Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
(COTIZACION)
Date: July 7, 2011
No.: LD110707-Q24
To:
COMPANY
ADDRESS
TEL
(58) 0251-4454895
FAX
E-MAIL
vidriotec.ca@hotmail.com
From:
COMPANY
ADDRESS
TEL
FAX
jeff@landglass.com,
1230kW
2
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Quenching power
ENFRIAMIENTO
Quality CALIDAD
ENERGIA
DE
85mm
Roller distance
120m
Installation period
Training period
Power Consumption (calculated on 65% loading efficiency, continuous production, clear float glass)
Thickness
4mm 5mm 6mm 8mm 10mm 12mm 15mm 19mm 22mm
Power consumption
3.6
(Kwh/m2)
4.5
6.2
7.4
9.5
11.4
13.5
15
Production Rates (Production rates are based on 65 % loading efficiency flat glass. Actual output
may vary from 50%-70% depending on the glass dimensions, edgework quality, loading area utilization,
and operator efficiency.
Thickness
Capacity(loads/h)
4mm
5mm
6mm
8mm
10mm
12mm
15mm
19mm
22mm
20
16
12
10
3
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Note:
- Glass substrates to be tested shall be temperable float glass and be up to the requirement of
Landglass technician on-site without any visible air bubbles and foreign particles and be chamfered,
diamond edged, polished, washed and dried properly;
- Room temperature in the Buyers workshop shall be at +38 max. and +16 min.;
- Max. relative humidity in the Buyers workshop shall be within 80%;
- The blower room shall be kept clean in order to prevent dust and dirt from coming into the system
via the quenching blower(s);
- Compressed air to be supplied for the system shall be free of water and oil and be sufficient in
terms of airflow and air pressure to the Sellers requirement;
- Fluctuation of power supply shall be less than 5%;
- Max. fluctuation of power frequency shall be less than 1%;
- Landglass reserves the right to revise the parameters above at the final engineering stage without
prior notice as these parameters are derived from certain climate and geographic conditions
including temperature (20 - 38 ), relative humidity (<80%) and at the sea level.
4
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
5
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
The Buyer
- Confirm, in a written form, Local Utilities and Environmental Information (See Annex IV) upon
signing of the contract, which shall be vital for the final engineering design;
- Provide detailed factory plan, including but not limited to, accurate spacing and dimensions of any
concrete (steel) structures either in or outside the wall(s) of the plant buildinge.g. beams, pillars
or columns, upon signing of the contract;
- Confirm, in a written form, the engineering design proposal for the layout plan of tempering line.
- Make payment in time to the bank appointed by the Seller according to the contract;
- Supply power, clean and dry compressed air and quenching air to the equipment points set by the
Seller;
- Provide a transformer adequate to supply good enough electric power for the normal operation of
the tempering line and necessary cables and cable wiring for connecting power supply from the
transformer and distribution switchboard to the control cabinets, from the blower control cabinet to
3
3
the blower motor, and an air compressor (0.8Mpa, 1.0M /min.), an air tank (1.5M ), and galvanized
steel pipes with a diameter of one inch for connecting the air tank and the air distribution box as per
specifications recommended by the Seller;
- Supply hotel accommodations, meals, safety, medical care, local transportation and telephone card
of Sellers technical personnel;
- Supply free materials, glass substrates, testing and measuring apparatus and instruments for
tempered glass, necessary lifting mechanism, forklifts (10 tons) , interpreter (English Chinese)
and manpower (at least two mechanical helpers and two electrical helpers who are going to work
on the machine when it is installed and accepted) necessary for the installation and acceptance test
of the equipment.
Note: Air compressor& Air tank
Compressed air shall be needed for running the furnace and technical requirements on air
compressor and air tank, which shall be the buyers supply, are as follows:
3
The air compressor for this furnace shall generate 1m /minute compressed air and the discharge
pressure shall be 0.8Mpa and the air tank to be linked between the air compressor and piping shall
3
be able to work under 1.0MPa with a volume of 1.5m .
I trust that the above and enclosed details are satisfactory to your requirement; should you need any
further details or assistance, please do not hesitate to contact me.
Best regards,
Jeff Lee
Luoyang Landglass Technology Co., Ltd.
