SEWAGE TREATMENT SYSTEM COMMISSIONING

PROCEDURE OF SAGAR SAMRAT CONVERSION PROJECT

PROJECT : SAGAR SAMRAT CONVERSION PROJECT
DOC. NO. : MLL-MOG-GEN-SSCP-GEN-PRM-004-003

00

13/08/2015

Issued for Review

Rev

Date

Purpose of Issue

Ansari Mohammad
Rehan
Prepared By

Irshad Ali

V. K. Gajinkar

Checked By

Approved By

COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

Table of Contents
1. PURPOSE...........................................................................................................................................3
2. SCOPE (System No- 18)....................................................................................................................3
3. REFERENCE.......................................................................................................................................3
4. DEFINATION.......................................................................................................................................4
5. PROCEDURE......................................................................................................................................4
5.1 SYSTEM DESCRIPTION................................................................................................................4
5.2 SYSTEM LIMITS.............................................................................................................................4
5.3 SYSTEM DOCUMENTATION.........................................................................................................5
5.4 SYSTEM PRE-REQUISITES...........................................................................................................5
5.5 SAFETY..........................................................................................................................................6
5.6 TEST EQUIPMENT AND SPECIAL TOOLS...................................................................................7
5.7 VENDOR ASSISTANCE.................................................................................................................7
5.8 COMMISSIONING ACTIVITES.......................................................................................................7
5.9 SYSTEM TEST COMPLETION AND HANDOVER.....................................................................12
6. ATTACHMENT..................................................................................................................................12

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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

1.

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

PURPOSE
The purpose of the sewage treatment System commissioning procedure is to identify and
describe the activities required for the commissioning of the system including storage and
distribution pipework. The commissioning of the sewage treatment System is based on vendor
site test and commissioning Procedures and PCS One check sheets.

2.

SCOPE (System No- 31)

The scope of this procedure covers the activities to be carried out to complete the
commissioning of all Equipment together with pipe work as listed below:
Sewage treatment Unit(ST-6600)
Sewage treatment pipework
The procedure will explain from preparatory activities through to system acceptance
Certification and Handover to ONGC

3. REFERENCE
In the preparation of the procedure and the execution of pre-commissioning/ commissioning
activities, MOGL shall refer to relevant Technical Specification, Code and standard in gathering
the information Listed below are major Technical Specification, Code and Standard referred in
addition to the approved Construction drawings.

Process facilities definition report

Doc. No. 030001910170-PR-001

Cause & Effect Charts

Doc. No. 4301-02-PC-T-I-0002-001

Emergency and Shutdown Philosophy

Doc. No. 4301-02-PC-T-B-0003-000

Process Flow Diagrams

Doc. No. 4301-02-PC-T-G-0001 to 0018

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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

Basis of Design

Doc No. 030001910170-GB-001

UFD's

Doc. No. 4301-02-PC-T-G-0019 to 0035

4. DEFINATION
ONGC
CA
LOTO
MC
MCC
RFC

-OIL AND NATURAL GAS CORPORATION LTD

- CERTIFICATION AGENCIES
- LOCK OUT & TAG OUT
-MECHANICAL COMPLITION CERTIFICATE
- MOTOR CONTROL CENTRE
- READY FOR COMMISSIONING

5. PROCEDURE
5.1 SYSTEM DESCRIPTION
The sewage system is comprised of the following sub-system
Sewage treatment unit(ST-6600A/B)
Sewage pump (P-6600A/B)
Sewage holding tank
5.2 SYSTEM LIMITS
The sewage treatment system is comprised of the following sub system:

System no

System name

31

Sewage system

See marked-up P&ID as defined in the commissioning limits procedure.

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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

5.3 SYSTEM DOCUMENTATION

All drawings, P&IDs, Cause & Effects, vendors etc relevant to the system covered by this
commissioning procedure are listed below. It is the responsibility of the system commissioning
engineer assigned to this system to ensure that the latest revisions are being used for the
system commissioning activities.

Drawing / Doc. Description

Type

Drawing / Doc. No

Sewage treatment system

P&ID

SSCP-1381-GLND-PI-DWG-005

Compressed air system

P&ID

SSCP-1381-GLND-PI-DWG-011

Sea water system

P&ID

SSCP-1381-GLND-PI-DWG-002

5.4 SYSTEM PRE-REQUISITES

It is the responsibility of the assigned system commissioning engineer to ensure the following
checks have been completed

No.
1.

2.

3.
4.

Description

Checked

All relevant MC check sheets and PC check sheets have been

Yes

completed and duly signed off.

A line-walk has been carried out to confirm system status, and a joint
punch list has been agreed with the owners representative. There are

Yes

no A punch list items outstanding and a minimum number of B items.

Confirm hot loop check for all associated instruments has been

Yes

completed
Confirm that System Cause and effect check has been completed.

Yes
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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT
5.

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

Confirm that LOTO procedure has been followed before energizing of

Yes

Compressor Electric motor from MCC.

