed, and a small flame signal is generated. On the other
hand, the higher frequencies of the oil flame can pass through the filter
undamped, and a high flame signal is indicated.
Highpass filter:
Low
High
Highpass filter
in low position
Figure 6.4 Position of the switch for the highpass filter setting (PCB No. 02)
56
DLX 101, DLX 701
6.4 Range selection

The DLX 101, DLX 701 offers the selection of a second range (Range B).
The selection of the second range can occur automatically via the burner
control (e.g. in the event of fuel change, burner start, a defined boiler load or
with activation of flue gas recirculation), or manually, using an external switch.
The purpose of the range switching is to enable presetting of the optimal
current gain setting with the best ambient light flame signal ratio for two
different burner operating states (e.g. gas and oil operation), and to activate
these accordingly.
6.5 Setting aid D-ZS 087-20

By connecting the digital display D-ZS 087, the flame intensity can be
displayed as a pulse signal in the range of 0-4080. In addition, the minimum
and maximum values are stored and the switching thresholds calculated for
the Flame ON and Flame OFF ranges. This provides the commissioning
engineer with an aid for finding the optimal switching threshold between
ambient light (relay must remain safely in the OFF position) and flame (relay
must remain in ON position even with minimal flame intensity).
To connect the D-ZS 087-20 setting aid to the DLX 101, DLX 701 , remove
the housing cover from the Compact Flame Monitor and establish connection
via the internal service test socket. The digital display displays the flame
intensity as a pulse signal in the range of 0 4080 and assists in adjusting the
switching threshold.
Service test
socket
RJ-45
Figure 6.5 Location of the service test socket for connecting the digital display (PCB No. 02)
6.6 Safety time

The safety time is the response time of the flame monitor to an outage of the
flame signal (pulse frequency of the integrated flame sensor) and the resulting
switch-off of the relay contact for the Flame ON indication.
The DLX 101, DLX 701 has a default safety time of 1 second. Further safety
times that can be set upon request (factory setting) are 3 s and 5 s.
(also see Table 3.1 page 27)
DLX 101, DLX 701
57
6.7 Modbus-Interface (optional)

This chapter deals with the device specific information about the Modbus
interface and the ModbusCard for the DLX 101, DLX 701. Therefore this
description is not a complete information about all parts of the Modbus
protocol.
You will find information about the DURAG Modbus and general Modbus
information in the separate DURAG Modbus Manual and on the Internet
(http://www.modbus.org/), respectively.
6.7.1 Preface
The () RS-485/Fieldbus-interface of the DLX 101, DLX 701 has the
purpose to deliver parameters and settings as well as monitoring the actual
status. For this the Modbus RTU (remote terminal unit) protocol is used.
It concerns a Master(Client) / Slave(Server) data communication. The
Compact Flame Monitor is always a "Slave" which means that it only reacts on
legal Modbus requests to its Modbus slave address.
With the RS-485 interface a data transfer over distances of up to 1200 m is
possible. A maximum of 32 devices may be switched in parallel to the (twisted
pair) 2-wire bus.
6.7.2 Hardware and Setup Conditions

The Compact Flame Monitor can be optionally equipped with a
RS-485/Modbus interface. The data link is made via terminal 11 (RS-485 A)
and 12 (RS-485 B). For details see Figure 5.4 on page 44. For the
preconnected cable the pink core corresponds to RS-485 A and the grey core
to RS-485 B on PCB card No. 3. For the data communication it generally is
important to pay attention to the correct termination of the data bus.
Figure 6.6 Position of switches and jumper for setting the Modbus (PCB No. 04)
The DLX 101, DLX 701 is equipped with a 120 Ohm terminating resistor,
which can be activated by jumper LK1.
58
DLX 101, DLX 701
Function
Jumper setting
LK1
Jumper setting
no terminating of RS-485
not any jumper
termininating of RS-485
jumper 1-2
Table 6.2 LK1 (multi-pin-connector) PCB No 4; terminating RS485
Mode switch S1 is used to set the Modbus-Slave Address of the Compact

Flame Monitor. Legal addresses are from 1 to 247. Address 0 and 248 to 255
are no legal Modbus-Slave Addresses and must not be used (see Table
6.7 on page 60). At delivery the address is preset to "3".
Modbus ADDR
Switch setting
DIP-position
Switch setting
1
ADDR 0
(Broadcast)
off
off
off
off
off
off
off
off
ADDR 1
on
off
off
off
off
off
off
off
ADDR 2
off
on
off
off
off
off
off
off
ADDR 3
on
on
off
off
off
off
off
off
ADDR 4
off
off
on
off
off
off
off
off
ADDR 247
on
on
on
off
on
on
on
on
ADDR 248
(reserved)
off
off
off
on
on
on
on
on
on
on
on
on
on
on
on
on
(reserved)
ADDR 255
(reserved)
The factory-made presetting is marked bold under column Function.

