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FILE: 3AJM000282-035_00 Rev D 110V DC Complete Documentation.doc; SAVEDATE: 2005-04-05 20:22; TEMPLATE: TECHN_DOC_DELIV_P.dot A; SKELETON:
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110V DC Complete Documentation
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3AJM000282-035
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47
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47
Doc.No.: 031357d
Rev.: D
Page: 1 of 1
Date: 20.08.03
DOCUMENTATION
POWER SUPPLY SYSTEM
PPS 6.110E-3600/ABB01
Documents:
031341
031356
Rev.: B
Rev.: B
Rev.: /
Rev.: /
Rev.: /
Rev.: A
Rev.: /
Rev.: A
Rev.: /
Associated drawings:
026955
026956
026957
026958
027081
026905
026980
024918
027080
025353
G:\CC\K-DOK\06\031357d.doc
Rev.: /
Rev.: /
Rev.: /
SYSTEM DESCRIPTION
POWER SUPPLY SYSTEM
1.
GENERAL................................................................................................................................................... 2
2.
3.
4.
GENERAL ............................................................................................................................................... 6
ADJUSTMENT OF PARAMETERS............................................................................................................... 7
TEST OF LED'S AND ALARMS ................................................................................................................. 7
BOOST CHARGING .................................................................................................................................. 8
BATTERY TEST ....................................................................................................................................... 8
EARTH FAILURE DETECTION ................................................................................................................... 9
SYMMETRY MEASUREMENT- (OPTION) ................................................................................................ 10
TEMPERATURE COMPENSATED CHARGING-(OPTION) ........................................................................... 10
5.
6.
OPERATION - SUBRACK...................................................................................................................... 12
6.1.
7.
DISTRIBUTION ....................................................................................................................................... 13
8.
9.
BATTERIES.............................................................................................................................................. 16
10.
10.1.
10.2.
10.3.
10.4.
10.5.
10.6.
10.7.
10.8.
10.9.
11.
MAINTENANCE .................................................................................................................................. 18
12.
CHANGE OF EPROM......................................................................................................................... 19
Date: 20.08.03
1.
General
1.1.
PPS 6.110E-3600/ABB01
1.2.
1.3.
PCU 6.110E
PPR 6.110E/7
PDU 6.110E
Rittal cabinet
Batteries
To simplify this documentation, the modules are described by the common names:
Rectifier:
Control module:
Subrack:
1.4.
The power supply system has been designed to meet the requirements in today's
modern power supply systems with high reliability, high flexibility, simple installation
and simple use/maintenance. Because of the system modularity, the system can be
configured according to present requirements, and easily be expanded to future
requirements.
1.5.
The system has protective and supervisory circuits for completely automatic operation.
2.
Technical data
2.1.
Input
2.2.
Output
2.3.
System specification
Enclosure: Minimum IP 23
Weight: Approx. 185kg without batteries
Cooling: Natural convection cooling
Construction: Welded frame with external and internal walls
Size: 600x2000x500 (WxHxD)
3.
3.1
Operating - rectifier
The rectifier PMP 6.110 SIC has the following specifications:
The PMP 6.00 SIC does not have any particular operation except from plugging the
module in or taking it out of the subrack PPR 6.00E. This can be done with power on
the system. To avoid burnt contacts the rectifier must be plugged in fast. Do not plug
in the rectifier before all LEDs have stopped illuminating.
The active load sharing ensures that all rectifiers give the same output current under
all conditions. If a rectifier is dead it should be taken out of the subrack because the
active load sharing will turn the system output voltage down by approximately 1V.
There are 3 LEDs on the front of each rectifier indicating its status.
All modules must be fixed to the subrack frame with the 2 screws on the front of the
rectifier.
POWER ON
Green LED indicating that the rectifier
and the input voltage is OK
O.V. SHUT-DOWN
Selective shut down of rectifier caused
by too high output voltage
ALARM
Module failure, low output DC or
non equal load sharing
If mains is interrupted no LEDs will illuminate
Handle
Lower fixing screw
4.
4.1.
General
4.1.1. The internal control unit, PCU 6.00E, supervises and monitors the system.
The system is designed to be used with PCU 6.00E. If mall function in the control
module occurs, this will cause no effect to the system.
