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###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
###
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Welding Consumables
025 Rev. 0
0
025 Rev. 0
MAG
Semi Automatic
ASME Sec. IX
MITS - 12
Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas
Technique
Weld Direction
Max Bead Width
Multi / Single Pass
Manual /Automatic
Technique
Oscillation
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Rev. 00
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Base Metals
ADVANI
5.18
ER70S-6
-CO2
13-18LTR/Min
N.A
PWHT Details
Pipe to Pipe
: N/A
Pipe to Fittings : N/A
Fitting to Fitting : N/A
Interpass Temperature
Joint Design
Temperature
Time
Equipment
Other
:
:
:
:
:
N/A
N/A
N/A
N/A
250C Maximum
Joint
### Angle
Thickness
Root Gap
Root Face
Backing
Pipe diat
Pass
Number
SIDE A1
SIDE A2
SIDE B1
SIDE B2
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T Joint
90
6mm
N/A
N/A
N/A
All
SIDE -B
Root Gap:
Welding Process
Electrode Classification
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6
Electrode
Diameter
1.2
1.2
1.2
1.2
N/A
t
POSITION QUALIFIED: ALL
Root Face:
Current Type
& Polarity
Amps
(a)
Volts
(v)
Travel Speed
mm / min
Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve
140 - 175
140 - 175
140 - 175
140 - 175
20 -26
20 -26
20 -26
20 -26
354 - 478
208 - 278
347 - 469
213 - 284
Other Information
1.
2.
3.
4.
5
Additional Notes
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P1 Group 1
F6
A1
Griding & Brushing
N/A
PREPARED BY
ADVANI CITOFIL
REVIEWED BY
APPROVED BY (T.P.I)
Name
Name
: P. Shankar
Name
: R. Muthu Kumar
Name
: T.K. Selvan
Sign
Sign
Sign
Dept
: QA/QC
Dept
: QA/QC
Date
Date
N/A
Bureau Veritas
Date
The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 25
Company Name
REV : 00
Sheet : 1 of 2
: Madina Mechanical
: 25
Date
: 13-04-2001
Welder ID
: MW 00163
Welding Process
Name
: Bongu Srinu
: MAG
###
###
### Angle
Thickness
Root Gap
Root Face
Backing
SIDE - A
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:
:
:
:
90
6mm
N/A
N/A
None
t 6mm
Material Specification
Type or Grade
Heat Number
Thickness of Test Coupon
Diameter of Test Coupon
:
:
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ASTM A36
A36
107008
6mm
Plate
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Batch No
Brand
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5.18
ER70S-6
F6
1
1.2mm
Leg 6mm & Throat 5mm
50003047W
C170FIL
POSITION
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Temperature
Time
Equipment Type
Other
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None
None
None
None
GAS
Type
Shielding
----
Percent Composition
Gas(es)
Mixtures
CO2
--------
ADDITIONAL NOTES
3F
Down Hill
Nil
PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
TEST POSITION: 3F
POSTWELD HEAT TREATMENT
FILLER METAL
Position of Groove
Welding Progression
Other
SIDE - B
AMBIENT
195 Max
N/A
N/A
Flow Rate
18LTR/Min
----
The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 25
REV : 00
Sheet : 2 of 2
TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
SIDE A1
SIDE A2
SIDE B1
SIDE B2
:
:
:
:
:
:
Weave
1.2
Brushing / Grinding
Not back gouged
Manual
Single Pass
Welding Electrode
Welding Class
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6
TENSILE TEST
Mark No.
Type
Electrode
Diameter
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes
Current Type
& Polarity
1.2
1.2
1.2
1.2
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Dimensions
mm
Amps
(a)
157.0
150.0
157.0
159.5
Area
mm2
Volts
(v)
:
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Single Side
3 X Core diameter
Fillet
Machining/Flame Cut/Grinding
ASME Sec. IX
MITS - 12
23.2
23.4
23.1
23.2
0.52
0.93
0.54
0.88
466
238
408
250
Ambient
190C
Ambient
195C
ASME SEC. IX
Comments/Location
ASME SEC IX
Comments/Location
N.A
N.A
MACRO TEST
Mark No.
1
2
3
4
5
Type
Angle
Fillet
Fillet
Fillet
Fillet
Fillet
CHARPY IMPACT
Mark No.
Location Dimensions
mm
90
90
90
90
90
Absorbed Energy
Joules, J
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Performed in-house
witnessed by B.V
Doha, Qatar
Comments
N/A
TEST HOUSE LABORITORY : In-House, Madina Group, P.O Box: 20459, Doha, Qatar
WITNESSED BY
: Bureau Veritas, Doha, Qatar
Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Satisfactory
Fillet Weld Fracture Test : Not Applicable
Ultrasonic Test
: Not Applicable
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Not Applicable
Other Tests : Not Applicable
Bend Test
: Not Applicable
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of code indicated above.
PREPARED BY
REVIEWED BY
APPROVED BY (T.P.I)
Name
: P. Shankar
Name
: R. Muthu Kumar
Sign
Sign
Sign
Dept
: QA/QC
Dept
: QA/QC
Date
Date
:
Bureau Veritas
Date :
QIS
TEL : 4603311
FAX: 4603143
DESCRIPTION
010
REPORT No. :
DATE OF TEST
IDENTIFICATION No. :
CUSTOMER
PQR 024
LOCATION
MADINA MECHANICAL
:
WELDING PROCESS
MM/010/MTR/002
:
:
SALWA YARD
TYPE OF ETCHANT :
MAG
26.04.2001
NITRIC ACID
MAGNIFICATION
--
ASME SEC. IX
MATERIAL SPECIFICATION
PROCEDURE REF.
SIZE
150 X 50 MM
ACCEPTANCE STANDARD
THICKNESS
6 MM THK PLATE
ASME SEC IX
6 MM
6MM
150 MM
S. NO
SPECIMEN NO
WELDER ID
RESULT
025/001
00163
ACCEPTABLE
025/002
00163
ACCEPTABLE
025/003
00163
ACCEPTABLE
025/004
00163
ACCEPTABLE
025/005
00163
ACCEPTABLE
INSPECTED BY
NAME
NAME
SIGNATURE
SIGNATURE
DATE
DATE
REMARKS