Table 6.3: Adjustment of MODE-switch S1, Modbus address
Mode switch S2 DIP-Position 1 can change between the possible data transfer
rate 19200 bps [S2-1 = ON] und 9600 bps [S2-1 = OFF]. At delivery the
transfer rate is preset to "19200".
Data
transfer rate
Switch setting
DIP-position
Switch setting
1
9600 bps
off
(reserved)
19200 bps
on
(reserved)
The factory-made presetting is marked bold under column Function.

Table 6.4: Adjustment of MODE-Switch S2, Data transfer rate
The DLX 101, DLX 701 supports MODBUS-Protocol-Format RTU (remote

terminal unit) with the UART setting 8E1:
DLX 101, DLX 701
59
Brief description
Startbit
Databits
Even-Parity
Stopbit
8E1
Table 6.5: MODBUS-Protocol-Format
6.7.3 Modbus Protocol

Modbus RTU Message Frame
Slave
Addess
Function
Code
Date
1 byte
1 byte
0 up to 252 byte(s)
CRC
2bytes
CRC Low
Table 6.6: MODBUS RTU Message Frame
| CRC Hi
Modbus Slave-Address Range

0
From 1 to 247
From 248 to 255
Broadcast
address
Slave individual addresses
Reserved
Table 6.7: MODBUS Slave-Address Range
Modbus Timing
The Message Response Time which is the minimum time from a ModbusRequest to a Modbus-Response is 10 ms.
Furthermore a new request should be made not until 10 ms after the complete
receipt of the Modbus-Response.
Request
Response
10 ms
New Request
10 ms
Modbus Function Code

The Compact Flame Monitor DLX 101, DLX 701 supports the following
Modbus Function Codes:
Function Code
03
06
16
Function Code Description

Read holding register (16Bit)
Write Single Register (16Bit)

Write Multiple Register (16Bit)
Table 6.8: MODBUS Function Code
When the DLX 101, DLX 701 receives an illegal Modbus-Request (e.g. if
Function Code is not supported or an illegal data address is requested) a
corresponding exception message will be returned.
Modbus-Exception 01 "ILLEGAL FUNCTION" will show in case of an illegal
Function Code.
Modbus-Exception 02 "ILLEGAL DATA ADDRESS" you will be replied when
trying to read or write to inexistent or protected memory.
60
DLX 101, DLX 701
Modbus Function Code (0x03..0x04) Read 16BitRegisters

(for details see Modbus-Specification)
Request
Slave Address
1 Byte
0, 1..247
Function Code
1 Byte
0x010x04
Starting Address
2 Bytes
0x0000 to 0xFFFF
Quantity of
...Coils/Inputs
Input Registers
2 Bytes
0x0001 to 0x07D0
0x0001 to 0x007D
CRC
2 Byte
SA , FC
DATA
Table 6.9: MODBUS Function Code (0x03..0x04) Request
Response
Slave Address
1 Byte
0, 1..247
Function Code
1 Byte
0x030x04
Byte count of
Input Registers
1 Byte
Register Value
N* x 2 Bytes
Value
CRC
2 Byte
SA , FC
2 x N*
DATA
*N = Quantity of Registers
Table 6.10: MODBUS Function Code (0x03..0x04) Response
Modbus Function Code (0x06) Write Single 16BitRegister

(for details see Modbus-Specification)
Request
Slave Address
1 Byte
0, 1..254
Function Code
1 Byte
0x06
Register Address
2 Bytes
0x0000 to 0xFFFF
Register Value
2 Bytes
Value
CRC
2 Byte
SA , FC
DATA
Table 6.11: MODBUS Function Code (0x06) Request
Response
Slave Address
1 Byte
0, 1..254
Function Code
1 Byte
0x06
Register Address
2 Bytes
0x0000 to 0xFFFF
Register Value
2 Bytes
Value
CRC
2 Byte
SA , FC
DATA
Table 6.12: MODBUS Function Code (0x06) Response
DLX 101, DLX 701
61
6.7.4 DURAG Modbus DataMap