Add: Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Tel+86-379-65298882/3
Fax+86-379- 63910869
Cell: +86-134 6102 7901
6
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Annex 1.
7
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Luoyang Landglass Technology Co., Ltd. is a hi-tech enterprise specializing in developing, designing
and manufacturing horizontal roller hearth glass tempering furnaces. She has contributed more than 40
National Chinese and international technological patents with his eighteen-years research and
development on glass tempering furnaces.
In view of meeting demands on tempered (or toughened) glass for automobile, architecture and
household appliances both from domestic and overseas markets, Landglass has developed and
manufactured a series of LD-A, B, C, D tempering furnaces and super large-sized tempering furnaces
for flat /bent glass as well as the first set of patented bi-directional tempering furnace for flat/bent glass,
which have been rewarding with abundant return on investment for customers both at home and abroad.
LD-D series shaped glass tempering furnaces, in particular, can be adopted to process glass into J,
U and parabolic shapes.
Landglass supplies proven, reliable, affordable flat and bent glass tempering furnaces of over 50
different and most commonly used sizes as listed as well as custom made furnace sizes, from radiant
to convection heating models.
Landglass has been authenticated with ISO9001: 2000 certification by TUV, Germany and extensively
implemented Quality Management System, which is in permanent pursuit of creditable business activity
and providing top quality products with unmatched durability at a price over 50% less than that of
imported European and American furnaces, and satisfying customers varied demands in the light of
science and technology.
Quality Management System of Landglass is running in an orderly way under the certificates of TUV,
CE and UL.
To suit every need worldwide, we have supplied over four hundred furnaces to Australia, Argentina,
Germany, India, Iran, New Zealand, Singapore, South Korea, Syria, Saudi Arabia, Turkey, UAE, USA
and so on, professionally designed and manufactured with patented technologies, competitive price &
comparative high performance, up to ANSIZ-97.1-84 AND EN 12150, excellent after service with
remote diagnostics and tele-visual monitor system, long-term spare parts supply, worldwide available
components.
Landglass has come into a technical cooperation on designing, manufacturing, marketing and after
servicing of tempering and /or bending and tempering furnaces and corporate management with
Bystronic, Switzerland in 2005. This have upgraded greatly Landglass products to the European
standard.
Siemens has signed a Strategic OEM Partner Agreement with Landglass and officially granted a bronze
certificate to Landglass. Ever since its founding, Landglass has always applied Siemens PLC modules
critical components in the control system - and other low-voltage electrical elements in order to
ensure high reliability and excellent machine control performance.
8
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Annex 2.
The Horizontal Roller Hearth Tempering Furnace for Flat Glass of LD-A Series
Horizontal Roller Hearth Intelligent Tempering Units of LD-A Series manufactured by LANDGLASS
mainly consists of a loading table, a heating chamber, a flat quenching section and an unloading table
together with such auxiliaries as blower, an air distribution center, electrical control cabinets and an
Siemens MP277.
I. Loading Table
Conveyor rollers in the loading table are made of steel, covered by red natural rubber NBR with high
density in order to alleviate the roller impact onto glass sheet upon loading and also prevent glass sheet
from scratching and breaking. Any loading table larger than 2000mm x 3000mm is attached with a builtin lifting mechanism manually controlled just to make loading of large sized glass sheet easier. Glass
sheets are conveyed forwards by the rollers until they are stopped in standby mode in front of the
furnace door when they are detected by photocells. Moving distance of glass sheets each time can be
altered through man-machine interface of the computer based on size of loading. Photocells located in
front of the furnace shall also measure length of glass sheet in conjunction with Siemens PLC.
Bearing mounting brackets -- standard guide rails made of aluminum-alloy sections specially adopted
by Landglass shall not only avoid the high tolerance suffered by using channel beams as the support
brackets and the difficulty in making maintenance, but also greatly facilitate assembling and
disassembling. It takes only five minutes to assemble one section, which looks nice. The loading table
is equipped with top quality bearings and almost free of maintenance.
9
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
By means of adjunctive linkages, the lifting table of ball castors with synchronous mechanism one of
the patented technologies of Landglass, lifts the four ends of the table evenly and simultaneously and
prevents large-sized glass sheet from breaking, shifting about and resultant reduced yields caused by
pneumatic cylinder driving.