4.1.2. The PCU 6.00E is a microprocessor based control unit for supervising PMP 6.00 SIC
modules mounted in the subrack PPR 6.00E. The control unit supervises current,
voltage and condition from each module in the subrack and can supervise and control
external functions as input mains, earth failure, load disconnection, etc.
4.1.3. The unit has two LCDs showing current and voltage, 3 digits reading.
4.1.4. The control unit PCU 6.00E measures the data continuously. Measurements are
compared to the reference values in the software.
4.1.5. Press "SELECT".
The ammeter is connected to the module positions and measures the module current
from the module that is indicated by a flashing LED on the front of the PCU 6.00E.
When "TOTAL" illuminate, the ammeter is indicating the total current from all
rectifiers.
When "BATTERY" illuminates the ammeter is indicating the battery current. A
green LED indicates positive battery current (charging), negative battery current
(discharging) is indicated by yellow LED.
4.1.6. The PCU 6.00E is based up on an 8097 microprocessor and has a serial interface,
RS232/RS485 for communication with an external computer. The unit has 5 potential
free alarm contacts for external signalling of single alarms or groups of alarms. See the
Configuration PCU 6. sheet for details.
4.2.
Adjustment of parameters
4.2.1. By pressing " " (adjust) and " " (enter) at the same time, adjustment of alarms can
be done. A yellow LED will flash for indication of which level to be adjusted. V-meter
displays output voltage and A-meter displays the set level. Adjustment up or down is
made by holding " down and press " " (up) or " " (down).
Float charge U1
Low DC voltage
High DC voltage
Battery disconnect
Boost time
(OPTION)
Boost charging (U2) (OPTION)
Earth resistance
123.1V
106V
129V
97.2V
0h
0V
100k
4.2.2. Press " " or " " for the next or previous alarm.
4.2.3. By pressing " " and "
4.3.
4.3.1. By pressing " " and "SELECT", a test of LED's and alarms are activated. All LED's
will illuminate (yellow) and the first alarm is activated. The lower display on the
control unit will show the following:
Push
1
2
3
4
5
6
7
8
9
10
and SELECT
and SELECT
and SELECT
and SELECT
and SELECT
and SELECT
and SELECT
and SELECT
and SELECT
and SELECT
Shown in the
lower display
E1
E0
E2
E0
E3
E0
E4
E0
E5
-
Description
Alarm 1 activated
No alarm activated
Alarm 2 activated
No alarm activated
Alarm 3 activated
No alarm activated
Alarm 4 activated
No alarm activated
Alarm 5 activated
End of test
If the test is started and not ended, the test will automatically end after 10 minutes.
4.4.
Boost charging
Battery test
4.5.1. The battery test can be activated from PC with PowCom or from PCU 6.00E. Output
voltage will decrease to pre-set value and logging of battery voltage, battery current
and Ah starts. The test will be interrupted when one of these terms, pre-set from
PowCom, are fulfilled: Test time, Ah or end voltage.
Programmed data, adjustable from PC with PowCom: end voltage, time, Ah,
symmetry deviation.
4.5.2. Press "SELECT" until a green LED starts to flash for MODULE.
Press " " and " " until a yellow LED's start to illuminate for all modules in the
group. Battery test is activated.
The duration of the test is pre-set from PowCom, or the test can be stopped manually
by pressing " " and " ".
4.5.3. Battery test can also be activated automatically 1-4 times a year. Select no. of tests
with PowCom.
4.5.4. Connect a PC to the data bus for transmission of battery test data, including
information of the time test started.
Test data from the last 10 tests will be saved.
The measurement will automatically be started at mains interrupt above a certain time.
4.5.5. NOTE! Depending on the pre-set level of low output voltage alarm, the alarm may be
displayed during the battery test. This is only an internal indication and it will not
affect the output alarm relays during the test, and one minute after reset of test.
4.6.
4.6.1. In systems with floating output voltage PPR 6.00E can be configured for earth failure
detection.
4.6.2. The supervision is based up on a voltage-dividing network connected from positive to
earth and negative to earth. The actual measurement is made one time each minute.
PCU 6.00E
PPR 6.00E
+
R 200K/110V
Earth
R 220K/110V
4.6.3. The actual voltage measurement is referred to the negative leg and the upper LCD
display will show the result. In case of earth failure in the positive leg the display will
show a value above Uout/2. In case of earth failure in the negative leg the displayed
value will be lower than Uout/2. The second display will show the calculated size of the
earth resistance in k-ohm in both cases.
