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Standard
IEC 34-1
IEC 85
IEC 72
IEC 34-7
IEC 34-6
IEC 34-5
IEC 72
IEC 34-9
Starting performance
IEC 34-12
IEC 38
1 Tolerances
1.1 Electrical data
The following tolerances according to IEC 34-1 are permitted:
Table I. Electrical tolerances
Performance characteristic
indirect calculation
Efficiency
direct method
Power factor
Permissible tolerance
Notes
- 15% of (1-)
PN 50 kW
- 10% of (1-)
PN > 50 kW
- 15% of (1-)
min 0.02
max 0.07
Slip
Starting current
+ 20%
+ 10% for frame size 56 - 160
20% N 1 kW
Starting torque
Pull-up torque
- 15 %
Pull-out torque
- 10%
Moment of inertia
Noise level
+ 3 dB(A)
10%
sound pressure level
These tolerances are permissible for the values assured for three-phase asynchronous motors,
taking the necessary manufacturing tolerances and material variations of the raw materials
used, into account.
1.2 Mechanical parameters
Table II. Mechanical fit or tolerances
Mechanical dimension
Fit or tolerance
+ 2%
+ 1%
Overall height (lower edge foot, housing or flange to highest point of motor)
+ 2%
2 Frame sizes
In the IEC-publication 72-1 (1991) frame sizes and the most essential fixing dimensions are
fixed and co-ordinated to the individual frame size.
Thread
A/mm
B/mm
C/mm
D/mm
E/mm
F/mm
G/mm
H/mm
71-14
112
90
45
14
30
11
71
M6
80-19
125
100
50
19
40
15.5
80
M8
90S24
140
100
56
24
50
20
90
M8
90L24
140
125
56
24
50
20
90
M8
100L28
160
140
63
28
60
24
100
M10
112M28
190
140
70
28
60
24
112
M10
132S38
216
140
89
38
80
10
33
132
M10
132M38
216
178
89
38
80
10
33
132
M10
160M42
254
210
108
42
110
12
37
160
M12
160L42
254
254
108
42
110
12
37
160
M12
180M48
279
241
121
48
110
14
42.5
180
M12
180L48
279
279
121
48
110
14
42.5
180
M12
200M55
318
267
133
55
110
16
49
200
M16
200L55
318
305
133
55
110
16
49
200
M16
3 Types of duty
Various types of duty have been defined in terms of how the load, and thus the output of the
motor, varies with time. The rated output for each type of duty is determined in a load test
which the motor must undergo without the temperature limits laid down in IEC Publication
34-1 (1994) being exceeded. Duty types are:
Table IV. Duty types
Duty type
Designation
Duty type
Designation
S1
Continuos duty
S6
S2
Short-time duty
S7
S3
S8
S4
S9
S5
4 Insulation
According to IEC 85, insulation is divided into insulation classes. Each class has a
designation corresponding to the temperature that is upper limit of the range of appli
cations of the insulation material under normal operating conditions and with satisfactory life.
If this upper limit is exceeded, the life of the insulation will be shorten.
The correct insulation for the winding of a motor is therefore determined by both the
temperature rise in the motor and the temperature of the ambient air. If a motor is subjected to
an ambient temperature higher than 40 oC, it must normally derated or an insulating material
of an higher class must be used. Temperature limits of the different insulation classes is
shown Fig. 1.
5 Protection
Degree of protection are defined in IEC Publication 34-5 and are stated as the letters IP
(International Protection) followed by two digits.
The first digit states the degree of protection against contact and the penetration of solid
objects (Table V). The second digit states the degree of protection against water (Table VI).
Table V. The first digit mean
First digit
No special protection of persons against accidental or inadvertent contact with live or moving parts. No
protection of machine against ingress of solid foreign bodies
Protection against accidental or inadvertent contact with live and moving parts inside the enclosure by a
large surface of human body. Protection against ingress of large solid foreign bodies (diameter greater
than 50 mm).