Modbus Register and Address-Information for the DLX 101, DLX 701
Data format Single means 32 Bit Float Single Format corresponding
IEEE 754.
Parameter Description
Register
Register
Quantity Addr.[dec/hex]
Data
format
Content
Device information
Manufacturer name
10
0 / 0x0000
ASCII
DURAG
GmbH \x00\x00
\x00\x00 \x00\x00 \x00\x00
Device name
10
10 / 0x000A
ASCII
D-LX 101 \x00\x00 \x00\x00
Primary device
firmware revision
34 / 0x0022
BCD
01.30 R 1000
Secondary device
firmware revision
36 / 0x0024
BCD
01.00 R 0000
\x00\x00
\x00\x00 \x00\x00 \x00\x00 \x00\x00
Register
Register
Data
format
Content
Bus information
Modbus address
128 / 0x0080
Word
1..247
Device protocol revision

common
129 / 0x0081
BCD
01.00
Device protocol revision

specific
130 / 0x0082
BCD
01.00
133 / 0x0085
Word
0x0000 [9600bps] / 0x0001 [19200bps]
Baud rate
Register
Register
Data
format
Content
Note
Variable output
Primary variable PV
256 / 0x0100
Single
flame signal
PV unit code
258 / 0x0102
Word
0x1201[pulse/sec]
A)
PV status
259 / 0x0103
Binary
StatusCode
B)
Secondary variable SV
261 / 0x0105
Single
flame intensity
SV unit code
263 / 0x0107
Word
0x1202 [% FI]
A)
264 / 0x0108
Binary
StatusCode
B)
SV status
62
DLX 101, DLX 701
Notes Parameter Modbus Register Content

A)
PV/SV unit code
Variable
unit code
Unit
0x1201
pulses/sec
0x1202
% FI
Description
Flame signal (pulse frequency)
Flame Intensity in percent
B) PV/SV status
The parameter PV status and SV status can assume the following binary
coded StatusBitCodes:
Status
StatusBitCode
R1
R0
no announcement
0x0000
0x0000
announcement: Info @ Actual message register
0x0000
0x0001
announcement: Info @ Actual critical error register
0x0000
0x0008
global failure
0x0000
0x0010
upper Limit value active (only PV Status)
0x0000
0x0100
lower Limit value active (only PV Status)
0x0000
0x0200
normal measuring
0x0000
0x1000
Table 6.17: MODBUS Function Code PV status und SV status
Register
Register
Data
format
Content
Note
Variable output
PV upper limit value
512 / 0x0200
Single
flame-threshold
A)
PV lower limit value
514 / 0x0202
Single
flame-threshold
A)
PV measuring range code
520 / 0x0208
Word
0x0000 [Range A]
0x0001[Range B]
B)
PV type code
521 /0x0209
Word
0x1201[pulse/sec]
C)
SV upper limit value
544 / 0x0220
Single
25%
SV lower limit value
546 / 0x0222
Single
25%
SV measuring range code
552 / 0x0228
Word
0x0000 [Range A]
0x0001 [Range B]
B)
SV type code
553 / 0x0229
Word
0x1202 [% FI]
C)
DLX 101, DLX 701
63

A)
PV upper/lower limit value

The parameter PV upper limit value corresponds to the Switch-OnTreshold and the parameter PV lower limit value corresponds to the
Switch-Off-Treshold (see Chapter 6.2 on page 53).
DLX 101,
DLX 701
Threshold-Setting
Parameter Content
PV lower limit value
PV upper limit value 1
2560
2816
1984
2208
1431
1634
1088
1248
894
1036
626
746
448
544
288
368
132
166
56
68
Table 6.19: MODBUS Function Code Adjusting the switching threshold
B)
PV/SV measuring range code

The parameter measuring range code contains the information about
the activated range (see chapter 6.4 on page 57).
An active Range A is indicated by the registervalue 0x0000
An active Range B is indicated by the registervalue 0x0001
DLX 101,
DLX 701
Measuring range
Parameter: PV/SV measuring range code
Range A
0x0000
Range B
0x0001
Table 6.20: MODBUS Function Code Measuring range
C)
PV/SV type code
Variable
unit code
Unit
0x1201
pulses/sec
0x1202
% FI
Description
Flame signal (pulse frequency)
Flame Intensity in percent
64
DLX 101, DLX 701
Number
Registerof register Adr.[dec/hex]
Data
format
Content
Note
Messages and Errors