4.6.4. Measurement can be verified with an external DVM by pushing the "SELECT" until
"EARTH FAILURE" is flashing. In this position the PCU is measuring continuously
and the voltage positive-earth and negative-earth should be balanced.
4.6.5. It is possible to adjust the earth resistance between 0 - 1000 kohm.
4.7.
4.7.1. Measurement of the symmetry voltage is done by dividing the battery bank into 3
"36V blocks". The voltage is measured over each separate block. If one of the
measurements is different from the average voltage, alarm will occur.
4.7.2. The symmetry measurement is activated continuously in order to detect eventual
thermal runaway.
4.7.3. Max. 2 battery branches can be supervised by symmetry measurement. The number of
battery branches being supervised by symmetry measurement cables has to be set in
PowCom in order to activate the symmetry measurement.
4.7.4. The sense cables measuring the symmetry voltage are short circuit protected by a PTC
resistance. In case of rearranging the cable it is very important to keep the PTC as
close to the battery pole as possible.
4.7.5. In case of short circuit the PTC will increase its internal resistance to approx. 100K
and limit the current as a short circuit protection.
4.8.
4.8.1. By connecting a temperature probe to the system measuring the battery temperature,
the output voltage will be automatically adjusted. The compensation factor is pre-set
from factory, but can be adjusted from a PC with PowCom. The temperature probe
should be placed in a position measuring the average temperature of the battery bank.
It is recommended to glue the temperature probe to the battery that is located in the
middle of the topmost battery shelf.
5.
Indications-Control Unit
5.1.
LCD
BATTERY TEST
TEMP. ALARM
EARTH FAILURE
LCD
TOTAL
BATTERY
MODULE 1
MODULE 2
MODULE 3
MODULE 4
MODULE 5
MODULE 6
OPERATION
LOW VOLT. ALARM
HI. VOLT. ALARM
MODULE ALARM
LOW VOLT. DISC.
FUSE FAILURE
MAINS FAILURE
BOOST
6.
Operation - Subrack
PPR 6.00E is a 19 wide subrack for paralleling the output of the rectifiers in the PMP
6.00 SIC series. The subrack has seven module positions:
The first module position is for the control unit PCU 6.00E and max. 6 rectifiers PMP
6.00 SIC.
6.1.
6.1.1. The subrack can be configured for a DC/DC-converter in position 7 by removing the
jumpers J61, J62, J63 and J64. Otherwise the four jumpers shall always be inserted.
PL01
PL11
PL21
Jumpers J61-J64
PL31
PL41
PL51
PL61
F1
6.1.2. The output voltage from each module position can be adjusted with the potentiometers
P11-P61 on the subrack.
7.
Distribution
7.1.
Connection of output cables in the distribution unit is directly on top of each MCB.
All fuses are marked with positive and negative signs indicating the polarity of the
output voltage. The shields around the output cables are to be connected to the bus bar
mounted on the back wall of the cabinet.
7.2.
All fuses are 2-pole types. When a fuse is tripped, the fuse will interrupt both the
positive and the negative potential.
7.3.
The unit has a shunt in the battery branch for measurement of battery current. This
shunt is located on the alarm relay board on the right hand side of the lower
distribution.
7.4.
8.
8.1.
The cabinet is build for IP 55. The air vent roof reduces it to minimum IP23.
8.2.
At the bottom of the cabinet is a socket with gills. Air circulates through the gills and
out at the raised roof of the cabinet. It is important to keep the air inlet and outlet free
from dust and other materials that may cause overheating of the equipment. The
cabinet requires a minimum of 15 cm of free space above the roof for sufficient
cooling.
8.3.
Lifting hooks are mounted on top of the cabinet. For lifting the cabinet all 4 hooks
must be used in order to distribute the weight equally.
8.4.
Inside the socket are screw holes for bolting the cabinet to the floor. The front and
back socket has to be removed for access to these screw holes. Cable entry area is at
the bottom of the cabinet. It is also possible to drill holes in the roof for cable entry
from the top of the cabinet. To maintain IP 23 proper rubber grommets must be used
for each cable.
8.5.
Cabinet dimensions
475
499
505
512
597
Plinth dimensions
9.
Batteries
9.1.
