Refinery and Fractionation Commisioning Summary

N
o.

Issue

Remarks

Continuous Refining Plant

Commisioning Result :
Plant Capacity
Parame Contract
ter
Capacit
800 TPD
y
CPO Feedstock
Parame Contract
ter
FFA
5 % Max
M&I
1 % Max
PV
5 % Max
DOBI
> 2.3
RBDPO &
Parame
ter
FFA
M&I
PV
Color
Purity

Achieve
737 TPD

CPO Feedstock supply meet the

contract
Achieve
4.76
0.13
2.67
2.33

%
%
%
%

PFAD Product
Contract
Achieve
0.05 % Max
Nil
Nil
1.5 R Max
90 % Min

0.03
0.02
0.04
1.23
83.3

%
%
%
R
%

Utilities Consumption
Parame Contract
Achieve
ter
Steam
94.5 Kg/ton 105.9
Kg/ton
Phospori 1 Kg/ton
0.69 Kg
c
Max
B. E
18 Kg/ton
17.35
Max
Kg/ton
Electrici
7.9
11 Kwh/ton
ty
Kwh/ton
HP
3.67
3.2 Kg/ton
Diesel
Kg/ton
Note : Electricity include cooling tower
Issue to follow up :
1. Bleaching Earth Totalizer in
SCADA not match the actual
usage

B.

Only taken for 5 days, still not meet

the contract. But tested for 35 T/h (840
TPD) for few hours

2. Steam trap for steam mainline

was found not performing well
due to pressure rating 4.5 bar
instead of higher than operating
pressure (15 bar)

Purity based on Daily maximum

achievable figures

Steam Consumption still above the

contact specification
Electricity will compare accordingly for
next start up

Desmet to counter check the bleaching

earth dosage as shown in SCADA
Desmet will replace with suitable type
and pressure rating steam trap

Desmet will further discuss the best

installation direction
Desmet will discuss further an back to
Smart

3. PFAD flowmeter show reading,

when no PFAD flow through the
pipe
4. Smart request additional
isolation valve at shutdown
cooler (2881S/X) due to
shutdown purposed (Oil should
not pass the bleacher coil when
Bleaching Plant already empty)

Dry Fractionation Plant

Only taken for 4 days, still not meet

the contract. But tested for 10
crystallizer/day (600 TPD) for 1 day
Feedstock IV meet the contract
specification

Commisioning Result :
Plant Capacity
Parame Contract
ter
Capacit
600 TPD
y
RBDPO Feedstock
Parame Contract
ter
IV
51-53
Super Olein Product
Parame Contract
ter
IV
60
Yield
62 %
(IV)
Yield
62 %
(Act)

IV is achieve
Achieve
558 TPD

Yield calculation based on IV is higher

than actual achievement
Desmet will further follow up with
Trane, Smart will co assistance

Achieve
52.5
Achieve
60.9
63.1
60.1

Issue to follow up :
1. Trane Chiller No.1 was found
break down
2. Crystallizers 3 still not
performing well, apparently
cycle time to achieve final IV is
longer than other crystallizers
3. 15 pcs Filter cloths for
membrane filter was found
torned
4. Side cylinder for Membrane
Press Filter No.1 not closing and
opening in equal speed

Desmet will rectify this problem within

December 2010
Desmet will arrange the replacement
from Andritz
Desmet will arrange Andritz
techinicians to come over and do
properly investigation