Actual message register
Actual critical error register
1280 / 0x0500
Binary
Flame ON/OFF Message
A)
1292 / 0x050C
Binary
Error Code
B)

A)
Actual Message Register

The parameter Actual Message Register contains the following binary
coded Message Codes:
Message
Modbus Register Content

R3
R2
R1
R0
no message
0x0000
0x0000
0x0000
0x0000
Flame OFF
0x0000
0x0000
0x0000
0x0002
Flame ON
0x0000
0x0000
0x0000
0x0004
Table 6.22: MODBUS Function Code Actual message register
The information in the Actual Message Register will be reset after being read
by Modbus.
B)
Actual Critical Error Register

The parameter Actual Critical Error Register contains the DLX 101,
DLX 701 binary coded Error Code as shown in the following table (see
chapter 7.5 from page 70):
Error Code
DLX 101, DLX 701

R3
R2
R1
R0
No Error
0x0000
0x0000
0x0000
0x0000
E01
0x0000
0x0000
0x0000
0x0001
E02
0x0000
0x0000
0x0000
0x0002
E03
0x0000
0x0000
0x0000
0x0004
E04
0x0000
0x0000
0x0000
0x0008
E05
0x0000
0x0000
0x0000
0x0010
E06
0x0000
0x0000
0x0000
0x0020
E07
0x0000
0x0000
0x0000
0x0040
E08
0x0000
0x0000
0x0000
0x0080
E09
0x0000
0x0000
0x0000
0x0100
E10
0x0000
0x0000
0x0000
0x0200
E11
0x0000
0x0000
0x0000
0x0400
E12
0x0000
0x0000
0x0000
0x0800
65
Error Code

R3
R2
R1
R0
E13
0x0000
0x0000
0x0000
0x1000
E14
0x0000
0x0000
0x0000
0x2000
E15
0x0000
0x0000
0x0000
0x4000
Table 6.23: MODBUS Function Code Actual Critical Error Register
The following parameters are in the Device Specific Area of the DURAG
Modbus DataMap. Here you can find the essential parameters of the
DLX 101, DLX 701 in one block.
Register
Anzahl
Register
Adr.[dec/hex]
Data
format
Content
Device Specivic Area
Note
see. chapter
safety time
2049 / 0x0801
BCD
1;3;5
flame signal
2050 / 0x0802
Word
0..4080dec
flame intensity
2051 / 0x0803
Word
0..100dec
flame-threshold
2052/ 0x0804
BCD
0..9
6.2
ErrorCode
2053 / 0x0805
Word
0x0000..0x000F
7.5
2054 / 0x0806
Binary
[A]0x0000 / [B] 0x0001
A)
Range
6.6

A) Range
The parameter Measuring Range Code contains the information about
the active range.
An active range A is indicated by the register value 0x0000.
An active range B is indicated by the register value 0x0001.
66
DLX 101, DLX 701
DLX 101
DLX 701
07
7
Maintenance
7.1
Customer service information
7.2
Safety
7.3
Maintenance intervals
7.4
Maintenance tasks
7.5
7.5.1
Fault
Messages
Maintenance
Maintenance
The DLX 101, DLX 701 is an easily maintained Compact Flame Monitor.
This chapter explains the necessary maintenance tasks, such as visual
inspections and cleaning.
7.1 Customer service information

Maintenance can also be performed by DURAG GmbH on request. The
measuring device DLX 101, DLX 701 can also be commissioned by
DURAG. The electrical installation must be performed by approved specialist
companies - please contact us if you require details. Our service addresses
and telephone numbers can be found in the Appendix on page 89.
7.2 Safety
WARNING
Danger of electric shock

Once the housing or accidental contact protection have been opened, live
parts are accessible. Before working on the device, the mains connecting
leads must therefore be disconnected from the power and protected against
unauthorised re-activation. If the accidental contact protection is removed, it
must be replaced before switching on the mains voltage.
CAUTION

personnel operate the measuring system described in this Manual.
protection and measuring system protection specified in this Manual are
CAUTION