The battery back up consists of 9 batteries connected in series. These batteries are
valve regulated (sealed) SBS 30 types from Hawker Batteries. Each battery weighs 9
Kg. Other batteries may be used.
9.2.
Batteries that are mounted in a cabinet with electronic equipment have to be valve
regulated (gas free type).
9.3.
From the manufactor it is recommended to charge these batteries at 2.28V per cell.
With 9 batteries in series there are 54 cells that require 54x2.28V=123.1V float
charge.
9.4.
In the distribution there is a LVD (Low Voltage Disconnection) contactor that protects
the batteries from deep discharging in the event of mains failure. The PCU 6.00E
supervises the battery voltage and automatically turn off the batteries if their voltage is
lower than 1.8V per cell. This means that the battery back up will be turned off when
the voltage drops under: 54x1.8V=97.2V.
9.5.
It is possible to turn off the battery back up manually with an ESD (Emergency Shut
Down) contactor. The ESD is operated with an external 24V signal and has a time
delay of approximately 60 seconds. It is possible to adjust the time delay. See
Installation Guide for details.
10.
11.
Maintenance
11.1. The system does not require any special maintenance, except from normal cleaning
and verifying of correct operation. It is very important to keep air inlets and outlets
free from dust or other materials, which may prevent free air circulation through the
cubical.
11.2. Minimum once a year output voltage should be verified to be within limits. Result of
the test should be filed to see any deviations.
12.
Change of EPROM
If a change of EPROM is desired or must be made, please proceed according to the
following:
INSTALLATION GUIDE
POWER SUPPLY SYSTEM
PPS 6.110E-3600/ABB01
Page:
CONTENT:
1.
GENERAL................................................................................................................................................... 2
2.
INSTALLATION ........................................................................................................................................ 2
2.1.
2.2.
2.3.
3.
MOUNTING............................................................................................................................................ 2
CONNECTIONS ...................................................................................................................................... 4
RECOMMENDED CABLE AREA ............................................................................................................ 11
COMMISSIONING .................................................................................................................................. 12
Date: 20.08.03
1.
General
1.1.
The PPS 6.110E-3600/ABB01 is a modular system, based on a 19" wide floor cabinet
and one subrack, PPR 6.00E/7. Each subrack can be equipped with 1-6 rectifiers PMP
6.00 SIC and one control unit PCU 6.00E. There are two battery shelves in the lower
part of the cabinet.
1.2.
1.3.
The system is based on natural convection cooling. It is very important to install the
cabinet in a way, which does not prevent free air circulation through the cabinet. There
must be a minimum of 15cm of free space above the cabinet for hot air to escape
through the air vent roof.
2.
Installation
2.1.
Mounting
After unpacking the system(s), do installation according to the following steps:
2.1.1. Ensure that the system has not been damaged during transport.
2.1.2. Place the cabinet in its intended position. Use the delivered lifting hooks mounted on
top of the cabinet to lift it. These lifting hooks are screwed into the frame of the
cabinet. The cabinet must never be lifted with the batteries installed.
2.1.4
When mounting the cabinet to the floor it is useful to remove the front panel of the
plinth for easier access to the holes inside the plinth. See the drawing of the cabinet
footprint.
Front
17,5mm
422,5mm
452mm
469mm
47,5mm
32,5mm
62,5mm
92,5mm
507,5mm
537,5mm
567,5mm
600mm
2.1.3. Fix the cabinet to the wall with the wall brackets on top of the cabinet. Use a distance
bar if the wall is too far back.
2.1.4. Dismantle the cabinet's dummy panels for the distribution modules.
2.1.5. If PMP 6.00 SIC modules are installed, unscrew the fixing screws and pull out the
modules.
2.1.6. Switch off all output breakers and the battery breaker.
2.2.
Connections
2.2.1. The back wall inside the cabinet has cable support bars for fixing the cables. Use strips
around the cables and the support bars. Detached cables can wear out quickly and then
short circuit.
Raised roof
for air outlet
Lifting hooks and wall brackets
Battery shelf
Plinth with gills for air inlet
2.2.2. For cable entry at the bottom of the cabinet the cables must go under the plinth either
through the floor or between the base plates.
Cabinet front
(grey color)
Cabinet back
Cable entry
2.2.3. The cabinet can not be delivered with pre made holes for cable to/from the system at
the top. In order to maintain the high IP grade the holes and grommets for all cables
must be made specific for each cable depending on its diameter. There must be no
holes left open.