II Heating Furnace
Heating furnace is welded up with high quality steel manufactured to the China National Standard. The
well-set furnace body consists of top and bottom parts. The top part can be lifted by remote control in
order to make maintenance and furnace purge.
Imported ceramic rollers are used to convey glass sheets. Patented Landglass synchronous driving
system for the ceramic rollers and O ring belts shall reduce the impact onto the ceramic rollers from the
vibration of driving system and asynchronous defects. Heating device, a new and unique face-array or
matrix heating elements, allows a longer lifetime of the heating elements and more even internal
furnace temperature. Built-in top convection system in the heating furnace shall keep the temperature
much more even between the top and the bottom parts of the furnace so as to allow manufacture of
high quality glass.
Ceramic rollers installed in Landglass furnace are located between the top and the bottom parts of the
furnace body, thus no accessing into the heating chamber of any human beings is required when
dismounting rollers. And glass sheets shall be dumped out of the heating chamber directly in
emergency so that any adhesion between rollers and glass shall be avoided. Equipped with a special
mechanism for handling ceramic rollers, mounting and dismounting of ceramic rollers can be done
without climbing into the furnace. Therefore, machine downtime shall be reduced by over one half.
A huge number of metal fasteners are used in conventional process for sticking insulation linings of the
heating chamber so that a large volume of heat is conducted to the outside of the furnace through the
metal fasteners and the resultant heat loss is tremendous. While conductive heat loss from Landglass
furnace is minimized by adopting patented Landglass anchoring technique, in which, no metal pieces
are exposed out of the linings. Temperature difference between outer furnace wall and the ambient
temperature is less than 45 under the atmospheric temperature. Within 12 hours after the heating
power is turned off, furnace temperature is reduced by only 150. It takes only 30 minutes to pre-heat
the furnace temperature up to working temperature the next day.
Landglass has made multiple renovations in the heating process in the furnace with plenty of
investigation and study, and completely replaced the conventional structure of massive radiation plate
with the latest face array or matrix heating element system. Its heating temperature and power changes
with sizes of glass sheet, and overcomes thoroughly the disadvantages of high breakdown rate, low
ratio of heat utilization and slow thermal response in applying radiation plate so that glass shall be
heated quickly and evenly. Heating efficiency and working life of the flat heating elements adopted by
Landglass in its face-array or matrix heating element sections are remarkably greater and longer than
the conventional heaters and allows operation almost without any malfunction
Top air convection (heating balance) system shall allow heated air from the top part of the furnace to be
injected onto the upper surface of glass sheets. It shall not only eliminate imbalance of temperature
between the top and the bottom surface of glass, but also shorten its heating time as well.
10
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
11
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
12
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Control system consists of a lower hierarchical SIMATIC S7-300 main control system (PLC) from
SIEMENS, temperature control system and driving control system. Siemens MP277 is used as its
higher hierarchical computer system. Owing to its high electromagnetic compatibility, SIEMENS PLC
SIMATIC S7-300 possesses of the highest industrial applicability with the highest allowable ambient
temperature of up to 60 and a higher vibration and shock strength. Operation control system shall
control over a continuous production process, in which, technical parameters contained in the driving
control program shall be modified as per glass thickness, but everything shall be controlled
automatically by the PLC. On video monitor, a fine and explicit man-machine interface includes help
page, main page of the system, temperature display page, page of technical parameter setting, page of
temperature profile at the top and the bottom, page of the historical alarming archive, page of real time
alarming, test pages of system input and output, page of analogue test, page of ceramic roller motion
test, page of know-how on tempering and etc. The system possesses of such functions as reading and
writing of the technical parameters, automation control, single section operation test and self-diagnosis
as well as alarm prompt.
In the electrical control system, the higher hierarchical computer and the lower hierarchical PLC apply a
relatively independent control mode. Its most prominent advantage lies in that the lower hierarchical
PLC SIMATIC S7-300 shall make motion and temperature control normally even when the higher
hierarchical industrial computer deadlocks. And reliability of the system is greatly improved.
User-Friendly Graphical Human-Machine Interface shall be based on Siemens MP 277 system which
shall provide safety against frequent power failure, higher fluctuations in mains voltage, and shall
provide higher electro-magnetic compatibility, higher resistance to vibration and shock and higher
reliability over industrial control computer
It differs considerably from industrial control computer in terms of cost, reliability, and compatibility to
electro-magnetic, resistance to ambient temperature, humidity and dust.