Protection against contact by finger with live or moving parts inside the enclosure. Protection against
ingress of small solid foreign bodies (diameter greater than 12 mm).
Protection against contact with live or moving parts inside the enclosure by tools, wires, or such objects
of thickness greater than 1 mm. Protection against ingress of small solid foreign bodies (diameter > 1
mm) excluding the ventilation openings (intake and discharge of external fans) and the drain hole of
enclosed machine which may have degree 2 protection.
Complete protection against contact with live or moving parts inside the enclosure. Protection against
harmful deposits of dust. The ingress of dust is not totally prevented, but dust cannot enter in an amount
sufficient to interfere with satisfactory operation of the machine.
No special protection.
Drop of water falling at any angle up to 15o from the vertical shall have no harmful effect.
Water falling as a spray at an angle equal to or smaller than 60o with respect to the vertical shall have no
harmful effect.
Water splashed against the machine from any direction shall have no harmful effect.
Water protection by a nozzle against the machine from any direction shall have no harmful effect.
Water from heavy seas shall not enter the machine in harmful quantity.
Ingress of water into the machine in a harmful quantity shall not be possible when the machine is
immersed in water under stated conditions of pressure and time.
Ingress of water into machine in a harmful quantity shall not be possible when the machine is immersed
in water under a specified pressure and for an indefinite time.
A letter S added after the digits means that the machine has been tested when stationary. The
letter W between IP and the digits indicates a weatherproof version; this means that the
version is protected against harmful ingress of rain, snow and solid air-bone particles.
6 Cooling
IEC Publication 34-6 lays down cooling methods for air cooled motors. There are two types
of code, a simple code for commonest types of motor and a more detailed code for more
complex cooling systems. the cooling method is specified with the letter IC (International
Cooling) followed by a group of digits.
The first digit indicates the arrangement of cooling circuit. The second digit indicates the
method of supplying power to circulate the cooling medium.
Table VII. Cooling type
Code
Brief description
IC 01
IC 06
IC 11
IC 17
Inlet pipe ventilated, independent and separate device for coolant system pressure
IC 21
IC 27
Outlet pipe ventilated, independent and separate device for coolant system pressure
IC 31
IC 37
Inlet and outlet ventilated, independent and separate device for coolant system pressure
IC 41
IC 51
The more detailed code describes cooling circuits. The first code group of one letter and two
digits indicates the low-temperature outer secondary cooling circuit. The second code group
of one letter and two digits indicates the higher-temperature inner
primary cooling circuit. The letter A stands for air and letter W for water. Where only air is
used, the letter A may be omitted.
7 Type of construction
Classification of types of constructions and mounting arrangements (IM Code) are published
in IEC 34-7. It lays down two ways of starting how a motor is mounted. Code I covers only
motor with bearing end shields and one shaft extension. Code II is a general code. Fig. 2
includes the designations for the most commonly occurring mounting arrangements according
to the two codes.
8 Starting performance
IEC Publication 34-12 applies to the starting performance of single speed three phase cage
induction motors for voltage up to and including 660 V, intended for normal torque design
(N) at frequencies of 50 or 60 Hz, high torque deign (H) at a frequency of 60 Hz and NY and
HY for star-delta starting. Motors rated on the basis of duty-type S1 (maximum continuous
rating) and they may have any degree of protection. All data is given in relation to rated
power and for 2, 4, 6 and 8 poles.
The standard also states the maximum permissible moment of inertia with regard to the
temperature rise of the motor during starting.
be in accordance with the appropriate values given in Table VIII. These values are minimum
values at rated voltage, with no tolerance. Higher values are allowed.
Locked rotor torque is the minimum measured torque, which the motor develops with the
rotor locked at rated voltage applied at rated frequency.