2.2.4. The connection unit at the top of the cabinet includes the mains input, ESD function,
alarm relay, and interconnection.
ESD
Alarm
Interconnection
Mains input
Connection Unit
2.2.5. Connect mains input first. Make sure the mains is turned off.
2.2.6. Mains input is located in the upper right corner of the cabinet. Check that the mains
input terminal blocks are connected with fishplates according to one of the 3 possible
mains input. See the Connection Unit PPS 6.110E-3600 sheet.
3x400V AC:
PE
1x230V AC:
L1 L2 L3
PE
3x230V AC:
PE
L1
L2
L3
2.2.9. The ESD function is an option for the system. It is located in the connection unit in
the upper left side of the cabinet. This function is always by-passed with a cable from
factory. In order to activate the ESD function this cable going from pin 11 to pin14 on
the relay socket must be removed. See the Connection Unit PPS 6.110E-3600 sheet
for information. The terminal blocks marked 8, 9 and 10 are for controlling the ESD
function. For disconnecting the ESD connector apply a 24V signal at the terminal
block no. 9 (ground at no. 8). The ESD contactor will then open in approximately 1
min. Engage the ESD connector with a 24V signal at terminal block no. 10. There will
be no delay for the ESD connector closing.
F ESD
+ -
Gnd
ESD out
ESD in
ESD
10
2.2.10. The time delay for the ESD function can be adjusted. A time module is located in the
socket under the ESD relay. The delay time equals the time set by the triggers
multiplied by the factor set on the adjustment wheel. From factory the time delay has
been set to approximately 1 min.
Adjustment wheel
Triggers
1s
10s
1m
Functio n
Time
10m
.1h
10h
1d
10d
2.2.11. The alarm contact is a potential free switch over contact for remote supervision of the
system. There are 3 terminal blocks in the connection unit for this alarm. The terminal
block marked no. 11 and 13 are normal closed and no. 11 and 12 are normal open. See
the Configuration PCU 6.110E sheet for the alarm conditions.
NO
NC
Alarm
11 12 13
2.2.12. The interconnection is for paralleling 2 systems. This only to be done during service
e.g. changing batteries in a system. The interconnection will influence on the earth
failure detection and must therefore not be permanently connected.
Interconnection
+ -
14
15
System A
System B
2.2.13. The system has a satellite alarm/interface board for connection of temperature probe,
symmetry measurement and a RS232/485 plug for communication with a PC.
This board is located to the right in the lower distribution.
For temperature compensated charging of the battery bank it is possible to connect a
temperature probe. The PCU regulates the float charge according to the ambient
temperature.
The symmetry measurement of up to 2 battery banks can also be supervised.
For communication between the PCU 6.00 and a PC it is necessary to use the
PowCom program. All settings in the Configuration PCU 6.110E sheet can be
altered with this program.
TB1
16
1
2
3
TB1 Alarm 1
4
5
6
7
8
9
10
11
12
13
14
15
SHUNT
TB2
4
3
TB3
Blue, 6
Red, +
2
1
Green, T
3
2
1
0V
Blue
Green
Red
Blue
PTC
Battery bank 2 to be
connected the same
way as for battery bank 1
PTC
Battery bank 1:
nine 12V batteries
connected in series
36V
Green
72V
Red
108V
108V
Temp. probe
2.2.14. The system is delivered with 2 or 3 battery shelves for battery back up during mains
failure. The battery bank is made up of 9 12V batteries connected in series. Make sure
that the battery fuse is switched off before connecting the batteries. See the Battery
Installation PPS 6.110E-3600 sheet for information.
2.2.15. The batteries must have 3 layers of double-sided tape on their underside. Take off the
tape protection. Carefully put the batteries on the battery shelves in the cabinet as
shown on the drawing beneith. Make sure that the batteries are placed correctly,
because the tape can be damaged if the batteries have to be moved later.
2.2.16. Fix all batteries with strips through the holes in the battery shelves. Interconnect the
batteries with the supplied copper links. Connect the cable from the upper battery bank
to the lower battery bank. All 9 batteries should now be connected in series.
Battery shelf 1
To -battery fuse
Battery temperature
probe
Battery shelf 2
To +battery fuse
2.2.17. Connect the battery bank to the battery fuse. Check that the polarity on the underside
of the battery fuse is correct.
