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I.
INTRODUCTION
Machining operations have been the core of the
manufacturing industry since the industrial revolution.
Increasing the productivity and the quality of the machined parts
are the main challenges of metal-based industry. There has been
increased interest in monitoring all aspects of the machining
process. Turning is the most widely used among all the cutting
processes. The most important process parameters (cutting
speed, feed rate, depth of cut) accelerate tool wear affects the
surface finishing. The tool wear is directly related to the
machining parameters. The objective of this work is to find out
Low( 1 )
Limits
Medium( 2 )
High( 3 )
250
590
930
0.16
0.40
0.64
0.6
0.8
1.0
Feed Rate ( f )
mm/rev
0.16
0.16
0.16
0.40
0.40
0.40
0.64
0.64
0.64
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590
590
590
590
590
590
590
590
590
930
930
930
930
930
930
930
930
930
0.16
0.16
0.16
0.40
0.40
0.40
0.64
0.64
0.64
0.16
0.16
0.16
0.40
0.40
0.40
0.64
0.64
0.64
0.6
0.8
1.0
0.6
0.8
1.0
0.6
0.8
1.0
0.6
0.8
1.0
0.6
0.8
1.0
0.6
0.8
1.0
III.
S/N RATIO CALCULATION
Taguchi uses the loss function to measure the performance
characteristic deviating from the desired value. The value of loss
function is then further transformed to S/N ratio. Usually, there
are three categories of the performance characteristic in the
analysis of the S/N ratio, that is, the lower-the-better, the higherthe-better, and the nominal-the-better. The S/N ratio for each
level of process parameters is computed based on the S/N
analysis and the smaller S/N ratio corresponds to the better
performance characteristic for minimum tool wear calculation.
0.04
0.06
0.08
0. 06
0.08
0.10
0.08
0.09
0.11
0.05
0.08
0.10
0.07
0.09
0.12
0.09
0.11
0.16
Response (T = Tool
Wear) mm
0.03
0.06
0.08
0.05
0.07
0.09
0.07
0.08
0.10
0.04
0.06
0.08
0. 06
0.08
0.10
0.08
0.09
0.11
0.05
0.08
0.10
0.07
0.09
0.12
0.09
0.11
0.16
Level
Low
Medium
High
Delta =
Larger - Smaller
Rank
The values obtained in the above table 4 are represented graphically in figure 3.1, figure 3.2 and figure 3.3
Variation of Mean of S/N Ratio with Spindle Speed (rpm)
23.5
24
Mean of S/N Ratio
23.0
22.5
22.0
21.5
23
22
21
21.0
20
200
300
400
500
600
700
Spindle Speed (rpm)
800
900
1000
0.6
0.7
0.8
Depth Of Cut (mm)
0.9
1.0
24
23
22
21
20
0.1
0.2
0.3
0.4
0.5
Feed Rate (mm/rev)
0.6
0.7
. Do not reject if H0 if P
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Low
Medium
High
The analysis was carried out in MINITAB software. The following table shows ANOVA table-
Factors
DOF
Spindle Speed
2
(rpm)
Feed Rate
2
(mm/rev)
Depth of Cut (mm)
2
Error
20
Total
26
S = 0.00740370
Seq. SS
F Value
Contribution
0.0033852
0.0033852
0.0016926
30.88
0.000
18.06 %
0.0053407
0.0053407
0.0026704
48.72
0.000
28.50 %
0.0089185
0.0010963
0.0187407
0.0089185
0.0010963
0.0044593
0.0000548
81.35
0.000
47.59 %
5.85%
R-sq = 94.15%
[9]
[10]
[11]
REFERENCES
Design and Analysis of Experiments by Douglas C.
Montgomery.
Statistical Design and Analysis of Experiments by Robert L.
Mason, Richard F. Gunst, James L. Hess.
A First Course in Design and Analysis of Experiments by Gary
W. Oehlert.
E Paul DeGarmo, J.T. Black,Ronala Kosher, Material and
process in manufacturing.
P. N. Rao, Manufacturing Technology Metal Cutting and
Machine Tools,Tata McGraw- Hill.
S C Rope Kapakjian, Steven R Schey, Introduction to
manufacturing process.
JhonA.Schey, Introduction to manufacturing processes.
Vishal S. Sharma S. K. Sharma Ajay K. Sharma (2007),
Cutting tool wear estimation for turning, Springer Science +
Business Media.
Viktor P. Astakhov (2006), Effects of cutting feed, depth of
cut, and work piece (bore) diameter on the tool wear rate,
Springer-Verlag London Limited.
M. Szafarczyk and j. Chrzanowski, Tool Probe for Measuring
Dimensional Wear and X Co-ordinate Turning Edge.
M. Krishnan Unni,PG Student, Department of Mechanical
Engineering, RVS College of Engineering & Technology,
Dindigul-624 005; R. Sanjeevkumar, Assistant professor,
Department of Mechanical Engineering; RVS College of
Engineering & Technology, Dindigul-624 005; M. P.
Prabakaran, Assistant professor, Department of Mechanical
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