TableVI II. Torques for design N starting performance
Number of poles
Power range
(kW)
Tl
Tu
Tb
4
Tl
Tu
Tb
6
Tl
Tu
Tb
8
Tl
Tu
Tb
1.9
1.3
2.0
2.0
1.4
2.0
1.7
1.2
1.7
1.5
1.1
1.6
1.8
1.2
2.0
1.9
1.3
2.0
1.7
1.2
1.8
1.5
1.1
1.7
1.8
1.2
2.0
1.9
1.3
2.0
1.6
1.1
1.9
1.4
1.0
1.8
1.7
1.1
2.0
1.8
1.2
2.0
1.6
1.1
1.9
1.4
1.0
1.8
1.6
1.1
2.0
1.7
1.2
2.0
1.5
1.1
1.9
1.3
1.0
1.8
1.5
1.0
2.0
1.6
1.1
2.0
1.5
1.1
1.9
1.3
1.0
1.8
6.3 <Pn 10
1.5
1.0
2.0
1.6
1.1
2.0
1.5
1.1
18.
1.3
1.0
1.7
10 <Pn 16
1.4
1.0
2.0
1.5
1.1
2.0
1.4
1.0
1.8
1.2
0.9
1.7
16 <Pn 25
1.3
0.9
1.9
1.4
1.0
1.9
1.4
1.0
1.8
1.2
0.9
1.7
25 <Pn 40
1.2
0.9
1.9
1.3
1.0
1.9
1.3
1.0
1.8
1.2
0.9
1.7
40 <Pn 63
1.1
0.8
1.8
1.2
0.9
1.8
1.2
0.9
1.7
1.1
0.8
1.7
63 <Pn 100
1.0
0.7
1.8
1.1
0.8
1.8
1.1
0.8
1.7
1.0
0.7
1.6
0.9
0.7
1.7
1.0
0.8
1.7
1.0
0.8
1.7
0.9
0.7
1.6
0.8
0.6
1.7
0.9
0.7
1.7
0.9
0.7
1.6
0.9
0.7
1.6
0.75
0.6
1.6
0.75
0.6
1.6
0.75
0.6
1.6
0.75
0.6
1.6
0.65
0.5
1.6
0.65
0.5
1.6
0.65
0.5
1.6
0.65
0.5
1.6
The minimum torque for single-speed motors (< 100 kW) delivered during run up at rated
voltage must not be less than 50% of the rated torque and not less than 50% of the starting
torque. For rated output 100 kW the corresponding figure is 30 and 50% respectively.
The maximum torque is a measure of the overload capacity of the motor. IEC Publication 341 lays down that the general-purpose motors must be capable of developing at least 160 % of
the rated torque for 15 seconds without stopping or sudden speed change if rated voltage and
frequency are maintained.
Sst/P
13
6.3 < P 25
12
25 < P 100
11
10
The values given in Table X are in terms of mr2 (m = mass; r = mean radius of gyration)
Table X. External inertia I
Number of poles
Power (kW)
kgm2
kgm2
kgm2
kgm2
0.4
0.018
0.099
0.273
0.561
0.63
0.026
0.149
0.411
0.845
1.0
0.040
0.226
0.624
1.28
1.6
0.061
0.345
0.952
1.95
2.5
0.091
0.516
1.42
2.92
4.0
0.139
0.788
2.17
4.46
6.3
0.210
1.19
3.27
6.71
10
0.318
1.80
4.95
10.2
16
0.485
2.74
7.56
15.5
25
0.725
4.10
11.3
23.2
40
1.1
6.26
17.2
35.4
63
1.67
9.42
26.0
53.3
100
2.52
14.3
39.3
80.8
160
3.85
21.8
60.1
123
250
5.76
32.6
89.7
184
400
8.79
49.7
137
281
630
13.2
74.8
206
423
For intermediate output values, external inertia shall be calculated according to the following
formula, from which the values in the Table X have been calculated:
I = 0.04 P 0.9 p2.5 kgm2,
where P is the power in kW and p is the number of pairs of poles.
8.4 Design NY starting requirements
The starting requirements are as for design N. In addition, however, a reduced retarding
torque is necessary as the starting torque in "star" may be insufficient to accelerate some loads
to an acceptable speed.