2.2.18. Fasten the battery temperature probe in the middle of the battery bank in the upper
battery shelf.
2.2.19. NOTE! The strips that are used to fix the batteries to the battery shelves can be
opened with a little screwdriver by pushing the lock-spring a little bit backwards. If it
is necessary to exchange a battery these strips can be re-used to fix the new battery.
2.2.20. Connect the load cables directly on top of their respective fuses. All fuses are marked
with + and - for polarity indication. Screened load cables must be connected to the
earth-connected (chassis) bus bar behind the distribution fuses. This will assure proper
grounding of the load cables. See the Distribution PDU 6.110E sheet for
information.
+ - + - + - + - + - + - + - + - +- + ABB
ABB
D50
ABB
D50
ABB
FB1 FINT F1
2.3.
ABB
C10
ABB
C10
C10
F2
F3
ABB
ABB
C10
F4
ABB
C10
F5
C10
F6
ABB
C10
F7
C10
F8
2.3.1. All internal cables are sized for max. performance of the system, i.e. 6 modules in the
subrack. It is recommended for the customer to use the same cable sizes. Cable sizes
for the system is:
Mains
Battery
Interconnection
Load fuses
ESD
Alarm at TB1
:
:
:
:
:
2.5 mm2
:
16 mm2
2
16 mm
2,5 mm2
1.5 mm2
1.5 mm2
3.
Commissioning
3.1.
Technical staff with necessary experience and knowledge regarding power supplies
systems and batteries must accomplish the commissioning.
3.2.
Before the modules are put back in the subrack turn on the mains power. Measure the
voltage at the mains input terminal blocks and in all 6 positions on the subrack. Check
that all screws are properly tightened and all soldering is intact. If the mains voltage is
correct turn off the mains. Put the modules in the subrack.
3.3.
Turn on the mains and check that the modules are operating correctly. The PCU
6.00E will initialise the system and operate normally after approximately 1 minute. All
red LEDs on the PCU 6.00E shall go out. Only the green LED will illuminate if the
system is operating correctly.
3.4.
Step through the PCU 6.00E menu and check that all parameters are correctly set. See
System Description PPS 6.110E-3600 for details.
3.5.
Measure the output voltage at the underside of the output fuses. Check that the
polarity is correct. Turn on the output fuses.
3.6.
Measure the battery bank voltage and check the polarity at the underside of the battery
fuse. Turn on the battery fuse.
3.7.
RITTAL
Designer:
24.10.00
Approved:
ESB
Cabinet Arrangement
PPS 6.110E-3600 IP23
G:\Cc\Tg\Cdr\06\026955.cdr
Size:
Replacement for:
Replaced by:
Page 1 of 1
powec
ref:
026955
Rev:
34
32
24
12
14
ABB
12
14
12
14
22
NC
22
NC
Connection Unit
C02
SCHRACK
SCHRACK
A2
ABB
C10
ABB
31
ABB
ABB
K50
PL01
powec
F1
21
11
C10
K50
A1
ABB
ABB
C10
ABB
C10
ABB
PL11
C10
C10
ABB
ABB
ABB
C10
C10
ABB
PL21
powec
C10
powec
C10
ABB
ABB
PL31
powec
C10
C10
ABB
ABB
PL41
C10
C10
ABB
ABB
C10
C10
ABB
ABB
C10
ABB
C10
ABB
Distribution 2
C10
Distribution 1 with
alarm relay board BM0369
C10
PL51
PL61
VOLTAGE
BATTERY TEST
TEMP. ALARM
EARTH FAILURE
POWER ON
POWER ON
POWER ON
O.V. SHUT-DOWN
O.V. SHUT-DOWN
O.V. SHUT-DOWN
ALARM
ALARM
ALARM
CURRENT
TOTAL
BATTERY
MODULE 1
MODULE 2
MODULE 3
MODULE 4
MODULE 5
MODULE 6
SELECT
OPERATION
LOW VOLT. ALARM
HI. VOLT. ALARM
MODULE ALARM
LOW VOLT. DISC.