System software for thicker glass breaking control shall eliminate breaking of thicker glass in the
heating furnace, which often happens without such software since there shall be a bigger temperature
difference between surface and inside of thicker glass.
Technical process parameters for glass tempering are stored with a self-adaptive fuzzy logic in the
13
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
control system, which demonstrates to the utmost extent the understanding and accumulated
experience of Landglass in glass tempering process and shall exert actively to help green-handed
operator achieve the required glass flatness.
Air pressure in the air collection box is turned into electrical current signal by a pressure transducer, and
then the pressure signal is shown on the video monitor via Siemens control system. Air pressure and
airflow are controlled via throttle opening control.
Landglass has selected and applied the latest Siemens SIMATC S7-300 as the kernel of its control
system. Control system of Landglass shall be upgraded and updated along with each renovation on
SIEMENS industrial technology.
VII Remote Diagnosis
With remote diagnosis system applied by Landglass technical personnel with tele-communication
technology and unique hardware modules of Siemens control system, diagnosis and troubleshooting
shall be done on customers tempering unit in such a way that machine downtime shall be minimized
and continuous production shall be ensured for its customers.
Glass heating quickly and evenly and power consumption reduction shall be accomplished by applying
professional Siemens modules for furnace temperature control in conjunction with power control
technology. This is absolutely different from glass heating control with only PCB cards inserted in an
industrial computer adopted by other manufacturer of tempering units.
14
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Name
Specification
Origin
BWD12-1/29-1.5
China
BW12-1/29-2.2
China
SBPP205
LYC
Driving chain
06B2
Huagang, Hangzhou
Photo Sensor
E3S-5E4
Omron
TY-01-00
Landglass
D = 32
Feilong, Beijing
Cylinder
QGB8050
Airtac
Electromagnetic valve
3V210-08
Airtac
XWD4-3KW-1/17
China
Heating Furnace
1
2
Motor (main
reducer
Bearing
O ring belt
480
Zheyang
Ceramic roller
D=85mm
Vesuvius
5
6
Capital Steel Co
Capital Steel Co
Ceramic tubes
10
Thermal couple
11
Shandong Insulation Co
Refractory brick
12
driving)
c/w
LYC
c/w
WPWRKS120-3KW-1/60
84
China
Hongzhao, Naijing
WRNK-191 4/2 15
15
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
13
14
Manual valve
4L210-08
Airtac
ITEM
NAME
SPECIFICATION
ORIGIN
15
Electromagnetic valve
4V210-08
Airtac
16
Cylinder (chimney)
MA2050-SCA
Airtac
17
Electromagnetic valve
18
19
SC5065-CA-S
Airtac
Airtac
2W-200-20
Airtac
China
Motor (driving)
YVF2-100-4-2.2
China
Reducer
China
Bearing
GKAB47-2.2-4P-10.57M3-B-270
UCC207
06B
Huagang, Hangzhou
Sprocket
TY03-2-1
Landglass
Motor (lifting)
China
Reducer
0.75KW
(freqency
variable with brake)
WPWER70-120-V600-A
Chain
Huagang, Hangzhou
Steel roller
Landglass
10
Kevlar rope
123.5
LYC
China
Shengshun Material Co
Blower System
1
Centrifugal blower
Cylinder
Motor
Reducer
Bearing
China
SC80200-F-TC-M
Airtac
China
RV50/75 1500-0.25FA
China
LYC
Control System
16
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
PS 307
6ES7 307-1KA00-0AA0
SIEMENS
CPU
6ES7 314-1AF03-0AB0
SIEMENS
Memory card
6ES7 951-0KF00-0AA0
SIEMENS
IM 365
6ES7 365-0BA01-0AA0
SIEMENS
DI module
6ES7 321-1BH02-0AA0