(ESD)
beforehand.
7.3 Maintenance intervals

The DLX 101, DLX 701 is a low-maintenance Compact Flame Monitor with
plant-dependent maintenance intervals, which must be defined by the
operator. These depend on:
the dust in the combustion air
the type of fuel
the purge air volume
the general ambient conditions (e.g. climatic conditions at the measuring

point)
It is expedient to start with a short maintenance interval initially (typically
4 weeks), and then to gradually extend this to up to 6 months, depending on
the conditions.
DLX 101, DLX 701
69
Maintenance
Independently of this, however, a check should be performed every four

weeks.
If maintenance of the flame monitor is omitted or is inadequate, failure of the
burner can be expected with increased soiling of the lens.
7.4 Maintenance tasks
Check the purge air unit, including the purge air hoses, for damage.
Check that the hose connections are leak-free and fit securely.
Check the optics (lens) of the flame monitor for soiling

Remove visible deposits with oil-free compressed air or with a soft lint-free
cloth (optical cleaning cloth or microfibre cloth), using water and alcohol if
necessary.
If soiling is frequently found on the outside of the lens, the purge air
volume must be adjusted.
The flame monitor is a type-examined device. Any interventions or

functionality following repair, by means of extensive long-term tests and
suitable test devices.
7.5 Fault
If an error is detected in the safety-relevant software and hardware components during internal self-monitoring of the flame monitor, an error shutdown
and internal lockout are triggered. The relays for flame indication and operational readiness drop out and the red LED in the front panel starts to flash.
The red LED flashes 5 times on its own, then the error diagnosis is activated,
i.e. the red and the yellow LEDs flash together. The number of flashes by the
yellow LED allow the commissioning engineer / operator to analyse the cause
of the error more accurately. The following error sources are indicated:
70
DLX 101, DLX 701
Maintenance
7.5.1 Messages
Error codes of the DLX 101, DLX 701:
Error
code
Yellow
LED
flashes
Error source
Possible error cause
1.
1x
Synchronisation
Defective / faulty microprocessor circuit
2.
2x
2nd CPU
2nd CPU indicates an error (no display of its own)
3.
3x
FOS clock pulse
Defective clock pulse generation / faulty feedback
4.
4x
Flame indication relay
Defective activation / faulty feedback
5.
5x
Flame indication contact
Defective/faulty feedback from contact position
6.
6x
Status message relay
Defective activation / faulty feedback
7.
7x
Flame comparison
Faulty transmission of flame data
8.
8x
Switching threshold
Incorrect actuation of rotary switch
9.
9x
Safety time
Impermissible changes in solder jumper field
10.
10 x
PROM test
11.
11 x
RAM test
12.
12 x
Flag test
13.
13 x
CPU test
Table 7.1 CPU error codes
If an error is caused by a defect in the integrated flame sensor, the red and
green LEDs flash alternately !
A device fault is acknowledged by pressing the fault clearance key above the
LEDs. The flame monitor function can then be continued after a restart. All
LEDs go out when the fault clearance key is pressed. Fault clearance can
also be effected by temporarily removing the power supply, e.g. by
disconnecting the yellow 24V supply cable. This eliminates the need to open
the housing cover.
Irrespective of the device status (flame ON / OFF indication or fault), the relays
drop out after a mains break or actuation of the fault clearance key and the
flame monitor program restarts.
The flame monitor is a type-examined device. Any interventions or
functionality following repair, by means of extensive fatigue tests and suitable
test devices.
DLX 101, DLX 701
71
DLX 101
DLX 701
Appendix
8
Technical Data
8.1
Technical data of the basic device
8.2
Factory settings (default)
8.3
Technical data for the integrated flame sensor
8.4
Presettings
9.1
9.2
9.2.1
9.2.2
Dimensional drawings
DLX 101
DLX 701
10
11
Glossary
12
Index
13
Technical Data
Technical Data
8.1 Technical data of the basic device

Dimensions (incl. sighting tube
and purge air connection)
Approx. 80 x 80 x 250 mm
Weight
Approx. 1.25 kg
Permissible ambient
temperature
-20C bis +60C
Permissible operating mode
Intermittent operation and continuous operation
Safety time
1 s (other times upon request)
2.0m cable 12 x 0.5mm (AWG 22) with complete

shielding
Housing
Plastic, fire-protected in accordance with UL94 V0, blue
Class of protection ( according

to EN 60529 )
IP 65 (corresponds to Nema 4x)
Power supply (F1)
24 VDC 20%
Power consumption
Approx. 5 W
Fuse protection
F1= 0.315 A, slow-blow, MST 250