FUSE FAILURE
MAINS FAILURE
BOOST
PL9
PCU 6.110
PL10
Battery shelf
Battery shelf
Plinth
Date:
Designer:
24.10.00
G:\Cc\Tg\Cdr\06\026956.cdr
Approved:
Size:
ESB
Cabinet Layout
PPS 6.110E-3600/ABB01
Replacement for:
Replaced by:
Page 1 of 1
powec
ref:
026956
Rev:
Cabinet Installation:
1. Use strops through the lifting hooks at the top of the cabinet to lift
it in its intended position.
2. Demount the air inlet panels for easy access to the inside of the plinth
3. Fix the cabinet to the floor or base plate with 4 bolts through the holes
inside the plinth
4. Mount the air inlet panels
Lifting
hooks
Designer:
26.10.00
Approved:
Scale:
ESB
Replaced by:
Replacement for:
G:\Cc\Tg\Cdr\06\026957.cdr
Cabinet Installation
PPS 6.110E-3600/ABB01
Page 1 of 1
powec
ref:
026957
Rev:
Battery Installation:
1.
2.
3.
4.
5.
Designer:
08.06.01
Approved:
Scale:
ANS
Replaced by:
Replacement for:
G:\Cc\Tg\Cdr\06\026958.cdr
Battery Installation
PPS 6.110E-3600/ABB01
Page 1 of 1
powec
ref:
026958
Rev:
G:\Cc\K-dok\06\027081.cdr
ESD operation
Mains input
With the delivered fish plates it is possible
to change between these 3 different mains inputs:
Adjustment wheel
3x400V AC:
Triggers
PE
1x230V AC:
L1 L2 L3
PE
3x230V AC:
L
PE
L1
L2
L3
,8
Time
,9
Function
Time
12
14
12
14
12
14
22
NC
22
NC
10
Alarm
NO
24
ESD in
32
Gnd
34
ESD out
ESD
11 12
13
+ -
NC
F ESD
Interconnection
+ -
Mains input
ABB
C02
SCHRACK
SCHRACK
A2
31
21
11
A1
14
Date:
15
Designer:
19.03.03
Control:
Approved:
ANS
Scale:
1:10
Replacement. for:
Connection unit
PPS 6.110E-3600/ABB
G:\cc\tg\cdr\06\026905a.cdr
Replaced by:
Page 01 of 01
ref:
026905
Rev:
Mains input
terminal blocks
1
Subrack
PPR 6.110E
L1
N1
PE
L2
N2
PE
+
PCU
6.110E
L3
N3
PE
L4
N4
PE
26
PL9
L5
N5
PE
10
PL10
L6
N6
PE
BM0357
Distribution
FINT
+ Interconnection: 14
- Interconnection: 15
LVD
ESD
Grey
2/4
1/3
2/4
Black
6/8
5/7
6/8
A2
+ Battery
5/7
161
A1
FB1
1/3
A1
- Battery
162
A2
ESD BY-PASS
14
E2
FESD
11
E1
A1
A2
24
0V: 8
21
24V
ESD out: 9
24V
ESD in: 10
F1
+ Load 1
- Load 1
F2
+ Load 2
- Load 2
Fn
+ Load n
- Load n
+
-
Pr. alarm 1
Shunt
1
2
PL1
1
2
3
4
5
Ext.
Transfo
shunt
1
2
3
4
5
6
7
BM0369
RS1
TB5
Pr. alarm 2
4
5
6
Pr. alarm 3
7
8
9
Load disc. 2
10
11
12
Pr. alarm 4
13
14
15
TB4
Load in
Load out
Sym.1
26
PL9
TB1
TB3
Sym.2
10
PL10
1
2
TB2
Temp.
C: 11
NC: 12
NO: 13
1
2
3
Alarm 1
1
2
3
4
5
6
1
3
4
TB10
9
RS232
Date:
Designer:
06.11.00
Approved:
Scale:
ESB
Replacement for:
Schematic Diagram
PPS 6.110E-3600/ABB01
G:\Cc\Tg\Vsd\06\026980.vsd
Replaced by:
Page 1 of 1
powec
ref:
026980
Rev:
BM0369/1
+
-
RS1
Shunt
Pr. alarm 1
1
2
3
1
2
PL1
Pr. alarm 2
4
5
1
2
3
4
5
TB5
Ext.
Transfo
shunt
TB1
Pr. alarm 3
108V DC
PTC
6
7
8
9
Load disc. 2
10
11
12
2
3
4
5
6
TB4
Load in
Load out
Pr. alarm 4
13
14
PTC
15
72V
Sym.1
TB3
26
PL9
Sym.2
10
PL10
1
2
TB2
Temp.