SIEMENS
DO module
6ES7 322-1BH01-0AA0
SIEMENS
FM350
6ES7 350-1AH01-0AE0
SIEMENS
AI module
6ES7 331-7KF01-0AB0
SIEMENS
AO module
6ES7 332-5HD01-0AB0
SIEMENS
10
Communication card
6ES7 972-0CA23-0XA0
SIEMENS
11
Counter module
6ES7 350-1AH00-0AE0
SIEMENS
12
Fore connector
6ES7 392-1AJ00-0AA0
SIEMENS
13
HMI
MP277
SIEMENS
14
Photo switch
15
Encoder
16
Frequency Inverter
17
Thermocouple
WRNK-191 4/2 15
18
SSR
H3120ZE
Shimaden
19
Switch
LA38-11X2/20P
Shanghai Sanyi Co
20
Isolated transformer
JBK3-1600VA 380/220
21
AC Contactor
3TB4022 AC220V
SIEMENS
22
Thermo relay
3UA59
SIEMENS
23
24
Rapid Fuse
RS31 63A
MIRO
25
Fuse
HG30-32/4A
Ningbo Electric Co
26
Temperature sensor
KSD 202 75
27
Axial fan
200FZY2-D 200V
Suzhou Electric Co
ORMON
P+F
Germany
SCHNEIDER
SCHNEIDER
17
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
28
Radiator
29
Push Button
XB2-BA42C
SCHNEIDER
30
Indicator
AD11-22/21-8GZ
31
C-transformer
LMK2-0.66
32
Intermediate relay
HH52P-FL DC24V
SIEMENS/ SCHNEIDER
33
Change over
LW5-16YH3/3
Wuxi Mingda Co
34
Alarm
UC-75 AC220V
SCHNEIDER
35
Foot Switch
YDT1-11
Yongshang, Shanghai
36
Limit Switch
ME-8108
Yongshang, Shanghai
37
A-meter
42L6-A 800/5
Xu Ji Electric Group
38
V-meter
42L6-V 450V
Xu Ji Electric Group
39
V-meter (DC)
42C3-30V
Xu Ji Electric Group
Note: The Seller reserves the right to replace elements and components listed as they are available per
technical requirement, but any replacement shall not be inferior in quality and performance.
18
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Section
Loading
unloading
Section
Heating
Furnace
Flat
Quenching
Section
Descriptions of Parts
Quantity
2 - 5 pcs
4 - 5 pcs
Bearing
Wheel
for
Tensioning
&
changeover
Remarks
2 - 4 pcs
20 - 40 m
20 pcs
1 - 2 pcs
1 - 2 pcs
Ceramic tube
5% -10%
Ceramic part
5% -10%
Thermocouple
1 pc each
1 pc of each type
2 pcs each
1 pc each
1 pc of each type
O Ring Belt
5 - 10 pcs
2 - 4 sets
Ceramic Roller
1 pc
Chain
1m
200 m
4 - 5 pcs
2 - 5 pcs
Bearing
Wheel
2 - 4 pcs
for
Tensioning
&
changeover
30 - 50 m
*SSR
2 -5 pcs
double-row
commonly
type
Quantity depended on
19
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
*Rapid Fuse
5 -10 pcs
20 pcs
2 pcs
Push Button
1 pc each
1 pc of each color
Indicator Light
1 pc each
1 pc of each color
15 - 30 pcs
Quantity depended on
the machine size
20
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
Annex 5
Wires
____Phases
Yes
Yes
VAC
VAC
+/%
Hz.
B. Environmental Condition
1) Humidity
2) Air Density
3) Average Temperature
Summer
Winter
4) Atmospheric Pressure
5) Altitude Above the Sea Level
No
No
%
3
KG/M
Pa.
Meters
Attention: These data must be given by the buyer and are strictly binding! A deviation of these data
relieves the seller of his obligations concerning performance and guarantee!
21
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com
For purpose of acceptance testing, the following pieces of glass shall be prepared by the Buyer:
Serial No.
1
Glass
(Pcs)
10
Quantity
Glass
(mm)
4
Thickness
10
865 x 1930
10
865 x 1930
10
865 x 1930
10
10
865 x 1930
10
12
865 x 1930
10
15
865 x 1930
10
19
865 x 1930
10
22
865 x 1930
Requirement
on
glass substrates to
be tempered
865 x 1930
The Buyer shall provide glass in each thickness in size of 500 x 500 mm before the actual test runs for
pre-testing. Specific quantity needed for this will be stated by the Seller's technician on-site.
22
Guangjian Building, No.12 Wangcheng Road, Luoyang 471000, P. R. China
Phone+86 (379) 65298882/3
jeff@landglass.com