System Commissioning Engineer: (Print)
Signature

Date

5.5 SAFETY
The system commissioning engineer is responsible for ensuring that all safety
aspects associated with the proposed commissioning activities have been
addressed. These include but are not limited to: Personnel working within the commissioning
team must be fully aware of their duties, responsibilities and potential hazards associated with
the systems to be tested.
Restriction of access notices and barriers must be posted in accordance with the permit to
work system.
Appropriate firefighting equipment must be available at the worksite.
On handover from construction to commissioning, all electrical and mechanical isolations will
be made by the commissioning group using commissioning locks. These locks will be
controlled under the Permit to Work system.
During the Commissioning phase a Permit to Work must be obtained prior to performing any
activity and must remain in force throughout the duration of that work.
5.6 TEST EQUIPMENT AND SPECIAL TOOLS
Not required
5.7 VENDOR ASSISTANCE
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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

Vendor for sewage treatment system shall be mobilized to assist in package precommissioning and commissioning activities.
5.8 COMMISSIONING ACTIVITES
Scope of work
A brief description of the total scope of work is as follows: To verify the functionality of the
Sewage treatment system. Use these to treat the sewage from the plant.
Line Up
All valve positions to be maintained as specified in drawing except below mentioned line up. All
control and tripping signals shall be in place except for those mentioned for override below.

Line Up for Sewage treatment system

Sr. No.
1.

Description
P&ID no. SSCP-1381-GLND-PI-DWG-005

Status

Remark

Closed

Yes

Closed

Yes

As per P&ID

Yes

3 ST-019 isolation valve on Line 3-ST-009-A1

Closed

Yes

3 ST-026 isolation valve on Line 3-ST-019-A1

Closed

Yes

As per P&ID

Yes

3 ST-028 isolation valve on line 3-ST-020-A1.

Open

Yes

3 ST-027 isolation valve on line 3-ST-020-A1

Open

Yes

4 ST-002 isolation valve on Line 4-ST-002-A1 Grey Water

supply line

2.

4 ST-001 isolation valve on Line 4-ST-001-A1 Black Water

supply line

3.

Line Up Sewage holding tank as per Vendor operating manual

(Refer attachment)

4.
5.
6.

Line up Sewage treatment pump (P-6600A/B) as per Vendor

Operating Manual

7.
8.

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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

9.
10.

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

3 ST-020 isolation valve on line 3-ST-010-A1

Line up sewage treatment plant unit (ST-6600) as per vendor
P&ID (SSCP-1381-REFS-ME-DWG-004)

11.

1 ST-014 isolation valve on line 1-ST-007-A1 upstream to

(PORT) Boat/Barge ON Shore Disposal.

12.

3 ST-011 isolation valve on line 3-ST-006-A1 upstream to

Overboard discharge

13.

3 ST-008 isolation valve on line 3-ST-008-A1 upstream to

Overboard discharge

14.

All other valves to be in position as marked in mark-up P&ID

Open

Yes

As per P&ID

Yes

Closed

Yes

Closed

Yes

Closed

Yes

As per P&ID

Yes

Commissioning steps
The following activities must be carried out in order to successfully commission the new
equipment and pipe work associated with the sewage treatment system. The sewage treatment
unit will be commissioned by the commissioning group with vendor assistance.

No

STEP

Checked

Confirm that the system is lined up for service as per the latest P&IDs, all
1.

instrumentation isolation valves are in their correct position and electrical

Yes

circuits are energized

2.

All checks to be carried out under the supervision of the System Engineer.

Page

Yes

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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

Perform a walk down of each vent line of the system from origin to
3.

Termination to ensure that there are no pockets or potential problems

Yes

With the installation.

4.

5.

6.

Perform a walk down of black and grey water discharge lines to ensure

Ensure the availability of seawater and utility air supply to consumers. And

Set all hand valves to their correct positions based on the units flow

8.

Line up the vent line of the holding tank open to atmosphere.

11.
12.
13.

Yes

diagram.
Turn ON electrical power supply to the Unit.

10.

Yes

check the outlet at sewage holding tank.

7.

9.

Yes

there are no potential problems with the installation.

Yes
Yes

Open 4 ST-002 isolation valve on Line 4-ST-002-A1 Grey Water supply

Yes

line to sewage holding tank

Open 4 ST-001 isolation valve on Line 4-ST-001-A1 Black Water supply

Yes

line to sewage holding tank

Keep the holding tank under pressure at 0.206 bar (g) compressed air.

Yes

Line up Sewage Sreatment Pump (P-6600A/B) Suction and discharge

Yes

valve.
START and OPERATE Sewage Treatment pump (P-6600A/B) As per

Yes

vendor operating manual(refer attachment)

Sewage treatment pumps (P-6600A/B) taking suction from sewage holding

14.

tank and discharge to sewage treatment plant unit (ST-6600) for further

Yes

processing.

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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

15.

16.

17.
18.
19.

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

Fill the sewage treatment units with seawater to the top of the sewage
Yes

holding Tank. Hold for 1 hr and examine for leaks. If found repair the leaks.
Open 3 ST-011 isolation valve on line 3-ST-006-A1 to Overboard

Yes

discharge
Open 3 ST-008 isolation valve on line 3-ST-008-A1 to Overboard

Yes

discharge
Treated sewage water discharge to overboard ( SSCP-1381-GLND-PI-

Yes

DWG-002)
Open 1 ST-014 on line 1-ST-007-A1 (ON Shore Disposal)

Yes

Date:

5.9 SYSTEM TEST COMPLETION AND HANDOVER

On satisfactory completion of all the described commissioning test activities, the system
commissioning dossier shall be completed by including the following documents,
Signed commissioning test procedure
B Check sheets/ records
Agreed outstanding punch list items
commissioning completion certificate
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COMMISSIONING
PROCEDURE OF SAGAR
SAMRAT CONVERSION
PROJECT

Project No.

MR/OW/MM/SSCP/10/2011 (P855C11004)

Document No.

MLL-MOG-GEN-SSCP-GEN-PRM-004-003

Rev

6. ATTACHMENT
Mark-up P&IDs

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