Red
Green
White
Red
Green
White
Green
Red
Blue
Battery string 1
consisting of 9
12V battery blocks
connected in series
PTC
36V
Boost
TB10
Mains
RS232
Temperature probe to
be glued to a battery in
the middle of the
topmost battery shelf
0V DC
SHUNT
RS232
comm.
port
TB1/1
Alarm
relays
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
TB3/1
Symmetry
measurement
1
2
3
4
TB2/1
Temperature
probe
Date:
22.02.00
Designer:
Approved:
Scale:
ESB
Replacement for:
Replaced by:
Page 1 of 1
powec
ref:
024918
Rev:
powec as
Configuration PCU 6.110E
Output voltage
Default settings
Factory settings
120,4V
-*
U1 Normal
123,1V
U2 Boost
123,1V
U3 Test
104,0V
U4 Spare
*Default value is not to be readjusted.
123,1V
Alarms/functions PCU 6.110E, software no.: PCU 6.110E T: A11 version 1.01
Condition:
Pre-set thresholds:
Default settings
Earth failure
Low volt alarm
High volt alarm
Module alarm
Battery/distribution
fuse alarm
Mains failure
High temp. alarm
Increase capacity
Battery failure
Symmetry failure
Battery disconnection
Battery reconnection
Battery test
Factory
settings
<100k to ground
106,0V
129,0V
Malfunction on
module
NA
30S
2S
2S
2S
<165V AC
40C
100%
Battery failed
during test
NA
97,2V
115,0V
2S
2S
2S
2S
Time
lag
Pin 1-3
Pin 4-6
AL.1
1
1
1
1
AL.2
2S
1
1
1
1
2S
1
Date: 22.11.00
Pin 7-9
AL.3
Pin 13-15
AL.4
powec as
Configuration PCU 6.110E
Battery test
parameters
Default
settings
End voltage
batt. test
Batt. Test time (min.)
Ah limit for test (Ah)
Time for test
( 0 23 )
Auto test Numb.
of test pr. year ( 0 4 )
26
04.00
Battery type
No. Of batt.
Branch. (None-4)
Various
Temperature compensation
Factory
settings
Boost
charge
Default
settings
107,0V
30
Boost interval
(Weeks)
Boost factor
3
5
108,0V
T 1 limit
4
125,3V
T 2 limit
3 blocks
0
Auto boost
Battery current
limit
Activated
NA
Current
measurement
x
100A
Default settings
0,8V/10C
Ohmic shunt
External transfoshunt
Shunt type
Factory
settings
Disabled
NA
Factory settings
powec as
Distribution PDU 6.110E
Distribution 1
Fuse
4A
6A
10A
FB1
FINT
F1
F2
F3
F4
F5
F6
F7
F8
16A
32A
50A
Char.
x
x
Type of equipment
K (2-pole)
K (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
x
x
x
x
x
x
x
x
Battery
Interconnection
LOAD
+- +- +- +- +- +- +- +- +- +ABB
ABB
D50
ABB
D50
ABB
ABB
C10
FB1 FINT F1
C10
F2
\\POW1\VOL4\CC\PDU\06\025353.doc
ABB
C10
F3
ABB
ABB
C10
F4
ABB
C10
F5
C10
F6
ABB
C10
F7
C10
F8
powec as
Distribution PDU 6.110E
Distribution 2
Fuse
4A
6A
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F 20
10A
16A
32A
50A
Char.
x
x
x
x
x
x
x
x
x
x
x
x
Type of equipment
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
C (2-pole)
LOAD
+- +- +- +- +- +- +- +- +- +- +- +ABB
ABB
C10
F9
ABB
C10
ABB
C10
ABB
C10
ABB
C10
ABB
C10
ABB
C10
ABB
C10
ABB
C10
ABB
C10
ABB
C10
C10
F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20
powec as
Distribution PDU 6.110E
Recommended fuses:
Mains fuse in each module (5x20mm)
F1 (5x20mm)
T4A
F2A
Type of equipment:
Power module PMP 6.110 SIC
Control module PCU 6.110E
PL 11
PL 21
PL 31
PL 41
PL 51
PL 61
F1
Fuse for
PMP 6.110 SIC