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KH/Excel/Welding/WPS012
Test Conducted On
Date of Test
24 - JUNE - 98
Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved
KEITH HARMER
ENGINEERING
03 - JULY - 98
R. VAIRAMANI
QA / QC
03 - JULY - 98
S.E. LANGLEY
BUREAU VERITAS
03 - JULY - 98
Welder Details
Welder ID
Employee No.
Name
Location of Test
MW 00201
00201
RAMDAS SAPATHE
MADINA WORKSHOP, SALWA, QATAR.
WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified
012
000
012
GTAW
-Ve
6G
ALL
Welding Details
Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic
UPHILL
3 x Core Dia
MULTIPASS
MANUAL
Technique
Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other
STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE
Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing
BUTT WELD
MACHINING &/OR GRIND
37.5 Deg +/- 2 Deg
5.54 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE
Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other
API5L
GRADE B
A 1156
1
1
2"
NONE
Welding Consumables
Electrode Brand
Size of Filler Metal
SFA / AWS No
LINCOLN
2.4 mm
5.18
Classification
Type of Flux
Other
ER 70S-3
NOT APPLICABLE
NONE
Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture
ARGON
10 LTR/MIN
99.99 %
10 mm
N/A
N/A
N/A
Preheat Details
Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2
AMBIENT
AMBIENT
AMBIENT
Interpass Temperature
Interpass Temperature
PWHT Details
Temperature
Time
Equipment Type
Other
Line 5
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size
1.58 - 11.08 mm
NOT APPLICABLE
ALL
F6
A1
GRINDING & BRUSHING
NOT APPLICABLE
2 % THORIATED
2.4 mm
PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
WELDING
ELECTRODE
GTAW - ER 70S-3
GTAW - ER 70S-3
GTAW - ER 70S-3
ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.4 mm
ACTUAL
VOLTS
12
14
13
WPS
VOLTS
11 - 13
13 - 15
12 - 14
TRAVEL
SPEED
75
65
45
UTS
N/mm2
481
468
Fracture
Position
Comments
Location
Nil
Nil
TENSILE TEST
Mark No.
536
537
Type
Cross-weld
Cross-weld
Dimensions
mm
5.0 x 12.6
5.1 x 13.0
Area mm2
63.0
63.6
UTL kN
30.3
31.0
Type
Face Bend
Face Bend
Root Bend
Root Bend
Bend Angle
180
180
180
180
Former Dia
mm
4t
4t
4t
4t
Result
Acceptable
Acceptable
Acceptable
Acceptable
Location
Dimensions
mm
10 x 3.33
10 x 3.33
Temperature
C
-29
-29
Parent Mat'l
Parent Mat'l
BEND TEST
Mark No.
538
539
540
541
Comments
Location
Nil
Nil
Nil
Nil
CHARPY IMPACT
Mark No.
544
545
WCL
HAZ
TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test
SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY
Absorbed Energy
Joules, J
39
34
41
40
44
39
Average
38
41
Comments
Nil
Nil
WPS
TRAVEL ACTUAL INTER
SPEED
KJ/mm
TempC
60 - 80 0.84
Ambient
60 - 80 0.79
116
35 - 50 1.59
112
Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT
SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE
mm2
4
4
4
4
t
t
t
t
TEST SPECIFICATION kN
N/mm2
Interpass Temperature
Position
Location
Parent Mat'l
TEST SPECIFICATION -
Interpass Temperature
Location
Acceptable
Acceptable
Acceptable
Acceptable
1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock
###
:
:
:
:
:
:
:
Welding Consumables
012
000
012
Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas
GTAW
-Ve
6G
ALL
PQR Details
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Interpass Temperature
Temperature
Time
Equipment
Other
TEST POSITION 6G
Root Gap :
2.5 - 3.0 mm
Electrode
Diameter
Current Type
& Polarity
2.4 mm
2.4 mm
2.4 mm
Direct -Ve
Direct -Ve
Direct -Ve
GTAW - ER 70S-3
GTAW - ER 70S-3
GTAW - ER 70S-3
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
Volts
(v)
80 - 100
54 - 67
80 - 100
11 - 13
13 - 15
12 - 14
ASME Notes
1.