F2= 0.5 A slow-blow, MST 250
Current output 0/4...20 mA
Flame intensity / Max. load 150 Ohm
Flame contact
Normally open contact; active, when Flame ON
Fault contact
Normally open contact; active, when no fault

(series connection with flame contact as second shut-off
criterion possible.)
Switching capacity of relay

contacts (F2)
Min:
Max:
10 VAC/DC,
at 24 VDC = 0.5 A
with spark quenching
Sighting tube connection
G 1" female thread
Purge air connection
G " female thread
DLX 101, DLX 701
10 mA
F2= 0.5A slow-blow
75
Technical Data
8.2 Factory settings (default)

"Flame intensity" current output
4 - 20 mA
Safety time
1 sec.
If no special specifications are provided with the order, the DLX 101,
DLX 701 is delivered with the above-specified default settings. These
settings can only be changed in the factory and must be noted on the type
plate.
8.3 Technical data for the integrated flame sensor

Spectral sensitivity
190nm - 520nm
280nm - 410nm
300nm - 1100nm
780nm - 1800nm
DLX 101 UA
DLX 101 UAF
DLX 101 IS
DLX 101 IG
Flame sensor current gain
2 x 4-stage
Highpass filter
High and low setting
Ranges
2 (A and B)
Range selection (B)
24VDC 20%, I = approx. 6mA
Optical viewing angle
The flame monitor is provided with galvanic isolation between the supply
voltage (24 VDC) and the internal voltage. The current output is galvanically
connected to the internal voltage.
When the device is delivered, the relay contact for the Flame ON indication is
protected by a fuse F2 = 0.5 A/slow-blow (MST 250) for switching 24 VDC
voltages. If other voltages are connected, this must be changed accordingly.
8.4 Presettings
The switches described in chapter 0 are preset as follows at delivery:
76
Flame sensor current gain
Stage 4
Highpass filter
low
Switching threshold
DLX 101, DLX 701
9.1 Wiring diagram DLX 101, DLX 701

green/yellow
1
F1
yellow
red
3
4
blue
Protective conductor
Not allocated
L+
L-
D-NG 24/05
L
L+
DC
Mains
LPE
AC power supply
Fault relay
F2
K1.2
Flame relay
K2.2
8
0 / 420mA
white
brown
green
AC
Mains
Protective
conductor
Contact circuit supply
Flame ON indication
Ready for operation
violet
Range B
orange
Flame intensity
0 Volt 10
11
black
pink
RS-485 A
(optional)
D-LX 101
D-LX 701
12
grey
RS-485 B
Terminal strip J2
Figure 9.1 Wiring diagram DLX 101, DLX 701
CAUTION
DLX 101, DLX 701
The Flame ON indication must be supplied via fuse F2 at the "Supply contact
circuit" input.
Only non-reactive components like relay or contactor coils may be used at the
"ready for operation" contact output.
These measures provide protection against contact welding in accordance
with EN 298.
77
9.2 Dimensional drawings

DLX 101
D-LX 101_Massbild_001
9.2.1
78
DLX 101, DLX 701
113
9.2.2 DLX 701
D-LX 701_Massbild_001
84
36
174
DLX 101, DLX 701
79
10

The DURAG GROUP is well-known for its high quality standards and has been
certified to ISO 9001 for a number of years. The products are manufactured to
the high national, European and international standards.
The following are taken into account:
DLX 101, DLX 701
EN 61000-6-2
(2002)
EN 61000-6-3
(2002)
EN 61000-6-4
(2002)
EN 61000-6-5
(2002)
EN 61000-6-6
(2002)
EN 61000-6-11
(2002)
EN 55022 Class A
(2002)
FM 7610
(1997)
(certification under preparation)
81
Glossary
11
Glossary
Ambient light influence