9 Sound level
IEC publication 34-9 recommends maximum limits for both sound pressure level and sound
power level. There are figures for both open-type motors (IP 22) and totally- enclosed motors
(IP 44). The procedure for measuring the sound level is laid down in ISO 1680. The
measurements are done under free-field conditions over a reflecting floor, i.e. without
reflections from walls and ceiling. The Table XI gives examples of sound pressure level for
totally-enclosed motors.
Table XI. Permitted sound pressure level in dB(A) 1 meter from the surface, for totally-enclosed motors at no
load as per IEC 34-9.
Rated output
kW
> 600
960
> 960
1320
> 1320
1900
> 1900
2360
> 2360
3150
> 3150
3750
1.1
67
70
71
74
75
79
69
70
73
78
80
82
72
74
77
82
83
85
> 5.5 11
75
78
81
86
87
90
> 11 22
78
82
85
87
91
93
> 22 37
80
84
86
89
92
95
> 37 55
81
86
88
92
94
97
> 55 110
84
89
92
93
96
98
87
91
94
96
98
100
88
92
96
98
99
102
10 Efficiency
IEC Publication 34-2 describes two methods for determining the efficiency of a motor, the
direct method and the indirect method. In the direct method input power and output power are
each measured individually. The indirect method involves determining the input power and
the losses. The losses calculated are bearing and air friction losses, current heat losses in stator
and rotor, iron losses and stray losses. The standards define the stray losses as 0.5 % of the
input power at rated duty.
NEMA, the standards most widely used in the USA calculates stray losses at 0.9% - 1.2 %
depending on the output power.
11 Vibration
The International Standardisation Organisation ISO, has issued international standards
covering balancing and vibration characteristics. ISO 2373 is of particular interest for electric
motors. It covers permitted vibration level on delivery and applies to motor with shaft heights
in the range of 80 to 400 mm. The vibration level is expressed in mm/s rms. (millimetres per
second root mean squared) and must be measured at no load with the motor on elastic
mountings. ISO 2373 requires the shaft extension to be fitted with a full-size from during
vibration measurement. The requirements apply in the measurement range 10 to 1000 Hz.
Table XII. Vibration severity
Grade of quality
Speed
r/min
600 3 600
1.8
600 1 800
> 1800 3 600
1.71
Reduced
600 1 800
> 1800 3 600
0.45
Special
R
S
2.8
4.5
1.12
1.12
1.8
1.8
2.8
0.71
1.71
1.12
1.12
1.8
IEC 34-14 has its own recommendation for vibration characteristics; these differ slightly from
ISO. Among national standards the German DIN 45665 is almost identical to ISO 2373. The
parallel German recommendation VDE 2056 is differently written and uses other quality
description. British standard BS 4999 Part 50 also lays down figures that correspond to ISO.
The standards used in the USA are formulated in terms of displacement amplitude, not
vibration velocity, but the level aimed for is more or less the same. The smooth shaft method
of measurement is standard there.
12 Permitted output at high ambient temperature or high altitude above sea level
Motors in their standard versions are intended to operate in an ambient temperature of 40 oC
maximum and at not more than 1000 metres above sea level. If the motors are to be used at
high ambient temperature or higher altitudes the rated output must normally be reduced by the
percentage shown in the Table XIII. Thus when a standard motor is derated, relative data in
the catalogues, such as Ist/I, will change.
Table XIII. Permitted output at high ambient temperature or high altitude above sea level
Ambient temperature oC
40
45
50
55
60
70
100
96.5
93
90
86.5
79
1000
1500
2000
2500
3500
4000
100
97
94.5
92
86.5
83.5
13 Overspeed
Motor shall be designed to withstand 1.2 times the maximum rated speed.
14 Voltage and frequency
According to VDE 0530 a voltage variation of 5% is permissible for the motor.
15 Overload capacity
In compliance with VDE 0530, all motors can be exposed to the following overload
conditions:
- 1.5 times the rated current for 2 minutes,
- 1.6 times the rated torque for 15 seconds.