2.
3.
4.
5.
:
:
:
:
PWHT Details
Pipe to Pipe
: AMBIENT
Pipe to Fittings : AMBIENT
Fitting to Fitting : AMBIENT
:
:
:
:
:
:
LINCOLN
5.18
ER 70S-3
NOT APPLICABLE
ARGON
10 LTR/MIN
N/A
Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL
### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia
:
:
:
:
:
:
:
Travel Speed
mm / min
60 - 80
60 - 80
35 - 50
Additional Notes
:
:
:
:
:
P1 TO P1
F6
A1
GRINDING & BRUSHING
2 % THORIATED
PREPARED BY
REVIEWED BY
APPROVED BY
Name
Name
: KEITH HARMER
Name
: R. VAIRAMANI
Name
: S.E. LANGLEY
Sign
Sign
Sign
Dept
: ENGINEERING
Dept
: QA / QC
Dept
: BUREAU VERITAS
Date
: 03 - JULY - 98
Date
: 03 - JULY - 98
Date
: 03 - JULY - 98
KH/Excel/Welding/WPS012
REV : 000
Sheet : 1 of 2
: 012
Date
: 24 - JUNE - 98
Welder ID
: MW 00201
Welding Process
Name
: RAMDAS SAPATHE
Location
: GTAW
: MANUAL
###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing
:
:
:
:
:
Root Gap :
TEST POSITION
2.5 - 3.0 mm
:
:
:
:
:
:
API5L
GRADE B
A 1156
1
5.54 mm
2"
:
:
:
:
:
:
:
5.18
ER 70S-3
F6
A1
2.4 mm
5.54 mm
NOT APPLICABLE
: 6G
: UPHILL
: NOT APPLICABLE
:
:
:
:
AMBIENT
NOT TO EXCEED 150 C
NOT APPLICABLE
NOT APPLICABLE
6G
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
Percent Composition
Gas(es)
Mixtures
ARGON
99.99 %
ADDITIONAL NOTES
Flow Rate
10 LTR/MIN
-
REV :
000
Sheet : 2 of 2
:
:
:
:
:
:
STRING / WEAVE
10 mm
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS
Welding Electrode
Welding Class
GTAW - ER 70S-3
GTAW - ER 70S-3
GTAW - ER 70S-3
TENSILE TEST
Mark No.
536
537
Type
Cross-weld
Cross-weld
BEND TEST
Mark No.
538
539
540
541
Amps
(a)
Volts
(v)
2.4 mm
2.4 mm
2.4 mm
Direct -Ve
Direct -Ve
Direct -Ve
88
61
92
12
14
13
Dimensions
mm
Area
mm2
10 x 3.33
10 x 3.33
30.3
31.0
Former Diameter
4t
4t
4t
4t
Absorbed Energy
Joules, J
39
40
34
44
41
39
:
:
:
:
:
:
SINGLE
3 x Core Dia
BUTT WELD
MACHINING &/OR GRIND
ASME IX
NOT APPLICABLE
75
65
45
Ambient
116
112
63.0
63.6
180
180
180
180
CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ
Current Type
& Polarity
Bend Angle
Face Bend
Face Bend
Root Bend
Root Bend
544
545
Electrode
Diameter
5.0 x 12.6
5.1 x 13.0
Type
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes
481
468
Nil
Nil
Parent Mat'l
Parent Mat'l
Nil
Nil
Nil
Nil
-29
-29
Nil
Nil
:
:
:
:
:
:
SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY
SATISFACTORY
SATISFACTORY
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: KEITH HARMER
Name
: R. VAIRAMANI
Name :
Sign
Sign
Sign
Dept
: ENGINEERING
Dept
: QA / QC
Dept
Date
: 03 - JULY - 98
Date
: 03 - JULY - 98
Date :
KH/Excel/Welding/WPS012
S.E. LANGLEY
BUREAU VERITAS
03 - JULY - 98