Radiation from static emitters, like
incandescent boiler components, can be
modulated by combustion air currents or
flue gas plumes. If the measured radiation
is in the range of the flame spectrum and
in the normal flicker frequency range
(approx. 10 to 200 Hz) of a flame,
monitoring systems can mistakenly detect
a flame signal. Modern flame monitor
systems must be able to filter out this
"ambient light influence". The background
radiation generated by adjacent burners
is also referred to as ambient light
influence.
Claus plant
All H2S--containing exhaust gases that
develop are processed in the Claus plant.
The toxic H2S is converted into
elementary sulphur and water during this
process.
CPU
The main processor (Central Processing
Unit; abbreviated to CPU]), often also
simply referred to as the processor in
general usage, is the central processor of
a computer, which controls all other
components.
Data bus
The bus is a frequently used term in data
processing for a wiring system for data
exchange between potentially more than
two nodes.
A bus is a wiring system with associated
control components, which serves for the
exchange of data and/or energy between
hardware components. Bus systems are
particularly used inside computers and to
connect computers to peripheral devices,
but also in the control of machines.
A
field
bus
is
an
industrial
communication system, which connects a
multitude of field devices such as probes
(sensors), actuating elements and drives
(actuators) to a control device. Field bus
technology was developed in the 80s, in
order to replace the previously standard
parallel wiring of binary signals and
analogue signal transmission with digital
transmission technology.
marking RS which means Radio Sector.

Information about the interface see
() RS485
Low-NOx
In this incineration technique, the flame
temperature is reduced by recirculating
exhaust gases from the combustion
chamber of the heating boiler, so that the
flame is cooled. This results in a
considerable reduction in pollutants,
particularly nitrogen oxides.
Modbus (interface communication)
The Modbus protocol is a communication
protocol based on a master/slave or
client/server architecture. Modbus has
become a facto standard in industry, as it
is an open protocol.
A master (e.g. a PC) and several slaves
(e.g. measurement and control systems)
can be connected by means of Modbus.
RJ-45
Registered jack and the abbreviation RJ
in conjunction with a number (e.g. RJ-45)
stands for the telephone cables
standardised by the US American
Federal Communications Commission
(FCC) and the connectors and jacks used
for this purpose. RJ plug connections are
now used worldwide for telephone and
network connections. These connectors
are usually used in unison with twisted
pair wires.
RS485 interface
current() EIA485
- analogous to the RS422 interface - has
been developed for serial high-speed
data transfer over long distances (approx.
1200 m) and is becoming increasingly
widespread in the industrial sector.
The data cables must be implemented as
twisted pairs.
Safety time
The safety time is the time difference
between the point when the flame is
extinguished and falls below the set
Flame OFF value, and the Flame OFF
signal by the flame monitor
EIA485
EIA (for Electronic Industries Alliance)
formerly named their standards with the
DLX 101, DLX 701
83
Index
12
Index
A
Adjusting
Current gain 51
Highpass filter 55
Switching threshold 52
Adjustment aid, optical 26
Ambient light influence 83
Approvals 29
B
Ball-type valve 26
Bar graph display 27
C
Checklist
Prerequisite for operation 48
Class of protection 44
Claus plant 83
Company addresses 89
Connection
Power supply 43, 48
Purge air supply 47
Cross-sections 46
Current gain, active 51
D
DLX 101, DLX 701
IG 25
IS 25
UA 25
UAF 25
Data bus 83
Design variants 25
Digital display 26, 42, 56
Dimensional drawing
DLX 101 78
DLX 701 79
DIP-Switch
S1 58
S2 58
DLX 101, DLX 701
EIA485 83
Error codes of the DLX 101, DLX 701 71
Error shutdown 35, 36, 50
F
Fault 70
Fault clearance 71
Field bus 83
Fields of application 28
Flame OFF signal 52
Flame sensor
Infrared 34
Ultraviolet 34
Flow chart, Adjusting the switching thresholds
54
Functional description 33
Fuse protection 75
Fuses 44
H
Hazard
from electrical equipment 18
to the device due to purge air failure 20
Heat insulator with potential isolation 26
Highpass filter 55
I
Installation point, suitable 42
Installation, flange 42
J
Jumper LK1 57
Junction box 26
L
Line resistance 46
Low-NOx 83
85
Index
M
Maintenance 69
Intervals 69
Tasks 70
Meaning of the LEDs 37
Messages of the DLX 101, DLX 701 71
MODBUS 83
Data transfer rate 58
Function Code 59
Function Code (0x03..0x04) Request 60
Function Code (0x03..0x04) Response 60
Function Code (0x06) Request 60
Function Code (0x06) Response 60
Function Code Actual Critical Error Register 65
Function Code Actual message register 64
Function Code Adjusting the switching threshold 63
Function Code Measuring range 63
Function Code pulse frequency and flame Intensity
62, 63
Function Code PV status und SV status 62
Protocol -Format 59
Register and address-information
Part 1
Part 2
Part 3
Part 4
Part 5
Part 6
61
61
61
62
64
65
R
Range selection 56
Range switching 56
Regulations 81
RS485 interface 83
S
Safety instructions, general 17
Safety screw 42
Safety time 27, 56, 76, 83
Scope of supply 25
Selection criteria Compact Flame Monitor 29
Self-monitoring 35
Setting aid D-ZS 087-20 56
Settings 50
Settings, optional 27
Shielding 45
Special accessories 26
Spectral sensitivity 76
Standards 81
Switching capacity of relay contacts 75
Swivel mount 26, 43
RTU Message Frame 59

Slave-Address Range 59
Modbus plug-in card, optional 26, 27
Modbus-Interface 57
Mode-switch
S1 58
S2 58
N
Notes
Environmental protection 14
Notes
General tip or information 14
P
Personnel, qualified 20
Power failure 44
Power supply 26
Presettings 76
Technical data 75
Basic device 75
Configuration of inputs and outputs 75
Default settings 76
Factory settings 76
Integrated flame sensor 76
Presettings 76
Terminating RS485 58
Test light source, combined 26
Transport 41
Tropicalisation of printed circuit boards 27
Type approval 17
Type plate 30
Typographical conventions 12
U
Use, proper 20
V
Viewing position 42
W
Warnings, gen.
86
DLX 101, DLX 701
Index
High risk - Danger 14
Lower risk - Caution 14
Medium risk - Warning 14
Warnings, meaning. 13
Warnings, spec.
Electric current 14
DLX 101, DLX 701
ESD 14
Explosion 14
General warning sign 14
Hot surface 14
Warranty 30
Wiring diagram 77
87
13
DURAG GmbH
DURAG France Sarl
Kollaustr. 105 22453 Hamburg

Tel. +49 40 55 42 18 0
Fax +49 40 58 41 54
E-mail: info@durag.de
Parc GIP Paris Charles de Gaulle

49 rue Lonard de Vinci
BP 70166
95691 GOUSSAINVILLE
France
Tel. +33 1 30 18 11 80
Fax +33 1 39 33 83 60
E-mail: info@durag-france.fr
DVN DURAG Vertrieb Nord
Kollaustr. 105 22453 Hamburg

Tel. +49 40 55 42 18 0
Fax +49 40 58 41 54
E-mail: dvn@durag.de
DVO DURAG Vertrieb Ost
Meiner Ring 4 09599 Freiberg

Tel. +49 37 31 30 04 0
Fax +49 37 31 30 04 22
E-mail: durag.freiberg@durag.de
DVS DURAG Vertrieb Sd
Weidenweg 16 73087 Bad Boll

Tel. +49 71 64 9 12 25 0
Fax +49 71 64 9 12 25 50
E-mail: info@dvs-badboll.de
DVW DURAG Vertrieb West
An der Pnt 53a 40885 Ratingen

Tel. +49 21 02 74 00 0
Fax +49 21 02 74 00 28
E-mail: dvw@durag.de
DURAG UK Office
Honeysuckle Cottage
Ridding Bank
Stoke-on-Trent
Staffordshire, ST4 8SB
Great Britain
Tel. +44 17 82 65 76 66
Fax +44 17 82 64 60 20
E-mail: durag.uk@durag .de
DURAG, Inc.
Southridge Business Center,

1355 Mendota Heights Road,
Suite 200
Mendota Heights,
Minnesota MN 55120
USA
Tel. +1 65 14 51 17 10
Fax +1 65 14 57 76 84
E-mail: info@durag.com
Durag India Instrumentation Private Limited
#143/16, 4th Main Road,

Industrial Town, Rajajinagar
Bangalore 560 044
India
Tel.: + 91 80 23 14 56 26 & 23 14 56 27
Fax: + 91 80 23 14 56 26 & 23 14 56 27
Extn. 30
E-mail: info@duragindia.com
DLX 101, DLX 701
89
GmbH Kollaustrae 105 22453 Hamburg www.durag.de

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